Download Grizzly G9036 Lathe User Manual
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MODEL G9036 13" x 40" GEAR-HEAD LATHE OWNER'S MANUAL 8DENG><=IB6N!'%%-7N<G>OOAN>C9JHIG>6A!>C8# WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. IG&%+,'EG>CI:9>C8=>C6 4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT &AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION ELECTROCUTIONORDEATH 4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT 4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE 3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEADBASEDPAINTS s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES Table of Contents INTRODUCTION ............................................... 2 ;dgZldgY######################################################## ' 8dciVXi>c[d#################################################### ' ;jcXi^dcVaDkZgk^Zl###################################### ' >YZci^[^XVi^dc################################################### ( BVX]^cZ9ViVH]ZZi###################################### ) SECTION 1: SAFETY ....................................... 7 6YY^i^dcVaHV[Zin>chigjXi^dch[dgAVi]Zh####### . <adhhVgnd[IZgbh####################################### &% SECTION 2: CIRCUIT REQUIREMENTS ...... 11 ''%KDeZgVi^dc############################################ && SECTION 3: SETUP ....................................... 12 HZijeHV[Zin################################################ &' >iZbhCZZYZY[dgHZije############################### &' JceVX`^c\#################################################### &' >ckZcidgn###################################################### &( 8aZVcJe###################################################### &) H^iZ8dch^YZgVi^dch###################################### &* A^[i^c\Bdk^c\########################################### &* Bdjci^c\AVi]Z############################################ &+ 8]ZX`<ZVgWdmD^a###################################### &+ IZhiGjc###################################################### &+ He^cYaZ7gZV`">c########################################## &GZXdbbZcYZY6Y_jhibZcih######################## &SECTION 4: OPERATION .............................. 19 DeZgVi^dcHV[Zin########################################## &. 7Vh^X8dcigdah############################################## &. 8]jX`;VXZeaViZBdjci^c\####################### '' I]gZZ"?Vl8]jX`######################################### ') ;djg"?Vl8]jX`########################################### '* ;VXZeaViZ##################################################### '+ 8ZciZgh######################################################## ', D[[hZii^c\IV^ahidX`###################################### '. 6a^\c^c\IV^ahidX`######################################### '. 9g^aa^c\l^i]IV^ahidX`################################### (& 8ddaVciHnhiZb############################################ (& HiZVYnGZhi################################################# (' ;daadlGZhi################################################## (' IddaEdhi###################################################### (( He^cYaZHeZZY############################################## (( EdlZg;ZZY################################################## (* ;ZZYGViZh################################################## (+ I]gZVYHZii^c\h8]Vc\Z<ZVgh############### (, I]gZVY^c\8dcigdah###################################### (SECTION 5: ACCESSORIES ......................... 40 <.%(+&(M)%<ZVg"=ZVYAVi]Z SECTION 6: MAINTENANCE......................... 42 HX]ZYjaZ###################################################### )' 8aZVc^c\####################################################### )' JceV^ciZY8Vhi>gdc##################################### )' 7Vaa;^ii^c\AjWg^XVi^dc################################# )( K"7ZaiIZch^dc############################################# )) D^aGZhZgkd^gh############################################## )) 8ddaVciHnhiZb############################################ )+ SECTION 7: SERVICE ................................... 47 IgdjWaZh]ddi^c\########################################### ), 8gdhhHa^YZ7VX`aVh]6Y_jhibZci################ ). <^W6Y_jhibZcih########################################### *% =Va[Cji6Y_jhibZci##################################### *& H]ZVgE^cGZeaVXZbZci############################### *' 7ZVg^c\EgZadVY########################################### *' IV^ahidX`AdX`############################################## *) <VeGZbdkVa############################################### ** GZeaVX^c\K"7Zai########################################## ** 7gV`ZEVYh################################################## *+ SECTION 8: WIRING ...................................... 57 :aZXig^XVaHV[Zin>chigjXi^dch######################## *, L^g^c\DkZgk^Zl########################################### *He^cYaZHl^iX]!BV^cBdidgEjbeBdidg# *. :aZXig^XVa7dmL^g^c\#################################### +% :aZXig^XVa7dmE]did##################################### +& SECTION 8: PARTS ....................................... 62 :aZXig^XVa7gZV`Ydlc################################### +' 7ZY7gZV`Ydlc############################################ +) HiVcY7gZV`Ydlc######################################### ++ =ZVYhidX`8VhZ7gZV`Ydlc####################### 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AVWZah7gZV`Ydlc####################################### .) WARRANTY AND RETURNS ........................ 97 "&" INTRODUCTION Foreword Functional Overview LZ VgZ egdjY id d[[Zg i]Z BdYZa <.%(+# I]^h bVX]^cZ^heVgid[V\gdl^c\<g^ooan[Vb^and[[^cZ bZiValdg`^c\ bVX]^cZgn# L]Zc jhZY VXXdgY^c\ idi]Z\j^YZa^cZhhZi[dgi]^ci]^hbVcjVa!ndjXVc ZmeZXinZVghd[igdjWaZ"[gZZ!Zc_dnVWaZdeZgVi^dc VcY egdd[ d[ <g^ooan»h Xdbb^ibZci id XjhidbZg hVi^h[VXi^dc# I]Z eg^bVgn ejgedhZ d[ i]Z bZiVa aVi]Z ^h id bV`Z XdcXZcig^X Xjih ^c bZiVa hidX`# L^i] i]Z aVi]Z! gdjcY hidX` XVc WZ bVYZ eZg[ZXian Xdc" XZcig^X!i]gZVYZY!Yg^aaZY!`cjgaZY!WdgZY!iVeZgZY! ZiX# HfjVgZ hidX` XVc WZ bVYZ ^cid egZX^h^dc gdjcYh]V[ihjhZY[dgVmaZh!he^cYaZh!aZVYhXgZlh! ejcX]Zh!ZiX# I]Z heZX^[^XVi^dch! YgVl^c\h! 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VcY ^h Zfj^eeZY l^i] V edlZg [ZZY hnhiZb [dg VjidbViZY Xjii^c\ VcY i]gZVY^c\ deZgVi^dch# I]Zb^YYaZWVhZ^hi]ZXgdhhha^YZ!l]^X]bdkZh ^c VcY dji# I]Z ide WVhZ ^h i]Z XdbedjcY ha^YZ! l]^X]bdkZhY^V\dcVaan# I]Z aVi]Z ^h Vahd dji[^iiZY l^i] V hjeedgi YZk^XZ XVaaZYViV^ahidX`#I]ZiV^ahidX`^hbdjciZYdci]Z aVi]Z WZY deedh^iZ d[ i]Z he^cYaZ! VcY ^i bdkZh idlVgY dg VlVn [gdb i]Z he^cYaZ VcY XVc WZ adX`ZY V\V^chi i]Z WZY id [^gban hjeedgi i]Z ZcY d[Vldg`e^ZXZi]Vi^hcdiViiVX]ZYidi]Zhe^cYaZ# <.%(+&(M)%<ZVg"=ZVYAVi]Z Identification ("?Vl8]jX` AVbe HiZVYnGZhi 8dcigdaEVcZa 8ddaVciCdooaZ He^cYaZ HeZZYAZkZgh IddaEdhi ;ZZY 9^gZXi^dc AZkZg 8dbedjcYHa^YZ 8gdhhHa^YZ I]gZVY9^Va IV^ahidX` 8Vgg^V\Z ;ZZY HeZZY 8dcigdah =Va[CjiAZkZg He^cYaZ AZkZg ;ZZY 8]Vc\Z AZkZg 7gV`Z <.%(+&(M)%<ZVg"=ZVYAVi]Z "(" Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G9036 13" X 40" GEAR-HEAD FLOOR LATHE EgdYjXi9^bZch^dch/ Weight............................................................................................................................................................ 1320 lbs. Length/Width/Height................................................................................................................. 71-1/2 x 30 x 53-1/2 in. Foot Print (Length/Width)................................................................................................................. 69-1/2 x 15-3/4 in. H]^ee^c\9^bZch^dch/ Type........................................................................................................................................................... Wood Crate Content............................................................................................................................................................ Machine Weight............................................................................................................................................................ 1555 lbs. Length/Width/Height............................................................................................................................. 76 x 30 x 60 in. :aZXig^XVa/ Switch........................................................................................... Magnetic Switch with Thermal Overload Protection Switch Voltage...................................................................................................................................................... 220V Recommended Breaker Size............................................................................................................................ 15 amp Plug.......................................................................................................................................................................... No Bdidgh/ BV^c Type.................................................................................................................. TEFC Capacitor Start Induction Horsepower.................................................................................................................................................2 HP Voltage........................................................................................................................................................220V Prewired......................................................................................................................................................220V Phase........................................................................................................................................................ Single Amps.............................................................................................................................................................10A Speed.................................................................................................................................................1725 RPM Cycle..........................................................................................................................................................60 Hz Number Of Speeds........................................................................................................................................... 1 Power Transfer ...................................................................................................................... Belt Drive to Gear Bearings.................................................................................................. Shielded and Permanently Lubricated BV^cHeZX^[^XVi^dch/ DeZgVi^dc>c[d Swing Over Bed......................................................................................................................................... 13 in. Dist Between Centers.................................................................................................................................40 in. Swing Over Cross Slide......................................................................................................................... 7-3/4 in. Swing Over Saddle................................................................................................................................ 7-3/4 in. Swing Over Gap...................................................................................................................................18-3/4 in. Max Tool Bit Size...................................................................................................................................... 5/8 in. Compound Travel...................................................................................................................................2-7/8 in. Carriage Travel...........................................................................................................................................35 in. Cross Slide Travel..................................................................................................................................6-1/8 in. BdYZa<.%(+ ")" I]Z^c[dgbVi^dcXdciV^cZY]ZgZ^c^hYZZbZYVXXjgViZVhd[+$&*$'%%-VcYgZegZhZcihdjgbdhigZXZciegdYjXiheZX^[^XVi^dch# 9jZiddjgdc\d^c\^begdkZbZciZ[[dgih!i]^h^c[dgbVi^dcbVncdiVXXjgViZanYZhXg^WZ^iZbhegZk^djhanejgX]VhZY# E6<:&D;( <.%(+&(M)%<ZVg"=ZVYAVi]Z =ZVYhidX`>c[d Spindle Bore.........................................................................................................................................1-7/16 in. Spindle Taper.............................................................................................................................................MT#5 No Of Spindle Speeds.......................................................................................................................................8 Range Of Spindle Speeds..........................................................70, 115, 190, 300, 460, 755, 1255, 2000 RPM Spindle Type................................................................................................................................ D1-4 Camlock Spindle Bearings......................................................................................................................... Tapered Roller IV^ahidX`>c[d Tailstock Travel...................................................................................................................................... 3-3/8 in. Tailstock Taper.......................................................................................................................................... MT#3 Tailstock Barrel Diameter.......................................................................................................................1-1/4 in. I]gZVY^c\>c[d No Of Inch Threads.........................................................................................................................................32 Range Of Inch Threads.................................................................................................................3-1/2 - 80 TPI Range Of Longitudinal Feeds................................................................................................. 0.0009 - 0.040 in. No Of Longitudinal Feeds............................................................................................................................... 20 No Of Cross Feeds......................................................................................................................................... 20 Range Of Cross Feeds.................................................................................................. 0.0009 - 0.0138 in./rev. No Of Metric Threads......................................................................................................................................29 Range Of Metric Threads.................................................................................................................0.45 - 7 mm 9^bZch^dch Bed Width...............................................................................................................................................7-3/8 in. Leadscrew TPI.................................................................................................................................................. 8 Leadscrew Length...................................................................................................................................... 52 in. Faceplate Size............................................................................................................................................12 in. Leadscrew Diameter................................................................................................................................. 7/8 in. Feed Rod Diameter................................................................................................................................... 3/4 in. Floor To Center Height.........................................................................................................................46-1/2 in. 8dchigjXi^dc Base Construction................................................................................................................................ Cast Iron Headstock Construction....................................................................................................................... Cast Iron Headstock Gears Construction....................................................................................... Flame Hardened Steel Bed Construction..................................................................................................Induction Hardened Cast Iron Body Construction................................................................................................................................ Cast Iron Stand Construction............................................................................................................................... Cast Iron Paint.......................................................................................................................................................... Epoxy Di]Zg Kilowatt Output...............................................................................................................................................1.5 Di]ZgHeZX^[^XVi^dch/ Country Of Origin ................................................................................................................................................ China Warranty ............................................................................................................................................................ 1 Year Serial Number Location .............................. Front Lower Right of Headstock and Between Bed Ways Tailstock Side BdYZa<.%(+ I]Z^c[dgbVi^dcXdciV^cZY]ZgZ^c^hYZZbZYVXXjgViZVhd[+$&*$'%%-VcYgZegZhZcihdjgbdhigZXZciegdYjXiheZX^[^XVi^dch# 9jZiddjgdc\d^c\^begdkZbZciZ[[dgih!i]^h^c[dgbVi^dcbVncdiVXXjgViZanYZhXg^WZ^iZbhegZk^djhanejgX]VhZY# <.%(+&(M)%<ZVg"=ZVYAVi]Z E6<:'D;( "*" ;ZVijgZh/ Built-in Stand Carriage Mounted On/Off Control Lever Coolant System Foot Brake Front Removable Chip Tray Full Length Splash Guard Halogen Light Jog Button and Emergency Stop Removable Chip Pan Threading Dial 6XXZhhdg^Zh>cXajYZY/ 12" Face Plate 4 Way Turret Tool Post 6" 3-Jaw Chuck with Reversible Top Jaws 8" 4-Jaw Chuck with Reversible Jaws Carbide Tipped MT#3 Dead Center Follow Rest MT#3 Dead Center Oil Can Set of 8 Change Gears Steady Rest Tool Box BdYZa<.%(+ "+" I]Z^c[dgbVi^dcXdciV^cZY]ZgZ^c^hYZZbZYVXXjgViZVhd[+$&*$'%%-VcYgZegZhZcihdjgbdhigZXZciegdYjXiheZX^[^XVi^dch# 9jZiddjgdc\d^c\^begdkZbZciZ[[dgih!i]^h^c[dgbVi^dcbVncdiVXXjgViZanYZhXg^WZ^iZbhegZk^djhanejgX]VhZY# E6<:(D;( <.%(+&(M)%<ZVg"=ZVYAVi]Z 3%#4)/.3!&%49 &OR9OUR/WN3AFETY2EAD)NSTRUCTION -ANUAL"EFORE/PERATINGTHIS-ACHINE 4HEPURPOSEOFSAFETYSYMBOLSISTOATTRACTYOURATTENTIONTOPOSSIBLEHAZARDOUSCONDITIONS4HIS MANUALUSESASERIESOFSYMBOLSANDSIGNALWORDSINTENDEDTOCONVEYTHELEVELOFIMPORTANCE OFTHESAFETYMESSAGES4HEPROGRESSIONOFSYMBOLSISDESCRIBEDBELOW2EMEMBERTHATSAFETY MESSAGESBYTHEMSELVESDONOTELIMINATEDANGERANDARENOTASUBSTITUTEFORPROPERACCIDENT PREVENTIONMEASURES )NDICATESANIMMINENTLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED 7),,RESULTINDEATHORSERIOUSINJURY )NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED #/5,$RESULTINDEATHORSERIOUSINJURY )NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED -!9RESULTINMINORORMODERATEINJURY)TMAYALSOBEUSEDTOALERT AGAINSTUNSAFEPRACTICES ./4)#% 4HISSYMBOLISUSEDTOALERTTHEUSERTOUSEFULINFORMATIONABOUT PROPEROPERATIONOFTHEMACHINE 3AFETY)NSTRUCTIONSFOR-ACHINERY 2%!$4(%%.4)2%-!.5!,"%&/2% 34!24).'-!#().%29BVX]^cZgnegZh" Zcih hZg^djh ^c_jgn ]VoVgYh id jcigV^cZY jhZgh# !,7!93 53% (%!2).' 02/4%#4)/. 7(%. /0%2!4).' -!#().%29 BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci ]ZVg^c\adhh# !,7!93 53% !.3) !002/6%$ 3!&%49',!33%37(%./0%2!4).' -!#().%29 :kZgnYVn ZnZ\aVhhZh dcan ]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ CDIhV[Zin\aVhhZh# 7%!2 02/0%2 !00!2%, 9D CDI lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h! dg _ZlZagn i]Vi XVc XViX] ^c bdk^c\ eVgih# LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c adc\]V^gVcYlZVgcdc"ha^e[ddilZVg# !,7!93 7%!2 ! .)/3( !002/6%$ 2%30)2!4/2 7(%. /0%2!4).' -!#().%29 4(!4 02/$5#%3 $534 BdhiineZhd[YjhilddY!bZiVa!ZiX#XVc XVjhZhZkZgZgZhe^gVidgn^aacZhhZh# .%6%2 /0%2!4% -!#().%29 7(%. 4)2%$/25.$%24(%).&,5%.#%/& $25'3/2!,#/(/,7ZbZciVaanVaZgi ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn# <.%(+&(M)%<ZVg"=ZVYAVi]Z "," 3AFETY)NSTRUCTIONSFOR-ACHINERY /.,9 !,,/7 42!).%$ !.$ 02/0 %2,9 350%26)3%$ 0%23/..%, 4/ /0%2!4% -!#().%29 BV`Z hjgZ deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan jcYZghiddY# +%%0#(),$2%.!.$6)3)4/23!7!9 @ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h" iVcXZ[gdbi]Zldg`VgZV# -!+% 7/2+3(/0 #(),$02//& JhZ eVYadX`h! bVhiZg hl^iX]Zh! 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'2/5.$%$ %84%.3)/. #/2$ 2!4%$&/24(%-!#().%!-0%2!'% <gdjcYZY XdgYh b^c^b^oZ h]dX` ]VoVgYh# JcYZgh^oZY XdgYh XgZViZ ZmXZhh^kZ ]ZVi# 6alVnhgZeaVXZYVbV\ZYZmiZch^dcXdgYh# !,7!93 $)3#/..%#4 &2/- 0/7%2 3/52#% "%&/2% 3%26)#).' -!#().%29# BV`Z hjgZ hl^iX] ^h ^c D;; edh^i^dcWZ[dgZgZXdccZXi^c\# -!).4!). -!#().%29 7)4( #!2% @ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh# -!+% 352% '5!2$3 !2% ). 0,!#% !.$ 7/2+ #/22%#4,9 "%&/2% 53).'-!#().%29 "-" 2%-/6% !$*534).' +%93 !.$ 72%.#(%3BV`ZV]VW^id[X]ZX`^c\[dg `Znh VcY VY_jhi^c\ lgZcX]Zh WZ[dgZ ijgc" ^c\bVX]^cZgn/.# #(%#+ &/2 $!-!'%$ 0!243 "%&/2%53).'-!#().%298]ZX`[dg W^cY^c\dgb^hVa^\cZYeVgih!Wgd`ZceVgih! addhZ Wdaih! VcY Vcn di]Zg XdcY^i^dch i]Vi bVn ^beV^g bVX]^cZ deZgVi^dc# GZeV^g dg gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc# 53% 2%#/--%.$%$ !##%33/2)%3 GZ[Zgidi]Z^chigjXi^dcbVcjVa[dggZXdb" bZcYZY VXXZhhdg^Zh# >begdeZg VXXZhhd" g^Zh^cXgZVhZg^h`d[^c_jgn# $/ ./4 &/2#% -!#().%29 Ldg` Vi i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh" hdgnlVhYZh^\cZY# 3%#52% 7/2+0)%#% JhZ XaVbeh dg V k^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^" XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg ]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z bVX]^cZ# $/ ./4 /6%22%!#( BV^ciV^c hiVW^a^in VcYWVaVcXZViVaai^bZh# -!.9 -!#().%3 #!. %*%#4 7/2+0)%#%3 4/7!2$ /0%2!4/2 @cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z ldg`e^ZXZid`^X`WVX`# !,7!93 ,/#+ -/"),% "!3%3 )& 53%$ "%&/2% /0%2!4).' -!#().%29# #%24!). $534 -!9 "% (!:!2$/53 id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[ i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg i]ViineZd[Yjhi# <.%(+&(M)%<ZVg"=ZVYAVi]Z Additional Safety Instructions for Lathes 1. UNDERSTANDING THE MACHINE: GZVY VcY jcYZghiVcY i]^h bVcjVa WZ[dgZ deZgVi" ^c\bVX]^cZ# 8# PREVENTING A CUTTING TOOL/CHUCK CRASH: 6alVnh gZaZVhZ VjidbVi^X [ZZYh V[iZgXdbeaZi^c\V_dW# 2. CLEANING MACHINE: Id Vkd^Y aVXZgV" i^dch! Yd cdi XaZVg X]^eh Wn ]VcY# JhZ V Wgjh]!VcYcZkZgXaZVgX]^ehl]^aZi]ZaVi]Z ^hdeZgVi^c\# 9. 3. USING CORRECT TOOLING: 6alVnhhZaZXi i]Z g^\]i XjiiZg [dg i]Z _dW! VcY bV`Z hjgZ XjiiZgh VgZ h]Vge# I]Z g^\]i idda YZXgZVhZh higV^cdci]ZaVi]ZXdbedcZcihVcYgZYjXZh i]Zg^h`d[jchV[ZXjii^c\# 4. ELIMINATING A PROJECTILE HAZARD: 6alVnh gZbdkZ i]Z X]jX` `Zn V[iZg jhZ! VcYcZkZglVa`VlVn[gdbi]ZaVi]Zl^i]i]Z X]jX``Zn^chiVaaZY# 5. SECURING A WORKPIECE: BV`Z hjgZ ldg`e^ZXZ ^h egdeZgan ]ZaY ^c i]Z X]jX` WZ[dgZ hiVgi^c\ aVi]Z# 6 ldg`e^ZXZ i]gdlc [gdbi]ZX]jX`XdjaYXVjhZhZkZgZ^c_jgn# 6. AVOIDING OVERLOADS: 6alVnh jhZ i]Z Veegdeg^ViZ[ZZYVcYheZZYgViZh# 7. MAINTAINING A SAFE WORKPLACE: CZkZgaZVkZaVi]ZjcViiZcYZYl]^aZ^i^hgjc" c^c\# Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. <.%(+&(M)%<ZVg"=ZVYAVi]Z AVOIDING STARTUP INJURIES: BV`Z hjgZ ldg`e^ZXZ! Xjii^c\ idda! VcY idda edhi ]VkZ VYZfjViZ XaZVgVcXZ WZ[dgZ hiVgi^c\ aVi]Z# 8]ZX` X]jX` XaZVgVcXZ VcY hVYYaZ XaZVgVcXZ WZ[dgZ hiVgi^c\ i]Z aVi]Z# BV`Z hjgZ he^cYaZ GEB ^h hZi XdggZXian [dg eVgi Y^VbZiZg WZ[dgZ hiVgi^c\ i]Z aVi]Z# AVg\Z eVgih XVc WZ Z_ZXiZY [gdb i]Z X]jX` ^[ i]Z X]jX`heZZY^hhZiidd]^\]# 10. CHUCK SAFETY: 8]jX`h VgZ hjgeg^h^c\an ]ZVknVcYVl`lVgYid]daY!hdegdiZXindjg ]VcYh VcY i]Z aVi]Z lVnh# 6alVnh jhZ V X]jX` XgVYaZ dg e^ZXZ d[ eanlddY dkZg i]Z aVi]ZlVnh# 11. WORKPIECE SUPPORT: Hjeedgi V adc\ ldg`e^ZXZ ^[ ^i ZmiZcYh [gdb i]Z ]ZVYhidX` hd^il^aacdildWWaZk^daZcianl]Zci]ZaVi]Z ^h ijgcZY ON# >[ ldg`e^ZXZ ZmiZcYh bdgZ i]Vc'#*i^bZh^ihY^VbZiZg[gdbi]ZX]jX`! hjeedgi ^i Wn V XZciZg dg hiZVYn gZhi! dg ^i bVn YZ[aZXi VcY [Vaa dji d[ i]Z X]jX` l]^aZ Xjii^c\# 12. AVOIDING ENTANGLEMENT INJURIES: CZkZg ViiZbei id hadl dg hide i]Z aVi]Z X]jX`dgb^aahe^cYaZWn]VcY0VcYi^ZWVX` adc\ ]V^g! edcniV^ah! addhZ Xadi]^c\! VcY haZZkZhhdi]ZnYdcdiYVc\aZ# No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results. "." Glossary of Terms I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZ id i]^h aVi]Z VcY bZiValdg`^c\ ^c \ZcZgVa# 7ZXdbZ [Vb^a^Vg l^i] i]ZhZ iZgbh [dg VhhZbWa^c\! VY_jhi^c\ dg deZgVi^c\i]^hbVX]^cZ#NdjghV[Zin^hVERY ^bedgiVciidjhVi<g^ooan Arbor: 6 bVX]^cZ h]V[i i]Vi hjeedgih V Xjii^c\ idda# Backlash: LZVg ^c V hXgZl dg \ZVg bZX]Vc^hb i]VibVngZhjai^cha^eeV\Z!k^WgVi^dc!VcYadhh d[idaZgVcXZ# Carriage: 6 bV^c ]djh^c\ i]Vi Xdch^hih d[ i]Z VegdcVcYi]ZhVYYaZ# Cross Slide: 6[^mijgZViiVX]ZYidi]ZaVi]ZXVg" g^V\Zi]Vi]daYhi]ZXdbedjcYgZhiVcYXVcWZ bdkZY^cVcYdji# Compound Rest: 6[^mijgZViiVX]ZYidi]ZXgdhh ha^YZ i]Vi ]daYh i]Z idda ]daYZg VcY XVc WZ bdkZY^cVcYdji# Cutting Speed: I]Z Y^hiVcXZ i]Vi V ed^ci dc V XjiiZg bdkZh ^c dcZ b^cjiZ! ZmegZhhZY ^c bZiZghdg[ZZieZgb^cjiZ# Dial Indicator: 6c ^chigjbZci jhZY ^c hZije VcY ^cheZXi^dc ldg` i]Vi h]dlh dc V Y^Va i]Z Vbdjcid[Zggdg^ch^oZdgVa^\cbZcid[VeVgi# Facing:>caVi]Zldg`!Xjii^c\VXgdhhi]ZZcYd[V ldg`e^ZXZ!jhjVaanidbVX]^cZV[aVihjg[VXZ# Feed: I]Z bdkZbZci d[ V Xjii^c\ idda ^cid V ldg`e^ZXZ# Headstock: I]Z bV_dg aVi]Z XdbedcZci i]Vi ]djhZhi]Zhe^cYaZVcYbdidgYg^kZhnhiZbid ijgci]Zldg`e^ZXZ# Lathe Center: 6 aVi]Z VXXZhhdgn l^i] V +% ed^ci l]^X] ^h ^chZgiZY ^cid i]Z ]ZVYhidX` dg iV^ahidX`d[i]ZaVi]ZVcY^hjhZYidhjeedgii]Z ldg`e^ZXZ# Leadscrew:I]Zadc\hXgZli]Vi^hYg^kZcWni]Z ZcY\ZVghVcYhjeea^ZhedlZgidi]ZXVgg^V\Z# Saddle:I]ZjeeZgedgi^dcd[XVgg^V\Zi]Vig^YZh dci]ZaVi]ZlVnhVcYhjeedgihi]ZXgdhh[ZZY VcYi]Z[daadlgZhi# Spindle: I]Z gZkdak^c\ h]V[i i]Vi ]daYh VcY Yg^kZhi]Zldg`e^ZXZ# Tailstock: 6 bdkZVWaZ [^mijgZ deedh^iZ d[ i]Z ]ZVYhidX` dc V aVi]Z i]Vi ]Vh V he^cYaZ jhZY idhjeedgidcZZcYd[Vldg`e^ZXZVcY[dg]daY" ^c\iddah# Tool Post: I]Z eVgi d[ i]Z XdbedjcY gZhi i]Vi ]daYhi]Zidda]daYZg# Turret: 6bVX]^cZ[^mijgZi]Vi]daYhbjai^eaZiddah VcYXVcWZgZkdakZYVcY^cYZmZYidedh^i^dc# Ways:I]ZegZX^h^dcbVX]^cZYVcY[aViigVX`hdc l]^X]i]ZXVgg^V\ZVcYiV^ahidX`ha^YZ# Gib: 6 iVeZgZY lZY\Z adXViZY Vadc\ V ha^Y^c\ bZbWZgidiV`ZjelZVgdgidZchjgZVegdeZg [^i# "&%" <.%(+&(M)%<ZVg"=ZVYAVi]Z SECTION 2: CIRCUIT REQUIREMENTS 220V Operation Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual. Minimum Power Cord Requirements ;dg''%KXdccZXi^dc!jhZVhigVcYZY"XdeeZgÄZm" ^WaZ XdgY i]Vi bZZih i]Z b^c^bjb heZX^ÃXVi^dch a^hiZYWZadl!YdZhcdiZmXZZY*%[i#!VcY]VhVc ^chjaVi^dc ineZ i]Vi hiVgih l^i] H# 6 fjVa^ÃZY ZaZXig^X^VcBJHIYZiZgb^cZi]ZWZhiXdgYidjhZ ^c ndjg Zck^gdcbZci YZeZcY^c\ dc ZmedhjgZ id bd^hijgZ!]ZVi!VcYd^ah# HeZX^[^XVi^dch#######################&)$(6L<!(%%K68 Power Connection Device Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician! I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg" gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY jh^c\i]Zeaj\h]dlc^cFigure 1# Full Load Amperage Draw I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZg bVm^bjbadVY/ 6be9gVl############################################## &%6beh Figure 1.C:B6+"&*eaj\VcYgZXZeiVXaZ# Power Supply Circuit Requirements NdjBJHIXdccZXindjgbVX]^cZidV\gdjcYZY X^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^kZcWZadl# CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi^c\X^g" Xj^il^i]dcZd[]^\]ZgVbeZgV\Zl^i]djiXdchjai" ^c\ V fjVa^ÃZY ZaZXig^X^Vc id ZchjgZ Xdbea^VcXZ l^i] l^g^c\ XdYZh# If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. Extension Cords Jh^c\ZmiZch^dcXdgYhbVngZYjXZi]Za^[Zd[i]Z bdidg# >chiZVY! eaVXZ i]Z bVX]^cZ cZVg V edlZg hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/ JhZ Vi aZVhi V &) \Vj\Z XdgY i]Vi YdZh cdi ZmXZZY*%[ZZi^caZc\i] I]ZZmiZch^dcXdgYbjhiVahd]VkZV\gdjcY l^gZVcYeaj\e^c# 6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg *%[ZZiadc\idegZkZcibdidgYVbV\Z# B^c^bjb8^gXj^iH^oZ############################# &*6beh <.%(+&(M)%<ZVg"=ZVYAVi]Z "&&" SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! This machine and its components are very heavy. Use power lifting equipment such as a fork lift or hoist to move heavy items. Items Needed for Setup I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z hZije egdXZhh! Wji VgZ cdi ^cXajYZY l^i] ndjg bVX]^cZ/ Description Qty ;dg`A^[idg=d^hiGViZY'%%%aWh############# & A^[i^c\HigVehGViZY'%%%aWh################### & A^[i^c\=dd`hGViZY'%%%aWh################### & BVX]^c^hihAZkZa######################################## & 9Z\gZVhZg$HdakZci8aZVcZg######### VhcZZYZY H]deGV\h[dg8aZVc^c\############## VhcZZYZY Hi^[[7gjh][dg8aZVc^c\############################## & Unpacking Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z igVchedgiVi^dc#9^hVhhZbWaZi]ZXgViZVcYgZbdkZ i]ZeVX`V\^c\bViZg^Vah[gdbVgdjcYndjgbVX]^cZ id^cheZXi^i#>[ndjY^hXdkZgi]ZbVX]^cZ^hYVb" V\ZY! please immediately call Customer Service at (570) 546-9663for advice. HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# Otherwise, filing a freight claim can be difficult. L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^" i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih# "&'" <.%(+&(M)%<ZVg"=ZVYAVi]Z Inventory 8 7 6 6[iZg Vaa i]Z eVgih ]VkZ WZZc gZbdkZY [gdb i]Z WdmZh!i]Z[daadl^c\^iZbhh]djaYWZ^cXajYZYl^i] ndjgbVX]^cZ/ Mounted Inventory Components Qty A. I]gZZ"?Vl8]jX`####################################### & B. HiZVYnGZhi################################################ & C. ;daadlGZhi################################################# & D. 8]Vc\Z<ZVgh('I!-*I!&%%I########## &ZVX] Loose Inventory Components Qty E. ;VXZeaViZl$9g^kZeaViZ############################### & F. ;djg"?Vl8]jX`@^i#################################### & G. IddaWdm####################################################### & H. HeVgZ<ZVg################################################# & I. HeVgZLdgb############################################### & 9 Figure 2.BdjciZY^ckZcidgnXdbedcZcih# : Toolbox Inventory Components Qty J. 8]Vc\Z<ZVgh(*I!)'Im'!))I! )+I!)-I!*'I!**I!&'%$&',I############ &ZVX] K. 8VbAdX`@Zn############################################ & L. 8]jX`@Zn################################################## & M. IddaEdhiLgZcX]####################################### & N. A^kZ8ZciZgBI(####################################### & O. He^cYaZHaZZkZBI*$BI(####################### & P. D^a8Vc####################################################### & Q. 9ZVY8ZciZgBI(8VgW^YZI^e################# & R. 9ZVY8ZciZgBI(=HHI^e###################### & S. E]^aa^ehHXgZlYg^kZg(################################ & T. ;aVi=ZVYHXgZlYg^kZg(############################ & U. =VcYaZh###################################################### ' V. =ZmLgZcX]Zh'#*!(!)!*!+!-bb## &ZVX] W. DeZc":cYLgZcX]Zh .$&&!&%$&'!&'$&)!&,$&.bb############### &ZVX] X. :migVH]ZVgE^ch######################################## ' ; < = > Figure 3.AddhZ^ckZcidgnXdbedcZcih# ? @ A NOTICE Some hardware/fasteners on the inventory list may arrive pre-installed on the machine. Check these locations before assuming that any items from the inventory list are missing. B C D E L F G H I J K M Figure 4.IddaWdm^ckZcidgn# <.%(+&(M)%<ZVg"=ZVYAVi]Z "&(" Clean Up G2544—Solvent Cleaner & Degreaser 6 \gZVi egdYjXi [dg gZbdk^c\ i]Z lVmn h]^ee^c\ \gZVhZ[gdbndjgbVX]^cZYjg^c\XaZVcje# Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. DO NOT use these products to clean the machinery. Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area. I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn \gZVhZ id egZkZci Xdggdh^dc Yjg^c\ h]^ebZci# 8aZVc^c\i]^hXdVi^c\^hVc^bedgiVcieVgid[hZi" i^c\jendjgaVi]Z!WZXVjhZi]ZegdiZXi^kZXdVi^c\ XVc ]^cYZg eZg[dgbVcXZ d[ ha^Y^c\ eVgih ^[ cdi gZbdkZY# EaVc id hZi Vh^YZ '¶( ]djgh id i]dg" dj\]anXaZVcndjgaVi]ZVcY^ihXdbedcZcih#I]^h i^bZ l^aa WZ lZaa heZci l]Zc ndj VgZ gZlVgYZY l^i]hbddi]VXi^dcd[i]Zha^Y^c\XdbedcZcih# I]Z egdiZXi^kZ XdVi^c\ dc ndjg aVi]Z XVc WZ gZbdkZY l^i] V hdakZci XaZVcZg dg YZ\gZVhZg! hjX]Vhh]dlc^cFigure 5!dgVcnXdbbdceZc" ZigVi^c\ajWg^XVci# Figure 5. 8aZVcZg$YZ\gZVhZgVkV^aVWaZ[gdb <g^ooan# H8257—Primrose Armor Plate with Moly-D Machine and Way Oil 1 Quart I]^hhjeZg^dgbVX]^cZVcYlVnajWg^XVciegZkZcih hi^X` ha^e VcY X]ViiZg YjZ id Vci^"[g^Xi^dc XVeV" W^a^i^Zh gZhjai^c\ ^c \gZViZg egZX^h^dc bVX]^c^c\ XVeVW^a^i^Zh# Egdk^YZh i]Z i]^ccZhi d^a [^ab edh" h^WaZl]^aZZ[[ZXi^kZanegdk^Y^c\cZZYZYajWg^XVi^dc VcY gjhi$Xdggdh^dc egdiZXi^dc# 6Y]Zh^kZ$Xd]Zh^kZ XdbedcZcih VgZ VYYZY [dg kZgi^XVa hjg[VXZh# GZh^hih hfjZZoZ dji! gjcc^c\! Yg^ee^c\ VcY cdc" \jbb^c\# ¸I]^h^h\ddYhij[[ >jhZ^idcbnaVi]Zh Vi]dbZ#¹ S. Balolia – President 6[iZgXaZVc^c\!l^eZYdlci]ZXdbedcZcihl^i]V \ZcZgdjhXdVid[lVnd^a!hjX]Vhh]dlc^cFigure 6! id egZkZci gjhi VcY ZVhZ i]Z [g^Xi^dc d[ ha^Y^c\ XdbedcZcih# Cleaning Tips ;dg i]dgdj\] XaZVc^c\! gZbdkZ i]Z hiZVYn gZhi!iddaedhi!XdbedjcYha^YZ!VcYX]Vc\Z" \ZVgh# JhZ V hi^[[ Wgjh] l]Zc XaZVc^c\ i]Z i]gZVYh dci]ZaZVYhXgZl# BdkZ i]Z ha^YZh VcY iV^ahidX` WVX` VcY [dgi]idi]dgdj\]anXaZVc$ajWg^XViZjcYZgcZVi] i]Zb# "&)" Figure 6.Eg^bgdhZ6gbdgEaViZAjWg^XVci# <.%(+&(M)%<ZVg"=ZVYAVi]Z Site Considerations Lifting & Moving Floor Load Ndjg aVi]Z ^h V ]ZVkn adVY Y^hig^WjiZY ^c V hbVaa [ddieg^ci# EaVXZ i]^h bVX]^cZ dc XdcXgZiZ [addgh dcan#H^cXZi]^h^hVegZX^h^dcbVX]^cZ!^i^h^bedg" iVci id aZkZa i]Z bVX]^cZ l^i] V egZX^h^dc aZkZa l]Zcbdjci^c\# Placement Location 8dch^YZgZm^hi^c\VcYVci^X^eViZYcZZYh!hZgk^XZ eVcZaVXXZhh!aZc\i]d[gdYhidWZadVYZY^cidi]Z aVi]Z!VcYheVXZ[dgVjm^a^VgnhiVcYh!ldg`iVWaZh dg di]Zg bVX]^cZgn l]Zc ZhiVWa^h]^c\ V adXVi^dc [dg ndjg aVi]Z hZZ Figure 7 [dg b^c^bjb lVaa XaZVgVcXZh# Children and visitors may be seriously injured if unsupervised. Lock all entrances to the shop when you are away. DO NOT allow unsupervised children or visitors in your shop at any time! You will need power lifting equipment and assistance to lift this machine and position it. Inspect all lifting equipment to make sure it is in perfect working order and is rated for the load before attempting to lift and move this lathe. Ignoring this warning may lead to serious personal injury or death. I]^h aVi]Z ]Vh a^[i^c\ ]daZh Wj^ai ^cid i]Z hiVcY Figure 8# I]ZhZ a^[i^c\ ]daZh VgZ YZh^\cZY id Vaadl V e^ZXZ d[ hijgYn gdjcY hidX` id WZ ha^Y i]gdj\]ZVX]d[i]Zb!hdi]ViV[dg`a^[iXVca^[ii]Z aVi]Z[gdbi]Ze^ZXZhd[gdjcYhidX`# .+ AVi]Z (% *) A^[i^c\=daZh @ZZeLdg`e^ZXZ AdVY^c\6gZV JcdWhigjXiZY ') Figure 8.A^[i^c\]daZh# Figure 7.B^c^bjblVaaXaZVgVcXZh# <.%(+&(M)%<ZVg"=ZVYAVi]Z "&*" Mounting Lathe Check Gearbox Oil >cdgYZgidegdYjXZVXXjgViZldg`!i]ZaVi]Zbjhi h^iaZkZadci]Z[addg#7ZadlVgZi]ZbdhiXdbbdc bZi]dYh[dgbdjci^c\i]ZaVi]Z# >i^hXg^i^XVai]VindjbV`ZhjgZi]ZgZ^hd^a^ci]Z ]ZVYhidX`VcYVegdc\ZVgWdmZhWZ[dgZegdXZZY" ^c\ l^i] i]Z iZhi gjc# GZ[Zg id i]Z Lubrication ^chigjXi^dchdcPage 44 [dgbdgZYZiV^ahdcl]^X] ineZd[d^aidjhZ!]dlbjX]idjhZ!VcYl]ZgZid eji^i# Machine Mounts I]Z aVi]Z XVc WZ bdjciZY dc bVX]^cZ bdjcih! l]^X]XVcWZZVh^anaZkZaZYWnijgc^c\[^cZi]gZVY ]Zmcjih#6YY^i^dcVaan!i]ZaVg\ZgjWWZg[ddieVYh dci]ZbVX]^cZbdjcihgZYjXZk^WgVi^dc# GEARBOXES MUST BE FILLED WITH OIL! NO OIL SHIPPED WITH MACHINE! Requires ISO 68 or Equivalent Gear Oil. Test Run Figure 9. <,&+%BVX]^cZBdjci# Concrete Floor Mounting Options >[ndj[VhiZci]ZaVi]ZidVXdcXgZiZ[addg!ndjbjhi h]^b^iaZkZaWZ[dgZi^\]iZc^c\i]Z[VhiZcZgh!dgi]Z WZYhbVnil^hidjid[Va^\cbZci# AV\h]^ZaYVcX]dghl^i]aV\WdaihFigure 10VcY VcX]dg hijYh Figure 11 VgZ ild edejaVg bZi]" dYh[dgVcX]dg^c\VcdW_ZXiidVXdcXgZiZ[addg# DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h gZVYn[dggZ\jaVgdeZgVi^dc#I]ZiZhigjcXdch^hih d[kZg^[n^c\i]Z[daadl^c\/&I]ZbdidgedlZghje VcY gjch XdggZXian VcY ' i]Z hide Wjiidc hV[Zin [ZVijgZldg`hXdggZXian# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl TroubleshootingdcPage 47# >[ ndj XVccdi [^cY V gZbZYn! XdciVXi djg IZX] HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ# To begin the test run: Figure10.Ine^XVaaV\h]^ZaYVcX]dgVcYaV\Wdai# 1. BV`ZhjgZndjjcYZghiVcYi]ZhV[Zin^chigjX" i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi i]ZbVX]^cZ^hhZijeegdeZgan# 2. BV`ZhjgZi]ZaVi]Z^hajWg^XViZYVcYi]Z]ZVY" hidX` d^a aZkZa ^h [jaa# GZ[Zg id Maintenance dcPage 42# Figure11.Ine^XVaVcX]dghijY# "&+" 3. BV`Z hjgZ i]Z X]jX` ^h XdggZXian hZXjgZY id i]Z he^cYaZ# GZ[Zg id Mounting Chuck and FaceplatedcPage 22[dgYZiV^ah# <.%(+&(M)%<ZVg"=ZVYAVi]Z 4. BV`Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg^c\ hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ# 8. BdkZ i]Z he^cYaZ heZZY aZkZgh id ,% GEB Figure 13# 5. 9^hZc\V\Z i]Z ]Va[ cji aZkZg VcY i]Z [ZZY aZkZgFigure 12!VcYbV`ZhjgZi]ZhVYYaZ adX`Wdai^haddhZcZYYdcdiaddhZci]ZhVY" YaZadX`WdaiiddbjX]·hZZPage 51# HVYYaZ AdX`7dai =Va[cjiAZkZg ^hEjaaZYJe 9^hZc\V\ZY ;ZZYAZkZg^h =dg^odciVa 9^hZc\V\ZY He^cYaZAZkZg^h8ZciZgZY HeZZYAZkZgh Figure 13. =ZVYhidX`Xdcigdah# 9. Ejh]i]ZEDL:GHI6GIWjiidc!i]ZcbdkZ i]Z he^cYaZ aZkZg Figure 12 Ydlc id hiVgi i]Zhe^cYaZ# Figure 12.6egdcXdcigdah# NOTICE NEVER shift lathe gears when lathe is operating, and make sure both the half nut lever and the feed lever are disengaged before you start the lathe! Otherwise the lathe may feed the apron into the chuck or tailstock and cause severe lathe damage. 6. 8dccZXiedlZgidi]ZbVX]^cZ# Before starting the saw, make sure you have performed any preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death! 7. GdiViZi]ZgZYhideWjiidcFigure 13 XadX`" l^hZhd^iedehdji# <.%(+&(M)%<ZVg"=ZVYAVi]Z ·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ gjch hbddi]an l^i] a^iiaZ dg cd k^WgVi^dc dg gjWW^c\cd^hZh# ·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z bVX]^cZ [gdb edlZg l]Zc ^ckZhi^\Vi^c\ dg XdggZXi^c\ ediZci^Va egdWaZbh# >[ i]Z egdWaZb ^h cdi gZVY^an VeeVgZci! gZ[Zg id TroubleshootingdcPage 47# 10. BdkZi]Zhe^cYaZaZkZgjeidi]ZXZciZgedh^" i^dc!VcYegZhhi]ZhideWjiidc^c# 11. L>I=DJI gZhZii^c\ i]Z hide Wjiidc! bdkZ i]Zhe^cYaZaZkZgYdlc#I]ZbVX]^cZh]djaY cdihiVgi# ·>[i]ZbVX]^cZYdZhcdihiVgi!i]ZhideWji" idchV[Zin[ZVijgZ^hldg`^c\XdggZXian# ·>[ i]Z bVX]^cZ YdZh hiVgi l^i] i]Z hide Wjiidcejh]ZY^c!^bbZY^ViZanY^hXdccZXi edlZg id i]Z bVX]^cZ# I]Z hide Wjiidc hV[Zin[ZVijgZ^hcdildg`^c\XdggZXian#I]^h hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch# 8Vaa IZX]Hjeedgi[dg]Zae# "&," 12. GZhZii]ZhideWjiidc# 13. BV`ZhjgZi]ZaVbeldg`h# 14. If you do not have cutting fluid at this time, skip this step.EdjgXjii^c\[aj^Y^cidi]ZXdda" Vci iVc` gZ[Zg id Page 46 [dg ^chigjXi^dch VcY ijgc i]Z XddaVci ejbe hl^iX] ON VcY deZci]ZcdooaZkVakZ#KZg^[ni]ViXjii^c\[aj^Y [adlhdjid[i]ZcdooaZ!i]Zcijgci]ZXddaVci hl^iX]OFF# 15. HiVgii]Zhe^cYaZi]ZchiZedci]ZWgV`Z#I]Z he^cYaZh]djaYXdbZidVc^bbZY^ViZhide# 8. Ejh]Ydlcdci]Zhe^cYaZaZkZgidhiVgihe^c" YaZ gdiVi^dc XdjciZgXadX`l^hZ# AZi i]Z aVi]Z gjc[dgVb^c^bjbd[&%b^cjiZh# 9. Hidei]Zhe^cYaZVcYY^hXdccZXii]ZbVX]^cZ [gdbedlZg# 10. GZeZVi Steps 5–9 [dg ZVX] d[ i]Z he^cYaZ heZZYh# 11. Ijgc i]Z aVi]Z OFF# I]Z he^cYaZ WgZV`"^c ^h XdbeaZiZ VcY ndjg aVi]Z ^h gZVYn [dg deZgV" i^dc# Spindle Break-In Recommended Adjustments NOTICE ;dg ndjg XdckZc^ZcXZ! i]Z VY_jhibZcih a^hiZY WZadl]VkZWZZceZg[dgbZYVii]Z[VXidgn# Successfully complete all of the spindle break-in steps to avoid rapid deterioration of the spindle bearings and other related parts. =dlZkZg!WZXVjhZd[i]ZbVcnkVg^VWaZh^ckdakZY l^i] h]^ee^c\! lZ gZXdbbZcY i]Vi ndj Vi aZVhi kZg^[ni]Z[daadl^c\VY_jhibZcihidZchjgZi]ZWZhi edhh^WaZgZhjaih[gdbndjgcZlbVX]^cZ# To correctly break-in the spindle bearings: 1. 9>H8DCC:8IA6I=:;GDBEDL:G HiZe"Wn"hiZe ^chigjXi^dch [dg i]ZhZ VY_jhibZcih XVcWZ[djcY^ci]ZSERVICE hZXi^dchiVgi^c\dc Page 47# 2. BV`Z hjgZ i]Z aVi]Z ^h egdeZgan ajWg^XVi" ZY gZ[Zg id Maintenance dc Page 42 [dg YZiV^aZY^chigjXi^dch# Factory adjustments that should be verified: 3. HZi he^cYaZ heZZY id i]Z adlZhi hZii^c\ ,% GEB0gZ[ZgidSpindle Speed dcPage 33 [dg YZiV^aZY^chigjXi^dch# Gib AdjustmentsPage 50 Tailstock AlignmentPage 29 Backlash AdjustmentsPage 49 4. 9^hZc\V\Z i]Z edlZg [ZZY Wn bdk^c\ i]Z [ZZYgdYhZaZXi^dcaZkZgidi]ZcZjigVaXZciZg edh^i^dc gZ[Zg id Basic Controls dc Page 19# 5. GZ"XdccZXii]ZbVX]^cZidedlZg# 6. Ejaa je dc i]Z he^cYaZ aZkZg id hiVgi he^cYaZ gdiVi^dc XadX`l^hZ# AZi i]Z aVi]Z gjc [dg V b^c^bjbd[&%b^cjiZh# 7. Hidei]Zhe^cYaZgdiVi^dcVcYVaadli]Zhe^c" YaZidXdbZidVXdbeaZiZhide# "&-" <.%(+&(M)%<ZVg"=ZVYAVi]Z SECTION 4: OPERATION Operation Safety Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Basic Controls 8ddaVci DC$D;; Hl^iX] Hide 7jiidc ?d\7jiidc He^cYaZ HeZZY AZkZgh ;ZZYGdY HZaZXi^dc AZkZg ;ZZY HeZZY 8dcigdah Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing and long hair away from moving machinery. NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. NOTICE Complete the Test Run & Break-In procedure on Page 16 before using this lathe for any cutting or threading operations; otherwise, gear box damage will occur. "&." <.%(+&(M)%<ZVg"=ZVYAVi]Z Figure 14.=ZVYhidX`Xdcigdah# Jog Button I]Z_d\WjiidcFigure 14edlZghjei]Zhe^cYaZ VcYaZVYhXgZl^[Zc\V\ZYdcanl]^aZ]ZaY#I]^h Wjiidc dcan ldg`h ^[ i]Z hide Wjiidc ]Vh WZZc gZhZiVcYi]ZWgV`ZeZYVa^hcdiYZegZhhZY# Stop Button I]Z hide Wjiidc Figure 14 Xjih edlZg id i]Z bdidg id hide i]Z aVi]Z# >i YdZh cdi ^chiVcian hide i]Z he^cYaZ Vh YdZh i]Z WgV`Z# 6[iZg WZ^c\ egZhhZY! i]^h Wjiidc hiVnh Ydlc jci^a ^i ^h gZhZi# GZhZi i]Z Wjiidc Wn il^hi^c\ ^i XadX`l^hZ jci^a ^i edehdji# Coolant ON/OFF Switch I]Z XddaVci DC$D;; hl^iX] Figure 14 id\\aZh i]ZXddaVciejbeONdgOFF#CZkZgijgci]ZXdda" Vciejbedcl]ZcXddaVci^hcdi^ci]ZgZhZgkd^g dg i]Z ejbe bVn Wjgc je# This is considered abuse and will not be covered under warranty. "&." <.%(+&(M)%<ZVg"=ZVYAVi]Z Spindle Speed Levers 8dbedjcYHa^YZ =VcYl]ZZa I]Zhe^cYaZheZZYaZkZghFigure 14Xdcigdai]Z heZZY i]Vi i]Z he^cYaZ gdiViZh# I]Z X]Vgi WZadl i]Z aZkZgh ^cY^XViZh i]Z Y^[[ZgZci aZkZg Xdc[^\jgV" i^dch gZfj^gZY id bV`Z i]Z he^cYaZ gdiViZ Vi kVg^" djh heZZYh# Never move this lever while the spindle is moving. Feed Direction Lever I]Z [ZZY Y^gZXi^dc aZkZg Figure 14 Xdcigdah l]^X] Y^gZXi^dc i]Z [ZZY gdY gdiViZh l]Zc i]Z he^cYaZ aZkZg ^h jhZY# I]^h Vaadlh ndj id X]Vc\Z [ZZY Y^gZXi^dch l^i]dji X]Vc\^c\ i]Z Y^gZXi^dc d[ he^cYaZgdiVi^dc#Never move this lever while the spindle is moving.GZ[ZgidPage 35 [dgYZiV^ahd[ ]dlidjhZi]^haZkZg[dgdeZgVi^dch# Feed Speed Controls I]ZhZ`cdWhVcYaZkZghFigure 14Xdcigda[ZZY heZZYhVcYaZVYhXgZlZc\V\ZbZci[dgi]gZVY^c\ VcYijgc^c\# 8Vgg^V\Z =VcYl]ZZa 8gdhhHa^YZ =VcYl]ZZa Figure 16.8Vgg^V\Z]VcYl]ZZaXdcigdah# Carriage Handwheel I]Z XVgg^V\Z ]VcYl]ZZa Figure 16 bdkZh i]Z XVgg^V\Z aZ[i dg g^\]i Vadc\ i]Z WZY# I]^h ]VcYl]ZZa^hjhZYl]ZchZii^c\jei]ZbVX]^cZ dgl]ZcbVcjVaXdcigda^hYZh^gZYYjg^c\ijgc^c\ deZgVi^dch# Cross Slide Handwheel I]Z Xgdhh ha^YZ ]VcYl]ZZa Figure 16 bdkZh i]Z Xgdhh ha^YZ idlVgY VcY VlVn [gdb i]Z ldg`# Ijgc^c\i]ZY^VaXadX`l^hZbdkZhi]Zha^YZidlVgY i]Zldg`e^ZXZ#I]Z\gVYjViZYY^VaXVcWZVY_jhi" ZYWn]daY^c\i]Z]VcYl]ZZal^i]dcZ]VcYVcY ijgc^c\i]ZY^Val^i]i]Zdi]Zg# 7gV`Z Compound Slide Handwheel Figure 15.7gV`Z# Brake I]Z WgV`Z Figure 15 e]nh^XVaan hideh i]Z he^c" YaZ VcY Xjih edlZg id i]Z bdidg l]Zc egZhhZY Ydlc# "'%" I]ZXdbedjcYha^YZ]VcYl]ZZaFigure 16Xdc" igdahi]Zedh^i^dcd[i]ZXjii^c\iddagZaVi^kZidi]Z ldg`e^ZXZ# I]^h ha^YZ ^h VY_jhiVWaZ id Vcn Vc\aZ l^i]^c^ihgVc\Z#I]Z\gVYjViZYY^Va^hVY_jhiVWaZ jh^c\ i]Z hVbZ bZi]dY Vh i]Z Y^Va dc i]Z Xgdhh ha^YZ#6c\aZVY_jhibZci^hadX`ZYWn]Zmcjihdc i]ZWVhZd[i]Zideha^YZ# <.%(+&(M)%<ZVg"=ZVYAVi]Z IV^ahidX` =VcYl]ZZa =Va[cji AZkZg Fj^aaAdX` AZkZg ;ZZY8]Vc\Z AZkZg IV^ahidX` AdX`AZkZg He^cYaZAZkZg Figure 17. 8Vgg^V\ZaZkZgXdcigdah# Figure 18.IV^ahidX`Xdcigdah# Spindle Lever Tailstock Handwheel I]Zhe^cYaZ aZkZgFigure 17^heg^bVg^anjhZYid hiVgiVcYhidei]Zhe^cYaZVcYaZVYhXgZl^cZ^i]Zg i]Z[dglVgYdggZkZghZY^gZXi^dch# Ijgc^c\ i]Z iV^ahidX` ]VcYl]ZZa Figure 18 VYkVcXZh dg gZigVXih i]Z WVggZa ^c i]Z iV^ahidX`# I]Z \gVYjViZY Y^Va dc i]Z ]VcYl]ZZa ^h VY_jhi" VWaZ# Feed Change Lever I]Z[ZZYX]Vc\ZaZkZgFigure 17Vaadlhndjid hZaZXi l]^X] ha^YZ l^aa deZgViZ l^i] edlZg [ZZY# I]Z aZkZg e^kdih i]gdj\] ild hideh i]Vi gZfj^gZ bdk^c\i]ZaZkZgaZ[iVcYg^\]iVhlZaaVhjeVcY Ydlc^cdgYZgidZc\V\Zi]ZY^[[ZgZciXdbedcZcih# Bdk^c\ i]^h aZkZg jelVgY hZaZXih edlZg [ZZY [dg i]ZXVgg^V\Z#Bdk^c\i]ZaZkZgYdlchZaZXihedlZg [ZZY[dgi]ZXgdhhha^YZ# Quill Lock Lever I]Zfj^aaadX`aZkZgFigure 18adX`hi]ZiV^ahidX` fj^aa^ceaVXZ# Tailstock Lock Lever I]Z iV^ahidX` adX` aZkZg Figure 18 adX`h i]Z iV^ahidX`^ceaVXZdci]ZaVi]ZWZY# Half Nut Lever I]Z ]Va[ cji aZkZg Figure 17 deZch VcY XadhZh i]Z ]Va[ cji dc i]Z adc\^ijY^cVa aZVYhXgZl! l]^X] Zc\V\Zhi]ZXVgg^V\ZedlZg[ZZY[dgi]gZVY^c\# <.%(+&(M)%<ZVg"=ZVYAVi]Z "'&" Chuck & Faceplate Mounting I]^haVi]Z^hh]^eeZYl^i]i]Z("_VlX]jX`^chiVaaZY! Wji ^cXajYZh V [djg _Vl X]jX` `^i VcY &' [VXZ" eaViZ# Removal 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. AVnVX]jX`XgVYaZhZZFigure 20dgVaVnZg d[ eanlddY dkZg i]Z WZYlVnh id egdiZXi i]Z egZX^h^dc\gdjcYhjg[VXZh[gdbYVbV\ZVcY idegZkZci[^c\Zgh[gdbWZ^c\e^cX]ZY# I]Z X]jX`h VcY [VXZeaViZ bdjci id i]Z he^cYaZ l^i] V 9&") XVbadX` hnhiZb# I]ZgZ VgZ a^cZh hiVbeZY ^cid i]Z XVb VcY dc i]Z X]jX` WdYn id ^cY^XViZ^[i]ZX]jX`^hhZXjgZYidi]ZXVb#6`Zn ^hjhZYidijgci]ZadX`^c\XVbhFigure 19# Figure 20.H^beaZX]jX`XgVYaZbVYZd[hXgVe ajbWZg# Figure 19. @Znedh^i^dcZYidgZbdkZX]jX`# 3# AddhZc i]Z XVb"adX`h Wn ijgc^c\ i]Z `Zn XdjciZgXadX`l^hZ Veegdm^bViZan dcZ"i]^gY d[ V ijgc jci^a i]Z bVg` dc i]Z XVb"adX` Va^\ch l^i] i]Z h^c\aZ bVg` dc i]Z he^cYaZ cdhZ ^c Figure 21. >[ i]Z XVb"adX` hijY YdZh cdi [gZZan gZaZVhZ [gdb i]Z XVb"adX`! l^\\aZ i]Z XVb"adX`jci^ai]ZXVb"adX`hijYgZaZVhZh# Note:These cam-locks may be very tight. A breaker bar may be used to add leverage. He^cYaZA^cZ PINCH HAZARD! Protect your hands and the precision ground bedways with plywood or a chuck cradle when removing the lathe chuck! The heavy weight of a falling chuck can cause serious injury. 8Vb A^cZ Kh Figure 21.>cY^XVidgVggdlh# "''" <.%(+&(M)%<ZVg"=ZVYAVi]Z 4. Jh^c\VYZVYWadl]VbbZgdgdi]Zghd[ibVa" aZi!a^\]ianiVeVgdjcYi]ZdjiZgX^gXjb[ZgZcXZ d[ i]Z X]jX` WdYn id WgZV` i]Z X]jX` [gZZ [gdbi]ZXVb"adX`hVcY[gdbi]Zhe^cYaZcdhZ iVeZg# I]Z X]jX` bVn XdbZ d[[ Vi i]^h ed^ci! hd it is important you are ready to support its weight. 5. L^i] V gdX`^c\ bdi^dc! XVgZ[jaan gZbdkZ i]Z X]jX` [gdb i]Z he^cYaZ cdhZ hZZ Figure 22# Installation 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. AVnVX]jX`XgVYaZdgVaVnZgd[eanlddYdkZg i]ZWZYlVnhidegdiZXii]ZegZX^h^dc\gdjcY hjg[VXZh[gdbYVbV\ZVcYidegZkZci[^c\Zgh [gdbWZ^c\e^cX]ZYhZZFigure 20# 3. Jh^c\ ndjg XVa^eZgh! bZVhjgZ i]Z ]Z^\]i d[ i]Z XVb"adX` hijYh [gdb i]Z egZk^djhan ^chiVaaZYX]jX`hZZFigure 23# ·>[ i]Z X]jX` ^h hi^aa i^\]i dc i]Z he^cYaZ! iVei]ZWVX`d[i]ZX]jX`l^i]VgjWWZgdg lddYbVaaZil]^aZhjeedgi^c\i]ZWdiidbd[ i]ZX]jX`l^i]ndjg[gZZ]VcY# ·>[i]ZX]jX`YdZhcdi^bbZY^ViZanXdbZd[[! gdiViZ i]Z he^cYaZ Veegdm^bViZan +%ß VcY iVeV\V^c#BV`ZhjgZVaai]ZbVg`hdci]Z XVbhVcYhe^cYaZVgZ^cegdeZgVa^\cbZci# Figure 23.BZVhjg^c\]Z^\]id[XVb"adX`hijYh# 4. >chZgi XVb"adX` hijYh ^cid i]Z cZl X]jX`$ [VXZeaViZ!VcYVY_jhii]ZXVb"adX`hijY]Z^\]i idbViX]i]ZbZVhjgZbZciiV`Zc^cStep 3# 5. I]gZVY^ci]ZXVehXgZlhidadX`i]ZXVb"adX` hijYh^cidedh^i^dc# He^cYaZCdhZIVeZg Figure 22.>chiVaa^c\VcYgZbdk^c\X]jX`# Large chucks are very heavy. Always get assistance when removing or installing large chucks to prevent personal injury or damage to the chuck or lathe. <.%(+&(M)%<ZVg"=ZVYAVi]Z "'(" 6. A^[i i]Z X]jX`! VcY ^chZgi i]Z hijYh dcid i]Z he^cYaZcdhZhZZFigure 24#L]^aZhjeedgi" ^c\ i]Z lZ^\]i d[ i]Z X]jX`$[VXZeaViZ! ijgc dcZXVbl^i]i]ZX]jX``Znjci^ai]ZXVba^cZ ^hWZilZZci]ZildKhdci]Zhe^cYaZ#9dcdi [jaani^\]iZcVii]^hi^bZ# Three-Jaw Chuck I]Zi]gZZ"_VlX]jX`^cXajYZYl^i]i]^haVi]Z^hV hXgdaa^c\"ineZ X]jX`! l]^X] bZVch Vaa i]gZZ _Vlh i^\]iZc Vi i]Z hVbZ i^bZ l]Zc i]Z X]jX` `Zn ^h ijgcZY#6hVgZhjaid[i]^hhXgdaa^c\VXi^dc!i]Z_Vlh XZciZg i]Z ldg`e^ZXZ l^i]^c %#%%'"%#%%(# 6ahd! i]Z_VlhVgZgZkZgh^WaZidVXXdbbdYViZY^[[ZgZci ldg`e^ZXZh!Vhh]dlc^cFigure 25# 8aVbe^c\dcVcDjih^YZ9^VbZiZg Figure 24. I^\]iZc^c\i]ZXVb"adX`h# 7. GdiViZ i]Z he^cYaZ VcY gZeZVi Step 4 dc deedh^iZXVb# 8. GdiViZi]Zhe^cYaZVcYgZeZViStep 4dci]Z gZhid[i]ZXVbh^cVcVaiZgcVi^c\bVccZg# 9. L]Zc Vaa XVbh VgZ hcj\! gZijgc id i]Z [^ghi XVbVcYi^\]iZci]ZXVbXdbeaZiZan#GZeZVi i]^hhiZel^i]i]ZgZhid[i]ZXVbh# 8aVbe^c\^cVc>ch^YZ9^VbZiZg Figure 25.AdVY^c\Vldg`e^ZXZ# Reversing Jaws 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. GZbdkZ i]Z XVe hXgZlh Figure 26 [gdb dcZ d[ i]Z _Vlh l^i] Vc -bb ]Zm lgZcX]! i]ZcgZbdkZi]Z_Vl# Figure 26.8VehXgZlhhZXjg^c\i]Z_Vlh# "')" <.%(+&(M)%<ZVg"=ZVYAVi]Z 3. GdiViZ i]Z _Vl &-%ß VcY gZeaVXZ i]Z XVe hXgZlh# BV`Z hjgZ i]Z adc\Zg XVe hXgZl gZbV^ch^ci]Zi]^X`ZgeVgid[i]Z_Vl#GZeZVi l^i]i]ZgZbV^c^c\_VlhFigure 27# Four-Jaw Chuck I]Z [djg"_Vl X]jX` ^cXajYZY l^i] i]^h aVi]Z [ZV" ijgZh ^cYZeZcYZcian VY_jhiVWaZ ]VgYZcZY hiZZa _Vlh# :VX] _Vl XVc WZ gZbdkZY [gdb i]Z X]jX` WdYnVcYgZkZghZY[dgVl^YZgVc\Zd[ldg`]daY" ^c\kZghVi^a^in#>chiVaai]Z[djg"_VlX]jX`VXXdgY^c\ idi]Z^chigjXi^dchdcPage 22# Large chucks are very heavy. Always get assistance when removing or installing large chucks to prevent personal injury or damage to the chuck or lathe. Figure 27.GZkZgh^c\i]ZX]jX`_Vlh# To mount a workpiece in the four-jaw chuck: Mounting Workpiece 1. 9>H8DCC:8IA6I=:;GDBEDL:G 1. JhZi]ZX]jX``ZniddeZcdgXadhZi]Z_Vlh Vh cZXZhhVgn VcY edh^i^dc i]Z ldg`e^ZXZ ^c dcZ d[ i]Z [djg Xdc[^\jgVi^dch h]dlc ^c Figure 25# 2. DeZc ZVX] _Vl l^i] i]Z X]jX` `Zn jci^a i]Z ldg`e^ZXZXVca^Z[aViV\V^chii]ZX]jX`[VXZ# 2. DeZc$XadhZ i]Z _Vlh jci^a i]Zn bV`Z a^\]i XdciVXil^i]i]Zldg`e^ZXZ# 3. GdiViZ i]Z X]jX` Wn ]VcY id bV`Z hjgZ Vaa i]gZZ_VlhZkZcanXdciVXii]Zldg`e^ZXZVcY i]Zldg`e^ZXZ^hXZciZgZY# ·>[ i]Z ldg`e^ZXZ ^h d[[ XZciZg! addhZc i]Z _VlhVcYVY_jhii]Zldg`e^ZXZ# 3. Hjeedgi i]Z ldg`e^ZXZ VcY ha^YZ i]Z YZVY XZciZg^ci]ZiV^ahidX`V\V^chii]Zldg`e^ZXZ! i]ZcadX`i]ZiV^ahidX`#;dgbdgZ^c[dgbVi^dc! gZ[Zgidi]ZiV^ahidX`Xdcigdah dcPage 21 VcY CentersdcPage 27# 4. Ijgc i]Z iV^ahidX` fj^aa hd i]Z YZVY XZciZg Veea^Zh Zcdj\] egZhhjgZ id i]Z XZciZg ed^ci d[ndjgldg`e^ZXZid]daY^i^ceaVXZFigure 28!i]ZcadX`i]ZiV^ahidX`fj^aa# ·>[ i]Z ldg`e^ZXZ ^h XZciZgZY! i^\]iZc i]Z _Vlh# Securely clamp your workpiece and remove the chuck key! Thrown objects from a lathe can cause serious injury or death to the operator and to bystanders many feet away. Figure 28.8ZciZg^c\ldg`e^ZXZiddaedhi gZbdkZY[dgXaVg^in# <.%(+&(M)%<ZVg"=ZVYAVi]Z "'*" 5. IjgcZVX]_Vljci^a^i_jhibV`ZhXdciVXil^i] i]Zldg`e^ZXZ# 6. I^\]iZc ZVX] _Vl ^c hbVaa ^cXgZbZcih# 6[iZg VY_jhi^c\ i]Z [^ghi _Vl! Xdci^cjZ i^\]iZc^c\ ^c deedh^c\ hZfjZcXZ hZZ Figures 28 29# 8]ZX`[gZfjZcianidbV`ZhjgZndj]VkZcdi lVcYZgZYd[[ndjgXZciZged^ciYjZidVeean" ^c\iddbjX]egZhhjgZidVh^c\aZ_Vl# ( & Faceplate I]Z[VXZeaViZ^hjhZYidijgccdc"Xna^cYg^XVaeVgih VcY[dgd[["XZciZgijgc^c\# To mount a workpiece on the faceplate: 1# 9>H8DCC:8IA6I=:;GDBEDL:G 2. Hjeedgi i]Z ldg`e^ZXZ VcY ha^YZ i]Z YZVY XZciZg^ci]ZiV^ahidX`V\V^chii]Zldg`e^ZXZ! i]ZcadX`i]ZiV^ahidX`#;dgbdgZ^c[dgbVi^dc! gZ[Zgidi]ZiV^ahidX`Xdcigdah dcPage 21 VcY CentersdcPage 27# m 3. Ijgc i]Z iV^ahidX` fj^aa hd i]Z YZVY XZciZg Veea^Zh Zcdj\] egZhhjgZ id i]Z XZciZg ed^ci d[ndjgldg`e^ZXZid]daY^i^ceaVXZ# ) ' Figure 29.?Vli^\]iZc^c\hZfjZcXZ# 7. 6[iZgi]Zldg`e^ZXZ^h]ZaY^ceaVXZ!WVX`i]Z iV^ahidX`VlVnVcYgdiViZi]ZX]jX`Wn]VcY# I]ZXZciZged^cil^aabdkZ^[i]Zldg`e^ZXZ^h djid[XZciZghZZ Figure 30# 4. AdX` i]Z iV^ahidX` fj^aa l]Zc hj[[^X^Zci egZh" hjgZ^hVeea^ZYid]daYi]Zldg`e^ZXZ^ceaVXZ# 6YY^i^dcVa hjeedgi bVn WZ cZZYZY! YZeZcY" ^c\dci]Zldg`e^ZXZ# Securely clamp your workpiece and remove the chuck key! Thrown objects from a lathe can cause serious injury or death to the operator and to bystanders many feet away. Figure 30.EgdeZgan]ZaYldg`e^ZXZ[dgd[[hZi bVX]^c^c\ViadlGEB# 8. BV`Z [^cZ VY_jhibZcih Wn ha^\]ian addhZc^c\ dcZ_VlVcYi^\]iZc^c\i]Zdeedh^c\_Vljci^a i]Zldg`e^ZXZ^hegZX^hZanVa^\cZY# 9. JhZ adl he^cYaZ heZZYh l]Zc bVX]^c^c\ ]ZVknZXXZcig^Xldg`e^ZXZh# "'+" <.%(+&(M)%<ZVg"=ZVYAVi]Z 5. HZXjgZ i]Z ldg`e^ZXZ l^i] V b^c^bjb d[ i]gZZ ^cYZeZcYZci XaVbe^c\ YZk^XZh hZZ Figure 31# ;V^ajgZ id [daadl i]^h hiZe bVn aZVY id YZVYan ^c_jgn id ndjghZa[ dg WnhiVcY" Zgh# IV`Z ^cid VXXdjci gdiVi^dc VcY i]Z Xji" i^c\ [dgXZh Veea^ZY id i]Z ldg`e^ZXZ l]Zc XaVbe^c\ id i]Z [VXZeaViZ# Make sure your clamping application will not fail! Centers I]ZBdYZa<.%(+aVi]Z^hhjeea^ZYl^i]ildBI( YZVYXZciZghVcYVBI*"BI(VYVeiZghaZZkZid [^iBI(XZciZgh^cidi]Zhe^cYaZ# BViX]^c\ iVeZgh ^c i]Z he^cYaZ dg iV^ahidX` fj^aa egdk^YZ i]Z adX`^c\ VXi^dc# 7Z[dgZ ^chiVaa^c\ Vcn XZciZgdgVgWdg!bV`ZhjgZi]Vii]ZbVi^c\hjg[VX" ZhVgZeZg[ZXianXaZVc#I]ZhZeVgihl^aaaVhiadc\Zg VcYgZbV^cVXXjgViZ^[egdeZganbV^ciV^cZY#>[d^a ^hegZhZcidci]ZbVi^c\hjg[VXZh!i]ZiVeZghl^aa cdi^ciZgadX`# Bdhid[iZc!VYZVYXZciZgdga^kZXZciZg^hjhZY^c i]ZiV^ahidX`idhjeedgildg`e^ZXZh#9ZVYXZciZgh Yd cdi he^c Yjg^c\ jhZ VcY i]Z i^e bjhi WZ Xdc" hiVcianajWg^XViZY# NOTICE Figure 31.;VXZeaViZl^i]egdeZganXaVbeZY ldg`e^ZXZ^c[djgadXVi^dch# Use a minimum of three independent clamping devices when using faceplate. Failure to provide adequate clamping will cause workpiece to eject during operation. Failure to keep a dead center tip well lubricated will damage dead center and workpiece. A^kZ XZciZgh VgZ ine^XVaan Wj^ai l^i] WZVg^c\h VcY he^c Yjg^c\ jhZ! hd i]Zn Yd cdi cZZY ajWg^XVi^dc Yjg^c\ deZgVi^dc# L]Zc jh^c\ V a^kZ XZciZg! i]Z iV^ahidX`WVggZah]djaYegdigjYZViaZVhi&¿ 'Wjicdi bdgZi]Vc(hZZFigure 32# 6. JhZ V adlZg he^cYaZ heZZY l]Zc bVX]^c^c\ ]ZVknZXXZcig^Xldg`e^ZXZh# Figure 32. A^kZXZciZg^chiVaaZY^cViV^ahidX`# <.%(+&(M)%<ZVg"=ZVYAVi]Z "'," L]Zc V XZciZg ^h jhZY ^c i]Z he^cYaZ! i]Z bdhi Xdbbdc Veea^XVi^dc ^h jh^c\ ^i l^i] V [VXZeaViZ hZZFigure 33# 5. AdX`i]Zfj^aa^cideaVXZdcXZi]ZXZciZgVcY i]Z eVgi gdiViZ id\Zi]Zg# I]Z fj^aa bVn cZZY idWZVY_jhiZYYjg^c\deZgVi^dc# 6. IdgZbdkZVXZciZg!gZigVXii]Zfj^aajci^ai]Z XZciZgedeh[gZZ#7ZhjgZidXViX]^il]Zc^i XdbZhdjiidVkd^YYVbV\^c\i]Zi^e# Mounting Center in Spindle 1. GZbdkZi]ZX]jX`[gdbi]Zhe^cYaZ# 2. >chiVaai]ZYZVYXZciZg^ci]Zhe^cYaZhaZZkZ# 3. >chiVaai]ZhaZZkZ^cidi]Zhe^cYaZdeZc^c\# 4. 6iiVX]i]Z[VXZeaViZidi]Zhe^cYaZ# Figure 33.Ine^XVa[VXZeaViZVcYYZVYXZciZg hZije# Mounting Center in Tailstock Note: When using the dead center in the spindle, use a lathe dog so that your part will rotate with the spindle and not spin on the dead center tip. 1. ;ZZYi]Zfj^aadjiVWdji&hdi]Vii]ZXZciZg XVcWZ^chZgiZY# 2. >chZgi i]Z XZciZg ^cid i]Z fj^aa deZc^c\ hZZ Figure 34# Figure 34.>chZgi^c\VYZVYXZciZg^cViV^ahidX`# 3. Edh^i^dc i]Z iV^ahidX` hd i]Z XZciZg egZhhZh V\V^chii]Zldg`e^ZXZ!i]ZcadX`i]ZiV^ahidX` ^ceaVXZ# 4. ;ZZY i]Z fj^aa ^cid i]Z ldg`e^ZXZ# I]Z [dgXZ d[ V bdjciZY ldg`e^ZXZ l^aa [jaan hZVi i]Z iVeZg# Note: Make sure there is a center drilled hole in the end of the workpiece for the center. "'-" <.%(+&(M)%<ZVg"=ZVYAVi]Z Offsetting Tailstock Aligning Tailstock I]ZiV^ahidX`XVcWZd[[hZiha^\]ianidXjih]Vaadl iVeZgh# Id gZijgc i]Z iV^ahidX` WVX` id dg^\^cVa edh^i^dc! gZeZVi i]Z egdXZhh jci^a i]Z XZciZgZY edh^i^dc^h^cY^XViZYdci]ZhXVaZVcYeZg[dgbi]Z Aligning Tailstock^chigjXi^dch# I]ZiV^ahidX`Va^\cbZcilVhhZiVii]Z[VXidgnl^i] i]Z]ZVYhidX`#=dlZkZg!lZgZXdbbZcYi]Vindj iV`Zi]Zi^bZidZchjgZi]Vii]ZiV^ahidX`^hVa^\cZY idndjgdlcYZh^gZYidaZgVcXZh# To align the tailstock: To set up the tailstock to cut a shallow taper: 1. AdX`i]ZiV^ahidX`^cedh^i^dcVcYaddhZci]Z hZihXgZladXViZYdci]ZZcYd[i]ZiV^ahidX` hZZFigure 35# HZiHXgZl 1. 8ZciZg Yg^aa V + adc\ e^ZXZ d[ WVg hidX` dc Wdi]ZcYh#HZi^iVh^YZ[dgjhZ^cStep 4. 2. BV`Z V YZVY XZciZg Wn ijgc^c\ V h]djaYZg id bV`Z V h]Vc`# ;a^e i]Z e^ZXZ dkZg ^c i]Z X]jX`VcYijgcV+%ed^cisee Figure 37# 6hadc\Vh^igZbV^ch^ci]ZX]jX`!i]Zed^ci d[ndjgXZciZgl^aaWZVXXjgViZidi]Zhe^cYaZ Vm^h# Note: Keep in mind that the point will have to be refinished whenever it is removed and returned to the chuck. Figure 35.IV^ahidX`d[["hZiVY_jhibZcih# 2. 6aiZgcViZanaddhZcVcYi^\]iZci]ZildVY_jhi" bZci hXgZlh jci^a i]Z YZh^gZY d[[hZi ^h ^cY^" XViZYdci]Zd[[hZihXVaZhZZFigure 36# D[[hZiHXVaZ 6Y_jhibZciHXgZl Figure 37. ;^c^h]ZYYZVYXZciZg# 3. EaVXZi]Za^kZXZciZg^cndjgiV^ahidX`# Figure 36. D[[hZihXVaZ# 3. I^\]iZc i]Z hZi hXgZl adXViZY dc i]Z ZcY d[ i]ZiV^ahidX`idadX`i]ZhZii^c\# <.%(+&(M)%<ZVg"=ZVYAVi]Z "'." 4. 6iiVX] V aVi]Z Yd\ Vi i]Z he^cYaZ ZcY id i]Z WVghidX`[gdbStep 1VcYbdjci^iWZilZZc i]ZXZciZgh Vhh]dlc^cFigure 38# ·>[ i]Z hidX` ^h i]^ccZg Vi i]Z iV^ahidX` ZcY! i]ZiV^ahidX`cZZYhidWZbdkZYVlVn[gdb i]Z deZgVidg Wn Vi aZVhi i]Z Vbdjci d[ i]Z iVeZgFigure 40# Add`^c\Ydlc[gdbVWdkZ# Figure 38.7VghidX`bdjciZYdcXZciZgh# 5. IjgcVeegdm^bViZan%#%&%d[[i]ZY^VbZiZg# 6. Bdjci V Y^Va ^cY^XVidg hd i]Vi i]Z eajc\Zg ^h dci]ZiV^ahidX`WVggZaFigure 39# Figure 40.6Y_jhi^c\[dgiV^ahidX`ZcYiVeZg# NOTICE DO NOT forget to lock the tailstock to the ways after each adjustment. 8. AddhZci]ZiV^ahidX`adX`aZkZgVcYVY_jhii]Z iV^ahidX` d[[hZi Wn i]Z Vbdjci d[ i]Z iVeZg Wn ijgc^c\ i]Z VY_jhibZci hXgZl Figure 41# IjgcVcdi]Zg%#%&%d[[d[i]ZhidX`VcY X]ZX` [dg iVeZg# GZeZVi Vh cZXZhhVgn jci^a i]ZYZh^gZYVbdjcid[VXXjgVXn^hVX]^ZkZY# Add`^c\Ydlc[gdbVWdkZ# Figure 39.6Y_jhi^c\[dg]ZVYhidX`ZcYiVeZg# 7. BZVhjgZ i]Z hidX` l^i] V b^XgdbZiZg# >[ i]Z hidX`^hl^YZgVii]ZiV^ahidX`ZcY!i]ZiV^ahidX` cZZYh id WZ bdkZY idlVgY i]Z deZgVidg i]Z Vbdjcid[i]ZiVeZgFigure 39# 6Y_jhibZciHXgZl Figure 41. IV^ahidX`VY_jhibZciadXVi^dch# "(%" <.%(+&(M)%<ZVg"=ZVYAVi]Z Drilling with Tailstock I]ZiV^ahidX`XVcWZjhZYidYg^aa]daZhWnbdjci" ^c\VYg^aaW^i^ci]ZiV^ahidX`!gdiVi^c\i]Zldg`e^ZXZ l^i] i]Z he^cYaZ! i]Zc jh^c\ i]Z iV^ahidX` fj^aa [ZZY ]VcYl]ZZa id VYkVcXZ i]Z Yg^aa W^i ^cid i]Z ldg`e^ZXZ# To set up the tailstock for drilling: Coolant System I]Z XddaVci hnhiZb YZa^kZgh Xjii^c\ [aj^Y k^V V edh^i^dcVacdooaZ#I]ZXddaVcihnhiZb^hXdcigdaaZY WnVejbehl^iX]adXViZYdci]ZXdcigdaeVcZaVcY VkVakZaZkZgcZVgi]ZWVhZd[i]ZcdooaZFigure 44#I]ZXddaVciejbel^aaWjgcdji^[^i^hgjcl^i]" djiXjii^c\[aj^Y^ci]ZXddaVciiVc`# 8ddaVciEjbeHl^iX] CdooaZ 1. AdX`i]ZiV^ahidX`^cedh^i^dc!i]ZcjcadX`i]Z fj^aa# 2. JhZ i]Z fj^aa [ZZY ]VcYl]ZZa id ZmiZcY i]Z fj^aaVWdjidcZ^cX]djid[i]ZiV^ahidX`# 3. >chZgiViVeZgZYYg^aaVgWdgFigure 42!dgi]Z iVeZgZYYg^aah]Vc`Figure 43!^cidi]Zfj^aa jci^ai]ZiVeZg^h[^gbanhZViZY#I]ZbViX]^c\ iVeZgh]daYi]ZVgWdg# 8ddaVciKVakZAZkZg Figure 44.8ddaVcihnhiZbXdcigdah# NOTICE Running the coolant pump without adequate coolant in the coolant reservoir may permanently damage the coolant system on your lathe. This action is considered abuse and is not covered by the warranty. Figure 42.Ine^XVaX]jX`^chiVaaVi^dc# 6alVnhjhZ]^\]fjVa^inXjii^c\[aj^Y^cndjgXdda" VcihnhiZbVcY[daadli]ZbVcj[VXijgZgh^chigjX" i^dch [dg Y^aji^c\# GZbV^c VlVgZ d[ i]Z XdcY^i^dc d[i]ZXjii^c\[aj^YVcYX]Vc\Z^iegdbeianl]Zc^i WZXdbZhdkZganY^gindggVcX^Y#GZ[ZgidPage 46 ^ci]ZMaintenancehZXi^dc[dgYZiV^ahdcX]Vc\" ^c\i]ZXjii^c\[aj^Y# To use the coolant system on your lathe: 1. BV`Z hjgZ i]Z XddaVci iVc` ^h egdeZgan hZg" k^XZYVcY[^aaZYl^i]Xjii^c\[aj^Y# Figure 43.Ine^XVaYg^aaW^i^chiVaaVi^dc# To remove a tapered drill arbor: 1. Ijgc i]Z fj^aa [ZZY ]VcYaZ XdjciZgXadX`" l^hZ jci^a i]Z X]jX` ^h ejh]ZY dji [gdb i]Z iV^ahidX`iVeZg# <.%(+&(M)%<ZVg"=ZVYAVi]Z 2. Edh^i^dc i]Z XddaVci cdooaZ Vh YZh^gZY [dg ndjgdeZgVi^dc# 3. JhZi]ZXdcigdaeVcZahl^iX]idijgci]ZXdda" VciejbeON# 4. 6Y_jhii]Z[adld[XddaVciWnjh^c\i]ZkVakZ aZkZgVii]ZWVhZd[i]ZcdooaZ]dhZ# "(&" Steady Rest 4. Edh^i^dc i]Z hiZVYn gZhi l]ZgZ YZh^gZY# I^\]iZci]ZWdaiVii]ZWVhZd[i]ZhiZVYngZhi idhZXjgZ^ceaVXZ# I]Z hiZVYn gZhi hZgkZh Vh V hjeedgi [dg adc\ h]V[ih#I]ZhiZVYngZhiXVcWZeaVXZYVcnl]ZgZ Vadc\i]ZaZc\i]d[i]ZeVgi# 5. 8adhZi]ZhiZVYngZhihdi]Vii]Zldg`e^ZXZ^h ^ch^YZi]Z[^c\ZghVcYi^\]iZci]Z`cdWh# To install/use the steady rest: 1. EaVXZ i]Z hiZVYn gZhi dc i]Z aVi]Z WZYlVnh hd i]Z ig^Vc\jaVg cdiX] [^ih dkZg i]Z Vc\aZY edgi^dcd[i]ZgZVgWZYlVn# 2. AddhZc i]Z i]gZZ hZi hXgZlh hd i]Z [^c\Zg edh^i^dcXVcWZVY_jhiZYhZZFigure 45# 6. HZi i]Z [^c\Zgh hcj\ id i]Z ldg`e^ZXZ VcY hZXjgZWni^\]iZc^c\i]ZhZihXgZlh#;^c\Zgh h]djaY WZ hcj\ VcY Vaadl gdiVi^dcVa bdkZ" bZci d[ i]Z ldg`e^ZXZ# AjWg^XViZ i]Z [^c\Zg i^ehl^i]VcVci^"hZ^oZ\gZVhZWZ[dgZVcYYjg" ^c\deZgVi^dc# 7. 6[iZg egdadc\ZY jhZ! i]Z [^c\Zgh l^aa h]dl lZVg#:^i]Zgb^aadg[^aZi]Zi^eh[dgVcZlXdc" iVXihjg[VXZ# Follow Rest HZiHXgZlh I]Z [daadl gZhi ^c Figure 47 ^h bdjciZY dc i]Z hVYYaZ VcY [daadlh i]Z bdkZbZci d[ i]Z idda# >i XVc WZ ViiVX]ZY$gZbdkZY Wn ild XVe hXgZlh adXViZYVii]ZWVhZd[i]Z[daadlgZhi#I]Z[daadl gZhi gZfj^gZh dcan ild [^c\Zgh Vh i]Z Xjii^c\ idda VXihVhi]Zi]^gY#I]Z[daadlgZhi^hjhZYdcadc\! haZcYZgeVgihidegZkZci[aZm^c\d[i]Zldg`e^ZXZ [gdbi]ZegZhhjgZd[i]ZXjii^c\idda# Figure 45.HiZVYngZhiVY_jhibZcih# 3. AddhZc i]Z `cjgaZY hXgZl VcY deZc i]Z hiZVYngZhihdVldg`e^ZXZXVc[^i^ch^YZhZZ Figure 46# I]Zha^Y^c\[^c\ZghVgZhZih^b^aVgidi]dhZd[i]Z hiZVYngZhi·[gZZd[eaVnWjicdiW^cY^c\#6alVnh ajWg^XViZ WZ[dgZ VcY Yjg^c\ deZgVi^dc# GZbdkZ i]Z[daadlgZhi[gdbi]ZhVYYaZl]Zccdi^cjhZ# 6[iZg egdadc\ZY jhZ! i]Z [^c\Zgh l^aa cZZY id WZ b^aaZYdg[^aZYidXaZVcjei]ZXdciVXihjg[VXZ# ;^c\Zg6Y_jhibZci @cdWh Figure 46.Edh^i^dc^c\ldg`e^ZXZ^chiZVYngZhi# Figure 47.;daadlgZhiViiVX]bZci# "('" <.%(+&(M)%<ZVg"=ZVYAVi]Z Tool Post Spindle Speed I]Z idda edhi ^cXajYZY l^i] i]Z BdYZa <.%(+ ^h V[djg"lVniddaedhi#I]Ziddaedhi^hbdjciZYdc ided[i]ZXdbedjcYha^YZ!VcYVaadlhVbVm^bjb d[[djgiddahidWZadVYZYh^bjaiVcZdjhan# I]Z XdggZXi he^cYaZ heZZY ^h YZiZgb^cZY Wn i]Z ldg`e^ZXZbViZg^Va!i]ZineZd[idda^c\jhZY!VcY i]Z YZh^gZY [^c^h]# GZ[Zg i]Z X]Vgi ^c Figure 49 VcYi]Z^chigjXi^dchWZadl[dgXVaXjaVi^c\i]ZXdg" gZXihe^cYaZheZZY[dgndjgVeea^XVi^dc# I]Z [djg"lVn idda edhi Vaadlh [dg fj^X` ^cYZm^c\ idcZliddah#I]^h^hVXXdbea^h]ZYWngdiVi^c\i]Z ide]VcYaZXdjciZgXadX`l^hZVcYi]ZcgdiVi^c\i]Z idda edhi id i]Z YZh^gZY edh^i^dc# GdiViZ i]Z ide ]VcYaZXadX`l^hZidadX`i]Zidda^cidedh^i^dc# To calculate the correct spindle speed: 1. JhZi]ZX]Vgi^cFigure 49idYZiZgb^cZi]Z Xjii^c\ heZZY gZfj^gZY [dg i]Z ldg`e^ZXZ bViZg^Va# To load the tool post: 1. 8]ddhZi]ZYZh^gZYXjii^c\idda# 2. AddhZci]ZiddaedhiWdaihhdi]Vii]ZXjii^c\ iddaXVc[^ijcYZgcZVi]i]ZiddaedhiWdaih# 3. JhZVb^c^bjbd[ildiddaedhiWdaihid]daY Ydlci]ZXjii^c\iddaVcYi^\]iZc[^gbanhZZ Figure 48# IddaEdhi 7daih Recommended Cutting Speeds 6kZgV\ZIddaHeZZYh[b Ldg`BViZg^Va Rough Cuts Finish Cuts -%% BV\cZh^jb )%% ,%% 6ajb^cjb (*% *%% 7gVhh7gdcoZ '*% '*% 8deeZg &%% '*% &%% 8Vhi>gdcHd[i *% &*% 8Vhi>gdc=VgY &%% '*% B^aYHiZZa ,% &*% 8VhiHiZZa *% &*% 6aadnHiZZah=VgY *% &*% IddaHiZZa +% &-% HiV^caZhhHiZZa .% '%% I^iVc^jb )% &%% =^BV\VcZhZHiZZa Note: These values are based on HSS cutting tools. For carbide cutting tools, double the average speed. These values are a guideline only. Refer to the MACHINERY’S HANDBOOK for more detailed information. Figure 49.8jii^c\heZZYX]Vgi# Figure 48. IddaedhiWdaih# 4. GZeZVi Steps 1–3 [dg i]Z i]gZZ gZbV^c^c\ deZc^c\h!VhcZZYZY# 2. 9ZiZgb^cZ i]Z [^cVa Y^VbZiZg! ^c ^cX]Zh! [dg i]ZXjindjVgZVWdjiidiV`Z# <.%(+&(M)%<ZVg"=ZVYAVi]Z Note: For this step, you will need to average out the diameters or work with the finish diameter for your calculations. "((" 3. JhZ i]Z [daadl^c\ [dgbjaV id YZiZgb^cZ i]Z cZZYZYhe^cYaZheZZY[dgndjgdeZgVi^dc/ Spindle Speed = Cutting Speed (SFM) x 4 Diameter of Cut Example 1 Ndj l^aa ijgc &¿' Y^VbZiZg e^ZXZ d[ Vajb^" cjbhidX`!jh^c\V=HHXjii^c\idda# Step 1: (%%H;B[gdbX]Vgim)2&'%% Step 2: &'%%$#*9^VbZiZgd[ldg`e^ZXZ2')%% GEB Result: I]ZXdggZXihe^cYaZheZZY^h')%%GEB# Example 2: Ndj l^aa ijgc V & Y^VbZiZg e^ZXZ d[ hiV^c" aZhhhiZZa!jh^c\VXVgW^YZXjii^c\idda# 4. L^i] i]Z XVaXjaViZY he^cYaZ heZZY! ZmVb^cZ i]Z he^cYaZ heZZY X]Vgi dc i]Z [gdci d[ i]Z ]ZVYhidX`id[^cYi]ZXadhZhibViX]# Note: In most cases the calculated spindle speed will be between the available speeds. Use your best judgement when choosing either a higher or lower spindle speed. 5. BV`ZhjgZi]Zhe^cYaZ^hXdbeaZiZanhideeZY WZ[dgZegdXZZY^c\# 6. BdkZi]Z=^\]$AdlaZkZgh]dlc^cFigure 50 idi]ZgVc\Z[dgndjgYZh^gZYheZZY#Ine^XVaan i]Z he^cYaZ bjhi WZ ha^\]ian gdiViZY Wn ]VcY id Vaadl i]Z \ZVgh id Zc\V\Z l]Zc bdk^c\ i]Zhe^cYaZheZZYaZkZgh# Note:If the High/Low lever is in the Neutral position, the spindle will not spin when the motor is turned ON. Neutral Low High Step 1: +%H;B[gdbX]Vgim'[dgXVgW^YZidda2 &'% Result: I]ZXdggZXihe^cYaZheZZY^h)-%GEB# Pointer * &'* % &. Step 3: )-% $ & 9^VbZiZg d[ ldg`e^ZXZ 2 )-% GEB HeZZY HZaZXi^dc AZkZg ) +% ,% Step 2: &'%YZiZgb^cZYH;Bm)2)-% =^\]$Adl AZkZg '%%%,** (%% &&* Figure 50.He^cYaZheZZYaZkZgh0=^\]$AdlaZkZg edh^i^dc^c\# 7. BdkZi]ZheZZYhZaZXi^dcaZkZg!hdi]Zed^ciZg dci]Z]jWed^cihidi]ZYZh^gZYheZZYhZii^c\ hZZFigure 50# "()" <.%(+&(M)%<ZVg"=ZVYAVi]Z Power Feed NOTICE Feed rate is based on spindle RPM. High feed rates combined with high spindle speeds result in a rapidly moving carriage or cross slide. Pay close attention to the feed rate you have chosen and keep your hand poised over the feed switch. Failure to fully understand this will cause the carriage to crash into the spindle. EdlZg;ZZYdcVaVi]Zh^beanbZVchjh^c\i]Z bVX]^cZYg^kZcXdbedcZcihid[ZZYi]Zidda^cid i]Zldg`e^ZXZgVi]Zgi]Vc[ZZY^c\i]ZbbVcjVaan jh^c\ ]VcYl]ZZah# Dc i]Z BdYZa <.%(+! Wdi] i]ZXVgg^V\ZVcYi]ZXgdhhha^YZ]VkZedlZg[ZZY dei^dch# I]Z XVgg^V\Z [ZZYh g^\]i dg aZ[i! VcY i]Z Xgdhhha^YZ[ZZYh^cdgdji# I]ZedlZg[ZZYZc\V\ZbZci^hXdcigdaaZYWni]Z [ZZY Y^gZXi^dc aZkZg VcY i]Z [ZZY X]Vc\Z aZkZg! h]dlc^cFigure 51# I]Z heZZY Vi l]^X] i]ZhZ XdbedcZcih igVkZa ^h hZil^i]i]Z[ZZYheZZYXdcigdahhZZFeed Rates dcPage 36# ;ZZY9^gZXi^dc AZkZg 2. BdkZ i]Z [ZZY Y^gZXi^dc aZkZg id i]Z YZh^gZY adc\^ijY^cVa [ZZY hZii^c\ ^cY^XViZY Wn i]Z Vggdl VWdkZ i]Z hXgZl i]gZVY# 8gdhh [ZZY Y^gZXi^dch VgZ Vh [daadlh/ l]Zc i]Z Vggdl ed^cih aZ[i! i]Z Xgdhh [ZZY ^h VlVn [gdb i]Z he^cYaZ Vm^h0 l]Zc Vggdl ed^cih g^\]i! i]Z Xgdhh [ZZY ^h idlVgYh i]Z he^cYaZ Vm^h hZZ Figure 52# Note: These instructions are valid with a counterclockwise or forward rotation of the spindle. All directions reverse when spindle rotation is reversed. Neutral REV FWD G:K2;ZZYh 6lVn [gdbHe^cYaZ ;L92;ZZYh IdlVgY He^cYaZ Figure 52.;ZZYY^gZXi^dcaZkZgedh^i^dch# 3. BdkZi]Z[ZZYX]Vc\ZaZkZg]VcYaZYdlcid Zc\V\Zi]ZXgdhhha^YZVcYjeidZc\V\Zi]Z XVgg^V\Z!Vhh]dlc^cFigure 53# 8gdhhHa^YZ CZjigVa ;ZZY8]Vc\Z AZkZg 8Vgg^V\Z Figure 51.EdlZg[ZZYXdcigdah# To engage the power feed: 1. Ijgc i]Z he^cYaZ OFF VcY Vaadl ^i id Xdb" eaZiZanhideWZ[dgZbV`^c\\ZVgX]Vc\Zh# <.%(+&(M)%<ZVg"=ZVYAVi]Z Figure 53.;ZZYX]Vc\ZaZkZgedh^i^dch# 4. GZijgci]ZaZkZgidi]ZcZjigVaedh^i^dcidY^h" Zc\V\Zi]ZedlZg[ZZY# "(*" Feed Rates 2. GZk^Zl i]Z X]Vgi h]dlc ^c Figure 55 id YZiZgb^cZ i]Z XdggZXi Xdc[^\jgVi^dc [dg ndjg YZh^gZY[ZZYgViZ# ;ZZY gViZ ^h i]Z heZZY i]Z idda^c\ igVkZah Yjg^c\ deZgVi^dc#L]Zci]ZedlZg[ZZY^hjhZY!i]Z[ZZY gViZ ^h XdcigdaaZY Wn i]Z [ZZY heZZY aZkZgh VcY `cdWh# I]ZX]Vgih]dlhildcjbWZghhZeVgViZYWn V haVh] ^c ZVX] Wdm# I]Z ide cjbWZg ^h i]Z XVgg^V\Z[ZZYgViZVcYi]ZWdiidbcjbWZg^h i]ZXgdhhha^YZ[ZZYgViZ# I]Z XdggZXi [ZZY heZZY ^h YZiZgb^cZY Wn i]Z ldg`e^ZXZbViZg^Va!i]ZineZd[idda^c\jhZY!VcY i]ZYZh^gZY[^c^h]#I]ZX]Vgi^cFigure 54h]dlh i]Z gZXdbbZcYZY [ZZY gViZh [dg ijgc^c\ bdhi bZiVah# I]ZX]VgiVahdh]dlhi]Z\ZVgXdc[^\jgVi^dc jeeZgaZ[i"]VcYXdgcZgcZZYZYidgZVX]i]Z [ZZYheZZYhh]dlcdci]ZX]Vgi# Recommended Feed Rates Idda;ZZYGViZ>EG Ldg`BViZg^Va Rough Cuts Finish Cuts BV\cZh^jb %#%&*¶%#%'* %#%%*¶%#%&% 6ajb^cjb %#%&*¶%#%'* %#%%*¶%#%&% 7gVhh7gdcoZ %#%&*¶%#%'* %#%%(¶%#%&% 8deeZg %#%&%¶%#%'% %#%%)¶%#%%%#%&*¶%#%'* %#%%*¶%#%&% 8Vhi>gdcHd[i %#%&%¶%#%'% %#%%(¶%#%&% 8Vhi>gdc=VgY %#%&%¶%#%'% %#%%(¶%#%&% B^aYHiZZa %#%&%¶%#%'% %#%%(¶%#%&% 8VhiHiZZa 6aadnHiZZah=VgY %#%&%¶%#%'% %#%%(¶%#%&% %#%&%¶%#%'% %#%%(¶%#%&% IddaHiZZa %#%&%¶%#%'% %#%%(¶%#%&% HiV^caZhhHiZZa %#%&%¶%#%'% %#%%(¶%#%&% I^iVc^jb =^BV\VcZhZHiZZa %#%&%¶%#%'% %#%%(¶%#%&% Note: These values are a guideline only. Refer to the MACHINERY’S HANDBOOK for more detailed information. Figure 54.;ZZYgViZX]Vgi# Ijgc^c\;ZZY GViZ8]Vgi Figure 55. ;ZZYgViZX]Vgi[dgijgc^c\# For Example: ;dg V XVgg^V\Z [ZZY gViZ d[ %#%&%%! i]Z `cdW$aZkZg Xdc[^\jgVi^dc ^h E68J l^i] i]Z ('! -*! VcY &%% iddi] \ZVgh edh^i^dcZYVhh]dlchZZFigure 56# <ZVg 8dc[^\jgVi^dc 8Vgg^V\Z 8gdhhHa^YZ To set the feed rate: 1. Ijgc i]Z he^cYaZ OFF VcY Vaadl ^i id Xdb" eaZiZan hide WZ[dgZ bdk^c\ i]Z [ZZY gViZ aZkZgh# NOTICE NEVER move levers while the lathe is running, and NEVER force any lever when shifting. If the lever will not engage, rotate the chuck by hand while keeping light pressure on the lever. As the chuck rotates it aligns the gears and the lever will engage. "(+" Figure 56.8]ddh^c\%#%&%%XVgg^V\Z[ZZYgViZ# 3. Ijgci]Z`cdWhVcYaZkZghhdZVX]dcZed^cih id ^ih gZheZXi^kZ aZiiZg ^c i]Z ^cY^XViZY Xdc" [^\jgVi^dc# <.%(+&(M)%<ZVg"=ZVYAVi]Z Thread Settings & Change Gears I]Z BdYZa <.%(+ ^h XVeVWaZ d[ Xjii^c\ bZig^X! ^cX]! bdYjaZ! VcY Y^VbZigVa e^iX] i]gZVYh# I]Z X]VgihcZVgi]Z[ZZYheZZYXdcigdahh]dl]dlid Xdc[^\jgZi]ZX]Vc\Z\ZVgh!aZkZgh!VcY`cdWh[dg ZVX]ineZd[i]gZVY# I]Z BdYZa <.%(+ ^h h]^eeZY [gdb i]Z [VXidgn l^i] i]Z ('! -*! VcY &%% iddi] \ZVgh ^chiVaaZY ^c i]ZbVX]^cZ!l]^X]^hi]ZXdc[^\jgVi^dc[dgijgc^c\ edlZg [ZZYh# I]Z X]Vc\Z \ZVgh VgZ adXViZY dc i]Z aZ[i"]VcY h^YZ d[ i]Z aVi]Z! WZ]^cY i]Z ]ZVY" hidX`XdkZg# 4. >chiVaa i]Z cZXZhhVgn X]Vc\Z \ZVgh h]dlc dci]ZX]VgiVcYedh^i^dci]Zbhdi]ZnbZh] l]ZgZ ^cY^XViZY Figure 58! Wji aZVk^c\ %#%*¶%#%-WVX`aVh]WZilZZc\ZVgh# Side View )' Front View )' &', &'% &'% &', )' )' 8]Vc\Z<ZVgh Always disconnect machine from power before changing gears. Accidentally starting machine during gear changes can cause serious personal injury. I]Z[daadl^c\ZmVbeaZZmeaV^chVi]gZVY^c\hZije [dg&#,*e^iX]bZig^Xi]gZVYh#H^cXZVaai]Zi]gZVY" ^c\ X]Vgih ldg` i]Z hVbZ lVn! XdbeaZi^c\ i]^h ZmVbeaZl^aah]dlndj]dlidhZijendjgaVi]Z[dg i]gZVY^c\Vcne^iX]h]dlcdci]ZX]Vgih# To set up for 1.75 pitch metric threads: 1. 9>H8DCC:8IA6I=:;GDBEDL:G Figure 58.HZii^c\jeX]Vc\Z\ZVgh[dgbZig^X e^iX]i]gZVY^c\# 5. GdiViZ i]Z he^cYaZ Wn ]VcY id ZchjgZ i]Z \ZVghXVche^cVcYVgZcdibZh]ZYhdi^\]ian i]Vii]ZnW^cY!VY_jhii]Zb^[cZXZhhVgn!i]Zc gZ"^chiVaai]ZXdkZggZbdkZY^cStep 2# 6. BdkZ i]Z i]gZVY^c\ Y^Vah VcY aZkZgh id i]Z edh^i^dchi]Via^cZjel^i]i]Z&#,*Wdm#I]Z h]VYZY WdmZh ^c Figure 59 h]dl i]Vi i]^h Xdc[^\jgVi^dc^h79BK# 2. GZbdkZi]ZXdkZgdci]ZaZ[i"]VcYh^YZd[i]Z ]ZVYhidX`idZmedhZi]ZX]Vc\Z\ZVgh# 3. GZk^Zl i]Z i]gZVY^c\ X]Vgih VcY [^cY i]Z X]Vgi^cY^XViZY[dgbZig^Xe^iX]Figure 57# Figure 57.BZig^Xi]gZVYe^iX]X]Vgi# <.%(+&(M)%<ZVg"=ZVYAVi]Z Figure 59. I]gZVYXdcigdahZii^c\h[dg&#,*e^iX]# "(," Threading Controls I]Z ejgedhZ d[ i]^h hZXi^dc ^h id dg^Zci ndj l^i] i]ZXdcigdahjhZYl^i]i]gZVY^c\VcY]dlidjhZ i]Zi]gZVY^c\Y^Vadci]^hbVX]^cZ# Half Nut Lever I]Z ]Va[ cji aZkZg Zc\V\Zh i]Z XVgg^V\Z l^i] i]Z aZVYhXgZl# Ine^XVaan! i]Z adc\^ijY^cVa ]VcYl]ZZa bjhiWZbdkZYha^\]ianid]Zaei]Z]Va[cjiZc\V\Z dci]ZaZVYhXgZlFigure 62# Feed Direction Lever L]Zci]ZaVi]Z^hhZijeVhh]dlcdci]Zi]gZVY" ^c\ X]Vgih! i]Z aZVYhXgZl ^h Zc\V\ZY l^i] i]Z \ZVgh^ci]Z]ZVYhidX`VcYl^aaVjidbVi^XVaanijgc l]Zc Zc\V\ZY Wn i]Z [ZZY Y^gZXi^dc aZkZg# I]Z aZVYhXgZl l^aa cdi ijgc l]Zc i]Z [ZZY Y^gZXi^dc aZkZg^h^ci]ZcZjigVaedh^i^dc# REV ;ZZY9^gZXi^dc AZkZg G:K2;ZZYh 6lVn [gdbHe^cYaZ Neutral FWD ;L92;ZZYh IdlVgY He^cYaZ Figure 60.;ZZYY^gZXi^dcXdcigdah[dgi]gZVY^c\# Feed Change Lever I]Z[ZZYX]Vc\ZaZkZgbjhiWZ^ci]ZcZjigVaedh^" i^dc[dgi]gZVY^c\deZgVi^dchdgi]Z]Va[cjil^aacdi WZVWaZidZc\V\Zl^i]i]ZaZVYhXgZl# 8gdhhHa^YZ CZjigVa =Va[CjiAZkZg Figure 62.=Va[cjiaZkZg# DO NOT engage the half nut when the spindle is operating over 200 RPM. Disregarding this warning may cause damage to the leadscrew and bearings. Thread Dial & Chart I]Z cjbWZgh dc i]Z i]gZVY Y^Va VgZ jhZY l^i] i]Z i]gZVY Y^Va X]Vgi id h]dl l]Zc id Zc\V\Z$ Y^hZc\V\Z i]Z ]Va[ cji Yjg^c\ H6: i]gZVY^c\ deZgVi^dch# I]Z i]gZVY Y^Va bjhi WZ Zc\V\ZY l^i]i]ZaZVYhXgZlidldg`#IdZc\V\Zi]Zi]gZVY Y^Va!addhZci]Zbdjci^c\XVehXgZl!e^kdi^i^cid i]Z aZVYhXgZl hd i]Z \ZVg iZZi] bZh] l^i] i]Z aZVYhXgZl!i]Zci^\]iZci]ZXVehXgZl# I]gZVY9^Va8]Vgi I]gZVY9^Va 8Vgg^V\Z ;ZZY8]Vc\Z AZkZg Figure 61.;ZZYX]Vc\ZaZkZgXdcigdah# Figure 63. I]gZVYY^VaX]VgiVcYi]gZVYY^Va# "(-" <.%(+&(M)%<ZVg"=ZVYAVi]Z IdjhZi]Zi]gZVYX]Vgi![^cYi]ZIE>i]VindjlVci idXjiVcYgZ[ZgZcXZi]ZHXVaZcjbWZghcZmiid ^i#I]ZhXVaZcjbWZgh^cY^XViZl]ZcidZc\V\Z i]Z]Va[cjil]ZcXjii^c\i]ViIE># 6&dg(bZVchi]VindjbjhiZc\V\Zi]Z]Va[ cjil]Zci]Z&dg(hXVaZbVg`a^cZhjel^i]i]Z [^mZY^cY^XVidg!h]dlc^cFigure 65# For Example: >[ ndj VgZ Xjii^c\ &- IE> i]gZVYh! i]Z X]Vgi h]dlh & dg ( cZmi id i]Z &- hZZ i]Z h]VYZYWdmZh^cFigure 64# Indicator Scale IE> ) )&¿' * *&¿' + +&¿' , . .&¿' &% && &&&¿' &' &( &) &+ &&. '% '' '( HXVaZ IE> &") ') & '+ & '& (' &dg( (+ & (& )% &")) & )+ & )&dg( *' & *+ & +) &") ,' & ,+ &dg( -% &"-&dg( .' & .+ &") &%) &dg( &&' & Figure 64.I]gZVYY^VaX]Vgi# <.%(+&(M)%<ZVg"=ZVYAVi]Z HXVaZ &"&dg( &") &"&") &dg( &"&") &dg( &"&") &"&"&"&") &"&"&") &"&"&"- ;^mZY>cY^XVidg Figure 65.I]gZVYY^VaXadhZ"je# 6&bZVchi]VindjXVcdcanZc\V\Zi]Z]Va[cji l]Zci]Z&a^cZhjel^i]i]Z[^mZY^cY^XVidg# 6 &"- bZVch i]Vi ndj XVc Zc\V\Z i]Z ]Va[ cji l]Zci]Z[^mZY^cY^XVidga^cZhjel^i]VcncjbWZg dci]ZY^Va# Id bV^ciV^c VXXjgVXn VcY Xdch^hiZcXn! Zc\V\Z i]Z ]Va[ cji dc i]Z hVbZ cjbWZg bVg` dc ZVX] eVhh# ;V^ajgZ id hiVgi dc i]Z hVbZ cjbWZg ZVX] i^bZ bVn aZVY id Xjii^c\ d[[ i]Z i]gZVY bVYZ ^c i]ZegZk^djheVhh# "(." 688:HHDG>:H SECTION 5: ACCESSORIES H6879—Lathe Operation & Maintenance Book I]^hYZiV^aZYbZiVaaVi]ZWdd`egdk^YZhZmiZch^kZ XdkZgV\Zd[Vl^YZkVg^Zind[bZiValdg`^c\deZgV" i^dch# HeZX^Va Zbe]Vh^h ^h eaVXZY dc aVi]Z Xdb" edcZcih!VXXZhhdg^Zh!VcYdeZgVi^c\egdXZYjgZh! ^cXajY^c\WVh^XbVX]^cZhZijeVcYgdji^cZbV^c" iZcVcXZ# 6 bjhi ]VkZ gZ[ZgZcXZ [dg Vaa bZiVa aVi]ZdlcZgh#'+%eV\Zh# H6095—Digital Readout (DRO) I]^h ^h dcZ d[ i]Z [^cZhi 9GDh dc i]Z bVg`Zi idYVn# ;ZVijgZh hZaZXiVWaZ gZhdaji^dc Ydlc id *¥b! VWhdajiZ$^cXgZbZciVa XddgY^cViZ Y^heaVn! VgX [jcXi^dc! gVY^jh$Y^VbZiZg [jcXi^dc! bVhiZg gZ[ZgZcXZ YVijb! &.. jhZg YZ[^cZY iddah! YdjWaZ hZVaZYhXVaZh!^cX]Zh$b^aa^bZiZghVcYa^cZVgZggdg XdbeZchVi^dc# 9dci WZ [ddaZY Wn djg adl eg^X" Zh·i]^h^hdcanVgZ[aZXi^dcd[i]ZVWhZcXZd[Vcn ¸b^YYaZbZc¹ ^c i]Z bVg`Zi^c\ higjXijgZ·cdi V gZ[aZXi^dcd[i]ZfjVa^in# Figure 66. =+-,.AVi]ZDeZgVi^dc BV^ciZcVcXZ7dd`# Figure 68.=+%.*9^\^iVaGZVYdji# Quick Change Tool Holders 6aabdYZahVgZHZg^Zh'%% G5701—Boring Bar Holder 3 ⁄4" G5704—Parting Tool Holder 5 ⁄ 8" G5705—Knurling Tool Holder 1 ⁄4"~5 ⁄ 8" G5703—Morse Taper Holder MT#3 G5700—Turning/Boring Holder 1 ⁄4"~5 ⁄ 8"; 1 ⁄ 2"ø G5699—Turning Holders 1 ⁄4"~5 ⁄ 8" <*,%& <*,%) H5786—MT#3 x 4" Bull Nose Rolling Center H5902—MT#3 x 2" Bull Nose Rolling Center 7j^ail^i]egZX^h^dchZVaZYWZVg^c\h!YZh^\cZY[dg ]ZVkn"YjinjhZdc]daadlldg`e^ZXZh# =*,-+ <*,%* =*.%' Figure 69. BI(WjaacdhZgdaa^c\XZciZgh# <*,%( <*,%% <*+.. Figure 67.Fj^X`X]Vc\Zidda]daYZgh# ")%" <.%(+&(M)%<ZVg"=ZVYAVi]Z H5786—MT#3 Long Nose Precision Center Egdk^YZhXg^i^XVaiddaXaZVgVcXZ#6Y_jhiVWaZi]gjhi WZVg^c\h!+%i^eVcY(%XaZVgVcXZgZa^Z[Vc\aZ# G7038Z—Boring Bar G7040—Carbide Inserts for Steel (5 pk) G7048—Carbide Inserts for Cast Iron (5 pk) Figure 70. BI(Adc\CdhZ8ZciZg G7033—Internal Threading Tool Holder G7042—Carbide Inserts for Steel (5 pk) G7050—Carbide Inserts for Cast Iron (5 pk) Figure 72. <,%(-O7dg^c\7Vg# G7030—Threading Tool Holder G7041—Carbide Inserts for Steel (5 pk) G7049—Carbide Inserts for Cast Iron (5 pk) Figure 71. <,%((>ci#I]gZVY^c\Idda=daYZg# Figure 73. <,%(%I]gZVY^c\Idda=daYZg# <.%(+&(M)%<ZVg"=ZVYAVi]Z ")&" SECTION 6: MAINTENANCE Cleaning Always disconnect power from the machine before performing maintenance. Ignoring this warning may result in serious personal injury. Schedule ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc# Every 6–8 Hours of Running Time: 8aZVc$kVXjjbaVi]Z# L^eZ Ydlc jceV^ciZY XVhi ^gdc! ^cXajY^c\ aZVYhXgZl!l^i]lVnd^adgdi]ZgfjVa^inbZiVa egdiZXiVci# AjWg^XViZWVaa[^ii^c\hPage 43# 8]ZX`d^agZhZgkd^ghPage 44# Weekly: 8]ZX`XddaVcihnhiZbPage 46#8aZVciVc` VcYgZeaVXZXjii^c\[aj^YVhcZXZhhVgn# 8aZVc^c\ i]Z BdYZa <.%(+ ^h gZaVi^kZan ZVhn# 9^hXdccZXii]ZaVi]ZWZ[dgZXaZVc^c\^i#GZbdkZ X]^ehVhi]ZnVXXjbjaViZ#KVXjjbZmXZhhbZiVa X]^eh VcY l^eZ d[[ i]Z gZbV^c^c\ XddaVci l^i] V YgnXadi]l]Zc[^c^h]ZY[dgi]ZYVn#8]^ehaZ[idc i]ZbVX]^cZhdV`ZYl^i]lViZgWVhZYXddaVcil^aa ^ck^iZ dm^YVi^dc VcY \jbbn gZh^YjZ id Wj^aY je VgdjcYbdk^c\eVgih#EgZkZciVi^kZbZVhjgZha^`Z i]^h l^aa ]Zae `ZZe ndjg aVi]Z gjcc^c\ hbddi]an# 6alVnhWZhV[ZVcYgZhedch^WaZl^i]i]ZjhZVcY Y^hedhVad[XaZVc^c\egdYjXih# Unpainted Cast Iron EgdiZXi i]Z jceV^ciZY XVhi ^gdc hjg[VXZh dc i]Z aVi]ZWnl^e^c\i]ZbXaZVcV[iZgZkZgnjhZ·i]^h ZchjgZhbd^hijgZYdZhcdigZbV^cdcWVgZbZiVa hjg[VXZh# @ZZe lVnh gjhi"[gZZ l^i] gZ\jaVg Veea^XVi^dch d[ egdYjXiha^`Z<.+<jcIgZVibZci!dg7dZh]^ZaY I".hZZSECTION 5: ACCESSORIESdcPage 40[dgbdgZYZiV^ah# Monthly: 8]ZX`$VY_jhiK"WZaiiZch^dcPage 44# Bi-Annually 8]ZX` bVX]^cZ lVnh id ZchjgZ i]Zn VgZ aZkZa0 VY_jhi bdjci^c\ ^[ cZXZhhVgn id aZkZa bVX]^cZPage 16# Yearly: 8]Vc\Zd^a^c]ZVYhidX`!\ZVgWdmVcYVegdc Page 45# ")'" 8]ZX`WgV`Zi]^X`cZhhd[WgV`ZeVYhPage 56# <.%(+&(M)%<ZVg"=ZVYAVi]Z Ball Fitting Lubrication L^eZXaZVcVcYajWg^XViZi]ZWVaa[^ii^c\hl^i]Vc>HD+-dgZfj^kVaZcid^a#Id^chZgii]Zd^a!YZegZhhi]ZWVaa l^i]i]Zi^ed[Vcd^aXVcVcYhfj^gidcXZ#8deni]^heV\ZVcYjhZi]Ze]didhVcYX]VgiWZadlVhVlZZ`an X]ZX`"d[[a^hiidbV^ciV^ci]ZgZXdbbZcYZYYV^anajWg^XVi^dcd[i]ZWVaa[^ii^c\h# 7 7 6 8 7 6 6 9 6 9 9 8 : : 8 ; : 8 9ViZHiVgiZY/ G9036 Ball Fitting Lubrication Chart FITTINGS (QTY) 8gdhhHa^YZ 6) 8dbedjcYHa^YZ 7( 8Vgg^V\Z8dbedcZcih 8) IV^ahidX` 9( AZVYhXgZlVcY;ZZYGdY :( I]gZVY9^Va ;& <.%(+&(M)%<ZVg"=ZVYAVi]Z DAYS BDC IJ: L:9 I=J ;G> H6I HJC ")(" V-Belt Tension Oil Reservoirs I]ZK"WZaihbjhiWZegdeZganiZch^dcZYidZchjgZ egdeZg edlZg igVchb^hh^dc VcY bVX]^cZ [jcX" i^dcVa^in#I]ZK"WZaihha^\]ianhigZiX]l^i]jhZVcY bjhiWZX]ZX`ZYdcVbdci]anWVh^h# I]Z]ZVYhidX`!\ZVgWdm!VcYVegdc]VkZd^agZh" Zgkd^gh i]Vi bjhi WZ X]ZX`ZY VcY ideeZY d[[! ^[ cZXZhhVgn!dcVYV^anWVh^h# Checking Oil Checking V-Belt Tension 1. 9>H8DCC:8IA6I=:;GDBEDL:G Add`Vii]Zh^\]i\aVhhZhh]dlc^cFigure 75VcY ZchjgZ i]Vi i]Z d^a aZkZa ^h XZciZgZY ^c i]Z h^\]i \aVhh#>[i]Zd^aaZkZa^hadl!VYYd^a# 2. GZbdkZi]Z]ZVYhidX`XdkZg# 3. Ejh]i]ZXZciZgd[i]ZK"WZaihi]Zb^Y"ed^ci WZilZZc i]Z ejaaZnh l^i] bdYZgViZ egZh" hjgZidX]ZX`i]ZWZaiYZ[aZXi^dc!Vhh]dlc^c Figure 74# =ZVYhidX` H^\]i<aVhh 6egdcH^\]i<aVhh EjaaZn 9Z[aZXi^dc <ZVgWdm H^\]i<aVhh EjaaZn Figure 75. AdXVi^dcd[d^agZhZgkd^gh^\]i\aVhhZh# 9Z[aZXi^dcH]djaYWZ6eegdm#&¿) Figure 74.8]ZX`^c\K"WZaiYZ[aZXi^dc# I]ZK"WZaiYZ[aZXi^dch]djaYWZVeegdm^bViZan & ¿)#>[i]ZYZ[aZXi^dc^h\gZViZgi]Vci]^h!i]Zc i]ZWZaibjhiWZVY_jhiZYi^\]iZg# Adding Oil :VX]gZhZgkd^g]VhV[^aaVcYYgV^ceaj\!Vhh]dlc ^cFigures 76–78#I]ZgZhZgkd^ghjhZ>HD+-dg VcZfj^kVaZci\ZVgd^a# Adjusting V-Belts 1. ;daadl i]Z Checking V-Belt Tension Steps 1-2VWdkZ# =ZVYhidX`;^aaEaj\ 2. AddhZc i]Z bdidg bdjci eaViZ Wdaih hZZ Figure 96dcPage 55!i]ZcbV`ZhjgZi]Z bdidgbdjcieaViZha^YZhjeVcYYdlc# 3. Ejh] Ydlc dc i]Z bdidg l^i] dcZ ]VcY id iZch^dc i]Z WZaih! i]Zc i^\]iZc i]Z bdidg bdjciWdaihl^i]ndjgdi]Zg]VcYidadX`i]Z bdidg^ceaVXZ# =ZVYhidX` 9gV^cEaj\ 4. GZX]ZX`WZaiYZ[aZXi^dcVcYgZVY_jhi^[cZXZh" hVgn# Figure 76.=ZVYhidX`[^aaVcYYgV^ceaj\h# "))" <.%(+&(M)%<ZVg"=ZVYAVi]Z <ZVgWdm ;^aaEaj\ Changing Oil I]Z d^a ^c i]Z gZhZgkd^gh bjhi WZ X]Vc\ZY V[iZg i]Z[^ghii]gZZbdci]hd[deZgVi^dc!i]ZcVccjVaan V[iZgi]Vi#JhZVc>HD+-dgZfj^kVaZci\ZVgd^a# Reservoir Approximate Volume =ZVYhidX`######################################### '#((FjVgih <ZVgWdm############################################# &#&+FjVgih 6egdc################################################ %#*-FjVgih <ZVgWdm 9gV^cEaj\ NOTICE Failure to follow lubrication guidelines will lead to rapid deterioration of lathe components. Figure 77. <ZVgWdm[^aaVcYYgV^ceaj\h# 6egdc;^aa Eaj\ Tools Needed Qty 9gV^cEVcViaZVhi'<Vaadc8VeVX^in############## & =ZmLgZcX]*bb############################################## & =ZmLgZcX]+bb############################################## & To change the oil in the reservoirs: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 6egdc 9gV^c Eaj\ 2. GZbdkZi]Z]ZVYhidX`XdkZg# 3. GZbdkZ i]Z [^aa eaj\ [gdb i]Z ]ZVYhidX` d^a gZhZgkd^gFigure 76# Figure 78. 6egdc[^aaVcYYgV^ceaj\h# To add oil to the reservoirs: 1. L^eZ i]Z VgZV VgdjcY i]Z [^aa eaj\ XaZVc id egZkZciYZWg^h[gdb[Vaa^c\^cgZhZgkd^gl]Zc VYY^c\d^a# 2. GZbdkZi]Z[^aaeaj\# 3. HadlanVYYd^ajci^ai]Zd^aaZkZa^hXZciZgZY^c i]Zh^\]i\aVhh# 4. GZeaVXZ[^aaeaj\# Note: If, for some reason, you cannot remove the fill plug, do not remove the drain plug, until you can get the fill plug out. 4. =daYi]ZYgV^ceVcjcYZgi]Z]ZVYhidX`YgV^c eaj\!i]ZcgZbdkZi]ZYgV^ceaj\Figure 76 VcYVaadli]Zd^aidXdbeaZiZanYgV^c^cidi]Z eVc# 5. L]^aZ ]daY^c\ i]Z YgV^c eVc jcYZg i]Z YgV^c ]daZ! edjg Veegdm^bViZan V &¿' fjVgi d[ XaZVc d^a^cidi]ZgZhZgkd^gid[ajh]djiVcnhZY^bZci Vadc\i]ZWdiidb# 6. GZ"^chiVaa i]Z YgV^c eaj\ VcY VYY d^a id i]Z ]ZVYhidX`gZhZgkd^gjci^ai]Zd^aaZkZa^h^ci]Z XZciZgd[i]Zh^\]i\aVhh# 7. GZ"^chiVaai]Z[^aaeaj\# 8. GZeZVi Steps 3–7 l^i] i]Z \ZVgWdm VcY Vegdc d^a gZhZgkd^gh! jh^c\ Figures 77 & 78 idadXViZi]Z[^aaVcYYgV^ceaj\h# <.%(+&(M)%<ZVg"=ZVYAVi]Z ")*" Coolant System BIOLOGICAL AND POISON HAZARD! Use the correct personal protection equipment when handling cutting fluid and by follow federal, state, and fluid manufacturer requirements to properly dispose of cutting fluid. 6hXgZZc`ZZehaVg\ZhlVg[jcYZgi]ZWZYl]ZgZ ^iXVcWZgZbdkZYYjg^c\YV^anXaZVc^c\#=dlZkZg! hbVaaZghlVg[lVh]ZhYdlc^cidi]ZXddaVciiVc` l]ZgZ ^i ^h hZeVgViZY [gdb i]Z ejbe Wn V lVaa ^ch^YZi]ZgZhZgkd^g#>[i]^hhlVg[Wj^aYhje]^\]Zg i]Vci]ZlVaa!i]Zc^ilVh]Zh^cidi]ZejbeX]Vb" WZgVcYXad\hi]Zejbe# 3. >cheZXi i]Z aZkZa d[ Xjii^c\ [aj^Y ^ch^YZ i]Z iVc`# I]Z Xjii^c\ [aj^Y h]djaY WZ Veegdm^" bViZanVc^cX]WZadli]Zided[i]ZiVc`# 4. Jh^c\ V [aVh]a^\]i! ^cheZXi i]Z aZkZa d[ hlVg[ ^ch^YZ i]Z [^ghi X]VbWZg d[ i]Z XddaVci iVc`# >[ i]Z hlVg[ aZkZa ^h WZndcY (¿) i]Z ]Z^\]i d[ i]ZlVaa!i]Zci]ZiVc`bjhiWZXaZVcZYhZZ Figure 80# Ejbe LVaa ;^ghi8]VbWZg $ A^cZ ( ) HlVg[ Figure 80.9^V\gVbd[XddaVciiVc`# >cVYY^i^dc!Xjii^c\[aj^YZkZcijVaanWZXdbZhgVc" X^YdgXdciVb^cViZY!l]^X]bV`Zh^ijchj^iVWaZ[dg [jgi]ZgjhZ# 5. >cheZXi i]Z fjVa^in d[ i]Z Xjii^c\ [aj^Y Wn hbZaa^c\^iVcYadd`^c\Vii]ZXaVg^ind[i]Za^f" j^Y#8jii^c\[aj^Yi]VihbZaahgVcX^Ydg^hkZgn XadjYnh]djaYWZX]Vc\ZY# Checking Coolant System Cleaning Coolant System L]ZcX]ZX`^c\i]ZXddaVcihnhiZb!i]Z\dVa^hid bV`ZhjgZi]ZgZ^hZcdj\]Xjii^c\[aj^Y!i]ZhlVg[ aZkZa^ci]Z[^ghiX]VbWZg^hcdiidd]^\]!VcYi]Z Xjii^c\ [aj^Y ]Vh cdi WZXdbZ gVcX^Y dg XdciVb^" cViZY# 1. Ejbei]ZXjii^c\[aj^Y^cidVXaZVcXdciV^cZg# L]Zc [aj^Y hideh Xdb^c\ dji d[ i]Z cdooaZ! ^bbZY^ViZan ijgc D;; i]Z XddaVci ejbe hd ndjYdciWjgc^ijeWngjcc^c\^il]^aZYgn# 2. 9>H8DCC:8IA6I=:;GDBEDL:G To check the coolant system: 3. GZbdkZi]ZXdkZgh]dlc^cFigure 79# 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. GZbdkZi]ZXdkZgh]dlc^cFigure 79[gdb i]ZaVi]ZhiVcY# 8dkZg 4. Ejaa i]Z XddaVci iVc` dji d[ i]Z hiVcY VcY gZbdkZi]Zejbe[gdbi]ZXddaVciiVc`# 5. ;ajh] dji i]Z XddaVci iVc` VcY gZbdkZ Vaa hlVg[# 6. >[cZXZhhVgn!XaZVci]Z^ciV`ZhXgZZcdci]Z ejbe# 7. GZ"ViiVX] i]Z ejbe id i]Z XddaVci iVc` VcY gZ^chiVaai]ZXddaVciiVc`^cidi]ZaVi]ZhiVcY# Figure 79. 8ddaVcihnhiZbXdkZgdcaVi]ZhiVcY# ")+" 8. >[ cZXZhhVgn! 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XdbedjcYgZhi! dgXVgg^V\Z [ZZY]Vhhadeen deZgVi^dc# &# I^\]iZc\^WhXgZlh# &# <^WhVgZdjid[VY_jhibZci# '# I^\]iZc]VcYl]ZZa[VhiZcZgh# '# =VcYl]ZZa^haddhZ# (# AZVY hXgZl bZX]Vc^hb ldgc dg dji d[ (# I^\]iZc Vcn addhZ [VhiZcZgh dc aZVY hXgZl bZX]Vc^hb# VY_jhibZci# 8gdhhha^YZ! XdbedjcYgZhi! dgXVgg^V\Z[ZZY ]VcYl]ZZa^h ]VgYidbdkZ# &# <^WhVgZadVYZYjel^i]h]Vk^c\hdg\g^bZ# '# <^WhXgZlhVgZiddi^\]i# (# 7VX`aVh]hZii^c\iddi^\]iXgdhhha^YZdcan# )# 7ZYlVnhVgZYgn# 7VYhjg[VXZ [^c^h]# &# Lgdc\GEBdg[ZZYgViZ# '# 9jaaidda^c\dgeddgiddahZaZXi^dc# (# IddbjX]eaVn^c\^Wh# )# Iddaidd]^\]# >cVXXjgViZ ijgc^c\gZhjaih [gdbdcZZcYd[ i]Zldg`e^ZXZid i]Zdi]Zg# &# GZbdkZ \^Wh! XaZVc lVnh$YdkZiV^ah! ajWg^XViZ! VcY gZVY_jhi\^Wh# '# AddhZc \^W hXgZlh ha^\]ian! VcY ajWg^XViZ WZYlVnh# (# Ha^\]ian addhZc WVX`aVh] hZii^c\ Wn addhZc^c\ i]Z adX`^c\hXgZlVcYVY_jhi^c\i]ZheVccZgg^c\Vii]Z ZcYd[i]Z]VcYaZ# )# AjWg^XViZWZYlVnhVcY]VcYaZh# &# 6Y_jhi[dgVeegdeg^ViZGEBVcY[ZZYgViZ# '# H]VgeZc idda^c\ dg hZaZXi V WZiiZg idda [dg i]Z ^ciZcYZYdeZgVi^dc# (#I^\]iZc\^Wh# )# AdlZgi]Ziddaedh^i^dc# &# =ZVYhidX` VcY iV^ahidX` VgZ cdi egdeZgan &# GZVa^\c i]Z iV^ahidX` id i]Z ]ZVYhidX` he^cYaZ WdgZ Va^\cZYl^i]ZVX]di]Zg# XZciZga^cZ# 8]jX`_Vlhldci &# 8]^ehadY\ZY^ci]Z_Vlh# bdkZdgYdci bdkZZVh^an# &# GZbdkZ _Vlh! XaZVc VcY ajWg^XViZ X]jX` i]gZVYh! VcYgZeaVXZ_Vlh# 8Vgg^V\Zldci [ZZY!dg]VgYid bdkZ# &# '# (# )# &# '# (# )# <ZVghVgZcdiVaaZc\V\ZYdgWgd`Zc# <^WhVgZiddi^\]i# AddhZhXgZldci]Z[ZZY]VcYaZ# AZVYhXgZlh]ZVge^c]Vhh]ZVgZY# IV^ahidX`fj^aal^aa &# Fj^aaadX`aZkZg^hi^\]iZcZYYdlc# cdi[ZZYdjid[ iV^ahidX`# ")-" 6Y_jhi\ZVgedh^i^dchdggZeaVXZ# AddhZc\^WhXgZlhha^\]ian# I^\]iZc# 8dggZXi i]Z XVjhZ d[ h]ZVg e^c WgZV`V\Z! VcY gZeaVXZh]ZVge^c# &# IjgcaZkZgXdjciZgXadX`l^hZ# <.%(+&(M)%<ZVg"=ZVYAVi]Z Cross Slide Backlash Adjustment 3. GdiViZ i]Z Xgdhh ha^YZ ]VcYaZ id [ZZY i]Z aZVYhXgZlcjidji[gdbjcYZgi]ZXgdhhha^YZ Vhh]dlc^cFigure 82# AZVYhXgZlCji 7VX`aVh]^hi]ZVbdjcid[eaVn^cVaZVYhXgZl#>i ^h[Zail]Zcijgc^c\V]VcYl]ZZa^cdcZY^gZXi^dc! i]Zcijgc^c\^i^ci]Zdi]ZgY^gZXi^dc#I]ZY^hiVcXZ i]Vi i]Z ]VcYl]ZZa bdkZh l^i]dji bdk^c\ i]Z aZVYhXgZl dg ViiVX]ZY XdbedcZcih ^h i]Z WVX`" aVh]# L]ZcVY_jhi^c\WVX`aVh]!i^\]iZci]ZXdbedcZcih Zcdj\]idgZbdkZWVX`aVh]!WjicdihdbjX]i]Vi i]Z XdbedcZcih W^cY i]Z aZVYhXgZl! bV`^c\ ^i ]VgYidijgc#DkZgi^\]iZc^c\l^aaXVjhZZmXZhh^kZ lZVgidi]Zha^Y^c\WadX`VcYaZVYhXgZl# 7VX`aVh]6Y_jhibZci 8VeHXgZl Figure 82.AZVYhXgZlcji# Tools Needed Qty =ZmLgZcX]+bb############################################## & =ZmLgZcX]*bb############################################## & 4. I^\]iZc i]Z WVX`aVh] VY_jhibZci XVe hXgZl h]dlc^cFigure 82 ^chbVaa^cXgZbZcih# To adjust the cross slide backlash: 5. 1. ;ZZY i]Z Xgdhh ha^YZ WVX`lVgYh idlVgY i]Z [gdcid[i]ZbVX]^cZjci^a^igZVX]Zhi]ZZcY d[^ihigVkZa# 2. GZbdkZi]ZXVehXgZli]VihZXjgZhi]ZXgdhh ha^YZaZVYhXgZlcjihZZFigure 81# IZhi V[iZg ZVX] VY_jhibZci Wn gdiVi^c\ i]Z ]VcYl]ZZa WVX`"VcY"[dgi] jci^a i]Z WVX`aVh] Vbdjci^hVXXZeiVWaZ# 6. ;ZZYi]ZaZVYhXgZlcjiWVX`jcYZgi]ZXgdhh ha^YZ VcY gZeaVXZ i]Z XVe hXgZl gZbdkZY ^c Step 2# 8VeHXgZlHZXjg^c\ AZVYhXgZlCji Figure 81.AdXVi^dcd[XVehXgZli]VihZXjgZh i]ZaZVYhXgZlcji# <.%(+&(M)%<ZVg"=ZVYAVi]Z ")." Gib Adjustments I]ZgZ VgZ i]gZZ bV^c \^W VY_jhibZcih [dg i]Z BdYZa<.%(+/i]ZXgdhh"ha^YZ\^W!i]ZXdbedjcY ha^YZ\^WVcYi]ZhVYYaZ\^W# L]Zc VY_jhi^c\ \^Wh! i]Z \dVa d[ \^W VY_jhibZci ^h id gZbdkZ jccZXZhhVgn hadee^cZhh [gdb i]Z bdkZbZci d[ i]Z ha^YZh l^i]dji XVjh^c\ i]Zb id W^cY#AddhZ\^WhbVnXVjhZeddg[^c^h]Zhdci]Z ldg`e^ZXZ#DkZgi^\]iZc^c\bVnXVjhZegZbVijgZ lZVg# Tools Needed Qty ;aVi=ZVYHXgZlYg^kZgHbVaa=ZVY################# & ;aVi=ZVYHXgZlYg^kZgAVg\Z=ZVY################# & LgZcX]&%bb################################################### & Dc i]Z Xgdhh ha^YZ! bdk^c\ i]Z \^W idlVgY i]Z WVX` d[ i]Z bVX]^cZ ^cXgZVhZh egZhhjgZ VcY bdk^c\ i]Z \^W idlVgY i]Z [gdci d[ i]Z bVX]^cZ YZXgZVhZhegZhhjgZ# I]Z \^W ^h bdkZY Wn gdiVi^c\ i]Z hXgZlh Vi Wdi] ZcYh# H^cXZ i]ZhZ hXgZlh VgZ Vi Wdi] ZcYh! dcZ hXgZlbjhiWZWVX`ZYVlVn[gdbi]Z\^W^cdgYZg idbdkZi]Zdi]ZgdcZidlVgYi]Z\^W# >cVYY^i^dc!i]ZgZ^hVhZihXgZldci]Zh^YZd[i]Z Xgdhhha^YZi]ViXVcWZjhZY[dgadX`^c\i]ZXgdhh ha^YZ [dg XZgiV^c deZgVi^dch# I]^h hZi hXgZl bjhi WZ WVX`ZY dji d[ i]Z lVn WZ[dgZ i]Z \^W XVc WZ VY_jhiZYegdeZgan# To adjust the cross slide gib: 1. AddhZci]ZhZihXgZldci]Zh^YZd[i]ZXgdhh ha^YZhZZFigure 83# Cross Slide Gib I]^h\^W^hVlZY\Z"h]VeZYeaViZi]Vi!YZeZcY^c\ dcl]^X]Y^gZXi^dc^i^hbdkZY!Z^i]Zg^cXgZVhZhdg YZXgZVhZh egZhhjgZ dc i]Z ha^Y^c\ XdbedcZcih VgdjcY ^i# Figure 83 h]dlh i]Z \^W XdbedcZcih [dgi]ZXgdhhha^YZ# ;gdci<^WHXgZl HZiHXgZl 2. AddhZci]Z\^WhXgZlVii]ZWVX`ZcYd[i]Z Xgdhhha^YZ# 3. 6Y_jhi i]Z \^W hXgZl Vi i]Z [gdci ZcY d[ i]Z Xgdhhha^YZVeegdm^bViZanVc&¿-d[Vijgc!i]Zc gdiViZ i]Z Xgdhh ha^YZ ]VcYl]ZZa VcY cdi^XZ i]ZgZh^hiVcXZdgYgV\dci]ZXgdhhha^YZ# 4. GZeZVi Step 3 Vh cZXZhhVgn jci^a i]Z \^W hXgZlYgV\^hVXXZeiVWaZ# Compound Slide Gib <^W Figure 83.8gdhhha^YZ\^WXdbedcZcih# I]Z XdbedjcY ha^YZ \^W VY_jhih ^c i]Z hVbZ bVccZg Vh i]Z Xgdhh ha^YZ \^W# =dlZkZg! dc i]Z XdbedjcY ha^YZ! bdk^c\ i]Z \^W idlVgY i]Z VY_jhibZci ]VcYaZ ^cXgZVhZh egZhhjgZ VcY bdk" ^c\ i]Z \^W idlVgY i]Z idda edhi YZXgZVhZh egZh" hjgZ#Figure 84h]dlhi]Z\^WXdbedcZcih[dgi]Z XdbedjcYha^YZ# HZiHXgZl ;gdci<^WHXgZl Figure 84.8dbedjcYha^YZ\^WXdbedcZcih# "*%" <.%(+&(M)%<ZVg"=ZVYAVi]Z Saddle Gib I]ZhVYYaZ^hhjeea^ZYl^i]VadX`Wdaidci]Z[gdci g^\]i"]VcYh^YZd[i]Zha^YZhZZFigure 85#I]^h WdaiadX`hi]ZhVYYaZ^ceaVXZ[dg^cXgZVhZYg^\^Y^in l]Zc bV`^c\ [VXZ Xjih# 7Z[dgZ bV`^c\ VY_jhi" bZcihidi]ZhVYYaZ\^W!bV`ZhjgZi]Vii]^hWdai^h addhZWnijgc^c\^iXdjciZgXadX`l^hZdcZ[jaaijgc# IMPORTANT: Do not loosen the saddle lock bolt more than a couple turns or the components inside will come apart. Replacing these components is difficult and time consuming. HVYYaZAdX`7dai Half Nut Adjustment I]Z ]Va[ cji bZX]Vc^hb XVc WZ VY_jhiZY ^[ ^i WZXdbZhaddhZ[gdblZVg#I]Z]Va[cji^hbdjci" ZY^clVnhl^i]V\^WZmZgi^c\egZhhjgZWZilZZc XdbedcZcihidgZYjXZhadeenbdkZbZci#I]Z]Va[ cji\^W^hV[aViWVg"ineZ\^W!h^b^aVgidi]ZhVYYaZ \^W!VcY^hiZch^dcZYl^i]i]gZZhZihXgZlh# Tools Needed Qty =ZmLgZcX]Zh'#*!+bb########################## &:VX] LgZcX]-bb##################################################### & To adjust the half nut: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. DeZc i]Z ]Va[ cji VcY gZbdkZ i]Z i]gZVY Y^Va# 3. AddhZci]Z]Zmcjihdci]ZhZihXgZlh# Figure 85.AdXVi^dcd[hVYYaZadX`Wdai# 4. I^\]iZcZVX]hZihXgZlFigure 87^cVeegdm" ^bViZanVc&¿-d[Vijgc!i]ZcgZi^\]iZci]Z]Zm cjihl^i]djibdk^c\i]ZhZihXgZlh# I]Z hVYYaZ \^W ^h adXViZY dc i]Z Wdiidb d[ i]Z WVX` ZY\Z d[ i]Z ha^YZ Figure 86# I]^h \^W ^h YZh^\cZYY^[[ZgZciani]Vci]ZXgdhhdgXdbedjcY ha^YZ\^Wh#>chiZVYd[WZ^c\VlZY\Z"h]VeZYeaViZ! ^i ^h _jhi V [aVi WVg# I]Z \^W iZch^dc ^h Veea^ZY Wn [djghZihXgZlh#=ZmcjihhZXjgZi]ZhZhZihXgZlh ^ceaVXZ!hdi]Znl^aacdiaddhZcYjg^c\deZgVi^dc# =Va[Cji HZi HXgZlh <^W Figure 87.=Va[cji\^WhZihXgZlh# HZiHXgZlh 5. BdkZ i]Z XVgg^V\Z ]VcYl]ZZa jci^a i]Z ]Va[ cji XVc [jaan XadhZ! i]Zc deZc$XadhZ i]Z ]Va[ cjihZkZgVai^bZhVcYcdi^XZ]dl^i[ZZah# Figure 86.HVYYaZ\^WXdbedcZcih# IdVY_jhii]ZhVYYaZ\^W!addhZci]Z]ZmcjihVcY VY_jhii]Z[djghZihXgZlh^cZkZc^cXgZbZcihjci^a Vc VXXZeiVWaZ Vbdjci d[ gZh^hiVcXZ ^h [Zai l]Zc ijgc^c\ i]Z XVgg^V\Z ]VcYl]ZZa# I^\]iZc i]Z ]Zm cjihl]ZcYdcZ!WjiYdcdiVaadli]ZhZihXgZlh idbdkZl]Zci^\]iZc^c\# <.%(+&(M)%<ZVg"=ZVYAVi]Z I]Z ]Va[ cji ^h XdggZXian VY_jhiZY l]Zc ndj [ZZaVha^\]iYgV\l]^aZdeZc^c\VcYXadh^c\^i# I]ZbdkZbZcih]djaYcdiWZiddhi^[[dgidd hadeen# 6. GZeZViSteps 3–5!^[cZXZhhVgn!jci^andjVgZ hVi^h[^ZYl^i]i]Z]Va[cjiVY_jhibZci!i]ZcgZ" ^chiVaai]Zi]gZVYY^Va# "*&" Shear Pin Replacement I]ZBdYZa<.%(+^hh]^eeZYl^i]ildZmigVh]ZVg e^ch#I]Zh]ZVge^ch]daYi]ZaZVYhXgZlVcY[ZZY gdYhid\Zi]ZghZZFigure 88#I]ZnVgZYZh^\cZY idWgZV`VcYegdiZXibdgZZmeZch^kZXdbedcZcih ^[ ndj XgVh] ndjg XVgg^V\Z dg iV`Z idd aVg\Z d[ V Xji# AZVYhXgZlH]ZVgE^c Bearing Preload I]^h aVi]Z ^h h]^eeZY [gdb i]Z [VXidgn l^i] i]Z he^cYaZ WZVg^c\ egZadVY VY_jhiZY# >[ i]Z he^cYaZ ZkZgYZkZadehVW^id[ZcY"eaVnVcYi]Zldg`e^ZXZ [^c^h] hj[[Zgh! ndj XVc VY_jhi i]Z WZVg^c\ egZ" adVY id gZbdkZ i]Z ZcY"eaVn VcY ^begdkZ i]Z ldg`e^ZXZ[^c^h]# Tools Needed Qty =dd`"HinaZHeVccZgLgZcX]+-",*bb############# & 9^Va>cY^XVidgl^i]BV\cZi^X7VhZ##################### & =ZVkn9ZVY7adl=VbbZg############################### & LddYZc7adX`################################################### & To adjust the preload: ;ZZYGdYH]ZVgE^c Figure 88.H]ZVge^ch# Tools Needed Qty =VbbZg############################################################# & EjcX]*$&+dg-bb########################################## & 1. Gjci]ZaVi]Z[dg'%b^cjiZhdc]^\]heZZYid Wg^c\i]ZaVi]ZidVcdgbVaiZbeZgVijgZ# 2. 9>H8DCC:8IA6I=:;GDBEDL:G 3. GZbdkZ i]Z X]jX`! h]^[i i]Z he^cYaZ id cZj" igVa! i]Zc gZbdkZ i]Z XdkZg [gdb i]Z ZcY d[ i]Z]ZVYhidX`idZmedhZi]ZdjiWdVgYZcYd[ i]Zhe^cYaZFigure 89# To replace the shear pin: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. GdiViZ i]Z aZVYhXgZl$[ZZY gdY hd i]Z h]ZVg e^c^h[VX^c\jeVcYYdlc#>[i]ZXdaaVggdiViZh ^cYZeZcYZcian!i]ZcgdiViZ^ihdi]Zh]ZVge^c ]daZh Va^\c l^i] i]dhZ ^c i]Z aZVYhXgZl$[ZZY gdY# 3. JhZi]ZejcX]VcY]VbbZgidYg^kZdjii]Z e^ZXZhd[i]ZdaYh]ZVge^c# 4. BV`Z hjgZ i]Z ]daZh ^c i]Z XdaaVg VcY aZVYhXgZl$[ZZY gdY VgZ Va^\cZY VcY iVe i]Z cZlh]ZVge^c!iVeZg"h^YZ[^ghi!Vaai]ZlVn^cid i]Z]daZh# "*'" DjiWdVgY :cYd[ He^cYaZ Figure 89. AdXVi^dcd[djiWdVgYZcYd[he^cYaZ# <.%(+&(M)%<ZVg"=ZVYAVi]Z 4. EaVXZ i]Z X]jX` `Zn ^c i]Z XVb"adX` hdX`Zi id`ZZei]Zhe^cYaZ[gdbgdiVi^c\!VcYgZbdkZ i]ZdjiZgheVccZgcjih]dlc^cFigure 90# 7. EaVXZVY^Va^cY^XVidgdci]ZXgdhhha^YZVcY bdkZi]ZXVgg^V\ZidlVgYi]Z]ZVYhidX`jci^a i]ZXdciVXied^cid[i]Z^cY^XVidgidjX]Zhi]Z he^cYaZ[VXZFigure 92# >ccZg HeVccZg Cji DjiZg HeVccZg Cji Figure 90.He^cYaZheVccZgcjih# 5. AddhZci]Z^ccZgheVccZgcjidcZijgc# Note:You may have to tap on the outboard spindle tube as explained in Step 7 to help unload the spindle and break the spanner nut loose. 6. EaVXZVlddYZcWadX`dkZgi]ZdjiWdVgYZcY d[i]Zhe^cYaZ!VcY]^i^ihdjcYanl^i]VhbVaa haZY\Zdg]ZVknYZVYWadl]VbbZgFigure 91#Ndjg\dVa^hidha^YZi]Zhe^cYaZ[dglVgY _jhiZcdj\]id^cigdYjXZhe^cYaZZcY"eaVni]Vi ndjXVc[ZZaWn]VcY# Figure 92. 9^Va^cY^XVidghZije# 8. BdkZi]ZXVgg^V\ZVcVYY^i^dcVa%#&%%idlVgY i]Z]ZVYhidX`# 9. >chZgii]ZXVb`Zn^cidVXVbhdX`ZiidegZ" kZci i]Z he^cYaZ [gdb ijgc^c\! i]Zc i^\]iZc i]Z ^ccZg heVccZg cji jci^a i]Z Y^Va ^cY^XVidg cZZYaZ_jhihidehbdk^c\Figure 93# L]^aZ i^\]iZc^c\ i]Z heVccZg cjih! gdX` i]Z he^cYaZ WVX` VcY [dgi] ha^\]ian l^i] i]Z XVb `Zn id bV`Z hjgZ i]Z he^cYaZ iVeZgZY gdaaZg WZVg^c\hhZViegdeZgan^ci]Z^ggVXZh# L]Zc i]Z Y^Va ^cY^XVidg cZZYaZ hideh bdk" ^c\!i]ZgZl^aaWZcdhe^cYaZZcY"eaVnVcYcd WZVg^c\ egZadVY# >i ^h ZhhZci^Va i]Vi ndj [^cY i]^h ed^ci l^i]dji i^\]iZc^c\ i]Z heVccZg cji idd bjX] VcY ^cVYkZgiZcian egZadVY^c\ i]Z he^cYaZWZVg^c\h# Figure 91. >cigdYjX^c\YZiZXiVWaZZcY"eaVndcV ine^XVaaVi]Z# Figure 93. 6Y_jhi^c\he^cYaZWZVg^c\h# <.%(+&(M)%<ZVg"=ZVYAVi]Z "*(" H^cXZ ^i iV`Zh \gZVi Z[[dgi id ijgc i]Z ^ccZg heVccZgcji!ndjbVn[^cY^iY^[[^Xjaiid`cdl ^[ndj]VkZ\dcZeVhii]ZoZgdZcY"eaVned^ci dg cdi# >i ^h ZVh^Zhi id ]VkZ hdbZdcZ lViX] i]Z Y^Va l]^aZ ndj i^\]iZc i]Z ^ccZg heVccZg cji#>[ndji]^c`ndjbVn]VkZ\dcZeVhii]Z oZgd ZcY"eaVn ed^ci! iV`Z i]Z i^bZ id jcadVY i]Z WZVg^c\h Vh YZhXg^WZY ZVga^Zg! i]Zc gZ" i^\]iZci]Z^ccZgheVccZgcjijci^andj`cdl ndj]VkZgZVX]ZYi]ZXdggZXihZii^c\# 10. L]ZcndjVgZXdc[^YZcii]Vindj]VkZVY_jhi" ZY i]Z ^ccZg heVccZg cji jci^a oZgd he^cYaZ ZcY"eaVnVcYegZadVYZm^hih!i^\]iZci]ZheVc" cZgcjiVcVYY^i^dcVa&¿&+i]d[Vijgc# 11. L^i]dji XVjh^c\ i]Z ^ccZg heVccZg cji id i^\]iZc Vcn [Vgi]Zg! ^chiVaa VcY i^\]iZc i]Z djiZgheVccZgcjiV\V^chii]Z^ccZgcji# 9d cdi dkZgi^\]iZc i]Z djiZg heVccZg cji WZXVjhZ VYY^i^dcVa egZadVY XVc [dgXZ i]Z WZVg^c\hZkZci^\]iZgV\V^chii]ZgVXZh^ci]Z ]ZVYhidX`VcYXVjhZi]Z]ZVYhidX`idXdb" egZhh!XgVX`!dgXVjhZWZVg^c\[V^ajgZ# Tailstock Lock L]Zcejh]ZYidlVgYi]Zhe^cYaZ!i]ZiV^ahidX`adX` ]daYh i]Z iV^ahidX` [^gban ^c eaVXZ dc i]Z WZYlVn l^i]VadX`^c\eaViZjcYZgcZVi]i]ZiV^ahidX`# Tools Needed Qty LgZcX]&,bb#################################################### & To adjust the tailstock lock: 1. BdkZ i]Z iV^ahidX` adX` Ydlc! i]Zc edh^i^dc i]Z iV^ahidX` id Vc VgZV dc i]Z WZYlVn i]Vi VaadlhVXXZhhidi]ZadX`^c\]ZmcjiVcYeaViZ jcYZgcZVi]i]ZiV^ahidX`hZZFigure 94# IV^ahidX`AdX` To confirm that the bearings are correctly preloaded: 1. GZViiVX]VaagZbdkZYaVi]ZXdbedcZcihVcY egZeVgZ^i[dgdeZgVi^dc# 2. >chiVaai]ZX]jX`VcYi^\]iZci]Z_Vlh# 3. HZii]Zhe^cYaZheZZYid^ih]^\]ZhihZii^c\# 4. 8dccZXii]ZaVi]ZidedlZgVcYijgci]ZaVi]Z he^cYaZON# AdX`^c\=ZmCjiEaViZ Figure 94.IV^ahidX`adX`^c\]ZmcjiVcYeaViZ# 2. I^\]iZci]ZadX`^c\]ZmcjiV&¿)ijgcViVi^bZ jci^ai]ZiV^ahidX`l^aacdibdkZl]ZcadX`ZY# GZeZVii]^hhiZeVhcZXZhhVgn# 5. AZii]ZaVi]Zgjc[dg'%b^cjiZh# 6. Ijgci]Zhe^cYaZOFF!Y^hXdccZXiaVi]Z[gdb edlZg! VcY X]ZX` i]Z iZbeZgVijgZ d[ i]Z he^cYaZ# ·>[ i]Z he^cYaZ cdhZ ^h ha^\]ian lVgb id i]Z idjX]!ndj]VkZXdggZXiWZVg^c\egZadVY# ·>[ i]Z he^cYaZ cdhZ ^h ]diiZg i]Vc ndj XVc Xdb[dgiVWan `ZZe ndjg ]VcY dc! i]Z egZ" adVY^hiddi^\]iVcYndjbjhigZeZViWZVg" ^c\ egZadVY VY_jhibZci egdXZYjgZ# L]Zc gZeZVi^c\ i]Z egdXZYjgZ! gdiViZ i]Z ^ccZg heVccZgcjiVa^iiaZaZhhYjg^c\Step 10^c i]ZegZXZY^c\^chigjXi^dch# "*)" <.%(+&(M)%<ZVg"=ZVYAVi]Z Gap Removal Replacing V-Belt 6 hZXi^dc d[ i]Z WZY XVaaZY i]Z \Ve ^h adXViZY _jhi jcYZg i]Z he^cYaZ VcY XVc WZ gZbdkZY [dg ijgc^c\aVg\ZY^VbZiZgeVgihdgl]Zcjh^c\VaVg\Z Y^VbZiZg[VXZeaViZ# Tools Needed Qty E]^aa^ehHXgZlYg^kZg'###################################### & LgZcX]&,bb#################################################### & To replace the V-belts on the lathe: I]Z \Ve ^h ^chiVaaZY! i]Zc \gdjcY! Vi i]Z [VXidgn Yjg^c\ aVi]Z VhhZbWan [dg egZX^hZ [^i VcY Va^\c" bZci# ;VXidgh Yjg^c\ i]Z gZbV^c^c\ VhhZbWan Veean VYY^i^dcVa [dgXZh id i]Z \Ve0 i]ZgZ[dgZ! gZeaVX^c\ i]Z \Ve id i]Z dg^\^cVa edh^i^dc l^aa WZ kZgnY^[[^Xjai#If you choose to remove the gap, the mating surfaces of the gap will probably not sit flush with the bed if you ever re-install it. For that reason, removing the gap is considered a permanent alteration to the machine. 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. GZbdkZ i]Z WVX`heaVh] VcY ]ZVYhidX` ZcY XdkZg# 3. GZbdkZ i]Z iZch^dc d[[ i]Z daY K"WZaih Wn addhZc^c\i]ZbdidgbdjciWdaihFigure 96 VcYha^Y^c\i]Zbdidgje# Tools Needed Qty =ZmLgZcX]-bb############################################## & =ZVkn9ZVY7adl=VbbZg############################### & Bdidg Bdjci 7daih To remove the gap: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. GZbdkZi]Z[djgXVehXgZlhi]VihZXjgZi]Z \Veidi]ZWZYFigure 95# 8VeHXgZlh Figure 96.AdXVi^dcd[bdidgbdjciWdaih# 4. GZbdkZ i]Z daY WZaih VcY ^chiVaa i]Z cZl dcZhVhVbViX]ZYhZi# 5. Ejh] Ydlc dc i]Z bdidg l^i] dcZ ]VcY id iZch^dc i]Z WZaih! i]Zc i^\]iZc i]Z bdidg bdjciWdaihl^i]ndjgdi]Zg]VcYidadX`i]Z bdidg^ceaVXZ# 6. 8]ZX`i]ZWZaiYZ[aZXi^dcVhh]dlc^cFigure 97 VcY gZ"VY_jhi ^[ cZXZhhVgn# I]Z egdeZg YZ[aZXi^dc^hVeegdm^bViZan&¿)# 7. GZeaVXZi]ZZcYXdkZgVcYi]ZWVX`heaVh]# Figure 95.<VeXVehXgZlh# EjaaZn 3. JhZ i]Z YZVY Wadl ]VbbZg id iVe i]Z \Ve jelVgYhVcYdjid[i]ZWZY# 9Z[aZXi^dc 9Z[aZXi^dc H]djaYWZ 6eegdm#&¿) EjaaZn Figure 97. 7ZaiYZ[aZXi^dc# <.%(+&(M)%<ZVg"=ZVYAVi]Z "**" Brake Pads 5. HiZe d[[ i]Z WgV`Z VcY gZbdkZ i]Z ejaaZn# Figure 99h]dlhi]ZejaaZngZbdkZYVcYi]Z WgV`ZeVYhZmedhZY# L]Zc i]Z WgV`Z eVYh VgZ ldgc Ydlc id l^i]^c & ¿ -i]^X`i]ZnbjhiWZgZeaVXZY#>[i]ZWgV`ZeVYh XdbeaZiZan lZVg dji! i]Zc bZiVa l^aa \g^cY dc bZiVaVcYi]ZejaaZnbVnWZgj^cZY#L]ZcgZeaVX" ^c\i]ZWgV`ZeVYh!i]Z^ch^YZd[i]ZejaaZnbjhi WZijgcZYidgZcZli]Zhjg[VXZVhi]ZejaaZnVahd VXihVhVWgV`ZYgjb# Tools Needed Qty E]^aa^ehHXgZlYg^kZg'###################################### & =ZmLgZcX]*bb############################################## & LgZcX]&,bb#################################################### & CZZYaZ"CdhZEa^Zgh########################################### & 6cdi]ZgAVi]Zdg7gV`ZIjgc^c\BVX]^cZ######### & 9^Vadg9^\^iVa8Va^eZgh####################################### & To check/replace the brake pads: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. GZbdkZ i]Z WVX`heaVh] VcY ]ZVYhidX` ZcY XdkZg# 3. AddhZc^c\i]ZbdidgbdjciWdaihFigure 96 VcYgZbdkZi]ZK"WZaih# 4. HiZedci]ZWgV`ZidadX`i]ZejaaZn^ceaVXZ! VcY gZbdkZ i]Z ejaaZn XVe hXgZl h]dlc ^c Figure 98#I]ZXVehXgZl]VhcdgbVag^\]i" ]VcY i]gZVYh VcY gZbdkZh Wn ijgc^c\ Xdjc" iZgXadX`l^hZ# 7gV`Z EVYh Figure 99. 7gV`ZVhhZbWan# 6. Jh^c\ndjgXVa^eZgh!bZVhjgZi]Zi]^X`cZhhd[ i]ZWgV`ZeVYh# ·>[i]ZWgV`ZhVgZbdgZi]VcV&¿)i]^X`!i]Zc i]ZWgV`ZeVYhYdcdicZZYidWZX]Vc\ZY Vi i]^h i^bZ# GZ"VhhZbWaZ i]Z aVi]Z ^c i]Z deedh^iZ bVccZg i]Vi ndj Y^hVhhZbWaZY ^i ^cSteps 2–5# ·>[ i]Z WgV`Zh VgZ &¿) dg i]^ccZg! i]Zc egd" XZZYidHiZe,# 7. GZeaVXZi]ZWgV`ZeVYh# 8. GZhjg[VXZi]Z^ch^YZd[i]ZejaaZnWnijgc^c\ d[[VhbVaaVbdjcil^i]Vcdi]ZgaVi]Zhdi]Z ^ch^YZhjg[VXZ^hhbddi]VcYZkZc#>[ndjYd cdi ]VkZ VXXZhh id Vcdi]Zg aVi]Z! Xdch^YZg iV`^c\i]ZejaaZnidVWgV`Zh]de[dggZhjg[VX" ^c\# 9. >chiVaai]ZgZhjg[VXZYejaaZnVcYgZ"VhhZbWaZ i]ZaVi]Z^ci]Zdeedh^iZbVccZgi]VindjY^h" VhhZbWaZY^i^cSteps 2–5# EjaaZn8VeHXgZl Figure 98. EjaaZnXVehXgZl# "*+" 10. HiVgi i]Z aVi]Z VcY iZhi i]Z WgV`Z id bV`Z hjgZ ^i ldg`h WZ[dgZ eaVX^c\ i]Z bVX]^cZ WVX`^cidgZ\jaVgdeZgVi^dc# ·>[ndj]VkZVcnegdWaZbhl^i]i]ZdeZgVi^dc d[i]ZWgV`Z![ZZa[gZZidXVaadjgIZX]c^XVa Hjeedgi[dg]Zae# <.%(+&(M)%<ZVg"=ZVYAVi]Z SECTION 8: WIRING I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\Zh idi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hY^V\gVbXVgZ[jaan#>[ndjcdi^XZY^[[ZgZcXZhWZilZZc ndjgbVX]^cZVcYi]ZhZl^g^c\Y^V\gVbh!XVaaIZX]c^XVaHjeedgiVi*,%*)+".++([dgVhh^hiVcXZ# Electrical Safety Instructions 1. SHOCK HAZARD. 9^hXdccZXi i]Z edlZg [gdb i]Z bVX]^cZ WZ[dgZ hZgk^X^c\ ZaZXig^" XVa XdbedcZcih# IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c eZghdcVa ^c_jgn ^cXajY^c\ Wji cdia^b^iZYidhZkZgZWjgch!ZaZXigdXji^dc!dg YZVi]# 2. CIRCUIT REQUIREMENTS. NdjBJHI[da" adli]ZCIRCUIT REQUIREMENTS hZXi^dc dc Page 11# If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. 3. GROUNDED CIRCUIT.:aZXigdXji^dcdg[^gZ XdjaYgZhjai^[i]ZbVX]^cZ^hcdi\gdjcYZY VcY ^chiVaaZY ^c Xdbea^VcXZ l^i] ZaZXig^XVa XdYZh# 8dbea^VcXZ BJHI WZ kZg^[^ZY Wn V fjVa^[^ZYZaZXig^X^Vc# 4. MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^ci]ZhZY^V\gVbhVgZXjggZciVii]Zi^bZd[ eg^ci^c\!Wji^ibVncdibViX]ndjgbVX]^cZ# 6alVnh jhZ i]Z l^g^c\ Y^V\gVb ^ch^YZ i]Z bdidg_jcXi^dcWdm# 5. EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZndjVgZZmeZg^ZcX^c\Y^[[^Xjai^ZhjcYZg" hiVcY^c\ i]Z ^c[dgbVi^dc ^cXajYZY ^c i]^h hZXi^dc! XdciVXi djg IZX]c^XVa Hjeedgi Vi *,%*)+".++(# NOTICE The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. WARNING! SHOCK HAZARD! Disconnect power before working on wiring. <.%(+&(M)%<ZVg"=ZVYAVi]Z "*," Wiring Overview & * ) ' ( + , & ELECTRICAL BOX PLUG (NOT INCLUDED) , G Ground + Hot BRAKE SWITCH 220 VAC ) Hot 6-15 Plug (As Recommended) CD ' ( "*-" MAIN MOTOR PUMP MOTOR ) 8 + * C8 LIGHT SPINDLE SWITCH READ ELECTRICAL SAFETY ON PAGE 57! <.%(+&(M)%<ZVg"=ZVYAVi]Z Spindle Switch, Main Motor & Pump Motor SPINDLE SWITCH SQ3 SQ2 C8 8 ) - CD CD , ( ) 8 C8 E: <gdjcY MAIN MOTOR ' HiVgi 8VeVX^idg &*%B;9 '*%K68 J&& O&& J& O' L' K& J' L& O& K' K&' E: <gdjcY Gjc 8VeVX^idg '%B;9 )*%K68 PUMP MOTOR O' J'L& K'' O'' ( J'& O&K& E: J& <gdjcY <.%(+&(M)%<ZVg"=ZVYAVi]Z READ ELECTRICAL SAFETY ON PAGE 57! "*." Electrical Box Wiring + ) HIDE HL>I8= ?D< 7JIIDC ( HL EDL:G A><=I ' & ' ( &' A &A& A C && (A' *A( '&C8 6& 6' A C A &' &A& (A' *A( '&C8 I^Vch]j^'&( <H8&"&'%&&&%K I^Vch]j^'&( <H8&"&'%&&&%K 8DCI68IDG KM1 8DCI68IDG KM2 )I' 'I& ''C8 +I( )I' 'I& 6' ''C8 +I( O&& ?jX]Z ?G'."&+ G:A6N '$I& )$I' . && &(CD '(CD ((CD )(CD 6' I^Vch]j^'&( ?O8(")%Y&&%K 6' ()CD ))CD &(CD '(CD ((CD )(CD +$I( % &( .* .+ ., .- ?jX]Z ?G'."&+ G:A6N ')K *6 ' &- '$I& %#(' %#)) %#*'6 FR2 )$I' +$I( J'& K'' O'' &* .* .+ ., .- &+ A C '& '% 6' '( '' '%"'&2''%K '%"''2(-%K '%"'(2))%K 6' % ) % TC ?7@*"&%%K6I= IG6CH;DGB:G 8DCI68IDG KA1 ))CD &&%K '6 % I^Vch]j^'&( ?O8(")%Y&&%K &)CD ')CD ()CD &, 6' ( 6& & 8DCI68IDG KM3 &)CD ')CD &(6 FR1 K&' O&& O&' + 6& 6' % C - , &( O&' &+ A ( &( &( K&' 8DDA6CI EJBE HL>I8= ) ( & &* SA1 ( , 6& % SB1 SB2 (%"(&2&&%K*%K6 ('"((2')K*%K6 (% (& (' (( % & % &, : <gdjcY E: E: E: IdEaj\ "+%" , A C J&& K&' O&& O&' J'& K'' O'' ( ) + , - % &- A C J&& K&' O&& O&' J'& K'' O'' ( ) + , - % &- IdBV^c Bdidg ' IdHe^cYaZ Hl^iX] READ ELECTRICAL SAFETY ON PAGE 57! ) ( IdEjbe Bdidg + Id7gV`Z Hl^iX] Id AVbe * <.%(+&(M)%<ZVg"=ZVYAVi]Z Electrical Box Photo <.%(+&(M)%<ZVg"=ZVYAVi]Z READ ELECTRICAL SAFETY ON PAGE 57! "+&" SECTION 8: PARTS Electrical Breakdown 125 124 123 127 126 128 127 129 130 131 137 128 132 133 134 135 136 148 152 139 152-2 140 122 142 143 138 152-3 144 122-1 122-2 122-3 152-1 122-5 152-5 152-4 147 122-4 145 141 150 149 146 152-6 151 "+'" <.%(+&(M)%<ZVg"=ZVYAVi]Z Electrical Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 122 P9036122 MOTOR 138 P9036138 BRAKE SWITCH 122-1 P9036122-1 FAN COVER 139 P9036139 CORD COVER SMALL 122-2 P9036122-2 FAN 140 P9036140 CORD COVER LARGE 122-3 P9036122-3 S CAPACITOR 150M 250V 3" X 1-1/2" 141 P9036141 PUMP MOTOR 122-4 P9036122-4 R CAPACITOR 20M 450V 3" X 1-1/2" 142 PSW04-4 STRAIN RELIEF 122-5 P9036122-5 JUNCTION BOX ASSEMBLY 143 PSW04-4 STRAIN RELIEF 123 P9036123 JOG BUTTON 144 P9036144 MAIN MOTOR CORD 124 P9036124 STOP SWITCH 145 P9036145 PUMP MOTOR CORD 125 P9036125 POWER LIGHT 146 P9036146 SPINDLE SWITCH CORD 126 P9036126 COOLANT PUMP SWITCH 147 P9036147 LIGHT CORD 127 P9036127 CONTACTOR TIAN GSC1-1201 110V 148 P9036148 BRAKE SWITCH CORD 128 P9036128 CONTACTOR TIAN JZC3-40D 110V 149 P9036149 CERAMIC TERMINAL BLOCK 2C 129 P9036129 RELAY 150 P9036150 SPINDLE SWITCH 130 P9036130 FUSE 110V 2A 151 P9036151 SPINDLE SWITCH 131 P9036131 FUSE 24V 5A 152 P9036152 COMPLETE LIGHT ASSEMBLY 132 P9036132 OL RELAY JUCHE JR29-16 9-13A 152-1 P9036152-1 LIGHT BODY 133 P9036133 OL RELAY JUCHE JR29-16 0.35-0.52A 152-2 P9036152-2 LIGHT BULB 134 P9036134 GROUND BLOCK 152-3 P9036152-3 BULB COVER 135 P9036135 TERMINAL BLOCK 6C 152-4 P9036152-4 BULB COVER RETAINER 136 P9036136 TERMINAL BLOCK 13C 152-5 PS55M PHLP HD SCR M3-.5 X 10 137 P9036137 TRANSFORMER JBK5-100VA TH 152-6 P9036152-6 LIGHT BODY CORD <.%(+&(M)%<ZVg"=ZVYAVi]Z "+(" Bed Breakdown 53 70 47A 49 1 4 3 2 69 54A 112 13 11 71 52 46 5 51 23 61 16 19 53 22 54 51 10 59 54 53 7 25 58 28 67 27 40 52 61A 26 41 43 39 9 68 42 24 6 44 45 "+)" <.%(+&(M)%<ZVg"=ZVYAVi]Z Bed Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P9036001 MOTOR BASE 41 P9036041 PLUG 2 P9036002 PULLEY 42 P9036042 PLUG 3 P9036003 BED 43 P9036043 HEX SHAFT STUD 4 P9036004 GAP 44 P9036044 COVER O/S 5 P9036005 END COVER 45 P9036045 KNURLED THUMB NUT 6 P9036006 BRACKET 46 PSS31M SET SCREW M5-.8 X 8 7 P9036007 BRACKET 47A PSS11M SET SCREW M6-1 X 16 9 P9036009 COLLAR 49 PSB47M CAP SCREW M10-1.5 X 40 10 P4016210 HANDLE BODY 51 PSB02M CAP SCREW M6-1 X 20 11 P9036011 RACK (SHORT) 52 PSB60M CAP SCREW M8-1.25 x 55 13 P9036013 RACK (LONG) 53 PN03M HEX NUT M8-1.25 16 P9036016 LEAD SCREW 54 PSS19M SET SCREW M8-1.25 X 30 19 P9036019 FEED ROD 54A PB38M HEX BOLT M12-1.75 X 60 22 P9036022 SHAFT 58 PRP16M ROLL PIN 3 X 25 23 P9036023 COLLAR 59 P9036059 PIN 8N 6 X 25 24 P9036024 HEX SHAFT STUD 61 PRP46M ROLL PIN 6 X 28 25 P9036025 HANDLE 61A PRP34M ROLL PIN 6 X 55 26 P9036026 BRAKE RING 67 P9036067 SPRING 1 X 7.5 X 25 27 P9036027 COLLAR 68 P9036068 BALL OILER 8MM 28 P9036028 KEY 69 P9036069 STUD 8 X 60 39 PSW03-1 KNOB 70 PB14M HEX BOLT M10-1.5 X 35 40 P9036040 PLUG 71 PS03M PHLP HD SCR M6-1 X 8 <.%(+&(M)%<ZVg"=ZVYAVi]Z "+*" Stand Breakdown 75 73 72 76 79A 74 78 77 93 94 84 85 83 80 81 95 82A 106 108 101 105 100 87 92 99 96 152 98 161 97 104 86 103 102 88 157 158 91 160 154 159 90 155 141 89 156 109 153 110 111 "++" <.%(+&(M)%<ZVg"=ZVYAVi]Z Stand Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 72 PS19M PHLP HD SCR M5-.8 X 6 98 PRP99M ROLL PIN 2 X 12 73 P9036114 ELECTRICAL BOX COVER 99 P9036099 PEDAL ARM 74 P9036114 ELECTRICAL BOX 100 P9036100 CONNECTING SHAFT 75 P9036075 SPLASH GUARD 101 P9036101 DRAW SPRING 76 PSB04M CAP SCREW M6-1 X 10 102 P9036102 SWITCH BLOCK 77 PSB02M CAP SCREW M6-1 X 20 103 PSS20M SET SCREW M8-1.25 X 8 78 PN01M HEX NUT M6-1 104 PRP28M ROLL PIN 5 X 40 79A P9036079A OIL PLATE 105 P9036105 DRIVE SHAFT-LONGER 80 PS68M PHLP HD SCR M6-1 X 10 106 PRP05M ROLL PIN 5 X 30 81 P9036081 COVER 108 P9036108 PEDAL 82A P9036082A RIGHT BED STAND 109 P9036109 PHLP HD SCR M10-1.5 X 60 83 P9036083 BED STAND 110 PN02M HEX NUT M10-1.5 84 P9036084 COVER 111 P9036111 BUTT ROD SUPPORT 85 PS68M PHLP HD SCR M6-1 X 10 112 P9036112 SWITCH BOX 86 PS68M PHLP HD SCR M6-1 X 10 141 P9036141 PUMP MOTOR 87 P9036087 COVER 152 P9036152 COMPLETE LIGHT ASSEMBLY 88 PB33M HEX BOLT M12-1.75 X 50 153 P9036153 COOLANT TANK 89 P9036089 BRACKET-LEFT 154 P9036154 COOLANT NOZZLE 90 PS68M PHLP HD SCR M6-1 X 10 155 P9036155 COOLANT ON/OFF VALVE 91 P9036091 PLATE 156 P9036156 COOLANT TO TANK HOSE 92 P9036092 BRACKET-RIGHT 157 P9036157 LIGHT MOUNTING BRACKET 93 P9036093 BREAK SHAFT 158 P9036158 CONNECTION TUBE 94 P9036094 SPLIT PIN 159 PSB31M CAP SCREW M8-1.25 X 25 95 P9036095 BRAKE PULL ROD 160 PSB02M CAP SCREW M6-1 X 20 96 P9036096 CAP SHAPE SCREW 161 PS15M PHLP HD SCR M6-1 X 14 97 PN02M HEX NUT M10-1.5 <.%(+&(M)%<ZVg"=ZVYAVi]Z "+," Headstock Case Breakdown '-, '%. '&& (&+ ',- ((( '*& ')- '%, ((( '*% ()- (). '*, '.. (%( '-& (*& '&( '+- '+. '., (%( '&% (*% '*' ()' ((' (&) '.( ((+ (), '*+ '&+ '+) (), ()' ((% (), (() '-- ((. '+* '&* (%% '&) ('% ('. ()& '.+ "+-" '.* '++ '&' ((% '.( ()% '.+ <.%(+&(M)%<ZVg"=ZVYAVi]Z Headstock Case Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 207 P9036207 MAIN CASTING 295 PSS20M SET SCREW M8-1.25 X 8 209 P9036209 SHIFT LEVER 296 PSS16M SET SCREW M8-1.25 X 10 210 P9036210 SHAFT HOUSING 297 PSS14M SET SCREW M8-1.25 X 12 211 P9036211 COVER 299 PB15M HEX BOLT M8-1.25 X 40 212 P9036212 LOCK COLLAR 300 PS07M PHLP HD SCR M4-.7 X 8 213 P9036213 SHAFT COLLAR 303 PK20M KEY 5 X 5 X 15 214 P9036214 HANDLE BODY 314 PRP01M ROLL PIN 4 X 18 215 P9036215 HANDLE BLOCK 316 PRP45M ROLL PIN 5 X 32 216 P9036216 HUB 320 PR43M EXT RETAINING RING 50MM 248 P9036248 SHAFT 329 P9036329 STEEL BALL 6MM 250 P9036250 GEAR 51T 330 P9036329 STEEL BALL 6MM 251 P9036251 COLLAR 332 P9036332 O-RING 252 P9036252 SHAFT 333 PORP014 O-RING 13.8 X 2.4 P14 256 PW23M FLAT WASHER 30MM 334 PORP010 O-RING 9.8 X 1.9 P10 257 P9036257 GEAR SHAFT 17T 336 P9036336 SEAL 30 X 3.1MM 264 P9036264 HANDLE 339 P9036339 COMPRESSION SPRING 265 P9036265 HANDLE 340 P9036340 COMPRESSION SPRING 266 P9036266 HANDLE 341 P9036341 COMPRESSION SPRING 268 P9036268 SHIFT FORK 342 P9036342 SHIFT HUB 269 P9036269 SHIFT FORK 347 P9036347 LEVER 278 P9036278 GASKET 348 P9036348 FRAME 281 P9036281 OIL SIGHT GLASS 349 PRP47M ROLL PIN 6 X 60 287 PSB14M CAP SCREW M8-1.25 X 20 350 PB39M HEX BOLT M6-1 X 50 351 PSB84M CAP SCREW M10-1.5 X 35 288 PSB02M CAP SCREW M6-1 X 20 293 PSS04M SET SCREW M6-1 X 12 <.%(+&(M)%<ZVg"=ZVYAVi]Z "+." Headstock Gear Train Breakdown ('+ (*) ',( (*+ '-% ''. (*( (** (*' '%* '-+ '(' C (*- (&. '(% '*. (*, (*. '(+ '(( '(* (%. '() (&& (%* '', (') B '(& ',) '.- '%) ((- '-) ((, ')& ('* '%+ ')% ('* '(. '(- '(, (%+ ''* ''+ ''- ",%" <.%(+&(M)%<ZVg"=ZVYAVi]Z Headstock Gear Train Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 204 P9036204 REAR COVER 280 P9036280 OIL SEAL 205 P9036205 PULLEY 284 PSB23M CAP SCREW M4-.7 X 12 206 P9036206 PLUG 286 PSB01M CAP SCREW M6-1 X 16 225 P9036225 GEAR 43T 298 PSS06M SET SCREW M8-1.25 X 16 226 P9036226 GEAR 51T 305 PK36M KEY 5 X 5 X 50 227 P9036227 SPACER 306 PK11M KEY 6 X 6 X 40 228 P9036228 GEAR SHAFT 16T 309 PK81M KEY 6 X 6 X 12 229 P9036229 COVER 311 PK34M KEY 5 X 5 X 20 230 P9036230 SPACER 319 PR09M EXT RETAINING RING 20MM 231 P9036231 SHAFT 324 P6204 BALL BEARING 6204ZZ 232 P9036232 SPACER 325 P6203 BALL BEARING 6203ZZ 233 P9036233 COLLAR W/GEAR 21T 326 P6204 BALL BEARING 6204ZZ 234 P9036234 GEAR 29T 337 PORG040 O-RING 39.4 X 3.1 G40 235 P9036235 GEAR 46T 338 PORG045 O-RING 44.4 X 3.1 G45 236 P9036236 GEAR 38T 352 P9036352 CONNECTING BOARD 237 P9036237 COLLAR 353 PRP49M ROLL PIN 5 X 25 238 P9036238 GEAR 26T 354 P9036354 SHAFT 239 P9036239 GEAR 34T 355 P9036355 BRAKE SHAFT 240 P9036240 GEAR 53T 356 PR03M EXT RETAINING RING 12MM 241 P9036241 PLUG 357 P9036357 BRAKE SHOES 259 PSB76M CAP SCREW M8-1.25 X 18 358 P9036358 POSITIONING AXLE 273 P9036273 GASKET 359 PR39M EXT RETAINING RING 8MM 274 P9036274 GASKET <.%(+&(M)%<ZVg"=ZVYAVi]Z ",&" Headstock Spindle Gears Breakdown ',* '%( ('- '%' '') ('& ')' (&% A '-. '), ')( ''( (%- (', ('% (%+ ')) '%- ')+ ')* '-, ',, ('( '*( ('' ('' ',+ ('( '%& '*) (%, ((* (%) '&. '+, (&( D '-* '** ''% ',. (&, ''& (%' '+, '&, ''' (&, '&- E ",'" <.%(+&(M)%<ZVg"=ZVYAVi]Z Headstock Spindle Gears Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P9036201 COLLAR 275 P9036275 GASKET 202 P9036202 COLLAR 276 P9036276 GASKET 203 P9036203 REAR COVER 277 P9036277 GASKET 208 P9036208 FRONT COVER 279 P9036279 OIL SEAL 217 P9036217 GEAR 37T 285 PSB24M CAP SCREW M5-.8 X 16 218 P9036218 SPACER 287 PSB14M CAP SCREW M8-1.25 X 20 219 P9036219 SPACER 289 PSB06M CAP SCREW M6-1 X 25 220 P9036220 SPACER 302 PN09M HEX NUT M12-1.75 221 P9036221 GEAR 40T 304 PK14M KEY 5 X 5 X 18 222 PW06M FLAT WASHER 12MM 306 PK11M KEY 6 X 6 X 40 223 P9036223 GEAR 37T 307 PK49M KEY 6 X 6 X 55 224 P9036224 LOCK RING M50-1.5 308 PK50M KEY 6 X 6 X 120 242 P9036242 GEAR 74T 310 PK51M KEY 8 X 8 X 18 243 P9036243 GEAR 37T 313 PRP44M ROLL PIN 3 X 10 244 P9036244 SPINDLE 317 PR09M EXT RETAINING RING 20MM 245 P9036245 SPRING 320 PR43M EXT RETAINING RING 50MM 246 P9036246 PIN 321 PR44M EXT RETAINING RING 72MM 247 P9036247 HANDLES- HEADSTOCK 322 PR62M EXT RETAINING RING 42MM 253 P9036253 GEAR 30T 323 P6004 BALL BEARING 6004ZZ 254 P9036254 SHAFT 327 P30210 TAPERED ROLLER BEARING 30210 255 P9036255 SHAFT 328 P30212 TAPERED ROLLER BEARING 30212 267 P9036267 COLLAR 335 PORPS025 O-RING 24.5 X 2.0 S24 <.%(+&(M)%<ZVg"=ZVYAVi]Z ",(" Gearbox Case Breakdown )%' )%( )+, ),( )+),( )+. )%& )+)%) )%* ),* )%)%, )-) )%+ )&% )-+ ),' ),) )&( )&) )&* )%. ),% )-% )&& ),% )&% ),. ),% ),* ),. ),+ ),)%) )-( )-% ),- ),, )&, ),. ),+ )&- ),- )-* ),- ),, ),. )-( )-* )&. )&- ",)" <.%(+&(M)%<ZVg"=ZVYAVi]Z Gearbox Case Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P9036401 CASTING 467 PS07M PHLP HD SCR M4-.7 X 8 402 P9036402 RIGHT COVER 468 P9036468 OIL SIGHT GLASS 403 P9036403 LEFT COVER 469 PSB66M CAP SCREW M8-1.25 X 65 404 P9036404 SLIPPER 470 PSB02M CAP SCREW M6-1 X 20 405 P9036405 LEVER 472 PRP03M ROLL PIN 5 X 20 406 P9036406 LEVER 473 PRP28M ROLL PIN 5 X 40 407 P9036407 SLIPPER 474 PRP30M ROLL PIN 5 X 50 408 P9036408 SHAFT 475 P9036475 HANDLE KNOB 10MM 409 P9036409 HANDLE BASE (INNER) 476 P9036476 COMPRESSION SPRING 410 P9036410 LEVER 477 P9036477 COMPRESSION SPRING 411 P9036411 HANDLE BASE 478 PSS17M SET SCREW M8-1.25 X 6 413 P9036413 COVER 479 P9036479 STEEL BALL 6.5MM 414 P9036414 GASKET 480 PR68M EXT RETAINING RING 40MM 415 P9036415 SLIPPER 483 PORG045 O-RING 44.4 X 3.1 G45 417 P9036417 HANDLE 484 P9036484 O-RING 29.4 X 3.1 G30 418 P9036418 PLATE 485 PS79M PHLP HD SCR M3-.5 X 8 419 P9036419 HANDLE 486 PK127M KEY 5 X 5 X 8 <.%(+&(M)%<ZVg"=ZVYAVi]Z ",*" Gearbox Gear Train Breakdown )'* )-- )-, ),& )'& )'' ).' )-& )'( )'. )'- )', ).% )') ),& )(' )(& ).) )(% ).) ).- ),& )(- ).% ))% )(. ).% )'* )-- )(+ )(, )-, )-. )(* ).% )() ),& )(( ),& ))* ))+ )-' )). ))- )), ))) )-- ))( ))' ),& )*) ).%))& )*( )*' )'' ).( ).' )-& )*, ).% )-' )*+ )** )*% ),& ",+" <.%(+&(M)%<ZVg"=ZVYAVi]Z Gearbox Gear Train Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 421 P9036421 COVER 445 P9036445 GEAR 21T X 3.25 422 P9036422 GASKET 446 P9036446 GEAR 36T X 2.5 423 P9036423 SHAFT 447 P9036447 GASKET 424 P9036424 GEAR 20/30T 2.5M 448 P9036448 FLANGE 425 P9036425 SPACER 449 P9036449 SHAFT 427 P9036427 GEAR 24T X 2.25/3.25/2.5 450 P9036450 END COVER 428 P9036428 SPECIAL NUT M24-1.5 452 P9036452 GEAR 15/30T X 2.5 429 P9036429 GASKET 453 P9036453 GEAR 18T X 2.25/3.25/2.5 430 P9036430 BUSHING W/ HOUSING 454 P9036454 KEY SHAFT 431 P9036431 SPACER 455 P9036455 GASKET 432 P9036432 SHAFT 456 P9036456 COVER 433 P9036433 END COVER 457 P9036457 COPPER SLEEVE 434 P9036434 GASKET 471 PSB27M CAP SCREW M6-1 X 14 435 P9036435 SHAFT 481 PR09M EXT RETAINING RING 20MM 436 P9036436 GEAR 30T X 2.5 482 PR10M EXT RETAINING RING 22MM 437 P9036437 GEAR 20T X 2.5 487 PK19M KEY 5 X 5 X 14 438 P9036438 GEAR 40T X 2.5 488 PK36M KEY 5 X 5 X 50 439 P9036439 SPACER 489 PK17M KEY 5 X 5 X 80 440 P9036440 SPACER 490 P6202 BALL BEARING 6202ZZ 441 P9036441 SPACER 492 P9036492 BALL BEARING 6104 442 P9036442 GEAR 40T X 2.25 493 P6302 BALL BEARING 6302 443 P9036443 GEAR 24T X 3.25 494 P8105 THRUST BEARING 8105 444 P9036444 GEAR 22T X 3.25 498 PSB18M CAP SCREW M4-.7 X 8 <.%(+&(M)%<ZVg"=ZVYAVi]Z ",," Gearbox Idler Gears )*- )*. ).& ).* )+% )+' ).+ ).& ).* )+* )., )+& )+& )-, )., )+) ),& REF PART # )+' )+( DESCRIPTION )++ REF PART # DESCRIPTION 458 P9036458 GEAR 100T X 1.25 466 P9036466 COVER 459 P9036459 COLLAR 471 PSB27M CAP SCREW M6-1 X 14 460 P9036460 SCREW 487 PK19M KEY 5 X 5 X 14 461 P9036461 WASHER 491 P9036491 BALL BEARING 6103 462 P9036462 WASHER 495 PR23M INT RETAINING RING 40MM 463 P9036463 GEAR 32T 496 PN02M HEX NUT M10-1.5 464 P9036464 GEAR FRAME 497 PN02M HEX NUT M10-1.5 465 P9036465 SCREW ROD ",-" <.%(+&(M)%<ZVg"=ZVYAVi]Z Thread Dial Breakdown *-) *.& *%* *+* *%+ *(* *(. *(- *(. *-+ *-. REF PART # DESCRIPTION REF PART # DESCRIPTION 505 THREADING DIAL BODY 565 CAP SCREW M8-1.25 X 30 P9036505 PSB13M 506 P9036506 SPACER 584 P9036584 BALL OILER 8MM 535 P9036535 THREAD DIAL SHAFT 586 P9036586 LOCK WASHER 538 P9036538 GEAR 32T 589 PN03M HEX NUT M8-1.25 539 P9036539 SPACER 591 P9036591 RIVET <.%(+&(M)%<ZVg"=ZVYAVi]Z ",." Apron Case Breakdown *-- *,) *%, *,( *+, *-, *'- *+- *,( *'. **( *-( *+* *,* **& *+- *&( *%. **% *)% *-- *-& *%& *%- **' *.+ **, *,& *.- *., *-) *') **( *,. *&+6 *+( *'* *%) *%( **. **) *+) *.+ **- *,& *+' *(% "-%" <.%(+&(M)%<ZVg"=ZVYAVi]Z Apron Case Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 501 P9036501 APRON CASTING 559 PK02M KEY 5 X 5 X 40 503 P9036503 BOX 562 PSB26M CAP SCREW M6-1 X 12 504 P9036504 COVER 563 PSB01M CAP SCREW M6-1 X 16 507 P9036507 GIB 564 PSB06M CAP SCREW M6-1 X 25 508 P9036508 HANDLE HUB 565 PSB13M CAP SCREW M8-1.25 X 30 509 P9036509 HANDLE 567 PSB24M CAP SCREW M5-.8 X 16 513 P9036513 GEAR PIN 568 PSB26M CAP SCREW M6-1 X 12 516A P9036516A BRACKET 571 PSS02M SET SCREW M6-1 X 6 524 P9036524 SHIFT LEVER 573 PSS34M SET SCREW M5-.8 X 16 525 P9036525 SHIFT HANDLE 574 PSS29M SET SCREW M6-1 X 35 528 P9036528 BRACKET 575 PSS01M SET SCREW M6-1 X 10 529 P9036529 HALF NUT 579 PRP03M ROLL PIN 5 X 20 530 P9036530 WORM 581 PRP45M ROLL PIN 5 X 32 540 P9036540 BAR 583 PRP41M ROLL PIN 6 X 12 550 P9036550 OIL SIGHT COLLAR 584 P9036584 BALL OILER 8MM 551 P9036551 OIL SIGHT COLLAR 587 PN06M HEX NUT M5-.8 552 P9036552 OIL SIGHT 588 PN01M HEX NUT M6-1 553 PSW03-1 KNOB 596 P9036596 STEEL BALL 5MM 554 P9036554 PLUG A 597 P9036597 SPACER 557 P9036557 COMPRESSION SPRING 598 P9036598 PLUG 558 P9036558 COMPRESSION SPRING <.%(+&(M)%<ZVg"=ZVYAVi]Z "-&" Apron Gear Train Breakdown *.* *-) *,% *&' *)& *%* **+ *+) *&% *,, *-% *&) *)( *%' *&* *('6 *+. *-% *)) *(& *'+ *(' *,- *&- *&+ *** *.' *,' *-' *+% *&. *&& *&, *'' *'( *+% *() *(( *)' *+. "-'" <.%(+&(M)%<ZVg"=ZVYAVi]Z Apron Gear Train Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 502 P9036502 HANDWHEEL 541 P9036541 SCREW 505 P9036505 THREADING DIAL BODY 542 P9036542 SPACER 510 P9036510 INDEX RING 543 P9036543 SPACER 511 P9036511 COVER 544 P9036544 SPACER 512 P9036512 SHAFT 555 P9036555 PLUG B 514 P9036514 GEAR SHAFT 13T 556 P9036556 HANDLE 515 P9036515 GEAR 560 PSB33M CAP SCREW M5-.8 X 12 516 P9036516 SHAFT 564 PSB06M CAP SCREW M6-1 X 25 517 P9036517 LOCK COLLAR 569 PSB04M CAP SCREW M6-1 X 10 518 P9036518 GEAR 30T 570 PSS26M SET SCREW M5-.8 X 6 519 P9036519 GEAR 46T 572 PSS01M SET SCREW M6-1 X 10 522 P9036522 GEAR 63T 577 PSB26M CAP SCREW M6-1 X 12 523 P9036523 SHIFT FORK 578 PRP16M ROLL PIN 3 X 25 526 P9036526 GEAR 40T 580 PRP05M ROLL PIN 5 X 30 531 P9036531 BRASS GEAR 22T 582 PRP49M ROLL PIN 5 X 25 532 P9036532 532A PK10M SHAFT 584 P9036584 BALL OILER 8MM KEY 5 X 5 X 12 592 PORP015 O-RING 14.8 X 2.4 P15 595 PK14M KEY 5 X 5 X 18 533 P9036533 GEAR 18T 534 P9036534 SHAFT <.%(+&(M)%<ZVg"=ZVYAVi]Z "-(" Compound Slide Breakdown +(% +&( ++' +(- +&) +'. +&* ++( +** +%) ++) +&' +(, +** +&+ +++ ++. ++. +'( +*( +%* +&. +). +&, +(' +&+%( ++% ++& +*, +%+ +(' "-)" <.%(+&(M)%<ZVg"=ZVYAVi]Z Compound Slide Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 603 SWIVEL SLIDE 632 GIB ADJUSTING SCREW P9036603 P9036632 604 P9036604 TOP SLIDE 637 P9036637 NUT 605 P9036605 COLLAR 638 PSW03-1 KNOB 606 P9036606 GIB 649 PSB02M CAP SCREW M6-1 X 20 612 P9036612 SCREW 653 PSS02M SET SCREW M6-1 X 6 613 P9036613 HANDLE BASE 655 PSS01M SET SCREW M6-1 X 10 614 P9036614 HANDLE SHAFT 657 PSS20M SET SCREW M8-1.25 X 8 615 P9036615 STOP 660 PN03M HEX NUT M8-1.25 616 P9036616 SCREW 661 PW01M FLAT WASHER 8MM 617 P9036617 INDEX RING 662 P9036662 SCREW M10 X 40 618 P9036618 LEVER 663 P9036663 SPRING .6 X 4 X 18 619 P9036619 LEVER 664 P9036664 OIL BALL 8MM 623 P9036623 SPECIAL NUT M12-1 666 PRP02M ROLL PIN 3 X 16 669 P8101 THRUST BEARING 8101 629 P9036629 WASHER 630 P9036630 POST BASE <.%(+&(M)%<ZVg"=ZVYAVi]Z "-*" Cross Slide Breakdown +*' +(& +%' +(* +'% ++) +)- +(+6 +*- +*+ +(& ++) +'-6 +++ ++, +%. +)' +*) +)( +') +%,6 +*% +(( +)( +)* +'+ +'( +&. +%& ++) +(. +'* ++) +() +*+ +*. +&% +*+ +)+ +%- +)% +), +', +)) +*. +&& +), "-+" <.%(+&(M)%<ZVg"=ZVYAVi]Z Cross Slide Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P9036601 SADDLE 636A P9036636A BLOCK 10 PITCH V2.07.06 602 P9036602 607A P9036607A CROSS SLIDE 639 P9036639 WIPER HUB V2.05.05 640 P9036640 WIPER 608 P9036608 STRIP 642 P8101 THRUST BEARING 8101 609 P9036609 GIB 643 P51102 THRUST BEARING 51102 610 P9036610 STRIP 644 PS02M PHLP HD SCR M4-.7 X 12 611 P9036611 FRONT STRIP 645 PS76M PHLP HD SCR M8-1.25 X 12 619 P9036619 LEVER 646 PB09M HEX BOLT M8-1.25 X 20 620 P9036620 COLLAR 647 PB09M HEX BOLT M8-1.25 X 20 623 P9036623 SPECIAL NUT M12-1 648 PSB01M CAP SCREW M6-1 X 16 624 P9036624 INDEX RING 650 PSB06M CAP SCREW M6-1 X 25 625 P9036625 PLATE 652 PSB11M CAP SCREW M8-1.25 X 16 626 P9036626 PLATE W/WIPER 654 PSS03M SET SCREW M6-1 X 8 627 P9036627 628A P9036628A PLATE 656 PSS11M SET SCREW M6-1 X 16 SCREW 10 PITCH V2.07.06 658 PSS16M SET SCREW M8-1.25 X 10 631 P9036631 GIB ADJUSTING SCREW 659 PN01M HEX NUT M6-1 633 P9036633 LEVER 664 P9036664 OIL BALL 8MM 634 P9036634 GIB STRIP 666 PRP02M ROLL PIN 3 X 16 635 P4016635 T-BOLT M8-1 X 42 667 P9036667 GEAR <.%(+&(M)%<ZVg"=ZVYAVi]Z "-," Tailstock Breakdown -'' -%' -)' -)+ -(. -%-'& -(' -() -'. -(& -%. -'+ -&' -&% -&( -&) -&& -(( -(* -%( -)+ -&) -%& -)+ -%, -(* -(+ -(, -)& -'( -(% -&* -'% -&. -)% -&+ -%) -(- "--" -%* <.%(+&(M)%<ZVg"=ZVYAVi]Z Tailstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 801 CASTING 822 INDEXING RING P9036801 P9036822 802 P9036802 FLANGE COVER 823 P90361023 PIVOT BLOCK 803 P9036803 HAND WHEEL 826 P9036556 HANDLE 804 P9036804 CLAMP PLATE 829 PSW03-1 KNOB 805 P9036805 BASE 830 P90361030 KNOB M10-1.5 X 50 807 P90361007 QUILL 831 PSB17M CAP SCREW M4-.7 X 10 808 P9036808 SCREW 832 PSB01M CAP SCREW M6-1 X 16 809 P9036809 WASHER 833 PSS24M SET SCREW M5-.8 X 25 810 P9036810 SCREW 834 P9036834 SET SCREW 811 P9036541 SCREW 835 PSS86M SET SCREW M10-1.5 X 45 812 P90361012 SCREW 836 P9036836 SCREW 813 P9036813 SHAFT 837 PN03M HEX NUT M8-1.25 814 P9036814 ADJUSTING SCREW 838 PN09M HEX NUT M12-1.75 815 P90361015 COLLAR 839 P9036839 KEY 816 P9036816 SCREW 840 P90361040 WASHER 819 P9036819 SHAFT 841 PRP06M ROLL PIN 5 X 24 820 P90361020 LEVER 842 P51102 THRUST BEARING 51102 821 P9036821 NUT 846 P9036846 BALL OILER 8MM <.%(+&(M)%<ZVg"=ZVYAVi]Z "-." Follow & Steady Rests Breakdown .'% .&' .%& .%& .%' .%' .%( .%( .%) .%) .%* .%+ .%* .'& .%+ .', .'- .'. .%, .&& .&% .%- .(% .%. .(& .(' .(( .() .(* .(+ .(, .(- ".%" <.%(+&(M)%<ZVg"=ZVYAVi]Z Follow & Steady Rests Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 901 PSW03-1 KNOB 921 P9036921 TOP CASTING 902 PRP64M ROLL PIN 3 X 18 927 P9036927 LOCK KNOB 903 P9036903 BUSHING 928 PN01M HEX NUT M6-1 904 P9036904 SCREW 929 PSS25M SET SCREW M6-1 X 20 905 P9036905 SLEEVE 930 PN01M HEX NUT M6-1 906 P9036906 BRASS FINGER 931 PSB07M CAP SCREW M6-1 X 30 907 PSS02M SET SCREW M6-1 X 6 932 P9036932 PIVOT BOLT 908 PN01M HEX NUT M6-1 933 P9036933 BASE CASTING 909 PSS25M SET SCREW M6-1 X 20 934 PN09M HEX NUT M12-1.75 910 P9036907 BASE CASTING 935 PW06M FLAT WASHER 12MM 911 PSB45M CAP SCREW M8-1.25 X 45 936 PSS02M SET SCREW M6-1 X 6 912 P9036912 COMPLETE FOLLOW REST 937 P9036937 CLAMP PAD 920 P9036920 COMPLETE STEADY REST 938 P9036938 CLAMP SCREW <.%(+&(M)%<ZVg"=ZVYAVi]Z ".&" Accessories Breakdown 951 952 953 950 955 954 956 957 963 959 960 978 964 977 961 979 980 962 966 965 968 967 971 976 975 973 974 972 969 981 982 982-1 981-2 981-1 970 982-3 982-2 982-4 ".'" <.%(+&(M)%<ZVg"=ZVYAVi]Z Accessories Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 950 P9036950 CHANGE GEAR 120/127T 970 P9036970 TOOLBOX 951 P9036951 CHANGE GEAR 55T 971 PAW02.5M HEX WRENCH 2.5MM 952 P9036952 CHANGE GEAR 52T 972 PAW03M HEX WRENCH 3MM 953 P9036953 CHANGE GEAR 48T 973 PAW04M HEX WRENCH 4MM 954 P9036954 CHANGE GEAR 46T 974 PAW05M HEX WRENCH 5MM 955 P9036955 CHANGE GEAR 44T 975 PAW06M HEX WRENCH 6MM 956 P9036956 CHANGE GEAR 42T 976 PAW08M HEX WRENCH 8MM 957 P9036957 CHANGE GEAR 35T 977 PWR1012 WRENCH 10/12MM 959 P9036959 3-JAW CHUCK KEY 978 PWR911 WRENCH 9/11MM 960 P9036960 CAM KEY 979 PWR1214 WRENCH 12/14MM 961 P9036961 TOOL POST WRENCH 980 PWR1719 WRENCH 17 X 19 P9036981 962 P9036962 OIL CAN 981 963 P9036963 ADAPTER SLEEVE MT#5/3 981-1 P9036981-1 3-JAW CHUCK W/JAWS REVERSIBLE TOP JAW 964 P9036964 LIVE CENTER 981-2 P9036981-2 STD JAWS FOR 3-JAW CHUCK 965 P9036965 DEAD CENTER MT#3 CARBIDE TIP 982 4-JAW CHUCK KIT 966 P9036966 DEAD CENTER MT#3 HSS TIP 982-1 P9036982-1 P9036982 4-JAW CHUCK W/JAWS 967 P9036967 PHILLIPS SCREWDRIVER 982-2 P9036982-2 4-JAW CHUCK KEY 968 P9036968 FLAT HD SCREWDRIVER 982-3 P9036982-3 CAM-LOCK STUD 969 P9036969 FACEPLATE 12" 982-4 P9036982-4 CAM STUD SCREW <.%(+&(M)%<ZVg"=ZVYAVi]Z ".(" Labels Breakdown 985 984 983 986 987 997 988 999 995 998 989 996 993 994 990 991 992 REF PART # DESCRIPTION REF PART # DESCRIPTION 983 P9036983 OUTBOARD ENTANGLE LABEL 992 P9036992 G9036 MODEL # LABEL 984 P9036984 DISCONNECT 220V LABEL 993 PPAINT-11 "PUTTY" TOUCH-UP PAINT 985 P9036985 READ MANUAL LABEL 994 PPAINT-1 "GRIZZLY GREEN" TOUCH-UP PAINT 986 P9036986 GEAR PINCH LABEL 995 P9036995 HEADSTOCK FACE PLATE 987 PLABEL-14 ELECTRICITY LABEL 996 P9036996 GEARBOX FACE PLATE 988 P9036988 ENTANGLEMENT LABEL 997 P9036997 CONTROL PANEL FACE PLATE 989 P9036989 G9036 MACHINE ID LABEL 998 P9036998 THREAD DIAL SCALE 999 P9036999 HALF-NUT ENGAGE LABEL 990 P9036990 GLASSES/FACE SHEILD LABEL 991 G8588 GRIZZLY NAMEPLATE Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. 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