Download MTD 26M Operator`s manual
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Safety • Assembly • Operation A • Maintenance • Troubleshooting • Engine • Parts Lists • Warranty O AL 22=inch Rotary Mower- Model 26M iMPORTANT READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION Warning: This unit isequippedwith an internalcombustionengineand shouldnot be usedon or nearany unimprovedforest-covered,brushcoveredor grass-coveredland unlesstheengine'sexhaustsystemis equippedwith a sparkarrestermeetingapplicablelocalor statelaws(if any). If a sparkarresterisused,it shouldbe maintainedineffectiveworkingorder by the operator.In theState of Californiathe aboveisrequiredbylaw (Section4442 of the CaliforniaPublicResourcesCode). Otherstatesmay havesimilarlaws.Federallaws applyon federallands.A sparkarrester for the muffleris availablethroughyour nearestengineauthorizedservicedealeror contactthe servicedepartment,RO. Box361131Cleveland, Ohio 44136-0019. FORMNO.769o02006A PRINTEDIN U.S.A. MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019 2/28/2006 This Operator's Manual is an important part of your new lawn mower, it will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Table of Contents Slope Gauge ....................................................... 3 Safe Operation Practices ................................... 4 Setup and Adjustment ....................................... 6 Operating Your Lawn Mower .............................. 8 Maintaining Your Lawn Mower ......................... 10 Trouble Shooting .............................................. 12 Off-Season Storage and Safety Labels .......... 13 Engine Appendix .............................................. Engine Safe Operation Practices ................. Operating Your Engine .................................. Maintaining Your Engine ............................... Parts List ........................................................... Warranty ............................................ 14 14 16 18 22 Back Cover Finding and Recording Model Number BEFOREYOUBEGINASSEMBLINGYOUR NEW EQUIPMENT,pleaselocatethe model plate on the equipmentand copythe informationto the sample model plateprovidedto the right. Youcan locatethe model plateby standingat the operatingpositionand lookingdown at the rear of the deck. This information will be necessaryto use the manufacturer'sweb site,to obtain assistance fromthe CustomerSupport Department,or when contactingan authorized service dealer. YaRD-MaN www.yardman.com P. O. BOX 361131 CLEVELAND,OH 44136 330-220-4683 800-800-731 0 J Customer Support Please do/VOTreturn the unit to the retailer from contacting Customer which it was purchased, Support. without first If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenanceof this unit, you can seek help from the experts. Choose from the options below: • Visit us on the web at www.yardman.corn • Call a Customer Support Representativeat 1=800=800=7310. 2 O Sight and hold this levelwith a vertical tree... o 1= o >:. (13 O3 (13 (13 OO O (-O5 E also O (13 (13 o3 (13 OO o3 I (13 E (]3 (13 o o5 (13 OO O3 (13 -5 C5 O3 ('5 O O3 O5 (13 O E t"b (13 O9 15° WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of Californiato cause cancer and birth defects or other reproductiveharm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failureto observe the following safety instructions could result in serious injury or death. Children RNING This symbol points out important safety instructionswhich, if not followed, could endangerthe personal i safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failureto comply with these instructions may result in personal injury. i When you see this symbol. HEED iTS WARNING Your i Flesponsibility I Restrict the use i of this power machine to persons who read. understand and follow the warnings and instructions in this manual and on the machine. Tragicaccidentscan occur if operatoris not alert to presence of children.Childrenare oftenattractedto mowerand mowing activity.Theydo not understandthe dangers.Neverassume thatchildrenwill remainwhereyou lastsawthem. 1. Keepchildrenout of the mowingareaand underwatchful careof a responsibleadultotherthanthe operator. 2. Be alert andturn moweroff if a childentersthe area. 3. Beforeand whilemovingbackwards,look behindanddown forsmallchildren. 4. Useextremecare when approachingblind corners, doorways,shrubs,trees,or otherobjectsthat may obscure yourvisionof a child whomay run intothe mower. 5. Keepchildrenawayfrom hot or runningengines.Theycan sufferburnsfrom a hot muffler. 6. Neverallowchildrenunder14 yearsoldto operatea power mower.Children14 yearsoldand overshouldreadand understandoperationinstructionsandsafetyrulesinthis manualandshouldbe trainedandsupervisedbya parent. General Operation 1. Readthis operator'smanualcarefullyin its entiretybefore attemptingto assemblethis machine.Read,understand, andfollowall instructionson the machineandin the manual(s)beforeoperation.Be completelyfamiliar with the controls andthe proper useof this machinebefore operatingit. Keepthis manualin a safe place forfuture and regularreferenceand for orderingreplacementparts. 2. This machineis a precision pieceof powerequipment, not a plaything.Therefore,exerciseextremecautionat all times.Yourunit has beendesignedto performonejob: to mowgrass. Do not use it for any otherpurpose. 3. Neverallow childrenunder 14yearsold to operatethis machine.Children 14yearsold and overshould readand understandthe instructionsinthis manualandshould be trainedand supervisedby a parent.Onlyresponsible individualswho arefamiliar withthese rulesof safe operationshould be allowedto usethis machine. 4. Thoroughlyinspectthe area wherethe equipmentis to be used. Removeall stones,sticks,wire, bones,toys and otherforeignobjectswhichcould be tripped overor picked up andthrown by the blade.Thrownobjectscan cause seriouspersonalinjury.Plan yourmowingpatternto avoid dischargeof materialtoward roads,sidewalks,bystanders andthe like.Also, avoiddischargingmaterialagainsta wall or obstructionwhich may causedischargedmaterial to ricochet backtoward the operator. 5. Tohelp avoid bladecontact or a thrown objectinjury, stay inoperatorzone behindhandlesand keepchildren, bystanders,helpers,and pets at least75 feet from mower whileit is inoperation.Stop machineif anyoneenters area. 4 6. Alwayswearsafetyglasses or safetygogglesduringoperation andwhile performingan adjustmentor repairto protect youreyes. Thrownobjectswhich ricochetcan causeserious injury to the eyes. 7. Wearsturdy, rough-soledworkshoesand close-fitting slacksandshirts. Shirtsand pantsthatcoverthe arms and legs andsteel-toedshoesare recommended.Neveroperate this machinein bare feet,sandals, slipperyor lightweight (e.g. canvas)shoes. 8. Do not put hands or feet near rotatingparts or undercutting deck. Contactwithblade can amputatehands andfeet. 9. A missingor damageddischargecovercan cause blade contactor thrownobject injuries. 10. Manyinjuriesoccuras a resultof the mowerbeing pulled overthe foot duringa fall causedby slippingor tripping. Do not hold on to the mower if you are falling; releasethe handle immediately. 11. Neverpullthe mowerback towardyou whileyou are walking.If you must backthe mowerawayfrom a wall or obstructionfirst look down and behindto avoid trippingand thenfollowthese steps: a. Stepback from mowerto fully extend yourarms. b. Be sure youare well balancedwithsurefooting. c. Pullthe mowerback slowly,no morethan half way toward you. d. Repeatthesesteps as needed. 12. Do not operatethe mowerwhileunderthe influenceof alcoholor drugs. 13. Do not engage the self-propelledmechanismon units so equippedwhilestartingengine. 14. The bladecontrol handle is a safetydevice.Neverattempt to bypassits operation.Doingso makesthe safetydevice inoperativeandmay result in personalinjurythrough contactwiththe rotatingblade. The bladecontrol handle mustoperateeasily in bothdirectionsandautomatically returnto the disengagedpositionwhen released. 15. Neveroperate the mowerinwet grass. Alwaysbe sure of yourfooting. A slip and fall can causeseriouspersonal injury.If you feel you are losing yourfooting,releasethe bladecontrol handle immediatelyand the bladewill stop rotatingwithinthreeseconds. 16. Mowonly in daylightor good artificial light. Walk,never run. 17. Stopthe bladewhen crossinggraveldrives, walksor roads. 18. If the equipmentshouldstartto vibrateabnormally,stop the engineand check immediatelyfor the cause.Vibrationis generallya warningof trouble. 19. Shutthe engineoff andwait untilthe bladecomesto a completestop beforeremovingthe grasscatcheror unclogging the chute. The cuttingblade continuesto rotatefor a fewseconds accumulatein the area. after the engine is shut off. Neverplace any part of the body inthe bladearea untilyou are surethe bladehas stopped rotating. 20. Neveroperate mowerwithoutpropertrailshield, discharge cover,grass catcher,bladecontrol handle,or othersafety protectivedevices in placeand working.Neveroperate mowerwithdamagedsafetydevices.Failureto do so can resultin personalinjury. 21. Mufflerandengine becomehot andcan causea burn.Do not touch. 9. Neverremovegas cap or add fuel whileengine is hot or running. Allow engineto cool at least two minutesbefore refueling. 10. Neveroverfill fuel tank. Filltank to no morethan Y2inch below bottomof filler neckto providefor fuel expansion. 11. Replacegasoline cap andtighten securely. 12. If gasolineis spilled,wipe it off the engine and equipment. Moveunit to another area.Wait 5 minutesbeforestarting engine. 13. Neverstorethe machineor fuel containernear an open flame,sparkor pilot light as on a water heater,space heater,furnace, clothesdryer,or othergas appliances. 14. Toreducefire hazard,keepmowerfree of grass, leaves, or other debrisbuild-up.Clean up oil or fuel spillage and removeany fuel soakeddebris. 15. Allow a mowerto cool at least5 minutesbeforestoring. 22. Only use parts and accessoriesmadefor this machineby manufacturer.Failureto do so can result inpersonalinjury. 23. If situationsoccurwhich are not coveredin this manual, use careand goodjudgment. Contactyourdealerfor assistance.Telephone1-800-800-7310for the name of your nearestdealer. Slope Operation General Service: Slopesare a majorfactor relatedto slip andfallaccidentswhich can resultinsevereinjury.Operationon slopes requiresextra caution.If you feel uneasyon a slope,do not mow it.For your safety,usethe slope gaugeincludedas part of this manualto measureslopes beforeoperatingthis unit on a slopedor hilly area.If the slope is greaterthan 15degrees,do not mowit. 1. Neverrun an engine indoorsor in a poorlyventilatedarea. Engineexhaustcontainscarbonmonoxide,an odorlessand deadlygas. 2. Beforecleaning,repairing,or inspecting,makecertainthe bladeandall movingparts havestopped.Disconnectthe sparkplug wire andgroundagainstthe engineto prevent unintendedstarting. 3. Checkthe bladeandengine mountingbolts atfrequent intervalsfor propertightness.Also,visuallyinspectbladefor damage(e.g.,bent,cracked,worn) Replacebladewiththe originalequipmentmanufacture's(O.E.M.)bladeonly,listed inthis manual."Use of partswhichdo not meetthe original equipmentspecificationsmay leadto improperperformance andcompromisesafety!" 4. Mowerbladesare sharp andcan cut.Wrap the bladeor wear gloves,anduse extracautionwhen servicingthem. 5. Keepall nuts,bolts, andscrewstight to be surethe equipmentis insafe workingcondition. 6. Nevertamperwithsafetydevices.Checktheir proper operation regularly. 7. Afterstrikinga foreignobject,stop the engine,disconnect the sparkplug wire andgroundagainstthe engine. Thoroughlyinspectthe mowerfor any damage.Repairthe damagebeforestartingandoperatingthe mower. 8. Neverattemptto makea wheel or cuttingheightadjustment whilethe engine is running. 9. Grasscatchercomponents,dischargecover,andtrail shield aresubjectto wear anddamagewhichcould expose movingparts or allowobjectsto be thrown.For safety protection,frequentlycheck componentsandreplaceimmediatelywithoriginal equipmentmanufacturer's(O.E.M.) parts only,listed inthis manual."Use of parts which do not meetthe original equipmentspecificationsmaylead to improperperformanceandcompromisesafety!" 10. Do not changethe enginegovernorsettingor overspeedthe engine.The governorcontrolsthe maximumsafe operating speedof the engine. 11. Maintainor replacesafetylabels,as necessary. 12. Observeproperdisposallawsand regulations.Improper disposalof fluidsand materialscan harmthe environment. Do: 1. Mowacrossthe face of slopes; neverup anddown. Exerciseextremecaution when changingdirectionon slopes. 2. Watchfor holes,ruts,rocks, hiddenobjects,or bumpswhich can causeyouto slip or trip. Tallgrass can hide obstacles. 3. Alwaysbe sure of yourfooting.A slip andfall can cause serious personalinjury.If you feel you are losingyour balance,releasethe bladecontrol handle immediately,and the bladewill stop rotatingwithin 3 seconds. Do Not: 1. Donot mownear drop-offs, ditchesor embankments,where you could loseyour footingor balance. 2. Donot mowslopes greaterthan 15degrees asshown on the slope gauge. 3. Donot mowon wetgrass. Unstablefooting could cause slipping. Service Safe Handling Of Gasoline: 1. To avoid personalinjury or propertydamage useextreme care inhandlinggasoline. Gasolineis extremelyflammable and the vapors are explosive.Serious personalinjury can occur when gasolineis spilled on yourself or your clothes which can ignite. 2. Wash yourskin andchangeclothesimmediately. 3. Useonly an approvedgasolinecontainer. 4. Neverfill containers insidea vehicle or on a truckor trailer bedwitha plasticliner.Alwaysplace containerson the ground awayfrom yourvehicle beforefilling. 5. Removegas-poweredequipmentfromthe truck or trailer and refuel it on the ground.If this is not possible,then refuel such equipmenton a trailer witha portablecontainer,rather than from a gasoline dispensernozzle. 6. Keepthe nozzlein contactwiththe rim of the fuel tank or container openingat all times until fuelingis complete.Do not use a nozzle lock-opendevice. 7. Extinguishall cigarettes,cigars,pipes and othersources of ignition. 8. Neverfuel machineindoorsbecauseflammablevaporswill WARNING This symbol points out important safety instructions which, if not followed, could endangerthe personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failureto comply with these instructions may result in personal injury. When you see this symbol. HEED iTS WARNING Your Responsibility Restrict the use of this power machine to persons who read. understand and follow the warnings and instructions in this manual and on the machine. 5 T_:_ X f 1. For shippingpurposes,the chutedeflectoron your moweris held in an uprightpositionbya retainer. Removethe retaineras follows: a. Push chutedeflectorup towardsengine.Holding deflectorin this position,removethe retainerand discard.See Step 1. b. Lowerthe chute deflectorcarefullykeepingyour fingersout of the way. ,_ . must be removed and discarded WARNING: The chute retainer before operating the mower. Performthe followingsequencefor handlesetup: a. Lift the upper handleup from foldedpositionA and pull it to extendedpositionB followingthe arrowin Step2. The handleshouldclickinto this position. Step 1 b. Makesurethe carriageboltis seatedproperly in thehandle.Tightenwing nuts securingupper handleto the lowerhandle discarded before 3. If satisfiedwith heightof handle,tightenwingnuts at the endsof the lowerhandleshownin Step3. For convenienceof operating,youmay adjustthe handle heightby removingthewing nuts shownin Step3 and removingthe lowerhandle. operating the moWer. a. Positioneach handlebracketstud intothe top hole in thelowerhandle.See Step3 inset. b. Tightenthewing nuts. 4. Insertpost on cable ties into holesprovidedon the lowerhandle.Pullcabletie tight and trim excess.See Step4. NOTE: Your mower s shipped with the handle in the higher height position. Step 2 f NOTE: Each end of the lower handle must be placed in the same relative oosition. IMPORTANT This unit is shipped without gasoline or oil in the engine. Fill up gasoline and oil as instructed in the engine operation section BEFORE operating your mower. Step 4 Step 3 6 5. Ropeguide Setupas followsin Step5: a. Holdthe bladecontrol againsttheupper handle. b. Slowlypull starterrope out of engine. c. Slip starterrope intothe rope guide. d. Tightenropeguide wingnut. 6. Eachwheelhasa heightadjustmentleverto change the cuttingheightof the mower. a. Depressheightadjustmentlevertowardswheel. b. Slide leverto desiredpositionfor a changein cuttingheight.See Step6. c. Releaselevertowardsdeck. 7. Installmulchingbaffleon the rightsideof the mower followingthe stepsbelow: a. Lift up and hold the side-dischargechute deflector and insert bottomlip of the mulchingbaffle inside the chuteopeningSee Step7. Step 5 b. Snap hooksd the mulchingbaffle overthe hinge pin of the chute deflector.Thehooks mustsnap into placeon the hingepin, lockingthe mulching baffle firmlyonto mower.Releasechutedeflector. CUTTINGHEIGHT Step 6 All wheels must be placed in the same relativeposition. For rough or uneven lawns, movethe height adjustment lever to a higher position,This will stop scalping of grass. MULCHING BAFFLE Step 7 For proper assembly, install bottom lip inside chute opening before placing hooks over the hinge pin. Step 6 iMPORTANT This unit is shipped without gasoline or oil in the engine. Fill up gasoline and oil as instructed in the engine operation section BEFORE operating your mower. Step 7 7 Know Your Lawn Mower Control Drive Control Control Recoil Starter Gasoline Fill Mulching WARNING The blade control mechanism is a safety device. Never attempt to bypass its operations. I Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition. Height Adjustment Levers Figure 1 Nowthat you havesetupyour lawnmower,it's important Recoil Starter to becomeacquaintedwith its controlsand features. The recoilstarteris attachedto the rightupper handle. Standbehindthe unitand pullthe recoilstarterropeto Blade Control startthe unit. Theblade controlis attachedto the upperhandleof the mower.Depressand squeezeit againstthe upper Choke Control handleto operatethe unit. Releaseit to stop engineand Thechokecontrol islocatedon the leftsideof the handle blade. and whenactivated,closesthe choke plateon the carburetorand aidsin startingthe engine. ,__ 1. Add oil providedbeforestartingunitfor the firsttime out of the box. Followengineoperationsectionfor this. Drive Control 2. Servicethe enginewith gasolineas instructedin the engineoperationsection. Thedrivecontrol islocatedon the undersideof the upperhandleand is usedto engagethe drive.Squeeze itagainstthe upper handleto engagethedrive; release itto slow downor stop mowerfrom propelling. Mulching Keep hands and feet away from the chute area on cutting deck. Refer to warning label on the unit. Gas and Oil Fill-Up nism is a safetydevice.control Never attempt WARNING:Thisblade mechato bypass its operations. Baffle __L insteadof collectingthe grassclippings in the grass catcher,yourmowerhas theoptionof recirculatingthe clippingsbackto the lawn. Removegrass catcher(if applicable),and operatewith the mulchingbaffleonly for this purpose. Cutting Height Adjustment dling gasoline.Gasoline is extremely ARNING:Useextremecarewhen hanflammable and the vapors are explosive. Never fuel the machine indoorsor while the engine is hot or running. Extinguish cigarettes, cigars, pipesand other sources of ignition. Levers One adjustmentleveris locatedon eachwheeland is usedto adjustthe cuttingheight.All fourlevers mustbe at the samepositionto ensurea uniformcut. 8 ,,, mowercan result in foreign objects ARNING:The operationof any lawn being thrownintothe eyes,whichcan damageyoureyes severely.Always wear safetyglasseswhileoperating the mower,or while performing any adjustmentsor repairson it. _ Starting if Engine Mower WARNING:Besure no one otherthan ,_i_ the operatoris standingnearor the lawn mower whilestartingengine operatingmower.Neverrun engineindoors or in enclosed,poorly ventilatedareas. Engine exhaustcontainscarbon monoxide,an odorlessand deadly gas. Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawnmower. Figure 2 WARNING: Always keep hands and feet clear of equipment moving parts. Do not use a pressurized starting fluid. Vapors are flammable. Be sure lawnis clearof stones,sticks,wire, or other objectswhichcoulddamagelawnmoweror engine. Suchobjectscouldbe accidentlythrownbythe mower in any directionand causeseriouspersonalinjuryto the operatorand others. WARNING:if you strike a foreign object,stop the engine.Remove spark plug boot from the spark plug, thoroughly inspectmower for any damage, and repair damage before restartingand operating.Extensive vibration of mower during operation is an indicationof damage. The unit should be promptly inspectedand repaired. 1. Pullout the chokeknob locatedon the left sideof the upper handle.See Figure2. NOTE: Useof the chokemay be necessaryifthe engine is warmor theair temperatureishigh. 2. Standingbehindthe mower,depressthe bladecontrol and hold itagainstthe upperhandle. 3. Pullthe startergrip lightly untilresistanceisfelt, then pull rapidlyto overcomecompression,prevent kickbackand startengine.Repeatif necessary.See Figure2. 1. Oncethe engineis running,squeezethedrive controlagainstthe upperhandleto propelmower. IMPORTANT:Donot allowthe startergrip to snap back againstthe rope guide.Returnitgentlyto prevent damageto the starter. 2. Forbest results,do notcut wet grass. 3. Fora healthierlawn, nevercut off morethan onethirdof the total lengthof the grass. 4. Whenenginewarmsup,push inthe chokeknob. See Figure2. Stopping Using Formulchinggrass,removethe grasscatcher(if apllicable)and installmulchingbafflefollowinginstructions on page 7. 1. Foreffectivemulching,do notcut wet grass. Engine 1. Releasebladecontrol to stop theengineand blade. UsingYour _ as Mulcher Lawn Mower 2. Newor thick grassmay requirea narrowercut. Adjustgroundspeedaccordingto conditionof lawn. 3. If thegrass has beenallowedto growinexcessof 4 inches,mulchingis not recommended.Usethe grasscatcherto bag clippingsinstead. without eitherthe dooryour or the entire ARNING: Never rear operate mower grass catcher assembly firmly secured. 9 WARNING The operation of any lawn mower can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear safety glasses while operating the mower, or while performing any adjustments or repairs on it. Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower. Never run engine indoors or n enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawn mower. Lubrication f 1. Lubricatepivot pointson theblade controland drive controlat least oncea seasonwith lightoil. These controlsmustoperatefreely in bothdirections.See Figure3. 2. Lubricatethe wheelsat least oncea seasonwith lightoil (or motoroil). If wheelsare removedfor any reason,lubricatesurfaceof the pivotarm and inner surfaceof thewheelwith light oil. See Figure3. 3. Lubricatethe torsionspringand pivot pointon each end of the side mulchingplug/chute deflectorperiodically with lightoil to preventrust.See Figure3. 4. Thetransmissionis pre-lubricatedand sealedat the factoryand does not requirelubrication. 5. Followtheengine maintenancesectionfor lubrication scheduleand instruction for enginelubrication. Deck Care 1. Disconnectsparkplug boot. Draingasolinefrom lawn mower,or placea pieceof plasticunderthe gas cap. Figure 3 General A ,vavs disconnect spark plugl and ground performing any type 2. Tip mowersothat itrestson the housing.Keepthe sidewith the air cleanerfacingup. Hold mowerfirmly. Recommendations 1. Alwaysobservesafetyruleswhen performing anymaintenance. 2. Thewarrantyon this lawnmowerdoesnot cover itemsthat havebeen subjectedto operatorabuse or negligence.To receivefull valuefromwarranty, operatormustmaintainthelawn moweras instructed here. WARNING:Never tip the mower more than 90 degrees in any directions and do not leavethe mower tipped for any length of time. Oil can drain intothe upper part of the engine causinga starting problem. 3. Changingof engine-governedspeedwill void enginewarranty. We do not rec0mmend i the use of a pressure washer or garden hose to clean uniL These maycause damage to e ectriC compOnentSspindles pulleys; bearingS,or the enginel The use of water Willresult in shorten edlife and reduce Serviceability, 4. All adjustmentsshouldbe checkedat leastonce eachseason. 3. Scrapeand clean the undersideof the deck with a suitabletool. Do notspraywith water. 5. Periodicallycheckall fastenersand makesurethese are tight. 4. Putthe mowerback on itswheelson the ground.If youhad put plasticunderthe gas capearlier,make sureto removeitnow. _bL disconnect spark plug, and ground ARNING:Alwaysstop engine, against engine before cleaning, lubricatingor doing any kind of maintenance on your machine. Engine Care 1. Maintainoil levelas instructed in the enginemaintenancesection. . Serviceair cleanerevery25 hoursundernormal conditions.Cleaneveryfew hoursunderextremely dustyconditions.Referto the engine maintenance section. 3. Cleansparkplug and resetthegap once a season. Checktheengine maintenancesectionfor correct plug type and gap specifications. 4. Cleanengineregularlywith a cloth or brush. Keepthe coolingsystem(blowerhousingarea) cleanto permit properair circulation.Removeall grass,dirt and combustibledebrisfrom mufflerarea. 10 Blade Care __lk bladefor sharpeningor replacement, ARNING:Whenremovingcutting protectyourhandswith a pairof heavy gloves or use a heavy rag to hold blade. _ _ _ _ ii _i ii You r LaWn MOwer 2. Removebolt, blade bell support,blade,and blade adapterfrom the enginecrankshaft.See Figure4. 3. The bladecan be sharpenedwith a fileor on a grinding wheel.Do notattemptto sharpenthe blade while it is still on the mower.Whensharpeningblade,follow originalangle of grind.Grind cuttingedgesequallyto keep bladebalanced. Figure 4 4. Removebladefrom the adapterfor testingbalance. Balancethe bladeon a roundshaftscrewdriverto check. Removemetalfrom the heavysideuntil it balancesevenly. WARNING causeexcessive vibration when rotating WARNING:An blade will at high speeds,unbalanced it may cause damage to mower,and could break causing personalinjury. 5. Lubricatetheenginecrankshaftand the inner surface of the blade adapterwith lightoil. Slide the blade adapteronto the enginecrankshaft.Placethe blade on theadaptersuch that the sideof the blade marked "Bottom"(or with part number)facesthe groundwhen the moweris in the operatingposition.Makesurethat blade is alignedand seatedon bladeadapterflanges. Figure 5 When removing the cutting blade for sharpening or replacement or when sliding the belt around it, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade. An unbalanced blade will cause excessive vibration when rotat- 6. Placeblade bell supporton the blade.Align notches on the bladebell supportwith smallholesin blade. Replacehex boltand tightenhex boltto torque:450 in. Ibs. rain.,600 in. Ibs.max. ing at high speeds. It may cause damage to mower, and could break causing personal injury. Toensuresafe operationof yourmower,periodically checkthe blade boltfor correcttorque. Belt Care 1. Removethe frontdrive coverby slidingoff the two plasticrivetson eachside of thecover with a screwdriver.See Figure5. 2. Loosenscrewholdingbelttensionspringto transmission.See Figure5 inset.Donot removescrew completely.As youloosenit, tensionon the belt will be released. . i i iii Maintaining 1. Disconnectsparkplug bootfrom sparkplug.Turn moweron its side makingsurethat the air filter and the carburetorare up. _ i Pushtransmissionup a little and slidebelt off the transmissionpulley.Lift mowerto access beltfrom undersideof mower.Slide beltoff of enginepulleyand aroundthe blade.See Figure6. Figure 6 4. Replacewith newbelt, workingaround blade.Make surebelt is firmlyseatedon engine pulleywhile pullingfrom the othersideand slidingit aroundthe transmissionpulley.Tightenscrewloosenedearlier to securebelt tensionspringto the transmission. Reassemblefront drivecover. 11 ii Problem Cause Eng inefa Isto start Trouble Shootin Engineruns erratic For repairs beyond the minor adjustments listed here, contact an authorized service dealer. Engine overheats Occasional skips (hesitates) at high speed Idles Poorl Y Excessive Vibration Mower will not mulch grass (If Equ pped) I I Unevencut Mower will Rot r I se If pope Remedy 1....Bade contro d sengaged 1 Engagebade contro 2. Sparkplug bootdisconnected. 2. Connectwireto spark plug• 3. Fueltank emptyor stalefuel• 3. Filltank with clean,fresh gasoline• 4. CHOKEnotactivated• 4 Chokeengineas instructed-in a t ug. 2. F ulysparkpl 6. Blockedfuel line. 7. Engineflooded. OperatingYourLawnMower. 5. Clean,adjustgap orreplace 6. Cleanfuel line. 7. Wait a few minutesto restart. 1. Sparkplug bootloose. 1. Connectand tightenspark plug boot. 2. Blockedfuel lineor stale fuel. 2. Cleanfuel line;fill tank with clean, fresh gasoline. 3. Ventingas cap plugged. 3. Clearvent. 4. Wateror dirt infuel system. 4. Drainfuel tank. Refillwith fresh fuel. 5. Dirty air cleaner. 5. Referto enginemaintenance section. 6. Unit runningwith CHOKEapplied. 6. PushCHOKEknob in. 1. Engineoil levellow. 1. Fillcrankcasewith properoil. 2. Air flow restricted. 2. Removeb owerhousing and clean. 1. Sparkplug gap too close. 1. Adjust gap to .030". 1• Sparkpug foued fau ty or gap 1 Resetgap to 030" or repace toowide. 2. Dirty air cleaner. spark plug. 2. Referto enginemaintenance sect on. 1. Cuttingbladelooseor unbalanced. 1. Tightenblade and adapter. Balanceblade. 2. Bentcuttingblade. 2. Seean authorizedservicedealer. 1. Wet grass. 1. Donot mowwhengrass is wet; wat unti aterto cut 2 Excessivel h h rass Y g g " 2 Mowonceat a h gh cutt ng he ght " then mowagain at desiredheight 3 Dull blade • " or makea narrowercuttingpath. 3. Sharpenor replaceblade. 1. Wheelsnot positionedcorrectly. 1. Placeall fourwheelsin same heightposition. 2. Dull blade. 2. Sharpenor replaceblade. 1. Belt notinstalledproperly. 1. Checkbeltfor properpulleyinstalat on and movement 2. Debrs c ogg ng drve operaton. 2. Stopeng ne,d sconnectspark pug 3. Damagedor worn belt. bootand cleanout debris. 3. Inspectand replacebelt. I I '% .......... 12 Off-Season Storage The followingstepsshouldbe taken to prepareyour lawn mowerfor storage. 1. Cleanand lubricatemowerthoroughlyas describedin the lubricationinstructions. 2. We do not recommendthe useof a pressurewasher or gardenhoseto cleanyour unit. 3. Referto enginemanualfor correctengine storageinstructions. 4. Coat mower'scuttingblade with chassisgreaseto preventrusting. 5. Storemowerin a dry, cleanarea. Donot storenext to corrosivematerials,suchas fertilizer. Whenstoringanytype of powerequipmentin a poorly ventilatedor metal storageshed, careshouldbe taken to rust-prooftheequipment.Usinga lightoil or silicone, coat theequipment,especiallycablesand all moving parts of yourlawnmowerbeforestorage. _i _i i _iii i__ i iii ii_ Safety Labels Found On Your Lawn Mower DO NOT remove safety (or any) labels from mower for any reason. engine.Read and follow Operating Instructions before running Gasoline is flammable. Allow engine to cool at least 2 minutes before refueling. Engines emit carbon monoxide. DO NOT run in enclosed area. 13 1 / J WARNING: Gasoline and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. If gasoline is spilled on yourself or your clothes, wash your skin and change clothes immediately. • Whenoperatingequipment,do not tip engineor equipmentat anglewhich causesgasolineto spill. Gasoline and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. If • Do notchoke carburetorto stopengine. gasoline is spilled on yourself or your clothes, wash your skin and change clothes immediately. • Whentransportingequipment,transportwith fuel tank EMPTY. Whenstoringgasolineor equipmentwith fuel in tank, storeawayfrom furnaces,stoves,waterheatersor otherappliancesthat havepilot lightor other ignition sourcebecausethey can ignitegasolinevapors. Whenaddingfuel, turnengineOFF and let engine coolat least2 minutesbeforeremovinggas cap. o Fill fueltank outdoorsor in wellventilatedarea. o Useonlyan approvedgasolinecontainer. o WARNING Gasolineand itsvapors are extremelyflammableand explosive. , Fireor explosioncan cause severeburns i or death. If gasolineis spilledon yourselfor your clothes,wash your I skin and change clothes _ immediately. i Starting enginecreates i sparking. Sparking can I ignite nearby flammab Ie gases. Explosion and fire could result. Unintentionalsparking can result in fire or electric shock. Unintentional start-up can result in entanglement, :raumaticamputation, or laceration. ,_ __ Neverfill containersinsidea vehicleor on a truck or trailerbed with a plasticliner.Alwaysplacecontainers on the groundawayfrom yourvehiclebefore filling. ing. Sparking can ignite sparknearby Starting engine creates flammable gases. Explosion and fire could result. • If thereisa naturalor LP gas leakagein area,do not startengine. • If possible,removegas-poweredequipmentfrom the • Do not usepressurizedstartingfluidsbecausevapors truckor trailerand refuelit on theground.If this is are flammable. not possible,then refuelsuch equipmenton a trailer with a portablecontainer,ratherthan froma gasoline dispensernozzle. • Keepthe nozzlein contactwith the rimof thefuel tank or containeropeningat all timesuntilfueling is complete.Do notuse a nozzlelock-opendevice. _ • Do notoverfillfuel tank. Filltank to approximately 2 cm belowlowestportionof neckto allowfor fuel expansion. • Start and run engineoutdoors. • Keepgasolineawayfrom sparks,open flames,pilot lights,heat,and other ignitionsources. • Do not startor run enginein enclosedarea,evenif doorsor windowsare open. • Neverfuelequipmentindoorsbecauseflammable vaporswill accumulatein the area. • Extinguishall cigarettes,cigars,pipes,and other sourcesof ignition. __ • Checkfuelline,tank, cap, andfittings frequentlyfor cracksor leaks.Replaceif necessary. • Whenstartingengine,makesurespark plug,muffler, fuelcap and air cleanerare in place. • Do notcrank enginewith spark plug removed. • If fuelspills,wait until it evaporatesbeforestarting engine. oxide, angive odorless, colorless, ngines off carbon monpoisonous gas. Breathing carbon monoxide can cause nausea, fainting, or death. in fire or electric shock. Uninnintentional sparking can result tentional start-up can result in entanglement, traumatic amputation, or laceration. • Beforepeformingadjustmentsor repairs,disconnect sparkplug wireand keepitawayfrom spark plug. • Whentestingfor spark,use approvedspark plug tester. • Do notcheckfor spark with sparkplug removed. 14 Running engine produces heat. Engine parts, especially muffler, become extremely hot. Severe thermal burns can occur on • Tie up long hairand removejewelry. Do notwear loose-fittingclothing,danglingdrawstringsor itemsthat couldbecomecaught. contact. Combustibledebris, such as leaves, grass, brush, etc., ,__ can catch fire. (kickback) will pull Rapid retraction of hand starterand cord arm toward engine faster than you can let go. Broken bones, fractures, bruises or sprains could result. • Allow muffler,enginecylinder,and fins to cool before touching. • Keepchildrenawayfrom hot or runningengines.They can sufferburnsfrom a hot muffler. Removeaccumulatedcombustiblesfrom mufflerand cylinderarea. • Whenstartingengine,pull cordslowlyuntil resistance isfelt,then pull rapidly. • Removeall externalequipment/engineloadsbefore startingengine. _ contact entangle hands, Rotatingorengine parts can feet, hair, clothing, or accessories. Traumaticamputation or severe laceration can result. • Directcoupledequipmentcomponentssuchas, but not limitedto blades,impellers,pulleys,sprockets, etc., mustbe securelyattached. Safety Label Location This labelwarns youof potentialhazardsthat can causeseriousinjury. Readit carefully.See Figure1 for explanationof symbols. If the labelcomesoff or becomeshard to read,contact the dealerfor replacement. Operateequipmentwithguardsin place. Keephandsand feet awayfrom rotatingparts. WARNING Running engine produces heat. Engine parts, especially muffler, become extremely hot. Severe thermal burns can occur on contact. Combustible debris, such as leaves, grass, brush, etc., can catch fire. International Symbols Rotating engine parts can contact or entangle hands, feet. hair.cloth- and Meanings A SafetyAlert ReadOwner's Manual Toxic Fumes Hot Surface UnleadedFuel Start Figure 1 15 GasolineIs Flammable Run ing, or accessories. Traumaticamputation or severe laceration can result. Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go. Broken bones. fractures, bruises or sprains could result. Know Your Engine f Fuel Cap Air Cleaner Starter Grip Oil Fiii Cap Oil Drain Mufflel IMPORTANT:Thisengine is shippedwithoutgasolineor oil in the engine. Runningthe enginewith insufficientoil can cause seriousenginedamage and voidthe engine warranty. IMPORTANT:Using nondetergentoil or 2-stroke engineoil could shorten the engine'sservicelife. Be sure to checkthe engineon a level surface with the enginestopped. Spark Plug : !P65 Eng!n eSh°w , Figure9-1:Themajorcomponents oftheengine. Theshroudonyourenginemaydiffer. Readthis sectionbeforestartingyourlawnmowerengine.Comparethe illustrationsin Figure9-1with your lawn mowerengineto familiarizeyourselfwith the locationof variouscontrolsand adjustments. Pre-Operation Check Oil Recommendations IMPORTANT:This engineis shippedwithoutgasolineor oil in the engine.Runningthe enginewith insufficientoil cancause seriousenginedamageand voidthe engine warranty. m30 • Beforestartingengine,fill with oil. Donot over-fill.Oil capacityis about20 oz. Use a 4-stroke,or an equivalenthigh detergent, premiumquality motoroil certifiedto meet or exceed U.S.automobilemanufacturer'srequirementsfor service classificationSG, SE Motoroils classifiedSG,SF will showthis designationon thecontainer. SAE 10W-30is recommendedfor general,all temperatureuse. If singleviscosityoil is used, selectthe appropriateviscosityfor theaveragetemperaturein your area fromthe chart to the right. 20w40, 20w50 _ t I 15w40, 15w50 =m=_ _ _ _ ==== mmm _ iv ====hb,, V ®, 10w40 ______ 10w30 __mm=__m (°C}-30 ° -20° -10° 0° (°F)-20o 0o 200 10° 400 200 300 400 600 80 ° 1000 Ambient Temperature 1. SingleViscosity 2. Multi Viscosity IMPORTANT:Using nondetergent oil or 2-stroke engineoil couldshortenthe engine'sservicelife. 16 Check Oil Level iMPORTANT:Be sure to checkthe engine on a level surface with the engine stopped. 1. Removethe oil fillercap and wipethe dipstickclean, Figure9-2. . Insertthe dipstickintothe oil fillerneck, butdo not screwit in. You r 3. If the levelislow, slowlyadd oil to the upperlimit on thedipstick. 4. Tightendipstickfirmlybeforestartingengine. iMPORTANT:Do not overfill. Overfilling with oil may causesmoking,hardstarting, spark plug fouling, or oil saturation of air cleaner. Fuel Recommendations Use automotivegasoline(Unleadedor Iowleadedto minimizecombustionchamberdeposits).Neverusean oil/gasolinemixtureor dirty gasoline.Avoidgettingdirt, dust,or waterin the fuel tank. Figure9-2:Checkingthe oil level. WARNING _ mableand ARNING:Gasoline is explosiveunder is extremelyflamcertain conditions. A!way keop handsaod feet clear ofequipment moving Parts, Do not usea Pressurized starting fluid, Vapors are flammable, Refuel in a well-ventilatedarea with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueledor where gasoline is stored. Do not overfill the fuel tank (there shouldbe no fuel in the filler neck). After refueling, make sure the tank cap isclosed properlyand securely. Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite.If any fuel is spilled, make sure the area is dry before starting the engine. Avoidrepeatedor prolongedcontact with skin or breathing of vapor. Figure9-3:Startingthe mower.(Yourmowermaydifferfrom thatshown) Check Fuel Level 1. Cleanaroundfuelfill beforeremovingcap to fuel. 2. Standingbehindthe mower,depressthe bladecontrol handleand hold itagainstthe upperhandle. 2. Filltank to approximatelyone inchbelowlowest portionof neck to allowfor fuelexpansion.Be careful notto overfill. 3. Pullthe startergrip lightlyuntil resistanceisfelt, thenpull rapidlyto overcomecompression,prevent kickbackand startengine.Repeatif necessary. iMPORTANT:Before refueling,allow engineto cool two minutes. iMPORTANT:Do not allow the starter grip to snap back against the rope guide. Return it gently to prevent damage to the starter. Starting The Engine 4. Whenenginewarmsup, pushin the choke knob. feet clear of equipmentmoving parts. _ ARNING:Alwayskeep hands and Do not use a pressurizedstarting fluid. Vapors are flammable. 1. Pull out thechoke knoblocatedon the left sideof the Stopping The Engine 1. Releasethe bladecontrol handle. upper handle,Figure9-3. NOTE: Use of the chokemay not be necessary if the engine is warm or the air temperature is high. 17 IMPORTANT:Do not allow the starter grip to snap back against the engine. Returnit gently .................... starter. Periodicinspection and adjustmentof theengine is essentialif high levelperformanceis to be maintained. Regularmaintenancewillalso ensurea long servicelife. The requiredserviceintervalsand the kindof maintenanceto be performedare describedin thetable below. Followthe hourlyor calendarintervals,whicheveroccur first. Morefrequentserviceis requiredwhenoperatingin adverseconditions. performing any maintenance. To ARNING:Shut offstart-up, the engine before prevent accidental disconnect the spark plug boot. _ IMPORTANT:If enginemustbe tippedto transport equipmentor to inspector removegrass,keepspark plug sideof engine up.Transportingor tippingengine spark plugdownmay causesmoking,hardstarting, spark plugfouling,or oil saturationof air cleaner. Maintenance f Tasks ChangeEngine Oil First5 hours Eachuseor every5 hours Schedule Everyseason Everyseason or 25 hours or 50 hours v" Everyseason or 100hours ServiceDates_ v" Service Air Cleaner Shut off the engine v" Service Spark Plug any maintenance;To preventaccidental start, upi disconnect CleanAround Muffler Beforetippingengine or equipment to drain oil, drain fuel 1 Servicemorefrequentlywhenusedin dustyareas. ff If operatingunder heavyload or highambienttemperature. i from tank by running Oil Change ;ngine until fuel tank ; empty; IMPORTANT:Be sureto checkengineon a level surface with the enginestopped.Drainthe oil whilethe engine is still warmto assurerapidand completedraining. Removeoil fill cap and drain oil by eitherremoving drain plugor turningmoweron its side (air cleanerside up) and allowingoil to drain intoa suitablecontainer. See Figure5. IMPORTANT __IL Be sure to check engine on Plug surface with the engine stopped: Drain the oil while the engine iSstili warm to assure rapid and Completedraining: Figure 5 Oil Service • Checkoil levelregularly. i • Be sure correctoil levelis maintained.Checkevery 5 hoursor daily beforestartingengine.See oil checkingprocedurein the Operationsection. equipmentto drain tipping oil, drain fuel from WARNING: Before engine or tank by runningengineuntil fuel tank is empty. 2. Reinstallthe drain plug(if removed),and tightenit securely. 3. Refillwith the recommendedoil (see Operation section)and checkthe oil level.See Figure5. 4. Reinstallthe oil fill cap securely. 18 IMPORTANT:Usedmotoroil may causeskin cancer if repeatedlyleft in contactwith the skin for prolonged periods.Althoughthis is unlikelyunlessyou handleused oil on a dailybasis,it is still advisableto thoroughlywash yourhandswith soapand wateras soon as possible after handlingusedoil. PaperElement NOTE:Pleasedisposeof usedmotoroil in a mannerthat is compatiblewith the environment.We suggestyoutake it in a sealedcontainerto yourlocal servicestationfor reclamation.Donot throwit in the trash or pourit on the ground. Air Cleaner Service Foam A dirty air cleanerwill restrictair flow to the carburetor. Topreventcarburetormalfunction,servicethe air cleaner regularly.Servicemorefrequentlywhenoperatingthe enginein extremelydustyareas. Figure 6 flash pointsolventsfor cleaningthe ARNING:Never use gasolineor low air cleanerelement. A fire or explosion could result. _ WARNING IMPORTANT:Neverrunthe enginewithouttheair cleaner.Rapidenginewearwill result. Never use gasoline or low flash point solvents for cleaning the air cleaner element. 1. Removethe wing boltand the air cleanercover. Removethe elementsand separatethem. See Figure 6. Carefullycheckbothelementsfor holesor tears and replaceif damaged. A fire or explosion could result. 2. Foam element:Wash theelementin a solutionof householddetergentand warm water,then rinse thoroughly,or wash in nonflammableor high flash pointsolvent.Allowtheelementto dry thoroughly. Soakthe elementin cleanengineoil and squeezeout theexcessoil. The enginewill smokeduring initial start-upif too muchoil is left in the foam. 3. Paper element: Taptheelementlightly severaltimes on a hard surfaceto removeexcessdirt, or blow compressedair throughthe filterfrom the insideout. Nevertry to brushthedirt off; brushingwillforce dirt intothe fibers.Replacethe paperelementif it is excessivelydirty. DO NOTcheck for spark with spark plug removed. DO NOT Figure 7 ,_ 2. Visuallyinspectthe spark plug.Discardthe sparkplug ifthereis apparentwear,or ifthe insulator iscracked or chipped.Cleanthe sparkplug with a wirebrushif it isto be reused. Spark Plug Service __IL running,the will be very hot. Be WARNING:ifmuffler the engine hasbeen careful not to touch the muffler. 3. Measurethe plug gap with a feelergauge.Correctas necessaryby bendingsideelectrode.See Figure8. Thegap shouldbe: 0.030in. with spark plugremoved.DONOT ARNING:DO NOTcheckfor spark crank engine with spark plug removed. Toensureproperengineoperation,the sparkplug must be properlygappedand freeof deposits. 1. Removethe sparkplug bootand use a sparkplug wrenchto removethe plug. See Figure7. 19 crank engine with spark plug removed. if the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. f 4. Checkthatthe sparkplug washeris in goodcondition and threadthe sparkplug in byhand to preventcrossthreading. Electrode 5. After the sparkplug is seated,tightenwith a spark plug wrenchto compressthe washer. NOTE:Wheninstallinga newspark plug,tighten 1/2turn after the sparkplug seatsto compressthe washer.When reinstallinga usedsparkplug, tighten1/8-1/4turnafter the sparkplug seatsto compressthe washer. ,, ,, 0.030 in. IMPORTANT:The sparkplug mustbe securelytightened. An improperlytightenedsparkplug can becomevery hot and may damagetheengine. J Figure 8 Clean Engine If the enginehas beenrunning,allowit to coolfor at least half an hour beforecleaning.Periodicallyremovegrass and dirt build-upfrom engine.Cleanfingerguardand aroundmuffler.Cleanwith a brushor compressedair. WARNING IMPORTANT: Do not spray engine with water to clean because water could contaminate fuel. Using a garden hose or pressure washing equipment can also force water into the air cleaner or muffler opening. Water in the air cleaner will soak the paper element, and water that passes through the element or muffler can enter the cylinder, causing damage. Accumulation of debrisaround muffler Couldcauseafire. inspect and _ iMPORTANT Donot spray engine with water tOclean because Watercould contaminate fuel: Using a garden hose or pressure washing equipmentcan also force water into the aircleaner Ormuffler oPeningl Water in the air cleaner Willsoak the paper elemenL and water that passes through the element or muffler Can enter i the cylinderi causing 20 around muffler could cause a fire. ARNING:Accumulationof debris Inspect and clean before every use. Enginesstoredover30 daysneed to be drainedof fuel to preventdeteriorationand gumfrom formingin fuel Storage systemor on essentialcarburetorparts. If the gasolinein yourenginedeterioratesduringstorage,you mayneed to havethecarburetor,and otherfuel systemcomponents, servicedor replaced. 1. Removeall fuel fromtank by runningengineuntil it stopsfrom lack of fuel. 2. Changeoil. See Oil Changesection. 3. Removesparkplug and pour about 1/2an ounceof engineoil intocylinder.Replacesparkplug and crank slowlyto distributeoil. 4. Cleangrassand debrisfrom aroundengine,under fingerguard,and under,aroundand behindmuffler. Touchup anydamagedpaint,and coat other areas that may rust with a lightfilm of oil. 5. Storein a clean,dryand well ventilatedarea away fromany appliancethat operateswith a flameor pilot light,such as a furnace,waterheater,or clothes dryer.Alsoavoidanyarea with a spark producing electricmotor,or wherepowertoolsare operated. 6. If possible,alsoavoidstorageareaswith high humidity,becausethat promotesrust and corrosion. 7. Keepthe enginelevelin storage.Tiltingcan cause fuelor oil leakage. Removing From Storage 1. Checkyour engineas describedin the Pre-Operation Checksectionof this manual. 2. If thefuel was drainedduringstoragepreparation,fill thetank with fresh gasoline.If you keepa container of gasolinefor refueling,makecertain itcontainsonly freshfuel. Gasolineoxidizesand deterioratesover time,causinghard starting. 3. If thecylinderwas coatedwith oil duringstorage preparation,the enginewill smokebriefly at startup. This is normal. 21 Model 261Vl ) _ J \\ "\\ \ '_\\\\\ .J i j_ J"\_ jJ i \\_.\ iL41J --_-, _J 22 1. 747-1214 DriveControl 34. 736-0524B Bell Blade Support 2. 747-1161A BladeControl 35. 710-1044 Hex CapScrew,3/8-24 x 1.5 3. 746-04300 BladeControlCable 36. 782-0584 ForwardHght.Adj. Plate- RH 4. 746-04304 DriveControlCable 37. 741-0710 Sly. Bearing,.502x.627x 1.00 5. 749-1092A UpperHandle 38. 710-0216 Hex CapScrew,3/8-16x.75 6. 710-1205 EyeBolt 39. 720-0426 AdjustmentKnob 7. 720-0279 WingNut, 1/4-20 40. 748-0455 BearingSupport 8. 732-1026 SpringLever 41. 731-04643 WheelDustCover 9. 687-02139 PivotArm Assembly 42. 715-0221 Pin 10. 710-1174 CarriageBolt, 5/16-18x 2.0 43. 717-1762 SpurGear 14T- RH 11. 712-04064 FlangeLock Nut,1/4-20 717-1761 Spur Gear 14T- LH 12. 720-04072 Star Knob 44. 732-04049 Ext. Spring,.47ODx 2.50 13. 749-04037 LowerHandle 45. 634-04100 FrontWheel 8 x 1.8 14. 725-0157 CableTie 46. 747-0710 HingePin 15. 17098 HingeClip 47. 732-1014 TorsionSpring 16. 731-04019 TrailShield 48. 731-1034B Side DischargeAssembly 17. 710-0599 Hex Screw,1/4-20x.500 49. 736-0270 Bell Washer,.265ID x.75 OD 18. 682-3064 HandleBracketAssy- RH 50. 17032A DeflectorChuteAdapter 19. 736-0741 Bell Washer,.760x 1.25x.041 51. 741-0751 HeightAdjustmentBearing 20. 712-04065 Lock Nut,3/8-16 52. 687-02051 RearHgt.Adj. LeverAssembly 21. 682-3065 HandleBracketAssembly- LH 53. 687-02140 Front LeverAssembly- LH 22. 687-02046 22" DeckAssembly 687-02141 Front LeverAssembly- RH 23. 710-0654A Hex WasherScr., 3/8-16x 1.0 54. 687-02094 RearPivotArm Assembly 24. 754-04100 V-Belt,3L x32.90 55. 738-1173 ShoulderScrew,3/8-16 25. 782-0585A ForwardHeightAdj. Plate- LH 56. 716-0865 Snap Ring.500 26. 728-0199 Rivet 57. 734-04087 RearWheel 8 x 1.8 27. 750-04407 SleeveSpacer,.550ID x 2.22 58. 631-04045 MulchingBaffle 28. 716-0198 RetainerRing 59. 748-0390 BearingSupportSpacer 29. 618-04375 TransmissionAssy.Comp. 60. 731-05401 EngineShroud(Yellow) 30. 750-04406A SleeveSpacer,.550ID x 8.51 61. 710-04577 MachineScrew,M4X.7 31. 731-04636 TransmissionCover 62. 746-04295 ChokeCable 32. 748-04016A BladeAdapter 63. 710-0606 Hex Screw,1/4-20x 1.50 33. 742-0742A 22" MulchingBlade 23 _FACTORY PARTS iiii_i_ii_ _!_i!_ II__i!i _:i_iiii_i!_il_i_ To order replacement parts, contact ,8oo;8oo,731o wwwimtdproduCts:co IMPORTANT For a proper working machine, use Factory Approved Parts. V-BELTS are specially designedto engage and disengage safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely. Engine 1 P65 21- @ --7 o @ ........ 24 25 17 iJ Q 14- 8 24 1. 951-10337 FuelTank 2. 951-10336 FlywheelShroud 3. 951-10335 RubberFuelTankMountingWasher 4. 951-10334 Oil FillerTubeAssembly 5. 951-10333 DipstickAssembly 6. 951-10406 CylinderHeadComplete 7. 951-10407 Short BlockAssembly 8. 951-10320 Stop Switchand BrakeAssembly 9. 951-10319 RecoilSpringand PulleyAssembly 10. 951-10314 PushRod Kit 11. 951-10313 ValveKit 12. 951-10370 Oil DrainPlugand WasherAssembly 13. 951-10367 IgnitionCoil 14. 951-10309 CarburetorAssembly 15. 951-10307 FlywheelKey 16. 951-10405 Air CleanerHousingAssemblyComplete 17. 951-10304 MufflerStudAssembly 18. 951-10363 FuelLine Kit- Inc. hoses,clamps& filter 19. 951-10358 FuelFilter 20. 951-10300 FuelCap Assembly 21. 951-10299 RecoilStarterAssembly 22. 951-10298 Air CleanerKit 23. 951-10297 Air CleanerThumbScrew 24. 951-10404 MufflerGuard 25. 951-10403 Muffler 26. 951-10402 MufflerGasket/Heat Shield 27. 951-10293 GovernorReturnSpring 28. 951-10292 SparkPlug - 952Z1P65FU Engine- Complete - 951-10325 CarburetorKit- Major - 951-10322 CarburetorKit- Minor - 951-10409 GasketKit- Complete - 951-10410 GasketKit- External - 951-10351 SparkArrestor x NOTE:Illustrated partswithouta numericcall-outarenotservicable components. 25 ii i _iI_ ii x MTD LLC (MTD), the California Air Resources Board (CARB) and the United States Environment Protection Agency (U. S. EPA) Emission Control System Warranty Statement (Owner's Defect Warranty Rights and Obligations) EMISSIONCONTROLSYSTEMCOVERAGEIS APPLICABLETO CERTIFIEDENGINESPURCHASEDiN CALIFORNIAIN 2005 ANDTHEREAFTER,WHICHAREUSEDIN CALIFORNIA,AND TO CERTIFIEDMODELYEAR2005 AND LATERENGINESWHICHAREPURCHASEDAND USEDELSEWHEREIN THE UNITEDSTATES. Californiaand elsewherein the UnitedStatesEmissionControlDefectsWarrantyCoverage The CaliforniaAir ResourcesBoard(CARB),U. S. EPAand MTDare pleasedto explaintheemissionscontrolsystemwarrantyon yourmodelyear 2006 and latersmall off-roadengine,in California,newsmalloff-roadenginesmustbe designed,built and equippedto meetthe Statesanti-smog standards.Elsewherein the UnitedStates,newnon-road,spark-ignitionenginescertifiedfor model2005 and later,mustmeet similarstandardsset forth by the U. S. EPA.MTDmustwarrantytheemissioncontrol systemon yourenginefor the period of time listedbelow,providedtherehas been no abuse,neglector impropermaintenanceof your smalloff-roadengine. Youremissioncontrolsystemmay includeparts suchas the carburetor,fuel-injectionsystem,the ignitionsystem,and catalyticconverter,fuel tanks,fuel lines,fuel caps,valves,canisters,filters, vaporhoses,clamps,connectors,and otherassociatedemission-relatedcomponents. Wherea warrantableconditionexists,MTDwill repairyour smalloff-roadengineat no cost to yourincludingdiagnosis,parts and labor. MANUFACTURER'S WARRANTY COVERAGE: This emissionscontrolsystemis warrantedfor two years,if anyemission-relatedparton your engineis defective,the partwill be repairedor replacedby MTD. OWNER'S WARRANTY RESPONSIBILITIES: As the smalloff-roadengineowner,youare responsiblefor the performanceof the requiredmaintenancelistedin yourOwner'sManual.MTD recommendsthat you retainall your receiptscoveringmaintenanceson yoursmall off-roadengine,but MTDcan notdenywarrantysolely for the lack of receiptsor for yourfailureto ensurethe performanceto all scheduledmaintenance. As the smalloff-roadengineowner,youshouldhoweverbe awarethat MTDmaydenyyour warrantycoverageif yoursmall off-roadengineor part hasfaileddue to abuse,neglect,impropermaintenanceor unapprovedmodifications. Youare responsiblefor presentingyoursmalloff-roadengineto an AuthorizedMTDServiceDealeras soonas a problemexists.The warranted repairsshouldbe completedin a reasonableamountof time,notto exceed30 days. If youhaveanyquestionsregardingyour warrantyrightsand responsibilities,you shouldcontact a MTDServiceRepresentativeat 1-800-800-7310 and addressis MTDLLC, RO. Box361131,ClevelandOH,44136-0019. DEFECTS WARRANTY REQUIREMENTS FOR 1995 AND LATER SMALL OFF=ROAD ENGINES: This sectionappliesto 1995and latersmalloff-roadengines.Thewarrantyperiod beginson the datetheengine or equipmentis deliveredto an ultimatepurchaser. (a) GeneralEmissionsWarrantyCoverag_e. MTDmustwarrantto the ultimatepurchaserand eachsubsequentpurchaserthat the engineis: (1) Designed,built,and equippedso as to conformwith all applicableregulationsadoptedbythe Air ResourcesBoardpursuantto its authorityin Chapters1 and 2,Part 5, Division26 of the Healthand SafetyCode;and (2) Freefrom defectsin materialsand workmanshipthat causethe failureof a warrantedpartto be identicalin all materialrespectsto the part as describedin the enginemanufacturer'sapplicationfor certificationfor a periodof two years. .(b)The warrantyon emissions-relatedpartswill be interpretedas follows: (1) Anywarrantedpart that is not scheduledfor replacementas requiredmaintenancein the writteninstructionsrequiredby Subsection(c) mustbe warrantedfor the warrantyperioddefinedin Subsection(a)(2). If anysuch partfails during the periodof warrantycoverage,it mustbe repairedor replacedby MTDaccordingto Subsection(4) below.Any such partrepairedor replacedunderthewarrantymustbe warrantedfor the remainingwarrantyperiod. (2) Any warrantedpartthat is scheduledonlyfor regularinspectionin the writteninstructionsrequiredby Subsection(c) mustbe warrantedfor thewarrantyperioddefinedin Subsection(a)(2).A statementin such writteninstructionsto the effect of "repairor replaceas necessary"will not reducethe periodof warrantycoverage.Anysuch part repairedor replacedunderwarrantymustbe warrantedforthe remainingwarranty period. (3) Anywarrantedpartthat whichis scheduledfor replacementas requiredmaintenancein the writteninstructionsrequiredby Subsection(c) mustbe warrantedfor the periodof time prior to the first scheduledreplacementpointfor that part. If the partfails prior to the first scheduled replacement,the part mustbe repairedor replacedby MTDaccordingto Subsection(4) below.Any such part repairedor replacedunder warrantymustbe warrantedfor the remainderof the period priorto thefirst scheduledreplacementpointfor the part. EPA-3 (4) Repairor replacementof any warrantedpart underthe warrantyprovisionsof this article mustbe performedat no chargeto the ownerat a warrantystation. (5) Notwithstandingthe provisionsof Subsection(4) above,warrantyservicesor repairsmustbe providedat all MTDdistributioncentersthat are franchisedto servicethe subjectengines. (6) Theownermustnot be chargedfordiagnosticlabor that leadsto the determinationthat a warrantedpart is in fact defective,providedthat such diagnosticwork is performedat a warrantystation. (7) The enginemanufactureris liable fordamagesto otherenginecomponentsproximatelycausedbya failureunderwarrantyof anywarranted part. (8) Throughoutthe engine'swarrantyperioddefinedin Subsection(a)(2), MTDwill maintaina supplyof warrantedparts sufficientto meet the expecteddemandfor such parts. (9) Any replacementpart maybe usedin the performanceof any warrantymaintenanceor repairsand mustbe providedwithoutchargetothe owner.Such usewill not reducethe warrantyobligationsof MTD. (10) Add-onor modifiedparts that are not exemptedby theAir ResourcesBoardmay not be used.The useof anynon-exemptedadd-onor modifiedpartsshall be groundsfor disallowinga warrantyclaimmade in accordancewith this article.The enginemanufacturershall notbe liable underthis article to warrantfailuresof warrantedpartscausedby the useof non-exemptedadd-on or modifiedpart. (c) MTDwill includea copy of the followingemissionwarrantyparts list with each newengine,usingthose portionsof the list applicableto the e__&gine. (1) FuelMeteringSystem • Coldstart enrichmentsystem(soft choke) ,,Carburetor andinternalparts • Fuel Pump (2) Air InductionSystem • Air cleaner • Intakemanifold (3) IgnitionSystem • Sparkplug(s) • MagnetoIgnitionSystem (4) ExhaustSystem (5) MiscellaneousItemsUsed in AboveSystem Vacuum,temperature, position,time sensitivevalvesand switches Connectorsand assemblies (6) Evaporativecontrol • Fuel Hosecertifiedfor ARBevaporativeemissionof 2006. • Fuel HoseClamps EPA-3 MANUFACTURER'S LiMiTED WARRANTY The limitedwarrantyset forth belowisgivenby MTDLLCwith respectto newmerchandisepurchasedand usedin the UnitedStates,its possessionsand territories. "MTD"warrantsthis productagainstdefectsin materialand workmanship for a periodof two (2) yearscommencingon the dateof originalpurchase and will, at its option,repairor replace,free of charge,anypart foundto be defectivein materialsor workmanship.This limitedwarrantyshallonly applyif this producthas beenoperatedand maintainedin accordance with the Operator'sManualfurnishedwith the product,and has not been subjectto misuse,abuse,commercialuse, neglect,accident,improper maintenance,alteration,vandalism,theft, fire,water,or damagebecause of otherperil or naturaldisaster.Damageresultingfrom the installationor useof any part, accessoryor attachmentnotapprovedby MTDfor use with the product(s)coveredbythis manualwill voidyourwarrantyas to any resultingdamage. Normalwearparts are warrantedto be free fromdefects in materialand workmanshipfor a periodof thirty (30) days fromthe dateof purchase. Normalwearparts include,butare notlimitedto itemssuch as: batteries, belts,blades,bladeadapters,grass bags, riderdeck wheels,seats, snow throwerskid shoes,shaveplates,augerspiralrubberand tires. HOWTO OBTAINSERVICE:Warrantyserviceis available,WITH PROOFOF PURCHASE,throughyour localauthorizedservicedealer.To locatethe dealerin yourarea,checkyourYellowPages,or contact MTD LLCat RO. Box 361131,Cleveland,Ohio44136-0019,or call 1-800-8007310or logon to our Website at www.mtdproducts.com. This limitedwarrantydoesnot providecoveragein the followingcases: a. b. c. Log splitterpumps,valves,and cylindershavea separateone yearwarranty. Routinemaintenanceitemssuch as lubricants,filters, blade sharpening,tune-ups,brakeadjustments,clutch adjustments, deck adjustments,and normaldeteriorationof the exteriorfinish due to use or exposure. Servicecompletedby someoneotherthanan authorizedservice dealer. d. e. f. FOR MTDdoes notextendany warrantyfor productssoldor exportedoutsideof the UnitedStates,its possessionsand territories,exceptthose soldthroughMTD'sauthorized channelsof exportdistribution. Replacementpartsthat are not genuineMTDparts. Transportationchargesand servicecalls. No impliedwarranty, includingany impliedwarranty of merchantability of fitness for a particularpurpose,applies after the applicable periodof express written warranty above as to the partsas identified. No other express warranty, whether written or oral, except as mentionedabove, given by any personor entity,includinga dealer or retailer,with respect to any product,shallbind MTD. Duringthe periodof the warranty, the exclusiveremedyis repairor replacement of the productas set forth above. The provisionsas set forth in this warrantyprovidethe sole and exclusiveremedy arising from the sale. MTDshallnot be liable for incidentalor consequentialloss or damage including,without limitation, expensesincurredfor substituteor replacement lawn care servicesor for rentalexpenses to temporarily replacea warranted product. Somestatesdo not allowtheexclusionor limitationof incidentalor consequentialdamages,or limitationson howlong an impliedwarranty lasts, so the aboveexclusionsor limitationsmay notapplyto you. In no eventshall recoveryof any kind be greaterthan theamountof the purchasepriceof the productsold. Alterationof safety features of the productshall void this warranty. Youassumethe risk and liability for loss, damage,or injuryto youand your propertyand/orto others and their propertyarisingout of the misuseor inabilityto use theproduct. This limitedwarrantyshall notextendto anyoneotherthanthe original purchaseror to the personfor whom itwas purchasedas a gift. HOW STATELAWRELATESTO THISWARRANTY: This limitedwarrantygives youspecificlegal rights,and you mayalso haveother rights which vary from stateto state. IMPORTANT: OwnermustpresentOriginalProofof Purchaseto obtain warrantycoverage. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136=0019; Phone: 1=800=800=7310