Download Owner`s Manual Oil Miser 22

Transcript
蒻珈熙穐
●er
By
.
.
.
.
70y070「
r
VENTED HEATING SYSttEM
INSTALLAT10N AND OPERAT10N INSTRUCT10NS
MODELOM‐
22
{Type D)
IMPORTAN丁
READ AND UNDERSttAND INSttRUC丁
10NS BEFOREINSttALLING OR USING HEAttER.
RETAIN INSTRUC丁 10NS FOR FUttURE REFERENCE.CHECK LOCAL CODES AND ORDINANCES FOR PERMITTED USE.
CONTENTS
SEC丁 10N A:
・
・
・
……・
・
……………・
・
………………・
・
……・
・
¨…… 2
Specifications・
SEC丁 10N G:
丁roubleshooting・
SEC丁 10N B:
・
……………3
Safety Tips for Operation … ……………………・
SECT10N C:
・
・
・
……………¨………・
・
……・4
Fuel Guide … …………………………・
10N
D:
SEC丁
・
……………¨・5
Operating Controls and Part Names ・
SEC丁 10N E:
Operation
Before lgnition …………¨…………………………………………8
・
……………………………………………………8
0peration … ……・
・
……・
・
¨…………………… 11
丁urning Heater Off― …………・
SEC丁 10N F:
・
……・
・
……・1 2
……………………………・
Routine Maintenance・
SECT10N H:
Long tterrn Storage
……………………………………………………・14
¨
…………………………………………… 15
SECT10N I:
lnsta‖ation
Tools Needed forlnsta‖
ation・ ………………………… 16
Standard lnsta‖ ation Parts・ ……………………………・16
…Ⅲ
…・
…・
¨・
…・
…・
¨・
¨・
¨・
¨・
…・
¨・18
Accessary Parts ¨ ・
……………………………
Safety ttips for lnsta‖ation …
21
・
“・
・
……。22
1nsta‖ation of Heater and Flue Pipe ・ ・
¨・
・
・
・
………… 28
・
Perrnanent WViring lnsta‖ ation … ・
:
Fueling … …………………………………………………………………… 29
SECT10N」
SECT10N A:
SPECIFiCAT10NS
Model:
OM-22
Heater Efficiency:
90% (1)
H eat Rat ing:
High
F uel Cons um p ti o n :
-
22′ 000 BTU/h
Med
-
15′
Low
-
8′
High
Med
Low
-
000 BTU/h
000BTU/h
0.165ga1/h
0.113ga1/h
0.060gal/h
Fuelsystem:
GravityFedfrom Reservoir
/ Tank(2)
FuelType:
ASTMD3699
1-KKerosene,
ASTMD3965500LowSulfur
No.1or No.2FuelOil(3)
( S m o k eP o i n t :m o r et h a n 1 S m m )
Dimensions(WxHxD):
19-5/8″×23-5/8″X16-1/2″
Weight:
381bs.Ennpty
V ent P ipe Hol e :
2¨
3/4″∼3″diarneter
Maximum Length of Vent Pipe System:
10ft.,3 bents or less
ElectricalRating:
120 Volts AC, 60 Hz
- 275W
Preheat
- 55W
B urni ng
Typical Room Size (4):
920squarefeet (0'F)
11S 0square
feet (20" F)
( 1) Heat and v a p o ri z e dw a te r a re p ro d u c ed bythe combusti on processof thi s heater.Thi s rati ng does not
take into account heat loss due to condensationof water vapor.
(21 Externaltank to be purchasedfrom local suppliers.
( 3) Y ou ar e r e c o mme n d e dto u s e th e l o w s ul fur fuel .
(4) 0o F Heat Load = 24 BTulft'lhr
20" F Heat Load = 20 BTU lft'lhr
Room s iz e fo r w h i c h th i s h e a te r i s s u itabl e w i l l vary dependi ng on outsi de temperature,house insulation, window size,and other factors.
SECT10N B:
SAFEttY TIPS FOR OPERATION
CA UT I O N: H e a te r a n d v e n t p i p e s y s te m must be properl y i nstal l ed before oper6ti on. P l easefo llow
i n s tru c ti o n su n d e r " l n s ta l l a ti on" ,S ecti onl .
1.
Nev er use a n y fu e l o th e r th a n AS T M D 3699 1-K K erosene,A S TM D 396
5 5 0 0 L o w S u l f u r N o . 1 o r N o . 2 F u e l O i l . N E V E RU S E G A S O L I N E .U s e o f
gas olinec a n l e a d to u n c o n tro l l a b l efl a m es, resul ti ngi n destructi vefi re.
2.
Due t o hig h s u rfa c ete m p e ra tu re s ,k e e p heateraw ay from chi l dren,furni ture
and c lot h i n g w h i l e i n o p e ra ti o n(S e e P a ge22l ..
3.
T o pr ev e n t a b n o rma l o p e ra ti o n a n d p rol ong heater l i fe, be sure to perform
r out ine m a i n te n a n c e(S e e P a g e s1 2 -1 3 1.
4.
Nev er s t o re o r tra n s p o rtfu e l i n o th e r than a metal or pl asti ccontai nerthat i s
( 1 ) a c c e p t a b l ef o r f u e l a n d ( 2 ) c l e a r l y m a r k e d " K E R O S E N E " ," N O . 1 F U E L
O l L " o r " N O . 2 F U E LO I L ' . N e v e rs t o r ef u e l i n t h e l i v i n g s p a c e .
5.
O per at in gT e mp e ra tu reR a n g e
Us e heat e r w i th i n th e ra n g e o f te m p e ratures
indic at edi n th e ri g h t fi g u re .
R:GHT
WRONG
。
2
5
2
0
3
5
3
。
4
Point B: lf outside temperature -45"F
than room temperature has to be 60"F or above
∽一コ 〇
︵﹂﹂ Φ﹂5一o﹂oO CCO卜 の 0 一
Point A: lf outside temperature -20oF
than room temperature has to be OoFor above
Room Temperature('F)
SECT10N C:
FUEL GUIDE
The OM-22 is designed for use with ASTM D3699 1-K Kerosene,ASTM D396 5500 Low Sulfur No.1 or No.2
F uel O il. Us e o f l o w -q u a l i tyfu e l w i l l c a u s e burner performanceto drop, l eadi ngto abnormal combus t ionand
reducedheater life.
P ur c has eonl y A ST M D 3 6 9 9 1 -K Ke ro s e n e,A S TM D 396 5500 Low S ul fur N o.1 or N o.2 Fuel Oi l i n non- r ed
' N O.1 FU E LO lL" or
c ans r es er v e de x c l u s i v e l yfo r fu e l a n d ma rked accordi ngl yw i th the w ord " K E R OS E N E ' ,
" NO . 2 F UE LO l L " . A l w a y s s to re y o u r fu e l i n a separatearea from w here you store gasol i nefor your power
equipm entt o a v o i d a c c i d e n ta lu s e o f g a s ol i nei n your heater.
Whatto Buy.
ALWAYS
Clean and high-qualityASTM D3699 1-K Kerosene,ASTM D396
5 5 0 0 L o w S u l f u r N o . 1 o r N o . 2 F u e lO i l .
ALWAYS
F u e lfre e o f c o n ta m i n a n ts,w ater or cl oudi ness.
NEVER:
Ga s o l i n e ,a l c o h o l ,w h i te gas, camp stove fuel or addi ti ves.
NEVER:
Ye l l o w o r s o u r-s me l l i n gfuel .
How to∪
se lt
ALWAYS
ALVVAYS
. . (w h e n o p ti o n a l re mo v a b l efuel tank i s used)
F i l l h e a te r a w a y fro m l i vi ng quarters w hen heater i s cool ; use
siphon.
W a tc h fu e l g a u g e to a v o id overfi l l i ngheater.
How to Store lt . . .
A LW A Y S : Sto re i n a c l e a n c o n ta i n e r,cl earl y marked K E R OS E N EN
, O.1 or
N O . 2F U E LO I L .
ALWAYS :
Store away from direct sunlight, heat sources or extreme temp e ra tu rec h a n g e s .
NE V E R:
In a g l a s sc o n ta i n e r,o r o n e that has been used for other fuel s.
NE V E R:
F o r l o n g e r th a n s i x mo nths. B egi n each heati ng season w i th
fresh fuel; discard at the end of season.
NE V E R:
In th e l i v i n g s p a c e .
Why lt is lmportant.. .
P ur e, c le a n fu e l i s e s s e n ti a l fo r s a fe and effi ci ent heater operati on. P oor
qualit y o r c o n ta m i n a te dfu e l c a n c a u se:
o E x c e s sta r d e p o s i tso n burner and fl ue pi pe
o In c o m p l e tec o m b u s ti o n
o Reducedheater life
Us e of a h i g h l y v o l a ti l efl a mma b l e fu el such as gasol i necan produce uncont r ollablefl a me s ,c re a ti n ga s e v e refi re hazard.
Note: The fluidity of No.2 fuel oil becomes worse at temperaturesof 21"F (-6"C)
and be l o w a n d c a n " g e l " . T h i s c o n d i ti onw i l l cause i gni ti on fai l ure.
SECT10N D:
OPERATING CONTROLS AND PART NAMES
Controlpanel
12.Circulatingfan
Rearcover (upper)
14.Powersupplycord
3. Tmer button
5. Power lamp
Ctr Hlfer
B Y a a a a
vovovil,
oM-2.
10.Temperaturelamp
6. Power saver lamp
8.lst T:MERlamp
1. ON/OFFswitch:
Main switch turns heater on and off. When switched on, heater
begins operation and combustion starts after preheatperiod.
2.
Power Saver button:
The button turns Power Saver operation mode on and off.
3.
Timer button:
The button turns Timer operationmode on and off.
4.
Temp./Timer/Clock
set:
Temp./Timer/Clockset modes can be set by pressing UP/HOURor
DOWN/MlN buttons.
5.
Power lamp:
- Heateris in operation.
Lit
Flashing - Pre-heatingand pre-purging.
6.
PowerSaver lamp
Heateroperatingin PowerSaver mode.
7.
2nd Timer lamp:
Heateroperatingin 2nd Timer settingmode.
8.
1stTimer lamp:
Heateroperatingin 1stTimer settingmode.
9.
Digitalindicator:
Displaysclock,set temperature,room temperatureand error code.
10. Temperaturelamp:
- DigitalIndicatorshows set and room temperature.
Lit
Flashing - Set temperaturecan be changed.
1,1.AM lamp / PM lamp:
- DigitalIndicatorshows currenttime.
Lit
Flashing Current ime can be changed.
12. Circulationfan:
Three speed motor supplieshigh-capacitywarm air flow during high
combustionfor heating room up quickly,and low or medium-capacity warm air flow during low or medium combustionfor maintaining
comfortable room tem perature.
13. Room temperaturesensor:Constantly senses room temperature and supplies information to
heaterso that desiredroom temperaturecan be maintained.
14. Powersupply cord:
For use in 120V,AC electricaloutlet.
60
じ/´
0亀
6券
喜■)´
15
32"
∞
―
・
ミユ
マ
2829ノ
REF#
PART#
PART NAME
REF#
PART#
PART NAME
。
5
7
2
4
︲
5
8
2
5
2
5
9
2
6
3
5
0
3
7
4
5
︲
3
8
5
5
2
3
9
6
5
3
3
0
1
7
5
4
3
︲
1
8
5
5
3
2
1
9
5
6
3
3
︲
0
6
7
3
4
︲
︲
6
8
3
5
︲
2
6
9
3
6
︲
3
6
。
4
7
︲
4
6
︲
4
8
︲
5
6
2
4
9
︲
6
6
3
4
0
2
7
6
4
4
︲
2
8
6
5
4
2
2
6
4
3
2
Burner thermistor
lgniter
lgniter gasket
lgniter cover
Fuel nozzle
Outside nozzle gasket
Fuel nozzle gasket
Window gasket
Peep window
lgniter guide gasket
Blower motor assembly
Blower motor gasket
Transformer
M a i n c i r c u i tb o a r d
PCB support
High limit switch
Fuelpump
Draft tube
Fuel pipe assembly
Fuelsump
Air intake fan
Circulation fan
Circulation fan motor
9
4
6
2
3
20479573
20479518
17185580
20474920
20478026
20479885
20479883
17185327
17185314
20479521
20479837
20479574
20478317
20479612
20477414
20478306
20479819
20479886
20479841
20478534
20479803
20474171
20479869
8
4
5
2
2
Front panel (Type A)
Front panel ffype B)
Top plate assembly
Indicator lamp circuit
Thermistor
Power supply cord
Cabinet assembly
R e a rg u a r d
R e a rg u a r d t o p
Circulation air filter
Drip tray
Leveler fuel pipe
F u s i b l el i n k v a l v e
Air joint gasket
Relief spring
Pressurerelief plate
Relief gasket
Heat exchanger
Burner ring
Heat exchanger gasket
Burner assembly
Burner gasket
Primary flame rod
REF#
PART#
PART NAME
7
4
4
2
1
20479827
20479828
20479860
20479776
20478373
20475535
20479846
20479851
20479850
20479840
20479829
20479852
10005597
20479568
20479531
20479530
20479591
20479844
20478343
20479893
20479842
20479894
20479811
20474166
20474039
20479891
20474977
20479584
20474975
20474951
20474925
20450120
20474052
20474048
20476452
20475553
20474050
20474055
20478355
20455862
20479511
20479866
20479725
20479794
20479798
Nut B
lnsulator A
Standard flue pipe
Hose band
Bent joint
L-shaped hose
Intake pipe
Oil catch
Screw for igniter unit
Screw E
Screw B
Screw 82
Screw 1P
Screw C
Screw O
Screw 1Z
Screw 52
Flame rod gasket
Air damper
Oil guide
Instruction manual
Carton
SECT10N E:
OPERAT10N
BEFOREIGNITION
1.
Open the Valve(sl
Open the valve(s)of the external fuel tank.
2.
Start the Fuel flow
lf using heater for the first time, press the red reset button in order to send
f uel t o t h e fu e l s u mp a n d re l e a s e .
Note: Make sure there is no fuel leakagefrom the fuel line or joints.
Also make sure fuel tank is not too high. See installationinstructions.
3.
Plug in the Heater
P lug hea te r i n to a 1 2 OVAC e l e c tri caloutl et. On di gi tal i ndi cator pre-set
" T wo Da s h e s "w i l l b e s h o w i n g .
Note: Do not connect to an outlet shared with other appliances.
4.
:日 ∫
日
Set Clock
lmoortant: Clock on the heater must always be set to current time.
P r es s' HO U R " a n d " M l N " b u tto n to c orrectti me.
Not e: " H OU R " o r " M l N " b u tto n w i l l changethe ti me every one (1) uni t.
H o l d i n gth e b u tto n c o n ti n u o u sl yw i l l causethe ti me to change rapi dl y.
Note: In the event of a power failure (more than approx. 20 min.) all clock and timer setting are cancelled.
R
E
V
A
S
●
R
E
W
O
P
●lE Ml●
0「
UP/HOUR
DOWN/M:N
IStTIMER
O POWENSAVER
70-JJ
OM‐22
OPERAT10N
MANUAL OPERATION
Operation of the heater is under the direct control of the user.Heat output will′ hOwever′ be automatica‖ y
adiuSted in accordance with the room temperature registered by the temperature sensor.
1.
Turn Heater ON
A . P r es sO N /O F Fs w i tc h to " ON " p o s i ti on.The current room temperatureand the set temperatu r ewill
be s ho w n o n th e d i g i ta l i n d i c a to r.P OW E Rl amp w i l l start to fl ash and then bl ow er motor and i g nit ion
will s t a rt.T h i s l a m p w i l l c o n ti n u eto fl ash duri ng the preheati ngti me.
B . A f t er a p p ro x . 1 .5- 4 m i n u te s i g n i ti on w i l l take pl ace.(* ) A fter i gni ti on, pow er l amp w i l l changef lashing t o co n ti n u o u s .C i rc u l a ti o nfa n w i l l turn on after approx. 2 mi nutes.
Not e: (* ) Pre -h e a ti n gd e p e n d so n the room temperature.
Approx. 4 minutes
Room temperature: below 34'F
'
2 minutes
3 4 0 F- 6 1 ' F
'
1 . 5m i n u t e s
o v e r 61' F
Ofi mlter
C rsttttrleR
O znottuen
q....
,1Wgl1W
oM-22
2.
O poweRsRven
Adjusting Room Temperature
A . P r es s' U P ' o r " D OW N " b u tto n .T e m peraturel amp w i l l start to fl ash.
Not e: u U P " o r " D O W N " b u tto n wi l l changethe temperatureevery 2oF.
' l )Pu o r " D OW N " b u tto n a s requi red.R oom temperaturecan be set from 50oFto 90' F. ( lnit ial
B . P r es s
s et t ing :7 0 " F )
Not e: D e s i re dte mp e ra tu res e tti ng w i l l be di spl ayedon the di gi tal i ndi catorw hen you set the r oom
te mp e ra tu re .
C. W hen ro o m te mp e ra tu re re a c h e sthe sel ectedsetti ng, heater w i l l automati cal l yshi ft to " MED" or
' LO W " b u rn i n g mo d e to ma i n ta i nthe desi redtemperature.
W hen ro o m te mp e ra tu ree x c e e d sthe sel ectedsetti ng by approx.4" F, the heater w i l l automat ically
s hut o ff. A s ro o m te m p e ra tu red rops, the heater w i l l automati cal l yre-startto mai ntai n the desir ed
t em pe ra tu re .
2nd TIMER
lst TIMER
6il mtter
q....
fwtgtlxt
oM-22
POWER SAVER
UP/HOUR
DOWN/MIN
O lstT|MER
O znorueR
O Powensnven
Approx. +4'F
A p p r o x .+ 1 " F
SET
TEMR
Re-lgnition
POWERSAVEROPERATION
The Power Saver mode reducesthe frequency of ignition actions,to save electricconsumption.
Pressthe POWERSAVERbutton "ON' to start the operation of the "POWERSAVER'.
When the room temperature exceedsthe selectedsetting by approximately 10oF,the heater will automatically shut off. As the room temperature becomes lower than the selected setting, the heater will automatically
re-startto maintain the desired temperature.
2nd TIMER
3/癬
POWER SAVER
UP/HOUR
,M〓
DOWN/MIN
O powensnvER
O rstrtueR
O enolueR
Approx. +10"F
A p p r o x .+ 1 " F
S
T
丁
一R
M
Re-lgnition
TIMEROPERATION
' T lM E R" ope ra ti o n i s p ro g ra m m e d fo r p arti cul ar
ti me of hour and temperature, i n order to save ener gy
when t he hea te ri s u s e d a t n i g h t o r w h i l e you l eave home.
NOTE:The OM-22 has a dual timer feature (this is not an automatic setback).
T he t im er f ea tu re a l l o w s a u s e r to ma n u al l y l ow er the temperature(set by user) unti l a certai n ti me of day
(set by user) by pressing a timer button. This button must be pushed each time you want the temperature to
dr op bac k . lt i s n o t a u to ma ti c . T h e re a re tw o ti mer buttons on the OM-22, 1st ti mer and 2nd ti me r . This
alfows for two different temperature drop backs per 24 hour period.
Example 1st Timer:
Y our nor m al ro o m te m p e ra tu re i s s e t fo r 70 degrees.Y ou
work from 8 am until 5 pm. You want the room temperatureto
drop to 62 degreeswhile you are at work and you want the
room to returnto 70 degreesat 4 pm so it will be warm when
you get home. When you leave for work you must press the
1s t t im er butto n to a c ti v a teth e ti me r. T h e temperaturew i l l
drop to 62 degreesand returnto 70 degreesat 4 pm.
Example 2nd Timer:
Your normal room temperature is set of 70 degrees.When
y ou go t o b e d , y o u w a n t th e te m p e ra tu re to drop to 65
d e g r e e s .Y o u g e t u p a t 6 a m a n d w a n t t h e r o o m w a r m
when y ou ge t u p . Wh e n y o u g o to b e d , y o u must push the
2nd t im er bu tto n to a c ti v a te ti me r. T h e temperature w i l l
dr op t o 65 de g re e s a n d s ta y th e re u n ti l the ti me at w hi ch
y ou s et ( 5: 00a m) th e u n ti l to re tu rnto n o rm al temperature.
70°F
lj,,5
Press
"1st"Timer
button
4:00PM
Set
Temp.
Press"1st" Timer
button.(7:00AM)
Press"2nd" Timer
button.(11:00PM)
10
Setting 1st Timer l?nd Timer:
1. M ak e s ur e t h e c l o c k i s s e t. l f n o t, p re s sth e hour and mi nute button unti l the correctti me i s i ndi cated .
2. P r es s1s t T ime r b u tto n . U s e th e u p a n d d o w n arrow s to set the ti me at w hi ch you w ant the room to r et ur n
to normal temperature. This would be 4:00PM to have the room start heating up at 4 pm. You have ten
seconds from the time you push the button to enter this setting.
3. A f t er t en s e c o n d sth e d i s p l a y w i l l c h a n g e to Temp. The Temp si de of the di spl ay w i l l show the defa ult 56
degrees. Use the up arrow to adjust this temperature setting to the desired 65 degrees.The 1st Timer is
now s et and y o u a re i n th e 1 s t ti me r mo de. To return to the normal operati on mode, press the l st t im er
button. lf you want to set the 2nd Timer, press 2nd Timer button and repeat the process with the desired
settings.
T o r et ur n t o n o i ma l s e tti n g o n c e a ti m e r h as been pushed (exampl ea chi l d press 1st ti mer button an d you
don' t want th e te m p e ra tu rel o w e re d )j u s t pressthe button agai n.
Not e:
T he h e a te r o p e ra te sa t th e s a me hour and at the same temperature,i f i t has once been set f or
s uc h h o u r a n d te mp e ra tu re ,u n l e ssthei r setti ngsare changed.
Not e:
lf a p o w e r fa i l u re o c c u rs (fo r l o n ger than 20 mi nutes) w hi l e i n operati on,ti me and temper at ur e
' A M' and " P M" l amps start fl ashi ng. R esetd esir ed
s etti n g s a re c a n c e l l e d .Wh e n th is happens,
t im e s a n d te m p e ra tu re s .
Not e:
T o c a n c e l th e ti me r o p e ra ti o n , p ress the " l st" Ti mer button or the " 2nd" Ti mer button again.
O r d i n a ryo p e ra ti o nw i l l th e n b e restored.
Note:
After the heater has been set for a particuler hour and temperature it will operate at that setting
eac h ti m e th e ti m e r b u tto n i s tu rned on unl essthe setti ngsare changed.
MANUAL COMBUSTION
lmportant:
This feature is for testing purpose only!
This heater also can be kept burning at desired combustion mode (High, Medium or low) manually, regardlessof room
temperature.
1 . P r e s st h e " U P - H O U R ' b u t t o n a n d " D O W N - M I N " b u t t o n a t t h e s a m e t i m e f o r m o r e t h a n t h r e e ( 3 ) s e c o n d s w h e n
O N / O F Fs w i t c h i s " O N " .
2 . P 1 , P 2 o r P 3 w i l l b e d i s p l a y e do n t h e D i g i t a l l n d i c a t o r ;
P1 = Low mode
P2 = Medium mode
P3 = High mode
Then select desired combustion mode by pressing "UP-HOUR" or "DOWN-MlN" button. "UP-HOUR" buttonchanges
c o m b u s t i o n m o d e t o h i g h e r , " D O W N - M l N " b u t t o n c h a n g e sc o m b u s t i o n m o d e t o l o w e r .
3 . T o c l e a r ,p r e s st h e " U P - H O U R " b u t t o n a n d " D O W N - M I N " b u t t o n a t t h e s a m e t i m e f o r m o r e t h a n ( 3 ) s e c o n d s u n t i l
normal temperaturedisplay returns.
OFF
TURNINGHEATER
P r es sO N/ O F Fs w i tc h to " O F F " p o s i ti o n . P O W E Rl amp w i l l fl ash and w i l l go out. C i rcul ati onfan and blower
m ot or c ont inu e to ru n fo r a p p ro x . th re e (3 ) mi nutes to cool dow n the heater.Make sure P OW E Rl amp goes
out when the fan stops.
●「
E Hi●
む魯
● lst T:MER
● 2nd TIMER
● POWER SAVER
SECTION F:
ROUTINE MAINTENANCE
CAUTION: Be sure to unplug heater before performing any checksor cleaning.
CA UT I O N : Al l o w h e a te rto c o o l c o m p l etel ybeforecl eani ngor mai ntenance.
FOROPTIMUMHEATER
PERFORMANCE,
THEPARTSSHOWNBELOWSHOULDBECLEANED
REGULARLY:
Control panel
:
1.
CleanLouvers(ONCEA WEEKI
Dustand stainsshouldbe wiped off louverswith a dampcloth.
2.
Clean Circulation Air Filter (ONCEA WEEKI
A mesh filter is located on heater cabinet rear side.
O nc e a w e e k s l i d e th e fi l te r u p to remove and i t
s hould b e v a c u u m e d c l e a n .
3.
Gheckfor FuelLeaks(REGULARLYI
Makeit a habitto checkfor any signof fuel leakagealongthe fuel lineand at
all joints.Fuelleaksmay leadto riskof fire.
4.
CheckFluePipeArea (ONCEA WEEKI
Checkthe flue pipe joint to makesure connectionis firm. Use a vacuum
cleanerto removeany dustor pet hair.
12
5.
Glean Fuel Strainer (ONCEA MONTHI
T he s t r ain e r o f th e fu e l s u mp s h o u l d be cl eaned once a month and before
storing heater at the end of each season.
( a) Clos eth e v a l v e (s )o f th e s e p a ra tefuel tank.
( b) T o c a tc h th e fu e l w h i c h w i l l d ra i n out, set the oi l catch bel ow the strai ner
c ov er,w i th a s m a l l c o n ta i n e ru n d e r i t.
(c) Loosen the two screws from the strainer cover and remove.
(d) Remove the strainer and wash with fuel.
( e) Ret urn th e s tra i n e r to i ts o ri g i n a l posi ti on. R epl acestrai ner cover and
screw to secure.
(f)
W ipe a w a y a n y s p i l l e dfu e l .
( g) O pen th e v a l v e (s )o f s e p a ra tefu e l t ank. C heckfor fuel l eakage.
Not e:
6.
Be s u re to u n s c re w th e d ra i n screw to remove al l remai ni ng fuel
f r o m th e fu e l s u m p a t th e e n d of each season.
Recommended Yearly Maintenance
As a state-of-the-artoil-burning furnace, your OM-22 requires a onec-a-yearinspection by authorized
t e c h n i c i a nt o i n s u r e o p t i m u m , t r o u b l e - f r e ep e r f o r m a n c ef o r y e a r s t o c o m e . T h i s i n s p e c t i o ns h o u l d
inc lude:a c o mb u s ti o n c h e c k ;fl u e p i p e ckeck;burner assembl y check;cl eani ng al l necessarypar t s and
r eplac ingo f g a s k e tsa s n e e d e d .P l e a s eask your authori zedToyostovedeal erfor detai l sand scheduling.
Failureto service your OM-22 on a yearly basis may adverselyaffect your extended warranty coverage.
AUTOMATIC IGNITERCLEANING SYSTEM
T he ig n i te r c l e a n i n gm o d e p ro l o n g sthe i gni ter l i fe.
T he h e a te rw i l l a u to ma ti c a l l yc l e a n i gni terevery day at 2:00a.m. and di spl ay" C L"on di gi tal i nd icat or
if hea te ri s ru n n i n g a t th a t ti me .
T o c l e a n i g n i te r h e a te rw i l l a u to mati cal l ystop at 2:00 a.m. andautomati cal l yre-i gni teand co nt inue
b u r n i n ga g a i n .
13
SECTION G:
TROUBLESH00TING
NOTE BEFORE REQUESttING REPAIR AND SERViCES
T he f ollowin g s y m p to m s a re n o rma l d u ri n g operati onof the heater.
CONDl丁 10N
REASON
。 0 ∽ コ O C X O ﹂0
﹁ 〓 一
〓
0 0だ 0一∽ ∽一﹄Φ一C O E C O E >>
.
CO〓0
﹂
ΦQOC一
〇2 c盤 3
2b一
W h i te s m o k e o r s m e l l a t i n i ti a l use after purc ha s e .
Machi ne oi l or dust burns off the surfacesof
the burner or heat exchanger.
F la m e s fl a s h i n g fo r a fe w mi n u tes after i gni tion.
The burner i s col d and i gni ter i s kept ru nning
for a w hi l e after i gni ti on.
O c c a s i o n a l l ym a k e s " c r a c k i n g " n o i s e w h e n
hea te ri s i g n i te d o r e x ti n g u i s h e d.
E xpansi onand shri nkageof metal parts when
they are heatedor cool ed.
W a rm a i r w i l l n o t b l o w a s s o o n as i gni ted.
To prevent uncomfortable cool air from comi ng out at the begi nni ng, ci rcul ati onfan st ar t
up i s del ayed.
Audible chugging sound from fuel pump
when started first time or after running out of
fuel.
A i r i s i n t h e p u m p . H o w e v e r ,n o i s e s h o u l d
stop w i thi n 1 mi nute.*
"Ticking" noise.
N oi se of fuel pump i n operati on.
Normal.
O cc a s i o n ayl e l l o w fl i c k e ri n gi n b l ue fl ame.
Normal.
*lf s oun d fro m fu e l p u m p d o e s n o t d ecreaseand heatershuts off, check:
1.
P u s h re d re s e t b u tto n o n fu e l sump. D O N OT hol d dow n.
2.
In s u reth a t a l l v a l v e s a re o p e n and fi l ter i s cl ear.
3.
In s u ree x te rn a lfu e l ta n k h a s f uel and fi l ters are cl ean.
S hould pr ob l e ms a ri s e d u ri n g o p e ra ti o n or i gni ti on, use thi s chart to determi ne the cause and the pr oper
steps to take. Be sure to unplug heater and allow to cool completely before taking correctivemeasures.
I n t he ev ent th a t h e a te rs h o u l d e x ti n g u i s hi tsel f,w i thout any acti on or your part, you shoul d l ook to the digit al indic at orf o r a n y o f th e fo l l o w i n g e rro r c odes.
ERROR CODE
EE 6
EE 2
CAUSE
SOLU丁 10N
F u e l l i n e m a l fu ncti on
O u t o f fu e l
F l u e p i p e ma l fu ncti on
C onsul tyour deal er.
C heckfuel gauge on fuel tank; refuel .
C onsul tyour deal er.
EE8
B l o w e r mo to r m al functi on
C onsul tyour deal er.
EE 12
H i g h l i m i t s w i tch acti vated
C l ean ci rcul ati onfan fi l ter and remove any
obstructi ons,al l ow your heaterto coo l com pl etel yand re-i gni te.
EE
Burn e r th e rm i storfai l ure
F l u e p i p e m a l functi on
C onsul tyour deal er.
C onsul tyour deal er.
EE 22
l g n i ti o n fa i l u rethree ti mes
C onsul tyour deal er.
EE 2/EE 6
3
3
EE
14
SECT10N H:
LONG ttERM STORAGE
At the close of each heating season, or when you do not plan to use your heater for an extended period, the
following proceduresare recommended.
1.
A s t he end o f th e s e a s o n a p p ro a c h e s ,cal cul ateyour fuel purchasesso that you can use up al l the f uel
you have on hand. When fuel is stored for over six months, its quality may deteriorate.The use of such
fuel will have an unfavorableeffect on heater operation.
2.
lf y our hea te r n e e d s a n y s e rv i c eo r re p ai r,now i s the ti me to cal l your deal erand get i t done before st or age. That way your heater will be ready for immediate use when the next heating season begins.
3.
lf y ou plan to s to re y o u r h e a te ri n p l a c e ,
( a) Unplu g h e a te r.
( b) Clos eth e m a i n ta n k v a l v e .
( c ) Rem o v ea l l fu e l fro m th e fu e l s u m p and cl eanthe fuel strai ner.
( d) W ipe o ff a n y s ta i n s o r d u s t o n h e a terw i th a damp cl oth, then w i pe once
again u s i n g a d ry c l o th .
(e) Cover heater completely with a large plastic bag to protect from dust.
+
4.
To store heater in another location,
( a) Unplu g h e a te r.
( b) Clos eth e m a i n ta n k v a l v e .
( c ) Rem o v ea l l fu e l fro m th e fu e l s u m p and cl eanthe fuel strai ner.
( d) Dis c o n n e c fu
t e l l i n e a n d fl u e p i p e from the heater.
Not e : F u e l re ma i n i n g i n th e fu el l i ne may fl ow out w hen fuel l i ne i s
disconnected.Have a container ready to catch drainage.
( e) Rem o v ea n y s o o t a c c u mu l a te di n t he fl ue pi pe usi ng a brush and/or vacuum cleaner.
(f)
W ipe o ff a n y s ta i n s o r d u s t o n h e aterw i th a damp cl oth, then w i pe once
again u s i n g a d ry c l o th .
( g) P ut t h e h e a te r i n th e o ri g i n a l s h i ppi ng box, and store i n a dry pl ace. l f
or igin a l s h i p p i n g b o x i s n o t a v a i l a bl e,cover the heater compl etel yw i th
a large plastic bag to protect from dust during storage.
( h) P lug e x h a u s t a n d a i r i n ta k e o p e n i ngs of the fl ue pi pe by usi ng opti onal
caps.
(Part #20474945and #204749491
TRANSPORTATION
Take the following measuresto avoid fuel leakageduring the transportation of the heater.
- Always move the heater in an upright position.
- Always drain fuel from the fuel sump before transportation.
15
SECT10N I:
INSTALLAT10N
T00LS NEEDED FORINSTALLAT10N
Tool
Phillips Head Screwdriver
E lec t r icDr ill
Hofe S aw, 2-3 1to
+ 3 " d i a me te r
Use
Installationof flue pipe, etc.
D ri l l i ng hol e i n w al l for fl ue pi pe
Maki ng hol e i n w al l for fl ue pi pe
STANDARDINSTALLATIONPARTS
The following standard installation parts are enclosed with heater. For alternate installation methods, you
m a y n e e d t o p u r c h a s e a d d i t i o n a l a c c e s s o r i e sw h i c h a r e a v a i l a b l e f r o m y o u r T O Y O S T O V Ed e a l e r . S e e
"Accessory Parts".
冒 冒
響
VVa‖ Brackets(2 sets}{PART#20479562}
Oil Guide(1) (PART#20479725)
PipeHolder(1) (PART#204749631
PipeStopper(1) (PART#204798641
16
{3)
F!ue Pipe(1)
Exhaust Air Cap{1}
lntake Air Cap(1)
9
(PART#20479891}
(PART#20479845}
{PART#20474949)
lnlet Hose{1)(PART#20474951)
Bent Joint(1){PART#20479884}
L―
Shaped Hose{2)(PART#20474975}
Oil Catch(1){PART#20474925}
Hose Band{2}{PART#20474977}
卜
(3}
:nsulating Cloth Cover(1}(PART#20474955}
17
Spacer(1)(PART#20478967)
ACCESSORYPARTS
The following accessoryparts are available for use of the OM-22. After giving careful considerationto your
des ir ed heate ra n d fl u e p i p e l o c a ti o n sa n d fuel i ng system, consul t your TOY OS TOV Edeal erto purchaset he
necessaryaccessoryparts.
lm por t ant : U s e o n l y g e n u i n e T O Y O S TOV Eparts for your heater. U se of unauthori zedgeneri c or ot her
brand parts can severely reduce performanceand safety, and will invalidatefactory warranty.
Accessory
Part No.
Application
Extensionpipe kit (L)*
20479898
Extends pipe system by 61-3lrto78-31+"
Extensionpipe kit (M)*
20479897
Extends pipe system by 22-tlzto 39-3/a"
Extensionpipe kit (S)*
20479896
Extends pipe system by 12-sleto 19-5/e"
L-Shapedexhaust joint*
20479861
For 90 degree bend in exhaust pipe
Fuel lifter pump
M odel O P T -9 1 U L
20477500
Used to lift fuel to heater when fuel tank is located underground
or outdoors i n a posi ti on l ow er than the heater.
With automatic recovery.
Extensionflue pipe
20479887
For installationin wall thicknessesfrom 9 inches to 13 inches.
ExternalFuel Supply
I ns t allat ionK i t
10005098
For installationof external tank system
P r es s ur er ed u c i n gv a l v e
10005099
S ee N ote on page 29.
x Total length of extension pipe between heater and flue pipe must be no greater than 10 ft. No more than
t hr ee bend s m a y b e u s e d i n e x te n s i o npi pe.
Fuel Lifter Pump Model OPT-91UL
L-Shapedexhaust joint
PipeSupport
Hardware
External Fue!Supply
PART#20474950
PART#20479861
PART#20474951
Exhaust Extension Pipe
insulating c!oth cover
“
l一
彎り
司
PART#20479872
Adjustable Exhaust Pipe
22-7tifI写
:│←
鍮
Intake Pipe
Joint
靱
PART#20474955
PART
#20474954
PART#20479853
Flue pipe extension
PART#20479887F!ue
PART#20479873F!ue
PART#20479874F!ue
PART#20479875F!ue
pipe
pipe
pipe
pipe
ext.(for wa‖
up to ・9∼13")
ext{for wal:up to m13∼
16“)
ext.(for wa:!up to・
16∼20")
ext.(for wa!:up to m20∼ 24口)
18
EXTENS10N KIT
Extension Pipe Kit{L) PART#20479898
:NSttALLAT10N VVITH EXTENS10N PIPE KI丁
⑥
け
Pipe
Support
伊
Hardware
lntake Hose
Pipe Holder Support (1 pc.)
◎
Nut(l pc.)
(#20474955)
No
Name of Part
①
Adiustable Exhaust Pipe
Max.39-3le- 22-7|'ta
②
Exhaust Extension Pipe
(long, 39-3/e inch)
③
Q'ty
F i g u r e1
lntake Pipe(80 inch)
⑤
Pipe Ho!der
⑥
Pipe Support Hardware
⑦
L-Shaped Exhaust Joint
2
3
④
Insulating cloth cover
(40 inch)
t
e
When using the "Extension pipe (L)" extension kit, the distance
between the heater exhaust pipe connection and the flue pipe
connection must be at least 63-s/einch but no more than 80-1/2
inch. (See Figure 1 for reference.)
19
Pipe Support
Hardware
恥
Θ涎 脩 罐 罐 炒 夕
Pipe Holder (2 pcs.)
嘲 y fⅣ ¨
ハ厖
{#20474963)
20474950)
{L)
Exhaust Extension
Pipe (long)
貯
昴袢
N OTE :U se " L" -shaped E xhaustJoi nt i f necessar y.
Extension P:pe Kit{M) PART#20479897
Extension Pipe Kit{S} PART#20479896
“
∝
h司
EMax3)%∼
TI“
19-11/16∼Mn 12-5/8
nCh司
C
(#20474963)
{#20474963)
(#20479858)
Pipe Holder (2 pcs.)
Pipe Holder (2 pcs.)
{#20474951}
(#20474951)
PipeHolderSupport{1 pc.)
Pipe HolderSupport (1 pc.)
9
Nut(l
9
pc.)
Nut(l
(#20474955)
No.
①
Name of Part
(#20474955}
Q短
F i g u r e2
Adiustab:O Exhaust Pipe
7/16
3/8∼
Max.39‐
Min.22‐
③
Insulating cloth cover
(40 inch)
④
Pipe Holder
⑤
Pipe Support Hardware
⑥
L-Shaped Exhaust Joint
1
Name of Part
①
AdiustaЫ e Exhaust Pipe
M a x . 1 9 - 1 1 / M1 i6 n∼. 1 25‐
8ノ
②
!ntake Pipe{20 inch)
③
Insulating cloth cover
(tl0 inch)
④
Pipe Holder
⑤
Pipe Support Hardware
⑥
L-Shaped Exhaust Joint
F i g u r e3
1
1
t
e
When using the "Extension pipe (M)" extension kit, the distance
between the heater exhaust pipe connection and the flue pipe
connection must be at least 25-5leinch but no more than 42-112
inch. (See Figure 2 for reference.)
Q短
t
0
Intake Pip€ (40 inchl
No.
2
②
pc.)
When using the "Extension pipe (S)" extension kit, the distance
between the heater exhaust pipe connection and the flue pipe
connection must be at least 15-a7rinch but no more than 22-31+
inch. {See Figure 3 for reference.)
20
SAFETY TIPS FOR INSTALLAT10N
F ollow t he s af e tyti p s b e l o w w h e n p l a n n i n gthe i nstal l ati onof your OM-22.
1.
I nt ak eand e x h a u s t fl u e p i p e o p e n i n g s must be ful l y exposed to outsi de ai r.
D o n o t v e n t i n t o c h i m n e y , g a r a g e ,b a s e m e n tu n d e r t h e f l o o r , o r i n t o a n y
enc los eda re a .
2.
Do not install flue pipe in close proximity to other objects or materials (See
page 22l..
3.
B ef or em a k i n g a h o l e i n y o u r w a l l fo r th e fl ue pi pe, make sure the area i s free
of electricalwires, gas pipes and other obstacles.
4.
Do not ins ta l l fl u e p i p e w h e re i t w i l l b e exposed to heavy snow col l ected
leavesor strong drafts.
lm oor t ant:
ln areas of heavy snow falls,
gr ound s u rfa c e
c lear anc emu s t
be increased
accordingto
average snow
f alls .
5。
21
Do not in s ta l l th e fl u e
pipe down from the
heater nor into chimney.
Must be
lmportant:
In open area
with strong
wind, a wind
break may be
necessary.
INSTALLATION
OF HEATER
AND FLUEPIPE
IMPORTANT: Check and comply with all state and local codes that may apply to vented heaters before
b e g i n n i n g i n s ta l l a ti o n .
NOTE: This heater is designed to be used at altitudes up to 3,000 FT. above sea level.
For use at altitudes higher than 3,000 FT. and up to 6,000 FT., adjustments to the heater must be
m ad e . C o n s u l tw i th y o u r d e a l e r.
1.
S elec th e a te rl o c a ti o n .A l l o w c l e a ra ncesas i ndi catedbel ow betw een heaterand al l other materi als.
( S e eF i g . 1 )
F i g .1
2.
M ak e s u re th a t th e o u ts i d ea re a to w h ere the standardfl ue pi pe w i l l reach i s cl ear of any obj ects.
(SeeFig.2&3)
CA UT I ON !T h e s ta n d a rdfl u e p i p e i n stal l ati on,as show n i n Fi g. 2, i s for w al l thi cknessfrom 4 i n. t o 9 in.
ON L Y.
Not e: F o r w a l l th i c k n e s smo re th a n 9 i n., referto page 18 for avai l abl efl ue pi pe extensi ons.
Not e:T h e fl u e p i p e c a n b e i n s ta l l e dth rough any standardbui l di ng materi al s.
Notless than 2 ft.
Be sure this
clearancewill
be maintained
after snowfalls,
etc.
Fig.2
< StandardFl ue P i pe Instal l ati on>
F i g .3
22
3.
For standard installation, use the template enclosed with the heater to position the hole for the flue
pipe. Tack or tape template to the wall at the desired position (See Fig. a)
NO T E : He a te rs h o u l d b e i n s ta l l e do n a sturdy fl oor that i s l evel and fl at.
NOTE: The template can be adjusted for use of non-standardinstallationssuch as the use of extension
pipe kits.
4.
Cut the hole for the flue pipe from inside the room. Use a 2-314to 3" diameter hole saw attached to an
elec t r icdr i l l (Se e F i g . 5 ). T h e o p e n i n g o n the i nsi dew al l shoul d be sl i ghtl y hi gher than the outsi de opening ( appr o x i ma te l y1 /4 " ) s o th a t th e fl u e pi pe w i l l sl ope sl i ghtl y dow nw ard (approxi matel y2 degr ees)
af t er it is in s ta l l e d(S e e F i g . 6 ). T h i s w i l l enabl ethe drai ni ng of condensedmoi sturefrom the fl ue p ipe t o
the outside and prevent rain or snow entering from outside after installation.
F i g .5
F i g .6
NOTE: After the cutting of the hole is completed, remove the template from the wall.
23
5.
I n s t a l tl h e i n n e rf l u e p i p e .
a. For wall thickness 5-31'ra"
to 9"
F r o m i n s i d eth e ro o m , i n s e rtth e i nner fl ue pi pe through the hol e. Make sure the arrow on the inner
f lue p i p e i s p o i n ti n g u p . S e c u rethe i nner fl ue pi pe to the w al l w i th the three wood screws.
( S e eF i g . 7 )
Outside
I n n e rf l u e p i p e
Wood screws
2'downward Min.
Fi g.7
b.
For wall thickness4" to 5-3f"r6"
ln t h e e v e n t th a t th e w a l l i s to o thi n, use the spaceras i ndi catedi n Fi g. 8.
W h e n u s i n g th e s p a c e r,i t ma y b e hard to move the heaterto the w al l cl osel y.
F i s .8
F r o m o u ts i d e , i n s e rt th e o u te r fl u e pi pe through the hol e. S ecurethe outer fl ue pi pe to the wall by
t ur n i n g i t c l o c k w i s e .T h i s l o c k sthe tw o hal vestogether (S eefi g. 9).
NO T E : Ma k e s u re th e a rro w o n the outer fl ue pi pe fl ange i s poi nti ng up.
Ma k e s u re to s e c u reth e outer fl ue pi pe w el l . (A -partshow n i n Fi g. 9)
O u t e rf l u e p i p e
Arrow
F i g .9
24
6.
I ns er t t he b e n t j o i n t to th e e x h a u s t o p eni ng of the standard fl ue pi pe. C ut the i nl et hose for desir ed
length if necessary.Attach the L-shapedhose to each end of the inlet hose and attach the L-shapedhose
t o t he int a k eo p e n i n g o f th e s ta n d a rdfl ue pi pe. S ecurethe L-shapedhose to the i ntakeopeni ng w i t h t he
hose band. Plug the unused exhaust and intake opening with the caps provided with the heater. Make
s ur e t he c a p s fi t ti g h tl y o n to th e o p e n i n g (S ee Fi g. 10).
F i g .1 0
NOTE: lf the inlet hose is not smoothly inserted into the L-shaped hose, apply water or soap suds to
the inlet hose.
7.
Move the heater into position. Remove the filter and the two (2) screws holding the upper rear cover.
Connect the bent joint to the exhaust outlet opening and attach the L-shaped hose to the intake inlet
opening. M a k e s u re a l l c o n n e c ti o n sa re ti ght (S ee Fi g. 11).
F i g .1 1
25
8.
S ec ur e th e L -s h a p e dh o s e to th e i n t ake i nl et openi ng w i th the hose band. S ecurethe bent j oint t o t he
s t anda rdfl u e p i p e w i th th e p i p e h o l der (l f the extensi onpi pe i s used, al so attach the pi pe hol der t o t he
c onnec ti o no f th e b e n t j o i n t a n d th e extensi onpi pe).S ecurethe bent j oi nt (or the extensi onpi pe) t o t he
ex haus to u tl e t o p e n i n g b y s l i d i n g th e pi pe stopper i nto the exhaustopeni ng bracket(S eeFi g. 12) .
P i p eH o l d e r
Fig.12
26
9.
A room temperature sensor is provided with approximately 8 feet long extension wire. lt is located on
t he r ear of th e c a b i n e t. Ma k e s u re th a t the extensi onw i re i s not touchi ng the exhaust pi pe. The r oom
t em per at u res e n s o rc a n b e i n s ta l l e de i ther w i th the sel f adhesi vetape on the back or w i th a w ood scr ew
pr ov idedw i th th e s e n s o rd e p e n d i n go n the type of surfacechosenfor i nstal l ati on.
NO T E : Ch o o s e a l o c a ti o nfo r th e s e n sor that i s not i n the path of di rect sunl i ght, drafts or the fl ow of
wa rm a i r fro m th e h e a te r.
(a) Self Adhesive Tape
Peel off the protective tape on the back of the sensor and expose the
a d h e s i v e s .P l a c et h e s e n s o r o n t h e d e s i r e d l o c a t i o n o n t h e w a l l a n d
press down.
(b) Wood Screw
Screw down the wood screw provided with the heater into the desired
loc at i o no n th e w a l l . H o o k th e b a c k of the room temperaturesensor.
咄■
10. After installation is completed, secure heater to the wall with the wall bracketsprovided with the heater.
M ak e s ur e th e h e a te ri s p a ra l l e lto th e wal l (S eeFi g. 13).
ミ竃
F i g .1 3
11. B ef or eign i ti o n , re c h e c kth e fo l l o w i n g ;
a. A ll c o n n e c ti o n sa re ti g h t a n d fi rm.
b. T he h e a te ra n d th e s ta n d a rdfl u e p i pe areasare free of any materi al s.
c . T he h e a te ri s l e v e l a n d p a ra l l e lto the w al l .
d. T he e x h a u s t a n d th e i n ta k e h o l e s of the standardfl ue pi pe are ful l y exposedto outdoor ai r, but not
protruded too far from the wall sleeve.
27
PERMANENT VVIRING INSTALLAT10N
WARNING:
MAKE SURE POWER SUPPLY CORD IS DISCONNECttED ttO AVOID ANY ELECTRIC SHOCK
BEFORE SERVICING.ELECttRIC SHOCK MAY CAUSE SER10US INJURY.
INSTALLA丁 :ON SHOULD BE CONDUCTED BY A LICENSED ELECTR!C:AN.
Step 1.
Step 4.
Disconnect power supply cord
Squeeze strain relief with the
from power source.
Remove two (2) screws on the
front panel of the heater.
adjustable pliers to remove
plastic bushing from the power supply cord bracket.
Remove the power supply
cord.
Step2.
groundwire (green
Disconnect
wire) from the power supply
cord bracket.
Step 5.
Insert the power supply cable
from the rear panel and connect ground wire to the power
supply cord bracket and power
wires to the terminal.
Step 3.
Disconnecttwo power supply
wiresfrom right sideof the terminal.
Step6.
R epl acethe front panel and
securethe two (2) screws.
NO T E : E m e rg e n c y p o w e r s u p p l y a nd use of 12V D C batteri es and an i nverter. C onsul t you r dealer
before attempting to use a battery/inverter system to provide power for your Laser heater.
T h e s e u n i ts re q u i retru e s i n e w ave pow er for proper l ong-term operati on.S ome modif ied sine
wave invefters can be used to provide short-term emergency power but some types of modified sine wave inverters will cause damage to the electricalcomponents of the heater. Several
inverter manufacturersoffer true sine wave invefters which should operate the unit without any
p ro b l e m s i f p ro p e rl y s i z e d a nd confi gured.l f you have any questi onsabout appropri at epower
s u p p l y , c o n s u l t y o u r a u th o ri zedTOY OS TOV Edeal er.
28
SECTION J:
FUELING
ASTM D3965500Low SulfurNo.l or No.2FuelOil.
WARNING:UseASTM D36991-KKerosene,
fire.
flamesresultingin destructive
Useof gasolinecan leadto uncontrollable
NEVERUSEGASOLINE.
FUELSYSTEMOPTIONS
o Large Capacity External Tank
T ank m us t b e p u rc h a s e ds e p a ra te l ya n d i nstal l edby a qual i fi edfuel suppl y techni ci an.
EXTERNAL
TANKINSTALLATION
NO T E : E > c t ern atal n k i n s ta l l a ti o nm u s t c o mpl y w i th N ati onal Fi re P rotecti onA ssoci ati onC ode N FP A 31 or
loc allya p p l i c a b l ec o d e s .C h e c kw i th l ocal bui l di ng offi ci al s.
T he f ollowing i n s tru c ti o n ss h o u l d b e fo l l o w ed for i nstal l ati onof a l arge capaci ty,gravi ty-fedexternal f uel
tank .
olns t a l l a ti o n h e i g h t o f ta n k ' s fu e l o utl et shoul d be at l east 16 i n. above fl oor surface upon which
heater rests.
. To avoid excess fuel pressure to heater, top of fuel tank should be no more than 8-112ft. above
floor surface upon which heater rests.
o F uelta n k s h o u l d b e l o c a te da t l e a st6 ft. aw ay from al l heat sources.
. 3 1 8 ' O D c o p p e rt u b i n g s h o u l d b e u s e d f o r f u e l l i n e .
oT o p re v e n ta i r l o c k s i n fu e l l i n e ,fu e l l i ne shoul d be smooth w i th no U -shapedor sharp bends.
o I ns t a l la U L l i s te d fu e l fi l te r a t th e fuel tank outl et, shut-off val ves shoul d al so be i nstal l edon t he
f uel l i n e a n d c o n n e c te dto th e ta n k as i l l ustratedpage 30.
I M P O RT A NT : W H E N O P ER AT IN GT H E OM-22 H E A TE RW ITH N O.2 FU E L Ol L. l T l S IMP OR TA N TTO USE A
l N -L IN ESMA L L M ES H S IZ E FILTE R .(e.9. 10 Mi cron Fi l ter) LOC A TE DA S ILLU S TR A TEDO N
PAGE30.
N O T E : A n a d d i t i o n a l s h u t - o f f v a l v e i n s t a l l e dn e x t t o t h e e x t e r i o r w a l l w i l l m i n i m i z e f u e l t o b e d r a i n e d
s hould h e a te r h a v e to b e d i s c o n n e cted.l f the val ve i s on i nteri or si de, a fusi bl e l i nk type i s recom m ende d .
1. B e s u re a l l e x te rn a lta n k s h a v e a n operati ngvent.
2. T he u s e o f a w a te r tra p fi l te r i s re c ommended.A model w i th a drai n pl ug or petcocki s prefer r ed.
3. B e s u re to o b s e rv eth e ma x i mu m and mi ni mum tank hei ghtsas speci fi ed.
NOTE: lf the maximum height from the top of the fuel tank to the bottom of the heater exceeds 8-112ft., a
f uel pre s s u rere d u c i n gv a l v e , p re s e tat2.5 psi , i s requi red.
P r e s s u r eR e d u c i n gV a l v e P a n # 1 0 0 0 5 0 9 9h a s 3 / 8 i n . ( N . P . T . )i n l e t a n d o u t l e t f e m a l e o p e n i n g s t o
ac c eptth e fu e l l i n e fi tti n g s .
NO T E : F us ibl eL i n k V a l v e (# 1 0 0 0 5 5 9 7 )
. lt is m o s t i mp o rta n tth a t th e v a l v e, dependi ngon i ts use, be ful l y opened or ful l y cl osed.
o T h e t o p n u t o n t h e v a l v e ( b e l o w t h e t u r n h a n d l e )i s s e a l e da n d s h o u l d n e v e r b e t i g h t e n e d o r
removed.
o W he n i n s ta l l i n gfu e l l i n e s to th e v a l ve, be sure to checkfor fuel l eakage.
OA LEAKINGVALVE MUST ALWAYS BE REPLACED.
29
一
一
一
一
一
一
一
一
一
一
一
一
︶一
・
一
一
一
一
一
一
一
一
一
一
一
一
一
一
一
一
3/8in.OD
coppertubing
OIL GUIDE INSTALLAT10N
W hen the fuel pi pi ng i s i nstal l ed,hook one fuel gui de on t he f uel
pi pe, then fi t the other oi l gui de on the dri p tray so that it pushes
down from above.
30
LIMITED WARRANTY
TOYOTOM:U.S.A.,!NC.("TOYOTOM:“
m defects in
)warrants each product and any parts thereof so!d by l to be fFee fЮ
m a t e n a l s O r w o r k m a n s h i p u n d e r n o r m a i u s e a n di csee Ⅳ
f o r T W E L V E ( 1 2 ) M O N T H S ・f Юm t h e d a t e o f d eelr市
y to the ottginal
purchaser at retali subiect tO the owing
fo‖ terrns and conditions:
WHAT IS COVERED I Product or any parts thereof which are defective in materiais of workmanship.
WHATIS NOT COVERED:
(1)ThiS Waranty does not extend to any defect due to the neg‖
gence of others:fallure to insta‖,operate,or rnaintain unit in
accordance with instructions(insta‖ ation and Operation instructions are furnished with each new unitl; unreasonable use:
accidents;a!teration,use of unauthorized or non‐ standardized TOY(DTOMI parts and accesso面
es;electrica!rna!function,:.e.,
as resulting from iarge power surges, short circuit, etc.: incorect insta‖ ation; use of any fuel other than that specified in
owner:s manuals;or repair by anyone otherthan a service facility specified by TOYOTC)M!.
(2)Norrna!wear and tear of parts,inc!uding hoses,wires,bumer rnats,fue:nozz!es,filters and accessories.
(3)This Waranty does not cover shipping costs.
WHO!S COVERED:The original purchaser at retail.
WHAT WE W:LL DO:TOYOTOMl w‖
i eLher repair or rep:ace,at ns optiOn,all defec‖ve parts free of charge that are covered
in basis,to your nearest authorized dealer or distributor of TOYOTOM:.
by this iirnited warranty on a cary―
WHAT YOU MUST DO FOR WARRANTY SERViCE:You must return the defective Product or partto any authorized dea!er or
distributor of TOYOTOMi with this LIM:TED WARRANTY and a copy of your bil:of saie or credit card charge receipt or other
documents evidencing the date of the Productis de‖
very,if service is not ava‖abie ioca‖y,please contact our CUSTOMER
RELAT10NS DEPARTMENT at:
TOYOTOMIU.S.A.,INC.
604 Federa!Road,Brookfield,CT 06804
(203)775…1909
THE FOREGO:NG EXPRESSES ALL OF TOYO丁
OM::S OBL:GAT:ONS AND LiABIL:T:ES WITH RESPECT TO THE QUAL:TY OF
PRODUCT FURNiSHED BY IT.ALL OTHER WARRANT!ES,EXPRESSED OR IMPL!ED,INCLUD!NG THE WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE DiSCLA:MED.TOYOTOMI SHALL NOT BE L:ABLE
FOR THE LOSS OF USE OF THE PRODUCT, lNCONVENIENCE, LOSS OR ANY OTHER DAMAGES, DiRECT OR
CONSEQUENT:AL ARISiNG OUT OF,THE USE OF,OR INABILITY TO USE,THE PRODUCT OR DAMAGES RESULT:NG FROM
OR Aπ RIBUTABLE TO DEFECTSiN THE PRODUCT.
No one otherthan TOYOTOMi has authottty to extend or modify the tems ofthis Limited Warantyin any manner whatsoever.
Some states or provinces do not a‖ ow the exc!usion or‖ mitation of incidenta:or consequentia:damages or:imitations on how
iong an imp‖ ed waranty lasts, so these limitations or exc!usions may not apply to you.This Lirnited Warranty gives you
specif:c!ega!rights and you rnay also have otherrights that vary from state to state,or pЮ vince to province.
★in addkion to the waranty pettod stated above,an extended two(2)year Warranty(3 years from date of purchase)iS On fOr
the fo‖
owing parts.:
1.Vented Heater:
A.Bumer Pot
B.Heat Chamber(Excluding Glass Cy:inderl
C.Heat Exchanger
2.Hot Water Heater:
A.Bumer Top
B.Heat Exchanger
NOTE:THE EⅨ TENDED WARRANTY POL:CY iS APPLiCABLE ONLY FOR THE REPLACEMENT OF THE ORIGINAL FACTORY‐
INSTALLED PARTS THAT HAVE FAILED W:THIN THE TIME LIMITAT10NS AS IND:CATEDo REPLACEMENT PARTS ARE
WARRANTED FOR THE REMA:NDER OF THE ORIG:NAL PART WARRANTY PER:OD.LABOR:S NOT COVERED ON
THE EⅨTENDED WARRANTY.
7105002060
ら鰊翻秘
寺er
BYo.oo
TOYOTOM
TOYOTOMI
U.S.A.,INC.
604 FederalRoad, Brookfield,CT 06804
www. toyotomiusa. com
Rev 2ノ08
Parr F20479794
Printed in Japan