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SIi ng le Pr in tO nl y SIi ng le Pr in tO nl y Annapolis Micro Systems The FPGA Systems Performance Leader WILDSTAR 5 for IBM Blade The Perfect Blend of Processors and FPGAs Pr in tO nl y Fully Integrated into IBM Blade Management System SIi ng le Abundant Power and Cooling Ensure Maximum Performance Made in the USA Ultimate Modularity From 2 to 8 Virtex 5 FPGA/Memory Modules Input / Output Modules Include: Quad 130 MSps thru Quad 500 MSps A/D 1.5 GSps thru 2.2 GSps, Quad 600 MSps A/D Dual 1.5 GSps thru 4.0 GSps D/A Infiniband, 10 G Ethernet, FC4, SFPDP Direct Seamless Connections with no Data Reduction Between External Sensors and FPGAs Between FPGAs and Processors over IB or 10GE Backplane Between FPGAs and Standard Output Modules 190 Admiral Cochrane Drive, Suite 130, Annapolis, Maryland USA 21401 [email protected] (410) 841-2514 www.annapmicro.com w w w. i n d u s t r i a l - e m b e dd e d . c o m Vo lu m e 5 • N u m b e r 1 COLUMNS 8 Foreword Thinking RESOURCE GUIDE We need silicon, not just shovels By Don Dingee E-LETTER www.industrial-embedded.com/eletter Featuring coverage on Design for Energy Efficiency E-CASTS ecast.opensystemsmedia.com Embedded Operating Systems: Real-Time, Linux, and Windows June 17, 2 p.m. EDT Sensors Expo & Conference June 8-10 • Rosemont, IL www.sensorsexpo.com ATX East June 9-11 • New York, NY www.atxeast.com NIWeek FEATURES Hot topics: Sensors/Control 9 The great debate: Slip control versus field-oriented control By Dave Wilson, Freescale Semiconductor 14 FPGAs enable energy-efficient motor control SIi ng le EVENTS 24Computing 39Human interface 40Networking 43Sensors/Control 42Storage 6 COMPLETE PROFILE INDEX Pr in tO nl y DEPARTMENTS 46 Editor’s Choice Products By Don Dingee 2 0 0 9 R e s o u rc e G u i d e By Jason Chiang, Altera Technology Focus: Software ideas 18 OPC UA, seen through the eyes of users By Randy Kondor, OPC Training Institute 21 Applying modern UI technology to safety-critical systems By Bill Graham, QNX Software Systems August 5-7 • Austin, TX www.ni.com/niweek ISA Expo October 6-8 • Houston, TX www.isa.org/expotemplate.cfm WEB RESOURCES Subscribe to the magazine or E-letter: www.opensystemsmedia.com/subscriptions COVER See what intelligent ideas are showing up in new products, from components and software to boards and systems, listed in our 2009 Resource Guide. Clockwise from top left: Emerson Network Power – Embedded Power ADN DIN Rail Mount, OPC UA unified data model, Altera FireFighter baseboard, and National Instruments 9922 IP54-rated enclosure. Industry news: www.industrial-embedded.com/news Submit news releases, new products, white papers, and videos at: submit.opensystemsmedia.com 4 / 2009 Resource Guide Industrial Embedded Systems 2009 OpenSystems Media ® © 2009 Industrial Embedded Systems All registered brands and trademarks in Industrial Embedded Systems are property of their respective owners. ISSN: Print 1932-2488 Online 1932-2496 Conference: June 8-June 10, 2009 Exhibits: June 9-June 10, 2009 Donald E Stephens Convention Center Rosemont, Illinois www.sensorsexpo.com Advances in Measurement, Monitoring, Detection & Control New Approaches • New Technologies • New Applications • New Ideas Don’t Miss the Sensors Opening Keynote Cassini: Five Years at Saturn Pr in tO nl y Dr. Kevin Grazier Investigation Scientist & Science Planning Engineer, Cassini/Huygens Mission to Saturn & Titan, NASA’s Jet Propulsion Laboratory (JPL) SIi ng le This Year’s Conference Program Covers 18 Tracks • Sensor Interfaces & Sensor Integration • Sensor Systems Design • RF Sensing • Wireless Sensor Networks • Energy Harvesting • Energy Conservation • Low-Power Sensing • Harsh Environments • Position Sensing • Fiber Optics • Machine Health & Predictive Maintenance • Smart Materials • Novel Approaches to Measurement & Detection • Environmental Monitoring • Business Trends & Issues • Wireless Standards • Location-Aware Sensing • Novel Approaches to Biodetection Register Today for Your Conference Pass at the Early Bird Rates! 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WILDSTAR 5 Axiomtek Atom low power Data Device Corp. (DDC) Motion control test board Interface Concept Trust a worldwide expert MEN Micro Elektronik GmbHESMexpress COM rugged PowerPC Sensoray Co., Inc. Industrial I/O Sensors Expo & ConferenceSensors Expo & Conference TeamF1, Inc. TeamF1 solutions Technobox, Inc. Create your own PMCs TEWS Technologies LLC COTS I/O solutions Tri-M Systems Inc. PC/104 Can-Tainer Tri-M Systems Inc. 100MHz PC/104 module Vector Electronics & Technology, Inc. Take a closer look SIi ng le 10 5 Vice President Editorial: Rosemary Kristoff Regional Sales Managers Ernest Godsey, Central and Mountain States [email protected] Nan Lamade 800-259-0470 [email protected] 3 16 7 23 11 Publishers: John Black, Michael Hopper, Wayne Kristoff Pr in tO nl y Monique DeVoe, Copy Editor International Sales Dan Aronovic, Account Manager – Israel [email protected] Konrad Witte, Senior Web Developer 16626 E. 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Annapolis Micro Systems Annapolis Micro Systems Annapolis Micro Systems Annapolis Micro Systems Annapolis Micro Systems Annapolis Micro Systems Annapolis Micro Systems Annapolis Micro Systems Annapolis Micro Systems Annapolis Micro Systems Emerson Network Power Emerson Network Power – Embedded Power Emerson Network Power – Embedded Power Emerson Network Power – Embedded Power HMS Industrial Networks Jacyl Technology Jacyl Technology SENSORAY Tri-M Engineering Tri-M Engineering Trident Space & Defense Vector Electronics & Technology, Inc. WinSystems, Inc. WinSystems, Inc. WinSystems, Inc. Category Computing Computing Computing Computing Computing Computing Computing Networking Networking Sensors/Control Sensors/Control Sensors/Control Human interface Computing Computing Computing Networking Computing Computing Computing Computing Computing Storage Computing Computing Computing Computing Page# 27 34 28 29 30 31 32 40 41 43 44 45 39 24 25 26 42 33 35 34 26 39 42 27 36 37 38 SIi ng le Pr in tO nl y foreword >> thinking By Don Dingee We need silicon, not just shovels ready to become more intelligent. Every second, all electricity generated has to be consumed or it is lost in the system. A smart grid could not only tie all producers to all consumers (and even all devices used by those consumers) and exactly measure demand, but it could also forecast and control demand to match supply much more precisely and efficiently, saving money and resources. Pr in tO nl y Some public relations type came up with the term “shovel-ready” to draw the image that construction projects are ready to start immediately. We all want our money to go right to work. I’m not against that at all. But it’s simply not enough. Our competitive advantage isn’t construction. I don’t want to minimize the importance of construction and the planning and talent that go into it. Done right, wonderful things can be built. Done wrong, structures can fail and cause damage and even loss of life. Construction is not trivial, and it is necessary. I don’t think there will be much argument about the United States needing new roads, bridges, public transportation, water and waste management, and other infrastructure projects that are essential to our future. SIi ng le But in a global economy, construction isn’t something that only we can do. There are lots of firms worldwide that can muster the planning, equipment, muscle, and project management that can build anything. In fact, there are some things that are too easy to build. I drive down the street here in Arizona, and there are more new construction projects for shopping and light industrial buildings than ever, right next to vacant buildings. It really doesn’t seem like the best use of resources, but economics cause funny things to happen. If change is what we want We hear so much about change these days. Here’s one change that needs to happen: It’s about time economics cause something more meaningful to be built – a better way to connect people with information. Connecting things, sharing information, and freeing people to be more creative and innovative will make for a competitive advantage in the future, and the firms and countries that seize this opportunity during this downturn will come out ahead. I’m not talking about trivial fads, like creating a potted plant that can call for water over Twitter or anything else that just blasts out info because it can. I’m talking about really connecting things in a way that improves efficiency, saves money and resources, and enhances our quality of life. For instance, our electrical power grid is a massive opportunity 8 / 2009 Resource Guide Industrial Embedded Systems Creating a truly smart grid doesn’t seem as elegant as, say, building a bridge. We send 10,000 construction workers out, a couple years later we have a bridge, and everyone thinks that’s cool. We send 10,000 electrical workers out to install smart meters in homes and businesses, a couple years later we have 4 million connected electrical consumers in a region, and everyone wonders what really happened. It’s a long-term investment with incremental return that has to be aggregated over millions of users. Now extend that idea to not just the electrical grid, but every device consuming resources: cars, offices, machine tools, potted plants, whatever. Knowing how much of a certain resource is needed at an exact spot at a given time will save money and resources in the long run. Then silicon is what we need To do this, we need so much more than just shovels – we need silicon and software. Embedding intelligence into our devices will not only create exciting new jobs, but will also create lasting change and help safeguard jobs in the future. We’ve got some intelligent ideas inside this issue, with looks at motor control from Freescale Semiconductor and Altera, software ideas from the OPC Training Institute and QNX Software Systems, our usual Editor’s Choice selections, and a wide range of offerings from many featured companies in our Resource Guide section. If you have ideas or things you’d like to see, I’m always available at [email protected]. Hot topics: Sensors/Control extensive record, which reveals my unconventional approach to motor control. Thousands of motor control designers around the world cannot all be wrong. As microcontroller and Digital Signal Controller (DSC) costs continue to drop, expect to see more and more motor control systems benefit from the advantages I offer over my opponent, which will become evident by the end of the evening. With a long history of transforming motor designs around the world, I am clearly the maverick you need to buck the failed policies of the past and lead us confidently into the future. In fact, it has been said that I am perhaps the most significant discovery in the motor control world since the AC induction motor itself … The great debate: Slip control versus field-oriented control Pr in tO nl y By Dave Wilson Slip: I have worked with induction motors for many years. Induction motors are friends of mine. And you, sir, are no AC induction motor! opponent makes many promises, including increased transient response. But are we ready to embrace the risky schemes represented by these claims? By the end of this debate, it will become apparent why I represent the most economical, robust, and energy-efficient choice for induction motor control. SIi ng le Author’s note: With last year’s hard-fought election still in recent memory, the last thing you might want to read is an article reminiscent of that political process. However, I think we can have a little fun with this topic by casting two competing motor control technologies as candidates, pitting them against each other in a heated debate, and letting you decide which technology wins. Moderator: Good evening ladies and gentlemen, and welcome to this final debate between our two motor control candidates. To your left, please welcome the incumbent technology, Constant Slip Control, or simply “Slip” as he prefers to be called. And on the right, please meet our challenger, Field-Oriented Control, better known by his nickname, “Vector.” Moderator: Is that true, Vector? Do you really represent a more risky approach? Vector: Not at all. You can obviously see that this is a desperate attempt by my opponent to smear and distort my Also, you do represent a risky approach, compared to the simplicity of control that is the cornerstone of my campaign. To prove this, please refer to Exhibit 1, which shows a block diagram of a variable speed AC drive utilizing slip control. The system shown is based on voltage mode control, but current mode systems are also popular. To keep from overfluxing the machine during transient conditions, the voltage is limited by a predetermined V/Hz law, as shown by the voltage limiter block. Instead of dual current loops I would like to address my first question to Slip. Considering that you are “slipping” so far behind in the motor “poles,” do you really believe you are a serious contender for variable speed drive applications? Slip: Despite my opponent’s current lead in the “poles,” let me make one thing perfectly clear: I bring many years of tested experience to this discussion and represent the preferred choice of design engineers worldwide when it comes to controlling AC induction motors. My Exhibit 1 | A variable speed controller utilizing a constant slip approach can be adjusted to maximize efficiency. Industrial Embedded Systems 2009 Resource Guide / 9 Hot topics: Sensors/Control we really afford the risky and wasteful energy-spending policies advocated by my opponent? Vector: There you go again. You should really check your facts before you start talking about my energy plan. In this particular system, voltage is controlled independently from frequency to provide optimum defluxing of the machine under light loads to save energy. The energy savings resulting from this approach compared to the rated flux control of my opponent are shown in Exhibit 2, where the slip in my system has been adjusted to optimize motor efficiency. In both cases, the same 3 HP induction motor model is used. C M Y CM Exhibit 2 | A 460 V, 3-phase, 3 HP motor demonstrates better energyrelated performance characteristics using constant slip control with reduced flux compared to field-oriented control operating at rated flux. 1:35:27 PM SIi ng le Given that motors consume more than 50 percentIE_ship_carrier4.09 of all electricity generated, can copy.pdf 4/7/2009 My opponent has compared the energy savings of his plan to a field-oriented system operating with rated flux. He either doesn’t know or doesn’t want you to know that the same energy savings can be obtained in a field-oriented system by simply lowering the d axis current, which Pr in tO nl y with precarious frame transformations, complicated flux estimators, and risky sensorless back EMF observers, we see a kinder, gentler control system where motor voltage and frequency represent the controlled variables. The desired slip is supplied directly as an input to the system, which can be dynamically and optimally adjusted to maximize torque, efficiency, power factor, torque per amp – you name it. INDUSTRIAL I/O via Ethernet MY CY CMY Monitor position & speed | Regulate fluid levels Measure temperature | Control motors & solenoids K SENSORAY’s data acquisition applications range from controlling cranes at shipping ports to controlling water pressure at laser jet cutting factories. We specialize in the development of sdioneloon s & several srotom lobuses, rtnoC including deeps & noEthernet, itisop rotinPC/104, oM devices for industrial applications PCI, and s l e v e l d i u l f e t a l u g e R e r u t a r e p m e t e r u s a e M PCMCIA. We support operating systems which include Windows, Linux, Pocket PC, Windows CE, Real-Time OSs and QNX. We offer off-the-shelf, custom or modified solutions, live technical support and evaluations. Model 2426 | Industrial I/O via Ethernet 10 / 2009 Resource Guide To learn more visit: SENSORAY.com, email: [email protected] or call: 503.684.8005 Industrial Embedded Systems Hot topics: Sensors/Control directly reduces the machine flux. In Exhibit 3, we see a field-oriented system where the motor flux and motor torque can be controlled independently, much like what can be done in a DC machine with a separate field winding. So, everything my opponent can do, I can do better. But what he failed to tell you is that when you reduce the flux to increase efficiency, it’s like putting the motor to sleep. This significantly increases its susceptibility to sudden or unexpected torque perturbations, as shown in Exhibit 4. SIi ng le Pr in tO nl y My opponent cannot directly control motor flux; he can only affect it indirectly by changing voltage. He also mentioned that various values of slip can be commanded to optimize different motor operating parameters, including efficiency. Well, it turns out that the desired steadystate slip of an induction motor can just as easily be set in a field-oriented system by adjusting the ratio of d and q axis stator currents as shown in the following equation, where Rr and Lr are rotor resistance and rotor inductance, respectively: Exhibit 3 | Motor flux and motor torque can be controlled independently in a variable speed control system utilizing field-oriented control. Exhibit 4 | Simulation results of torque step response from 1 N-M load to rated load (12.6 N-M) show the 460 V, 3-phase, 3 HP motor’s susceptibility to torque perturbations. (Commanded speed = 120 Radians/sec.) Hot topics: Sensors/Control But I can understand why my opponent doesn’t want to talk about transient response – because constant slip control is based on a slower, steady-state model of an induction motor. As much as he would like to dress up his performance in this area, he can’t. You can put lipstick on a pig, but it’s still a pig. Fast transient response represents a significant advantage over my opponent’s failed control policies, which in the past required DC motors to be used if fast response was needed. budget really justify this kind of lavish pork barrel spending? Vector: My opponent seems anxious to talk about the economy. OK then, let’s talk about the economy. Exhibit 6 shows a field-oriented system that utilizes a Freescale DSC. My opponent mentioned Exhibit 5 | Implementing an 8-bit processor such as the Freescale MC9S08AW16 in a slip controller is less expensive than implementing a 16-bit processor. SIi ng le Slip: First, let me address the transient response issue. It’s way overrated. Sure, you occasionally run into a rare application that needs lightning-fast torque response. But in most cases, once you have it, you spend the rest of your design time trying to mitigate its effects. Fast torque response can translate into high levels of jerk in your system, which can cause acoustic noise and premature mechanical wear. My opponent is eager to point out that the cost of DSCs is dropping. But a simple 8-bit processor with a von Neumann architecture will always be proportionally less expensive than a 16-bit machine based on a Harvard architecture with multiple internal buses. With our economy in such bad shape, can your design Pr in tO nl y It can take hundreds of milliseconds to get the motor to wake up and get the flux reestablished. In some cases, you can even stall the motor. That’s why many designers leave the flux at its rated value if fast transient response is needed over a wide torque range. My dear ol’ grandma always used to say, “Why pay for a 1 GHz op-amp when a 1 MHz op-amp will do the job?” Take a washing machine, for example. With all of the mass associated with a loaded drum, why in the world would you want or need super-fast torque response? All of that extra bandwidth will only get you into trouble. It’s very difficult to tame and could potentially lead to instability problems in your motor control system down the road. But I think this whole discussion about transient response is an attempt to take the focus off of the real issue. Over my desk I have a sign that says, “It’s the economy, stupid.” Why would anyone pay for the expensive DSP required to do fieldoriented control when you can meet your requirements with slip control running on a processor that costs half as much? Take a look at Exhibit 5, which shows how a slip control system can be implemented on a simple 8-bit processor. 12 / 2009 Resource Guide Exhibit 6 | A field-oriented control system with a Freescale MC56F80xx 16-bit DSC processor offers a more economical choice from a system perspective. Industrial Embedded Systems Hot topics: Sensors/Control The processor cost in these systems, as a proportion of the total system cost, is typically somewhere between 2 and 10 percent, depending on the motor drive horsepower rating. So the processor cost ratio that my opponent loves to cite has very little impact on total system cost. On the other hand, the selected processor and control topologies have a huge impact on system performance. So, from a system perspective, field-oriented control represents the best economical choice. But let me go back to the economy for a moment. A slip-controlled system is cheaper than a vector-controlled system. It’s just true. We can argue about how much cheaper, but that’s not the point. Shouldn’t the responsibility of every design engineer be to design the most robust system that meets the required specs for the lowest possible cost? This is especially true for high-volume applications. When multiplied by the compounding effect of highvolume manufacturing, the cost savings per system result in quite a stimulus package for your company. But I do agree with my opponent’s comments about Freescale. They can handle both of us. Moderator: Well, what do you know! We finally found something you both can agree on. Unfortunately, gentlemen, that’s all the time we have for tonight’s debate. I want to thank each of you for sharing your perspectives on this important topic. I also would like to thank the audience for attending our debate this evening. Finally, thanks to Industrial Embedded Systems for sponsoring tonight’s discussion. IES SIi ng le Another issue my opponent doesn’t like to talk about is other motor topologies. I realize that tonight’s debate is focused on AC induction machines. But before you vote on which control technique is best for your application, consider this: Many of the library routines that comprise fieldoriented control can easily be ported over to other motor topologies. Slip routines only work with induction motors. As software resources become more precious, can you really afford to rewrite your motor control algorithms every time you choose a different motor type? Whether my opponent will admit it or not, I bring a new level of standardization to the motor control industry, representing the hope and change we can believe in for the future. Slip: Field-oriented control or vector control is risky. It’s clearly more complicated and requires a higher level of motor control technical savvy than I do. Pr in tO nl y the lower processor cost associated with slip control. But I maintain that the system cost is more important when considering your design budget. Notice the hardware similarity between our two designs when you compare Exhibit 6 with Exhibit 5. Finally, I’m getting tired of the accusations that my approach is “risky.” This is simply an attempt by my opponent to cover up the failed control policies of his past. I’m going to say this again: I have not had any relations with any motor that were considered risky in nature. Fieldoriented control is not risky. It is well understood by almost everyone in the motor control community. Even Joe the Plumber could do it! Field-oriented libraries and control blocks are readily available from most semiconductor suppliers, including Freescale Semiconductor at www.freescale.com/motorcontrol. Moderator: Slip, you have one minute for rebuttal. Dave Wilson is motion products specialist at Freescale Semiconductor, based in Milwaukee, Wisconsin. He has 30 years of experience working on projects ranging from nuclear pulse processing to artificial intelligence pattern recognition, and has designed motor control systems as simple as trigger controls for power tools and as complex as a six-axis DSP servo stage controller for a scanning electron microscope. He is also the author of several articles, patents, and conference papers related to motor control. Dave holds a BSEE from John Brown University and an MSEE from the University of Wisconsin. Freescale Semiconductor 262-347-4447 [email protected] www.freescale.com Hot topics: Sensors/Control FPGAs enable energy-efficient motor control Motor control strategies vary according to the type of motor and the control algorithms used. To build an adaptable motor controller, an FPGA provides a flexible platform as a starting point to which designers can add the necessary IP to suit their needs. Motor control is at the heart of many of today’s industrial automation and motion/drive control applications. Industrial systems and applications are becoming increasingly complex, and designers must support a steadily growing number of features and options to be able to compete in the marketplace. For example, a product must support multiple Industrial Ethernet and fieldbus standards for maximum market coverage. Industrial systems designers can leverage the falling price of processing power to deliver higher-performance drives at lower costs, but competition is fierce and 14 / 2009 Resource Guide the pressure to reduce time to market is continually increasing. These market pressures demand that designers implement flexible platforms to create more efficient factories. Factorywide information systems, control networks, and manufacturing systems, especially those that deploy flexible motion/ drive control devices, can be quickly and inexpensively reconfigured for new applications while maintaining a high degree of system interoperability using Ethernet and fieldbus technologies for efficient factory and office communications. Industrial Embedded Systems The case for FPGAs For years, industrial motor control applications used general-purpose electronic devices such as microcontrollers (MCUs) and DSPs. These devices are designed with fixed hardware, leaving software as the only method for designers to update designs and limiting the development of application-specific functions. In comparison, FPGAs can integrate processor, Industrial Ethernet/fieldbus standards, custom motor interfaces, and DSP functions in one device. FPGAs give designers the freedom to create custom functions completely adapted to their specific application requirements by enabling both hardware and software customization. FPGAs provide the capability to implement functions in hardware, accelerating performance Siemens press picture SIi ng le Pr in tO nl y By Jason Chiang Hot topics: Sensors/Control and simplifying the software porting effort. This additional freedom opens up new avenues of enhanced system performance, especially for motor control energy efficiency. The following examples show how industrial systems designers can take advantage of FPGA technology and motor control Intellectual Property (IP) to design the next generation of motor control applications with the required functions fully integrated on a single FPGA. associated motor. These motor controllers (or drives) may communicate with a Programmable Logic Controller (PLC) across a fieldbus or non-real-time Ethernet bus. In a centralized drive control system, the motor controller communicates with the PLC using fast real-time Ethernet, making it possible to expand the feedback loop right back to the PLC. This means that a high-performance PLC can perform all the motion calculations, thus enabling the use of simpler and lower-cost motor controllers. SIi ng le The function of the motor controller is to limit the motor’s output. A digital speed controller does this by controlling the motor’s electrical drive, minimizing overall energy consumption and reducing wear and tear on the motor’s mechanical parts. The quality of the design in terms of energy consumption is fundamental to meet market expectations, be cost competitive over the product’s lifetime, and comply with environmental and power utility regulations. Figure 1 | An FPGA-based motor control system allows designers to create custom functions fully integrated on a single FPGA. Pr in tO nl y Motor control basics The increase in industrial energy efficiency during the past few years is largely due to a change in motor control technology. Using a power converterbased variable speed motor drive makes it possible to save up to 88 percent more energy than the previous generation of motor control applications. Systems and techniques in industrial applications Motor control systems are at the core of machine control, production, assembly, packaging, robotics, computer numeric control machine tools, and printing. Motor control techniques depend on the type of motor being used. The most common types of motors used in these applications are brushless DC, stepper, AC synchronous, and AC induction. Two types of motor control systems are typically used in industrial applications today. In a distributed drive control system, the motor controller performs all the motion control calculations (speed, velocity, position) and implements a local feedback loop to control the The quality of the design in terms of energy consumption is fundamental to meet market expectations, be cost competitive over the product’s lifetime, and comply with environmental and power utility regulations. Benefits of using FPGAs and custom IP Motor control is a nonlinear and timevarying parameter application. An efficient motor controller demands large amounts of computing power due to the inherently fast dynamics of current flow in the motor and control electronics. Many of today’s MCU/DSP devices implement motor control using a simplistic software control loop and a generic one-size-fits-all Pulse-Width Modulation (PWM) block. However, this kind of system architecture cannot provide the optimal power, performance, or integration needed for efficient motor control applications. Using FPGA devices offers advantages in power efficiency, performance, safety, reliability, system cost, system integration, and implementation flexibility. Figure 1 shows an example of an FPGAbased integrated motor control system. Power advantages A central part of any current control strategy is actuating the voltage command using one of many PWM techniques. A PWM technique controls the power-converter transistor states to meet the time-average value of the voltage command. These techniques can reduce losses in the motor and power converter while optimizing the voltage utilization of the DC bus. The true advantage of using FPGAs is the ability to customize what was previously fixed generic hardware in MCUs or DSPs. In FPGAs the standard PWM block found in an MCU- or DSP-based motor control chip can be replaced by an applicationspecific PWM IP core optimized for performance and energy efficiency based on individual motor parameters. Industrial Embedded Systems 2009 Resource Guide / 15 Hot topics: Sensors/Control Figure 2 shows a reduction of nearly 50 percent in the total harmonic distortion at a high modulation index using an optimized PWM in an FPGA instead of a standard PWM as used in MCUs or DSPs. This more accurate control reduces time-harmonic losses in the motor, reduces audible noise, and increases global motor reliability. FPGAs also provide system cost advantages. One benefit of using FPGAs to increase performance in motor control applications is their ability to provide greater flexibility in arranging components and additional functions, for example, integrating computingintensive functions (such as DSP blocks) to run parallel to the main control scheme. Such functions may be adaptive, with real-time motor parameters and state estimations used to increase motor control performance and allowed to run either with a feedback loop or without speed or position transducers (sensorless operation). An example would be to use advanced DSP techniques in hardware for measurement signal conditioning, minimizing the effort to port optimized DSP software from one platform to the next. SIi ng le Pr in tO nl y Performance, safety, reliability, and system cost advantages The hardware programmability of FPGAs enables designers to easily implement dedicated high-performance logic circuits. Compared to software running on generic MCUs or DSP blocks, using dedicated logic circuits for motor current and torque control allows the motor control loop to operate at much higher frequencies. This also enables the motor controller to extract critical information about the motor’s health during its operation, which then can be sent to the main application controller to notify the user about the risk of motor failure. Integration and implementation advantages In FPGAs, the hardware system design process is completely different from that of discrete components. In the case of Altera’s devices, every step of integration is performed within the Quartus II development software, an electronics design automation application that enables the designer to integrate and test system component operations in a completely virtual environment. In this way, the industrial systems designer can start a design from scratch and have a complete operational system in a matter of minutes. In addition, designers can reduce the number of components used, decrease system complexity, increase system reliability (due to less system components), and allow for customizable motor system configurations that fit every design’s performance and price point. Motor control IP is designed to provide a very high-performance interchangeable platform. The practical motor control IP for an application is achieved by selecting and integrating the right combination of IP. FPGAs are flexible and can support many types of communications protocols, motor control IP, and industrial I/O interfaces on one device or platform. RoHS Implementing such functions on MCUs or DSP devices may not be possible or 16 / 2009 Resource Guide Industrial Embedded Systems Hot topics: Sensors/Control benefits that cannot be found in MCUor DSP-based systems. These devices increase system performance by performing timing-critical tasks in hardware while adding system flexibility, leading to fewer redesigns and enabling designers to deploy their products sooner than traditional MCU- and DSP-based designs. Using FPGAs in motor control applications, designers can easily adapt to their specific application requirements. IES Another advantage of implementing the motor control IP (and network connectivity) on the FPGA is that it mitigates the risk of product obsolescence. With long product life cycles, FPGAs are built with industrial longevity, system flexibility, and reliability in mind. Designers can modify their systems or migrate to new generations of FPGAs with ease. Contrast this methodology to MCUs or DSPs, which require intensive software resources and involve long development cycles when moving to a new processor architecture to update any hardware features. Jason Chiang is a senior technical marketing manager for Altera’s Industrial and Automotive Business Unit, based in San Jose, California. In this role, Jason is responsible for developing marketing strategies and industrial solutions that facilitate the use of FPGAs in industrial applications. Prior to rejoining Altera in 2008, Jason held various product marketing management roles at P.A. Semi and PMC-Sierra. He holds a BSEE from Cal Poly, San Luis Obispo. Altera 408-544-8373 [email protected] www.altera.com SIi ng le FPGAs mean more flexibility FPGA-based systems offer industrial applications flexibility and productivity Pr in tO nl y might force the designer to compromise on either motor control performance or system performance. In comparison, these functions are completely independent on an FPGA as they can run in parallel in the programmable logic hardware. An FPGA-based motor controller offers completely deterministic performance and enhanced product reliability compared to the serial instruction-execution approaches of MCUs or DSPs. Figure 2 | FPGA-based motor control reduces total harmonic distortion by 50 percent compared to MCU-based motor control. (Source: Alizem) Technology Focus: Software ideas OPC UA, seen through the eyes of users By Randy Kondor The first form of OPC (now called Classic OPC) relied on Distributed Component Object Model (DCOM) for its data transportation. DCOM was very powerful and versatile but posed a problem for those who did not understand how to configure it. Instead of DCOM, OPC UA relies on Web services for its data transportation. OPC UA also uses objects to help with data description. All this will ensure that OPC UA will be even better suited to penetrate the entire plant enterprise. Of course, with all the new connectivity that OPC UA offers, the new challenge will be system security. Moving to Web services The change to Web services in OPC UA is something most end users will notice immediately. Two of the biggest advantages for Web services are ease of communication between networks and independence from specific OSs. The challenge for the plant itself will be implementing security to keep data safe. Perhaps the biggest technical advantage of Web services is that they enable OPC to communicate over a single port using a protocol that most firewalls will allow SIi ng le OPC is an industrial communication standard that allows manufacturers to use data to optimize production, make operation decisions quickly, and generate reports. OPC enables plants to automate data transfers from a control system such as a Programmable Logic Controller (PLC), distributed control system, or analyzer to an industrial software application such as a Human Machine Interface (HMI), historian, production system, or management system. original name OLE for Process Control is no longer appropriate, and OPC no longer stands for anything. OPC is just OPC. Pr in tO nl y OPC Unified Architecture (UA) represents the OPC Foundation’s most recent set of specifications for process control and automation system interconnectivity. Randy explains OPC UA from the perspective of those who will benefit most from this connectivity: end users. OPC is typically found in Level 3 and higher networks. Thus, OPC transfers process control data between the control (Level 2) network and the operations/ manufacturing (Level 3) network. It also exchanges data between the operations/ manufacturing network and the business (Level 4) network. This is depicted in Figure 1. In essence, OPC is the Modbus of the new century. It is not a replacement for low-level communication standards such as 4 to 20 mA, HART, PROFIBUS, or Foundation Fieldbus. Instead, organizations use OPC in highlevel communication. Note that OPC is no longer an acronym. When OPC was first released in 1996, it served as an acronym for OLE for Process Control and was restricted to the Windows Operating System (OS). OPC is now available on other OSs and enjoys significant adoption outside of process control. So the 18 / 2009 Resource Guide Figure 1 | OPC exchanges data between the control and operations/ manufacturing networks and between the operations/manufacturing and business networks. Industrial Embedded Systems Technology Focus: Software ideas of various temperature, level, pressure, flow, and vibration readings. Included would be the history of all values as well as a picture of the pump. Engineers could even associate process and instrumentation schematic diagrams and maintenance orders. This presents a powerful mechanism for integrators from various companies to share data without having to recreate it in their different proprietary software applications. For example, in DCOM-based OPC, end users interested in a pressure reading would have to point to the OPC DA server to look at the real-time value. Then they would have to point to an OPC HDA server to trend the pressure over the past shift. If they wanted to take a look at associated events, they would have to point to the OPC A&E server. But with OPC UA, end users can simply point to a pressure reading, view its real-time value, look at the past shift’s trend (historical data), and view all the associated events by connecting to a single OPC UA server. Shop floor to top floor: OPC to the enterprise OPC UA introduces an object model to industrial data, and Web services will enable OPC applications to transport the data across firewalls, networks, and the Internet. A variety of applications will be able to supply the enterprise with data. An HMI will be able to pass equipment events to the maintenance system. The historian will be able to pass calculations to various engineering systems. As well, inventory management systems will be able to easily obtain production figures directly from automation equipment. OPC UA also provides the ability to create more complex objects. For example, engineers could create a pump composed Plant floor data will finally find its way to the business LAN and enable a variety SIi ng le In addition, Web services are not bound to any specific OS. Thus, vendors will have an easier time implementing OPC servers on their automation hardware and nonWindows OSs. Vendors are already working on PLCs that include an embedded native OPC server that does not require an external computer. However, this implementation might not be as simple as it seems because automation applications (HMI, historian, automation and process control, and others) typically require a PC anyway. Nevertheless, it would be possible to have a PLC communicate with a software application using OPC without requiring an intermediate computer that uses Windows. OPC UA provides a unified data model, shown in Figure 2. Thus, when an application uses OPC UA to send a temperature reading, the receiver can retrieve the real-time value, any associated historical values, and even alarms and events. All this data is available from pointing at a single OPC item. The OPC server can associate all the data together so that the OPC client does not need to redo the association work. Pr in tO nl y to pass by default. This should make it easier for integrators to set up a system for communication between networks. Many firewalls are already configured to let Web traffic pass across port 80. This will make it easier for IT to open the ports necessary to implement OPC communication. Previously, DCOM required multiple ports to establish communication. While this was possible to configure, a significant portion of automation personnel did not take the time to learn how to do it. Nevertheless, opening port 80 releases communication for a plethora of applications, not just those needed for operations, so emphasis on security will be required immediately. Object-oriented data model Classic OPC has a fairly simple data model. Each of the OPC specifications handles a different aspect of the data. For example, the OPC Data Access (DA) specification communicates real-time values; the OPC Historical Data Access (HDA) specification communicates archived values; the OPC Alarms and Events (A&E) specification communicates various process and system events such as a temperature that exceeds a prespecified limit; and so on. In addition, Classic OPC implements each specification separately, essentially in a different executable. Thus, it is time-consuming for end users to match item names with realtime data and item names with historical data. Even worse, automated applications may not be able to do it at all. Figure 2 | With the unified data model offered by OPC UA, users can obtain the information they need by pointing at a single OPC item. Industrial Embedded Systems 2009 Resource Guide / 19 Technology Focus: Software ideas Figure 3 | A variety of industrial applications will benefit from data made available through OPC UA. authentication, authorization, and encryption. Various products that are already in the planning stages still do not include the necessary facilities for proper security. These applications use “security by obscurity,” which essentially relies on a hacker’s inability to understand how a system works to make it behave inappropriately. Both process and attitudes toward security will have to change. SIi ng le Security: The new challenge for automation OPC UA makes it relatively easy for a multitude of applications to connect with each other. So the new challenge for automation personnel will be to secure their systems from unwanted connections. Web services will make it easy to cross firewalls and networks. Unwanted connections from people and applications will become far more common. However, unlike IT systems, automation systems are responsible for production and safety. Therefore, security will quickly rise to the forefront. Automation personnel will have to learn how to secure their systems in a way that still enables them to provide access to those who need it. Pr in tO nl y of applications to benefit from the newly available data, as shown in Figure 3. For instance, computer maintenance management systems or enterprise asset management systems such as Maximo, Indus, IFS, and Ivara will be able to obtain equipment condition data so that they can implement a conditions-based maintenance program. Enterprise resource planning applications such as SAP, Oracle, PeopleSoft, JD Edwards, and Baan will be able to obtain inventory information or even send production orders without any manual intervention. It remains to be seen how vendors will enable their applications with the three pillars of secure connectivity: Unifying the promise OPC UA unifies the existing OPC specifications. It enables plants to replace the existing reliance on DCOM with Web For the scoop on how OPC UA and other M2M communication standards are helping improve machine interoperability and performance, check out the new Industrial Embedded Systems HyperMag coming in May. Visit www.industrial-embedded.com/hypermag. 20 / 2009 Resource Guide Industrial Embedded Systems services. It also introduces the concept of objects, which enables workers in a range of roles at the plant to access the same data in different ways. This enables them to produce a variety of reports and analytical calculations without having to cobble together data from many different sources. The challenge for companies implementing OPC UA is to ensure their data is secure from unauthorized access. However, given all the promise that OPC UA holds, most industries will experience a sharp increase in OPC’s penetration of their plants. IES Randy Kondor is a computer engineer and the president of the OPC Training Institute, the world’s largest OPC training company. Since 1996, Randy has been involved within the OPC industry and is a strong supporter of the OPC Foundation. He continues to dedicate himself to spreading the OPC Foundation’s message about system interoperability and intervendor cooperation. Randy has a B.Sc. in Computer Engineering from the University of Alberta. OPC Training Institute 780-784-4444 www.opcti.com Technology Focus: Software ideas Applying modern UI technology to safety-critical systems A strong candidate Adobe Flash offers many benefits: It is platform independent (that is, it runs the same across many Operating Systems or OSs), it supports fast prototyping and iterative UI development, and it has become the lingua franca of UI and graphics designers. These qualities make Flash a strong candidate for safety-critical UIs. To understand this point, consider some of the UI design guidelines published by the FDA[2]: Pr in tO nl y By Bill Graham Adobe Flash started life on the desktop and the Internet. Originally a Web animation technology, it has grown into a compelling tool for designing and implementing UIs such as the QNX-based digital instrument cluster for in-vehicle electronics (pictured on this page). Moreover, developers can use Adobe Flash Lite, which has been optimized for resourceconstrained environments, to implement Flash-based UIs in their embedded systems. Already, manufacturers have deployed Adobe Flash Lite in more than 800 million devices. SIi ng le The User Interface (UI) can make all the difference between a product that works and a product that doesn’t – and the results of not working can be disastrous. More robust, better tested, and more uniform interfaces are needed. One way to help achieve UI reliability is to eliminate the error-prone process of translating UIs designed with highlevel tools into conventional graphics technology. Rather than use two or more technologies to design, prototype, and deploy UIs, teams can work with one common technology: Adobe Flash. Between 1985 and 1987, three people died and three others fell seriously ill from radiation overdoses caused by user error and software malfunction in a radiation therapy machine, the Therac-25. An oft-quoted example of poor all-round design, the Therac-25 incident also highlights how the UI plays a major role in the success or failure of safety-critical systems. For example, if a serious error occurred, the machine’s UI would display “MALFUNCTION,” followed by a numeric code from 1 to 64. Neither the UI, the device, nor the user manual explained what the various codes indicated. Moreover, the operator could override an error condition by simply pressing “P” on the keyboard. By allowing operators to bypass critical warnings, the UI contributed to the radiation overdoses. It also required tedious, repetitive user entries and contained bugs that led to erroneous entries[1]. Discussions of safety-critical design often focus on hard realtime control software. But, as the Therac-25 story demonstrates, the operator and the UI contribute just as much to system safety. Paradoxically, a technology that can help developers build better safety-critical UIs comes not from the world of real-time embedded systems, but from the world of consumer-grade computers and mobile devices. Keep the UI consistent with user expectations. Consider the user’s experience with similar devices and well-established conventions. Keep the display well-organized and uncluttered. Ensure that the user can see and hear signals. Consider the ambient lighting and noise. Keep labels, displays, controls, and acronyms consistent with the user manual and established conventions (for instance, PWR for Power). Arrange controls to prevent inadvertent activation. Use color and shape coding to convey information quickly, but ensure the coding follows universal conventions (for instance, most systems use red to indicate errors, so don’t display alarms in blue). Provide feedback to user input. Correctly indicate resets, failures, or default values. Relieve the operator of complex processes or mental calculations. Don’t use software when a simple hardware solution would suffice. Consider using dedicated displays to present critical information; don’t display other data in these areas. Adobe Flash addresses many of these requirements. For instance, consider the need to build a UI consistent with user expectations and well-established conventions. Flash-based UIs are, by nature, consistent across platforms, even when scaled to different screen sizes. Moreover, Flash allows developers to create highly interactive UIs that use the same familiar UI conventions found in consumer software applications for desktop environments. Industrial Embedded Systems 2009 Resource Guide / 21 Technology Focus: Software ideas Pr in tO nl y Consider also the need to create an uncluttered, understandable, easy-to-use UI. This goal is rarely achieved on the first try; the UI design typically must go through multiple iterations before it becomes sufficiently intuitive and understandable for operators. The need, then, is for a tool that excels at fast prototyping. Adobe Flash integrates with the most popular graphics design software packages used today, for instance, Adobe Photoshop or Adobe Illustrator, which are typically used to create graphical elements of UIs; it also adds animation and visual programming via ActionScript to provide a full-blown UI development environment. All this makes Flash a superior prototyping platform and helps teams iterate quickly through multiple revisions of the UI. SIi ng le Smoother transition The prototyping and evaluation phase, where Figure 1 | Compared to traditional approaches, Flash offers a the design team tests the UI design on real faster transition from design to deployment. operators, constitutes a critical step in designing safe systems. Because Flash provides conTranslating the finalized UI design to the operational device consistency between platforms, it allows developers to perform UI stitutes another key step. Traditionally, development teams would testing on a desktop system or reference platform well before the take the final output from the UI designer and translate it into contarget hardware is available. UI testing can proceed while other ventional graphics technology, typically a collection of widgets, software and hardware components are still in development. 2D libraries, or 3D graphics implemented in C. But now, teams can eliminate this time-consuming and error-prone step not only in function, but also in design, intuitiveness, and intent by building the UI with high-level Flash tools and then deploying that UI directly on an embedded Flash player. Eliminating the translation from designer tools to developer tools improves productivity and enhances UI design and usability. Figure 1 contains two flow charts, one depicting the traditional approach of translating UI prototypes into conventional graphics technology (widgets, 2D/3D libraries, and so on) and the other showing the faster transition from design to implementation in Flash. Determinism and real-time behavior By its very nature, Adobe Flash doesn’t provide a deterministic or real-time programming environment. It uses an interpreted Javascript-based language, ActionScript, which runs in a virtual machine inside the Flash player. Nonetheless, system designers can still use Flash in safety-critical systems for several reasons: Adobe Flash Lite embedded players use less CPU and memory resources than their desktop equivalents and are specifically tuned for the Real-Time OS (RTOS) they run on. By following some simple design guidelines, system designers can limit the CPU and memory resources required for the Flash player. For instance, designers can minimize alpha blending and transparency, avoid overuse of gradients, and use the minimum acceptable frame rate for animations. Many embedded OSs, including the QNX Neutrino RTOS, 22 / 2009 Resource Guide Industrial Embedded Systems Trust a world-wide expert for your embedded critical network application Figure 2 | Using graphics layers, designers can combine Flash-based and real-time graphics on the same display. Guaranteed performance Besides serving as an ideal UI designer’s tool, Adobe Flash also offers flexible development and deployment technology for embedded systems. Its familiarity and support for widely accepted UI conventions make it well-suited for UIs in all sorts of devices. Its support for rapid prototyping and iterative design helps An embedded Gigabit switch (offering 5 additional ports) enlarges the communication skill of the boards. Pr in tO nl y guarantee that the UI is sufficiently tested and easy to use. Combining Flash with the preemptive scheduling and time partitioning of modern embedded OSs ensures timely response in safety-critical applications, while graphical layering allows developers to leverage 2D/3D real-time graphics technology for displaying critical information. IES References [1] “The Therac-25 Accidents,” Nancy Leveson, http://sunnyday.mit.edu/papers/ therac.pdf [2] “Do It By Design: An Introduction to Human Factors,” Dick Sawyer, Office of Communication, Education, and Radiation Programs (OCER), U.S. Federal Drug Administration, www.fda.gov/cdrh/ humfac/doitpdf.pdf SIi ng le provide CPU time partitioning, which allows the system designer to control and limit how much memory and CPU time the Flash player consumes. Conversely, partitioning can also ensure that the Flash player always has enough memory and CPU time to respond quickly to user input. Some RTOSs provide an easy-touse communications interface from Flash ActionScript applications running within the Flash player (the interpretive, non-real-time environment) to RTOS threads and processes (the hard real-time environment). This interface gives system designers the flexibility to assign activities to the realtime processing layer as needed. Designers can relegate noncritical UI functions to ActionScript. Graphical layering technology allows developers to overlay multiple UI technologies on the same screen (shown in Figure 2). By using software blending or hardware layering support, system designers can seamlessly blend Flash-based graphics with real-time 2D or 3D rendering of time-critical data. In its wide range of SBCs, IC offers 2 amazing VITA31.1 boards, powered by a MPC8641(D) or MPC8640(D), providing: • 2 DDR2-ECC banks of 1GB each, mirror flash, MRAM, soldered SSD, • VME64x with 2eSST (TSI 148), • 2 USB2.0 ports, Serial ports, Gigabit ports • 1 PMC/XMC site & 1 PCI express Expander to add 2/4 PMC slots or Storage subsystems... Bill Graham is a product marketing manager at QNX Software Systems, based in Ottawa, Ontario, Canada. He has more than 20 years of experience in the software industry, including work with embedded and real-time systems development, software development processes and techniques, UML modeling, and objectoriented design. He holds Bachelor’s and Master’s degrees in Electrical Engineering from Carleton University in Ottawa, Canada. QNX Software Systems 613-591-0931 [email protected] www.qnx.com IC-De6-VMEa Switch & Graphic Much more than a SBC... • • • • • Fujitsu MB86297 Carmine - 128 MB DDR Hardware 2D/3D acceleration 2*video outputs up to 1280x1024@32bpp DVI, VGA, Stanag3350 Dual Independent Video Capture up to 800x600 & tch Swi FPGA n Ope IC-De6-VMEb ideal open platform for demanding applications In this new version of the board, the graphic features are replaced by: • an open FPGA VIRTEX5 dedicated to proprietary applications (IC supporting several IP VHDL functions), and • a second PMC slot. For more information on our products and services... www.interfaceconcept.com +33 (0)298 573 030 Industrial Embedded Systems Resource Guide Emerson Network Power – Embedded Power 5810 Van Allen Way • Carlsbad, CA 92008 760-930-4600 www.PowerConversion.com/go/ad24 AD24 Adapter The Emerson Network Power highly efficient AD24 Series provides a flexible power solution with a compact form factor for a wide variety of portable and desktop applications, including instrumentation, telecommunications, test and measurement systems and computer peripherals. FEATURES ›› Universal AC input with fully regulated output ›› Overcurrent and overvoltage protection ›› High efficiency and high MTBF ›› Complies with One Watt Input Energy Star/Blue Angel requirement and EN 61000-3-2 Pr in tO nl y The AD24 freestanding AC-DC power adapter produces a fully regulated 12 V output and features a universal 90-264 Vac input, enabling the product’s use anywhere in the world. The AD24’s automatic recovery features protect the adapter against overvoltage and overpower conditions. In addition, the product has achieved a best-in-class safety approval profile, including UL/CSA 60950-1, TUV EN/ IEC 60950-1, CE Mark LVD & EMC and CCC certification. ›› Input power less than 74 W, max power 24 W ›› Meets K.21 Basic Surge requirement For more information, contact: [email protected] Devices and power supplies RSC# 41668 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Emerson Network Power – Embedded Power 5810 Van Allen Way • Carlsbad, CA 92008 760-930-4600 SIi ng le Computing Devices and power supplies www.PowerConversion.com/go/DinRail ADN DIN Rail Mount Emerson Network Power’s range of DIN Rail Mount power supplies extends from 15-960 W. All models are designed for an industrial environment with no derating up to 60 ºC. • The Low Power models (15-91 W) accept 115 or 230 Vac input with auto-selection of the appropriate voltage. • The Medium Power models (60-480 W) accept 115 or 230 Vac input with auto-selection. With 24 Vdc output the line complies with PFC requirements, EN 61000-3-2. The new generation of Medium Power modules shows a slim profile of only 50 mm for the 5 A (120 W) models and 60 mm width for the 10 A (240 W) models. • The Three-Phase models (120-960 W) accept 380-480 Vac input. With 24 Vdc output the line is more than 90% efficient and meets EN 61000-3-2 power factor correction requirements. FEATURES ›› Available in AC-DC and DC-DC versions varying from single-phase to three-phase inputs ›› Meets EN 60950, UL 60950, UL 60079-15, IEC 60079-15 (hazardous locations), UL 508, EN 61000-3-2 and Sag Immunity ›› Adjustable voltage and power factor correction ›› Highly efficient > 90% switching technology ›› Parallel redundant operation ›› High MTBF and reliability with three-year warranty For more information, contact: [email protected] 24 / 2009 Resource Guide Industrial Embedded Systems RSC# 41669 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Devices and power supplies Computing Emerson Network Power – Embedded Power 5810 Van Allen Way • Carlsbad, CA 92008 760-930-4600 www.PowerConversion.com/go/LGA LGA Series FEATURES ›› Wide input range: 3.0-13.8 Vdc (4.5 Vdc minimum input for 20 A module) ›› -40 °C to +85 °C operating ambient temperature range ›› Enable pin, power good signal, differential remote sense, margin control Pr in tO nl y Emerson Network Power’s LGA Series is among the latest product additions to its non-isolated board-mounted module offering. Available in 3 A, 6 A, 10 A and 20 A modules, the LGA Series comes with an adjustable output from 0.59 to 5.1 Vdc through external resistor trimming. Its Land Grid Array (LGA) packaging offers low apparent thermal resistance when mounted on typical circuit boards, making the modules attractive for power applications such as regulator circuits that drive ASICs, memory, and FPGAs common in telecom/computing networking environments. Its low profile also offers less airflow disruption, space savings as it can be mounted on either the top or bottom side of the board, and compatibility with common automated circuit board assembly processes. ›› 16.26 x 16.26 mm Land Grid Array package ›› Low profile – 3.2 mm typical For more information, contact: [email protected] Industrial Embedded Systems RSC# 41670 @ www.industrial-embedded.com/rsc Resource Guide Devices and power supplies Emerson Network Power – Embedded Power SIi ng le 5810 Van Allen Way • Carlsbad, CA 92008 760-930-4600 www.PowerConversion.com/go/lps100 LPS100-M Series The Emerson Network Power highly efficient LPS100-M Series has a compact open-frame design, measuring just 2" x 4" with a height of only 1.29", and has a typical full load efficiency of 88%. The power density is in excess of 14 W per cubic inch. The supply is primarily intended for use in Information Technology Equipment (ITE) and light industrial systems, as well as equipment intended for nonpatient contact and non-patient critical use in low power medical, dental and laboratory applications. The LPS100-M Series features a universal 90-264 Vac input – enabling it to be used anywhere in the world – and has 150 W of power. FEATURES ›› Medical and ITE safety approved and EN 61000-3-2 compliant ›› Active power factor correction with built-in Class B EMI filter ›› 2 x 4 x 1U form factor with 88% typical efficiency at full load ›› Isolated 12 V fan output with adjustable main output ›› Overload protection: Short circuit and case overload protected ›› Power fail and remote inhibit with remote sense For more information, contact: [email protected] RSC# 41667 @ www.industrial-embedded.com/rsc Industrial Embedded Systems 2009 Resource Guide / 25 Industrial Embedded Systems Resource Guide Emerson Network Power – Embedded Power 5810 Van Allen Way • Carlsbad, CA 92008 760-930-4600 www.PowerConversion.com/go/MicroTca MTC600 Series Emerson Network Power’s MTC600 power module series provides a self-contained power solution for MicroTCA systems. The modules can support shelves, cubes and other system implementations, and are fully compliant with the PICMG MicroTCA.0 Revision 1.0 specification. FEATURES ›› Complete power supply, power management and power protection for MicroTCA systems ›› Compact, high power density, single-width module, 12 HP high ›› 600 W output power ›› 16 output channels, each capable of delivering 12 V @ 7.6 A payload Pr in tO nl y MTC600 power modules are available in DC-input or ACinput versions and implement all of the incoming power conversion, power management and power protection functionality necessary for a complete MicroTCA system comprising up to 12 AdvancedMCs, 2 MicroTCA Carrier Hubs and 2 Cooling Units. The AC modules support an input voltage of 90-264 Vac. The DC modules support an input voltage of 39-72 Vdc. power and 3.3 V @ 150 mA management power ›› Provides power for up to 12 AdvancedMCs, 2 MicroTCA Carrier Hubs and 2 Cooling Units ›› Supports N+1 redundancy and hot-swap operation For more information, contact: [email protected] Devices and power supplies Tri-M Engineering RSC# 36158 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide 100-1407 Kebet Way • Port Coquitlam, BC V3C 6L3 Canada 604-945-9565 www.tri-m.com HE104+DX SIi ng le Computing Devices and power supplies The HE104+DX is a high-efficiency 108W DC-DC converter that can supply +3.3V, +5V, +12V, and -12V DC outputs. The HE104+DX is designed for low-noise embedded computer systems, has a wide input range of 6V to 40V DC, and is ideal for battery or unregulated input applications. The HE104+DX is specifically designed for vehicular applications and has heavy-duty transient suppressors (9,000W on both main and secondary inputs) that clamp the input voltage to safe levels, while maintaining normal power supply operation. The HE104+DX is a MOSFET-based design that provides outstanding line and load regulation with efficiencies up to 90 percent. Organic Semiconductor Capacitors provide filtering that reduces ripple noises below 20mV. The low-noise design makes the HE104+DX ideal for use aboard aircraft or military applications or wherever EMI or RFI must be minimized. For more information, contact: [email protected] 26 / 2009 Resource Guide Industrial Embedded Systems FEATURES ›› 108W DC-DC converter ›› +3.3V, +5V, +12V, and -12V DC output ›› 6V to 40V DC input range ›› Extended temperature: -40°C to +85°C ›› PC/104-Plus compliant ›› High efficiency up to 90 percent ›› High transient suppression ›› Low output ripple ›› Remote on/off standard ›› Removable connector blocks RSC# 16985 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Industrial systems Computing Advanced Digital Logic 4411 Morena Blvd., Suite 101 • San Diego, CA 92117 858-490-0597 www.adlogic-pc104.com PC/104 Intel Atom CPU 1.1GHz-1.6GHz The ADLS15PC PC/104-Plus CPU is based on the Intel® Atom™ and the Intel US15W (Poulsbo™) chipset. The Intel Atom is a single core processor built on a 45nm process. It delivers the benefits of genuine Intel architecture to small form factor and thermally constrained markets, and remains perfectly compatible with legacy applications. The Intel US15W System Controller Hub (SCH) incorporates all functions of legacy GMCH and ICH architectures into a single die. • Manufactured by Digital-Logic AG ›› FEATURES – MSM200X/XP/XU/S – Delivery mid-May! ›› 1.1GHz (Z510) & 1.6GHz (Z530), up to 2GB Soldered SDRAM ›› 10/100/1000 LAN, 4x USB2 Host /1x USB2 Client ›› 1x PCI Express Minicard for WLAN/GSM ›› SATA, Up to Four COM Ports, Optional GPS, 7.1 HD Audio, Pr in tO nl y The MICROSPACE® MSM200X/XP/XU/S based on Intel‘s latest Atom processor has all of the standard PC interfaces including Ethernet and SATA. The permanently soldered memory (up to 2GB) results in added robustness. The typical 6W power consumption permits passive cooling within a very broad working temperature range. FEATURES PCI/104-Express Bus and more ›› FEATURES – ADLS15PC – Delivery end of April! ›› 1.1GHz & 1.6GHz CPU, Up to 2GB DDR2-DRAM ›› PATA and up to 4GB Onboard SSD ›› 8x USB2 Ports, 2x RS-232/422/485 COM, 7.1 HD Audio, 10/100/1000 Mbit Ethernet & GPIO CRT/LVDS, & SMBus Interfaces and more ›› 90mm x 96mm, passively cooled For more information, contact: [email protected] Industrial Embedded Systems Vector Electronics & Technology, Inc. RSC# 41665 @ www.industrial-embedded.com/rsc Resource Guide Industrial systems SIi ng le 11115 Vanowen Street • North Hollywood, CA 91605 800-423-5659 www.vectorelect.com Series 415 The Series 415 VME system enclosure for 6U X 160MM (up to 340MM) cards features side air intake with removable air filters, rear exhaust and a cable way extending from the front card area to the inside rear panel. There is a removable polycarbonate front door panel, rackmount brackets and optional slides. Recessed side pocket handles are available for easier handling. The chassis’ unique rugged design has a removable top wrap-over cover over a formed ”U“ lower body. The chassis is IEEE 1101.10 compliant. A system reset/power switch with clear flip-up covers is mounted on the upper front panel. There are two removable fan trays with quick disconnects. This unit will accommodate up to a 21-slot backplane. Dual-redundant 600W hot-swap power supplies are accessible from the front of the chassis. For more information, contact: [email protected] FEATURES ›› Rugged aluminum construction ›› VME/VME64x CompactPCI and VXI backplanes ›› Many power options including dual redundant hot swap ›› Dual AC inputs ›› Removable air intake filters ›› Voltage/fan monitors RSC# 41795 @ www.industrial-embedded.com/rsc Industrial Embedded Systems 2009 Resource Guide / 27 Industrial Embedded Systems Resource Guide Annapolis Micro Systems 190 Admiral Cochrane Drive, Suite 130 • Annapolis, MD 21401 410-841-2514 www.annapmicro.com CoreFire nl tO FEATURES ›› Data flow-based – automatically generates intermodule control in Use CoreFire’s graphical interface to drag and drop library elements onto the design window. Modify your input and output types, numbers of bits, and other core variables by changing module parameters with pull-down menus. The modules automatically provide correct timing and clock control. Insert debug modules to report actual hardware values for hardware-in-the-loop debugging. Hit the Build button to check for errors and as-built core sizes and to build an encrypted EDIF file. Use the Xilinx ISE tool to place and route each FPGA design. Modify and use the jar file or the C program created by the CoreFire Build to load your new file into your WILDSTAR and I/O card hardware. Use the CoreFire Debugger to view and modify register and memory contents in the FPGA and to step through the data flow of your design running in the real physical hardware. y Develop your application very quickly and easily with our CoreFire™ FPGA Application Builder, which transforms the FPGA development process, making it possible for theoreticians to easily and quickly build and test their algorithms on the real hardware that will be used in the field. fabric ›› Drag-and-drop graphical interface ›› Work at high conceptual level – concentrate on solving algorithmic Pr ng le Our extensive IP and board support libraries contain more than 1,000 proven, reusable, high-performance cores, including FIR and CIC filters, a channelizer, and the world’s fastest FFT. We support conversion between data types: bit, signed and unsigned integers, single precision floating point, integer and floating point complex, and arrays. A few of the newly added array cores include array composition and decomposition; slice, parallelize, serialize, repack, split, merge, reorder, rotate, and concatenate transformations; matrix math, sliding windows, and convolutions. Si Computing Industrial systems problems ›› Hardware-in-the-loop debugging ›› More than 1,000 modules incorporate years of application experience ›› Reduce risk with COTS boards and software ›› Save time to market ›› Save development dollars ›› Easily port completed applications to new technology chips and boards ›› Training and custom application development available ›› Achieve world-class performance; WILD solutions outperform the competition ›› Annual node locked or networked license; includes customer support and updates The combination of our COTS hardware and CoreFire enables our customers to make massive improvements in processing speed while achieving significant savings in size, weight, power, person-hours, dollars, and calendar time to deployment. For more information, contact: [email protected] 28 / 2009 Resource Guide Industrial Embedded Systems RSC# 33544 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Industrial systems Computing Annapolis Micro Systems 190 Admiral Cochrane Drive, Suite 130 • Annapolis, MD 21401 410-841-2514 www.annapmicro.com Four Channel Clock Synchronization Board nl tO FEATURES ›› Four synchronized differential front panel clock outputs up to in A jumper set at board installation time or via optional P2 serial port determines which one of the two installed clock sources is active. Manufacturing options for Clock Source 0 are single-ended or differential external clock, a PLL ranging from 700 MHz to 3 GHz with an onboard reference oscillator, or a PLL ranging from 700 MHz to 3 GHz with a 10 MHz external reference. Manufacturing options for Clock Source 1 are a PLL ranging from 700 MHz to 3 GHz with an onboard reference oscillator, a PLL ranging from 700 MHz to 3 GHz with a 10 MHz external reference, or an onboard low-frequency oscillator ranging up to 800 MHz. y The Four Channel Clock Synchronization Board distributes a common clock and synchronized control signal triggers to multiple cards in the system. This 6U VME64x/VXS board provides four high-speed, ultra-low jitter, ultra-low skew differential bulkhead-mounted clock outputs, two ultralow skew differential vertical SMA onboard clock outputs, and four ultra-low skew and clock synchronized singleended bulkhead-mounted control signal triggers. 3 GHz with typical skew of 5 ps Pr ›› Ultra-low clock jitter and phase noise – 275 Fs with 1,280 MHz PLL ng le The four control trigger outputs can originate from a high-precision external source via front panel SMA, from a manual push button on the front panel, or from software via an optional backplane P2 connector serial port. These trigger outputs are synchronized to the distributed clock to provide precise output timing relationships. Si Annapolis Micro Systems, Inc. is a world leader in highperformance COTS FPGA-based processing for radar, sonar, SIGINT, ELINT, Digital Signal Processing, FFTs, communications, software radio, encryption, image processing, prototyping, text processing, and other processing-intensive applications. Annapolis is famous for the high quality of our products and for our unparalleled dedication to ensuring that the customer’s applications succeed. We offer training and exceptional special application development support, as well as more conventional customer support. For more information, contact: [email protected] and external 10 MHz reference ›› Onboard PLL’s manufacturing options provide fixed frequencies of 700 MHz to 3 GHz, locked to internal or external reference ›› Onboard low-frequency oscillator provides fixed frequencies up to approximately 800 MHz ›› Four synchronized trigger outputs, always synchronized with the output clock, with typical skew of 5 ps ›› Jumper selectable trigger output levels of 3.3 V PECL, 2.5 V PECL, or 1.65 V PECL ›› Source trigger from front panel SMA, push button, or optional P2 serial port ›› Cascade boards provide up to 16 sets of outputs ›› Compatible with standard VME64x and VXS 6U backplanes ›› Universal clock input supports wide range of signal options, including signal generator sine wave ›› Differential clock input permits multiple standards including: LVDS, 3.3 V PECL, 2.5 V PECL, and 1.65 V PECL ›› Clock and trigger outputs compatible with all Annapolis Micro Systems’ WILDSTAR™ 2 PRO I/O cards and WILDSTAR™ 4/5 mezzanine cards RSC# 33661 @ www.industrial-embedded.com/rsc Industrial Embedded Systems 2009 Resource Guide / 29 Industrial Embedded Systems Resource Guide Annapolis Micro Systems 190 Admiral Cochrane Drive, Suite 130 • Annapolis, MD 21401 410-841-2514 www.annapmicro.com nl FEATURES ›› Four Virtex-4 FPGA processing elements – two XC4VFX100 or in Develop your application very quickly with our CoreFire™ FPGA Application Builder, which transforms the FPGA development process, making it possible for theoreticians to easily build and test their algorithms on the real hardware that will be used in the field. CoreFire, based on data flow, automatically generates distributed control fabric between cores. tO Annapolis Micro Systems is a world leader in highperformance COTS FPGA-based processing for radar, sonar, SIGINT, ELINT, DSP, FFTs, communications, SoftwareDefined Radio, encryption, image processing, prototyping, text processing, and other processing-intensive applications. Our tenth-generation WILDSTAR 4 for VME64x/VXS uses Xilinx’s newest Virtex-4 FPGAs for state-of-the-art performance. It accepts one or two I/O mezzanine cards in one VME64x or VXS slot, including Quad 250 MHz 12-bit ADC, Single 2.5 GHz 8-bit ADC, Quad 130 MHz 16-bit ADC, Dual 2.3/1.5 GSps 12-bit DAC, Quad 600 MSps 16-bit DAC, Universal 3 Gbit Serial I/O (RocketIO, 10 Gb Ethernet, InfiniBand), and Tri XFP (OC-192, 10G Fibre Channel, 10 Gb Ethernet). Our boards work on Windows, Linux, Solaris, IRIX, ALTIX, VxWorks, and others. We support our board products with a standardized set of drivers, APIs, and VHDL simulation models. y WILDSTAR 4 for VXS XC4VFX140, and two XC4VSX55 or XC4VLX40, LX80, LX100, or LX160 ›› Up to 6 GB DDR2 DRAM in 12 banks or up to 2 GB DDR2 DRAM and Pr ng le Our extensive IP and board support libraries contain more than 1,000 cores, including floating point and the world’s fastest FFT. With a graphical user interface for design entry, hardware-in-the-loop debugging, and proven, reusable, high-performance IP modules, WILDSTAR 4 for VME64x/ VXS, with its I/O cards, provides extremely high overall throughput and processing performance. The combination of our COTS hardware and CoreFire allows our customers to make massive improvements in processing speed, while achieving significant savings in size, weight, power, personhours, dollars, and calendar time to deployment. Si Computing Industrial systems up to 64 MB DDRII or QDRII SRAM ›› Available for either VME64x or VXS backplanes ›› High-speed DMA multichannel PCI controller ›› Programmable Flash to store FPGA images and for PCI controller ›› Full CoreFire Board Support Package for fast, easy application development ›› VHDL model, including source code for hardware interfaces and ChipScope access ›› Host software: Windows, Linux, VxWorks, and more ›› Available in both commercial and industrial temperature grades/ integrated heatsink for cooling and stiffness ›› Proactive thermal management system – board-level current measurement and FPGA temperature monitor, accessible through Host API ›› Save time and effort. Reduce risk with COTS boards and software ›› Achieve world-class performance; WILD solutions outperform the competition ›› Includes one-year hardware warranty, software updates, and customer support; training available Annapolis is famous for the high quality of our products and for our unparalleled dedication to ensuring that the customer’s applications succeed. We offer training and exceptional special application development support, as well as more conventional customer support. For more information, contact: [email protected] 30 / 2009 Resource Guide Industrial Embedded Systems RSC# 33233 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Industrial systems Computing Annapolis Micro Systems 190 Admiral Cochrane Drive, Suite 130 • Annapolis, MD 21401 410-841-2514 www.annapmicro.com WILDSTAR 5 for IBM Blade Perfect Blend of Processors and Xilinx Virtex-5 FPGAs. Eleventh Annapolis Generation. Direct Seamless Connections – No data reduction between: external sensors and FPGAs, FPGAs and processors over IB or 10 Gb Ethernet backplane, FPGAs and standard output modules. nl FEATURES ›› From two to eight Virtex-5 FPGA processing elements – LX110T, in Annapolis Micro Systems, Inc. is a world leader in highperformance COTS FPGA-based processing for radar, sonar, SIGINT, ELINT, Digital Signal Processing, FFTs, communications, software radio, encryption, image processing, prototyping, text processing, and other processing-intensive applications. We support our board products with a standardized set of drivers, APIs, and VHDL simulation models. tO Fully Integrated into the IBM Blade Management System – Abundant power and cooling to ensure maximum performance. y Ultimate Modularity – From zero to six Virtex-5 processing FPGA/memory modules, and two Virtex-5 I/O FPGAs. Accepts one or two standard Annapolis WILDSTAR 4/5 I/O mezzanines: Quad 130 MSps through Quad 500 MSps A/D, 1.5 GSps through 2.2 GSps A/D, Quad 600 MSps DAC, InfiniBand, 10 Gb Ethernet, SFPDP. ng le Pr LX220T, LX330T, FX100T, FX130T, or FX200T. Six are pluggable with power module and memory ›› Up to 10.7 GB DDR2 DRAM per WILDSTAR 5 for IBM Blade board ›› 144 x 144 crossbar. 3.2 Gb per line. Two external PPC 440s – 1 per each I/O FPGA ›› Full CoreFire Board Support Package for fast, easy application development ›› VHDL model, including source code for hardware interfaces and ChipScope access ›› Available in both commercial and industrial temperature grades ›› Proactive thermal management system – board-level current measurement and FPGA temperature monitor, accessible through Host API ›› Includes one-year hardware warranty, software updates, and customer support ›› Blade management controller. USB, RS-485, Ethernet, KVM, 16 RIO, Switch to 1 GbE over backplane ›› Save time and effort. Reduce risk with COTS boards and software ›› We offer training and exceptional special application development support, as well as more conventional support ›› Famous for the high quality of our products and our unparalleled dedication to ensuring that the customer’s applications succeed Si Develop your application very quickly with our CoreFire™ FPGA Application Builder, which transforms the FPGA development process, making it possible for theoreticians to easily build and test their algorithms on the real hardware that will be used in the field. CoreFire, based on data flow, automatically generates distributed control fabric between cores. Our extensive IP and board support libraries contain more than 1,000 cores, including floating point and the world’s fastest FFT. A graphical user interface for design entry supports hardware-in-the-loop debugging, and provides proven, reusable, high-performance IP modules. WILDSTAR 5 for IBM Blade, with its associated I/O cards, provides extremely high overall throughput and processing performance. The combination of our COTS hardware and CoreFire allows our customers to make massive improvements in processing speed, while achieving significant savings in size, weight, power, person-hours, dollars, and calendar time to deployment. Achieve world-class performance; WILDSTAR solutions outperform the competition. For more information, contact: [email protected] RSC# 35882 @ www.industrial-embedded.com/rsc Industrial Embedded Systems 2009 Resource Guide / 31 Industrial Embedded Systems Resource Guide Annapolis Micro Systems 190 Admiral Cochrane Drive, Suite 130 • Annapolis, MD 21401 410-841-2514 www.annapmicro.com WILDSTAR 5 for PCI Express nl tO FEATURES ›› Up to three Xilinx Virtex-5 FPGA I/O processing elements – LX110T, in Twelfth-generation WILDSTAR 5 for PCI Express uses Xilinx Virtex-5 FPGAs for state-of-the-art performance. It accepts one or two I/O mezzanine cards, including Single 1.5 GHz 8-bit ADC, Quad 250 MHz 12-bit ADC, Single 2.5 GHz 8-bit ADC, Quad 130 MHz 16-bit ADC, Dual 2.3/1.5 GSps 12-bit DAC, Quad 600 MSps 16-bit DAC, Universal 3 Gbit SeriaI I/O (RocketIO, 10 Gb Ethernet, InfiniBand), and Tri XFP (10G Fibre Channel, 10 Gb Ethernet, OC-192). Our boards work on a number of operating systems, including Windows, Linux, Solaris, IRIX, ALTIX, and VxWorks. We support our board products with a standardized set of drivers, APIs, and VHDL simulation models. y Annapolis Micro Systems, Inc. is a world leader in highperformance COTS FPGA-based processing for radar, sonar, SIGINT, ELINT, Digital Signal Processing, FFTs, communications, software radio, encryption, image processing, prototyping, text processing, and other processing-intensive applications. LX220T, LX330T, or FXT ›› Up to 7 GB DDR2 DRAM in 12 memory banks per WILDSTAR 5 for PCI Express board or up to 2 GB DDR2 DRAM in two memory banks and up to 40 MB DDRII, QDRII SRAM, or up to 1.4 GB RLDRAM ›› Programmable Flash for each FPGA to store FPGA image ›› 8x PCI Express bus. High-speed DMA multichannel PCI controller ›› Supports PCI Express Standard External Power Connector ›› Available in commercial or industrial temperature ranges ›› Full CoreFire Board Support Package for fast, easy application development ›› VHDL model, including source code for hardware interfaces and ChipScope access ›› We offer training and exceptional special application development support, as well as more conventional support ›› Includes one-year hardware warranty, software updates, and customer support ›› Proactive thermal management system – board-level current measurement and FPGA temperature monitor, accessible through Host API ›› Save time and effort. Reduce risk with COTS boards and software ›› Achieve world-class performance; WILD solutions outperform the competition ng le Pr Develop your application very quickly with our CoreFire™ FPGA Application Builder, which transforms the FPGA development process, making it possible for theoreticians to easily build and test their algorithms on the real hardware that will be used in the field. CoreFire, based on data flow, automatically generates distributed control fabric between cores. Our extensive IP and board support libraries contain more than 1,000 cores, including floating point and the world’s fastest FFT. CoreFire uses a graphical user interface for design entry, supports hardware-in-the-loop debugging, and provides proven, reusable, high-performance IP modules. Si Computing Industrial systems WILDSTAR 5 for PCI Express, with its associated I/O cards, provides extremely high overall throughput and processing performance. The combination of our COTS hardware and CoreFire allows our customers to make massive improvements in processing speed, while achieving significant savings in size, weight, power, person-hours, dollars, and calendar time to deployment. Annapolis is famous for the high quality of our products and for our unparalleled dedication to ensuring that the customer’s applications succeed. For more information, contact: [email protected] 32 / 2009 Resource Guide Industrial Embedded Systems RSC# 36017 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Industrial systems Computing Jacyl Technology 3909 Fourier Drive, Suite B • Fort Wayne, IN 46818 800-590-6067 www.jacyl.com Mission Workstation nl tO FEATURES ›› All CPU, video, and I/O connectors are located on the front of the in The Mission Workstation has been specially designed to be a ruggedized multi-computer system with unique features such as custom air filters located on all air cooling inlets, specially designed internal dual ball bearing fan cooling system for each individual computer, steel reinforced internal structure, anodized aluminum enclosure, removable ruggedized hard-drive caddies, full access to all CPU, video, and I/O ports from the front of the unit, and reinforced internal cable routing. y The Mission Workstation is a multi-computer ruggedized workstation for applications that demand the best. The Mission Workstation features 4 completely independent computer systems housed in a single 19" 6U rack mount enclosure. The Mission Workstation can be ordered with a standard set of options for each computer, or each individual computer within the Mission Workstation can be custom configured from our factory for CPU processing capability, video processing capability, I/O capabilities, and/ or OS configurations to meet your system requirements. The Mission Workstation can also be factory configured as a single cluster computer, harnessing the full potential of up to 16, 3 GHz Intel processors and 32 GB of DDR2 RAM. This parallel processing capability is available to meet the most demanding applications. unit for convenient access ng le Pr ›› All air cooling intakes incorporate a ruggedized air/EMI filter system ›› Every system is production tested to a fully powered 3G NAVMAT Si The Mission Workstation is designed to be utilized in the most demanding applications. Every production Mission Workstation is tested to a 3G NAVMAT vibration profile with the unit fully powered and subjected to full temperature range Environmental Stress Screening (ESS) with the unit fully powered. Other production testing is performed on each Mission Workstation such as 100% loaded CPU duration testing, 100% video processor duration test, performance verification testing, and burn-in testing all to ensure that the Mission Workstation is the most ruggedized and reliable multi-computer workstation available. Jacyl Technology is the OEM of the Mission Workstation and provides an off-the-shelf or custom configuration of the Mission Workstation to meet the requirements of your system design. For more information, contact: [email protected] vibration test and Environmental Stress Screening (ESS) test ›› Can be factory configured to be powered from a DC or AC input source ›› All hard drives are removable and are enclosed within ruggedized caddies ›› Each Mission Workstation is functionally tested from -10 °C to +60 °C ›› Each computer can be independently configured with a Core 2 Duo or Core 2 Quad Intel Processor and processor clock speeds up to 3 GHz ›› Each individual computer has 2 PCI, 1 PCI x6 or 2 PCI x8, 2 Gb Ethernet, 4 SATA, up to 2 ESATA, up to 12 USB 2.0 ports and up to 32 GB RAM ›› Each of the 4 individual computers supports 32- or 64-bit operating system configurations ›› Can be factory configured as 4 individual computer systems or 1 cluster/parallel computer ›› When factory configured as a cluster computer, the processing power would include 16, 3 GHz processors, 32 GB RAM, and 5.7 TB HDD space ›› Each individual computer supports SATA II 300 (dependent upon CPU selection) and RAID 0, 1, 5, 10 controller implementations RSC# 37071 @ www.industrial-embedded.com/rsc Industrial Embedded Systems 2009 Resource Guide / 33 Industrial Embedded Systems Resource Guide SENSORAY 7313 S.W. Tech Center Drive • Tigard, OR 97223 503-684-8005 www.SENSORAY.com/2426 Model 2426 | Modular Industrial I/O via Ethernet Model 2426 is a versatile and compact multifunction I/O board that concurrently serves up to four Ethernet clients. FEATURES ›› Concurrently serves up to four Ethernet clients ›› Eight optically isolated digital inputs ›› 16 digital outputs ›› Six 12-bit analog inputs ›› 12-bit analog output ›› RS-422/485 serial port ›› High-speed 32-bit encoder interface that accepts both quadrature nl y It features eight optically isolated digital inputs, 16 digital outputs, six 12-bit analog inputs, one 12-bit analog output, an RS-422/485 serial port and a high-speed 32-bit encoder interface that accepts both quadrature and single-phase clocks. All I/O is accessible via Telnet and HTTP. It is powered from a single 24VDC supply. tO and single-phase clocks American Portwell Technology, Inc. www.portwell.com PEB-2738 Resource Guide ng le 44200 Christy Street • Fremont, CA 94538 510-403-3399 RSC# 36513 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Pr Small form factor modules in For more information, contact: [email protected] Portwell’s PEB-2738 utilizes the Intel ECX form factor and supports the latest options of the Intel Atom processor Z5xx series and the Intel System Controller Hub US15W, including industrial temperature range and larger footprint version with 1.0 mm ball pitch. The power-optimized micro-architecture of the new Intel Atom platform benefits a range of low power, wide temperature, and fanless devices in applications such as in-vehicle infotainment, medical, military, and industrial automation and control. The PEB-2738 is specifically designed to operate at a very low power consumption of less than 10 Watts at full loading. It supports dual independent display by LVDS and SDVO daughtercard (DVI/VGA/LVDS, project-based). Si Computing Industrial systems For more information, contact: [email protected] 34 / 2009 Resource Guide Industrial Embedded Systems FEATURES ›› Intel Atom processor Z5xx series and the Intel System Controller Hub US15W, featuring industrial temperature range and larger footprint version with 1.0 mm ball pitch ›› One 200-pin SODIMM supports DDR2 SDRAM up to 2GB ›› One Type II CompactFlash and one IDE connector ›› Dual independent display: SDVO and 24-bit LVDS; multi-stream audio and CH5.1 supported ›› Trusted Platform Module (TPM) and USB-Disk Module (UDM) could be added onboard ›› Expansion: PCIe x1 golden finger and I/O connector with SDVO/USB/ PCIe x1 signal RSC# 41621 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Small form factor modules Computing Jacyl Technology 3909 Fourier Drive, Suite B • Fort Wayne, IN 46818 800-590-6067 www.jacyl.com XG-5000K nl tO FEATURES ›› 5 million gate Xilinx Spartan-3 FPGA on a PC/104-Plus platform ›› Onboard 256 MB of Micron SRAM and 32 MB of Intel flash ›› Four 66-pin VHDC connector banks providing a total of 264 user- ng le Pr in The XG-5000K has the advanced feature of allowing the user to remotely reconfigure the entire board through the onboard JTAG connector, the PC/104 connector, the PC/104-Plus connector, 10/100BASE-T Ethernet interface, or any external interface connected to the XG-5000K, which has been developed with Xilinx’s advanced design revisioning technology. This allows the XG-5000K to retain onboard as many as 16 partial or up to 4 complete design revisions for the 5 million gate Spartan-3 FPGA. Any one of these design revisions can be remotely programmed into the 5 million gate Spartan-3 FPGA, or the XG-5000K can be programmed to reconfigure itself based upon external or internal events. y The XG-5000K, the 5 million gate PC/104-Plus FPGA board Centered around a 5 million gate Spartan-3 FPGA, the XG-5000K is the ultimate PC/104-Plus FPGA board that is ready to meet the most demanding of system designs. The board features a 5 million gate Spartan-3 FPGA, 256 MB of onboard Micron SRAM, 32 MB of onboard Intel flash, 264 user-programmable I/O, Type 1 CompactFlash connector, a secondary 500K gate Spartan-3 FPGA, 10/100BASE-T Ethernet interface, two RS-232 interfaces, PC/104 connector, PC/104-Plus connector, 0-25 MHz programmable DDS master clock source, 8 MB of secondary DataFlash, and a 25 MHz initial master clock. Si The XG-5000K also incorporates a secondary 500K gate Spartan-3 FPGA. This second FPGA is initially configured to control remote reprogramming and control of the design revisioning features of the XG-5000K. But the secondary Spartan-3 FPGA can be reconfigured by the user to meet the requirements of a particular system design. The XG-5000K can be powered from the PC/104 bus or can be powered from a single 5 VDC external source allowing the board to be utilized as a stacked module in PC/104 applications or as a stand-alone product design platform. This allows the board to be ideal in embedded PC/104 applications or to be utilized in development platforms, design prototypes, or production products. For more information, contact: [email protected] programmable I/O ›› CompactFlash Type 1 connector ›› A secondary 400K gate Spartan-3 FPGA for remote reconfiguration and design revisioning of the XG-5000K or custom user configuration ›› 10/100BASE-T Ethernet interface and two RS-232 interfaces ›› Can be used in a PC/104 stack or as a stand-alone product design platform ›› 0-25 MHz user-programmable DDS FPGA master clock source, along with a fixed 25 MHz FPGA master clock source ›› Incorporates Xilinx’s design revisioning technology and can retain onboard as many as 16 partial or up to 4 complete design BIT files ›› Can be reconfigured through the configuration PROMs, JTAG, 10/100BASE-T Ethernet, PC/104, PC/104-Plus connectors, or the user I/O ›› Available in industrial temperature range ›› Can be powered from the PC/104 connector or an external 5 VDC source RSC# 33237 @ www.industrial-embedded.com/rsc Industrial Embedded Systems 2009 Resource Guide / 35 Industrial Embedded Systems Resource Guide WinSystems, Inc. 715 Stadium Drive • Arlington, TX 76011 817-274-7553 www.winsystems.com EPX-855-G Fanless 1GHz SBC nl tO FEATURES ›› Intel® 1GHz CPU (fanless); higher-performance 1.8GHz Pentium® M in The EPX-855-G includes support for both wired and wireless Ethernet (with remote boot capability), simultaneous support of both SVGA and LVDS flat panel video, four USB 2.0 ports, four serial COM ports, AC’97 audio, PS/2 keyboard, LPT, and 24 lines of digital I/O. It supports up to 1GB of industry-standard PC2700 SDRAM, up to 8GB of CompactFlash, plus support for hard and floppy disk drives. PC/104 and PC/104-Plus expansion is supported for additional special I/O requirements. y The EPX-855-G-1G-0 is a highly integrated, low-cost Single Board Computer designed for rugged, performance-driven applications. It operates over a temperature range of -40°C to +70°C without a fan and is designed for applications including industrial automation, security, medical/diagnostic equipment, MIL/COTS, test and measurement, and transportation. WinSystems uses chipsets from Intel’s long life embedded road map to ensure longevity of the core technology. version is available ›› Intel® Extreme Graphics 2 technology supports CRT and LVDS flat ng le Pr It also supports advanced features such as custom splash screen, APM 1.2 and ACPI 1.0b power management modes, PXE boot, and multi-language support. The BIOS supports legacy operation of a USB keyboard and mouse, as well as booting from a USB floppy disk, USB keys, and other USBconnected mass storage devices. The board supports Windows® XP embedded, Linux, and other x86-compatible RTOSs. The EPX-855-G requires only +5V and typically draws 2.1A with 1GB of DDR SDRAM installed. A 1.8GHz Pentium® M version is available. These features are also available in our EBC-855 EBX-compliant board. Si Computing Small form factor modules For more information, contact: [email protected] 36 / 2009 Resource Guide Industrial Embedded Systems panels simultaneously ›› Custom splash screen on startup ›› Two Intel Ethernet controllers: one Gigabit and one 10/100 Mbps ›› 802.11a/b/g wireless supported ›› Four serial COM ports, four USB 2.0 ports, and 24 bi-directional TTL digital I/O lines ›› Bi-directional LPT port, AT keyboard, and FDC controller ›› PC/104 and PC/104-Plus expansion ›› 4.5" x 6.5" (115mm x 165mm) EPIC-compliant SBC ›› Also available in 5.75" x 8.0" EBX-compliant SBC ›› Long-term product availability ›› Quick Start Kits for software development RSC# 41297 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Small form factor modules Computing WinSystems, Inc. 715 Stadium Drive • Arlington, TX 76011 817-274-7553 www.winsystems.com PCM-MIO Multifunction A/D The PCM-MIO is a versatile, PC/104-based analog input, analog output, and digital I/O board designed to meet customer demands for high-accuracy and high-channel count analog and digital I/O. The board is based on Linear Technologies’ precision converters and voltage references, which require no external calibration. nl tO FEATURES ›› Analog and digital I/O on a PC/104 module ›› 16-bit Analog-to-Digital (A/D) converter ›› Conversion speed: 100K samples per second ›› Two quad 12-bit Digital-to-Analog (D/A) converters ›› Each individual channel is independently software programmable ›› Low-noise onboard DC/DC converter ›› No adjustment potentiometers or calibration needed ›› 48 bi-directional TTL-compatible digital I/O lines with 24 capable of in There are eight 12-bit Digital-to-Analog (D/A) converters with individual software programmable voltage ranges of ±5V, ±10V, 0-5V, and 0-10V. The output channels can be updated and cleared individually or simultaneously. They also work with industry-standard signal conditioning modules. y The board will support up to 16 single-ended input channels, 8 differential input channels, or various combinations of both. The software programmable input ranges are ±5V, ±10V, 0-5V, and 0-10V. The input channels are voltage protected to ±25V and can work directly with industrystandard signal conditioning modules. ng le Pr A total of 48 onboard bi-directional TTL-compatible digital I/O lines can be software configured as Input, Output, or Output with Readback. Twenty-four can generate interrupts if the board senses a change of state. Each output can sink 12mA and will interface directly with opto-isolated modules. Si The PCM-MIO operates over the industrial temperature range of -40°C to +85°C. Free software drivers are available for C, Windows®, and Linux. event sense interrupt generation ›› Free software drivers in C, Windows®, and Linux ›› +5V-only operation ›› -40°C to +85°C temperature operation ›› Special OEM configurations available for 16-bit D/A and other analog and digital I/O combinations WinSystems can depopulate this board to meet special OEM applications. For example, all the A/D channels or perhaps all the D/A channels could be removed. Please contact an applications engineer with your requirements. For more information, contact: [email protected] RSC# 41298 @ www.industrial-embedded.com/rsc Industrial Embedded Systems 2009 Resource Guide / 37 Industrial Embedded Systems Resource Guide WinSystems, Inc. 715 Stadium Drive • Arlington, TX 76011 817-274-7553 www.winsystems.com PPM-LX800 Extended Temperature PC/104-Plus SBC The PPM-LX800-G is a highly integrated, PC/104-Plus Single Board Computer (SBC) designed for space-limited and lowpower applications. It is a full-featured SBC that utilizes an AMD LX800 x86-compatible CPU. nl tO FEATURES ›› AMD LX800 CPU; x86-compatible ›› Small size: 90mm x 96mm ›› Video with CRT resolutions to 1920 x 1440 and panel resolutions to Pr in There are 16 bits of TTL-compatible digital I/O with each line individually programmable for Input, Output, or Output with Readback operation. The major feature of the onboard digital I/O controller is its ability to monitor the 16 lines for either rising or falling digital edge transitions, latch them, and then interrupt the host processor notifying it that a change-of-input status has occurred. y Onboard I/O functions include analog CRT and digital flat panel video controller, Intel 82551ER 10/100 Ethernet, two USB 2.0 ports with overcurrent protection on each channel, and four COM channels. The PPM-LX800-G provides standard PC controllers for IDE hard disks, CompactFlash device, PS/2 mouse and keyboard controller, AC’97 audio, LPT, and PC/104-Plus expansion connectors all on a single 90mm x 96mm module. ng le The PPM-LX800-G has x86 PC software compatibility that assures a wide range of tools to aid in your application program development and checkout. It supports both Windows® XPe and Linux operating systems and other RTOSs. WinSystems provides free technical phone support to assist customers with system integration of our SBCs and I/O modules. 1600 x 1200 ›› Custom splash screen on startup ›› 10/100 Mbps Ethernet controller ›› Two USB 2.0 ports with overcurrent protection ›› Four COM channels with FIFO ›› 16 digital I/O lines with event sense supported ›› AC’97 audio, LPT, mouse, and keyboard controllers ›› -40°C to +85°C operating temperature ›› Long-term PC/104-Plus product availability The SBC’s low power dissipation permits fanless operation over a temperature range from -40°C to +85°C. The PPM-LX800-G is well suited for rugged applications requiring excellent processor performance in an embedded PC design. Si Computing Small form factor modules For more information, contact: [email protected] 38 / 2009 Resource Guide Industrial Embedded Systems RSC# 41296 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Small form factor modules Computing Tri-M Engineering 100-1407 Kebet Way • Port Coquitlam, BC V3C 6L3 Canada 604-945-9565 www.tri-m.com VSX104+ mouse nl y ›› 2MB onboard SPI flash ›› PC/104-Plus compliant ›› Fanless operation ›› 2.5W power consumption ›› Type 1 CompactFlash™ and microSD sockets ›› Extended temperature operation ›› RoHS compliant RSC# 41282 @ www.industrial-embedded.com/rsc Resource Guide Pr Display devices Human interface Emerson Network Power ›› 300MHz Vortex86SX SoC ›› 128MB soldered DDR2 RAM ›› Integrated dual 10/100 LAN, 4x RS-232, 2x USB 2.0, 1x LPT, keyboard, in For more information, contact: [email protected] Industrial Embedded Systems FEATURES tO The VSX104+ is a 300MHz PC/104-Plus CPU module with dual 10/100 LAN. Its 300MHz DM&P Vortex86SX Systemon-Chip (SoC) is a fully static 32-bit x86 processor designed to work with embedded operating systems including Windows® CE, Linux, DOS, and most popular 32-bit RTOSs. Standard features of the VSX104+ include soldered 128MB DDR2 RAM, four COM ports, two USB 2.0, and two 10/100 LAN ports. An 8-bit GPIO port and redundancy port are also standard features. In addition to 2MB onboard SPI flash, the VSX104+ includes a Type I CompactFlash™ and microSD socket. System expansion is supported by the PC/104-Plus interface. The VSX104+ has an operating temperature of -40ºC to +85ºC. Single +5VDC power is supplied through the PC/104 bus or 2-position screw terminal, and total power consumption is a mere 2.5W. ng le 2900 S. Diablo Way, Suite 190 • Tempe, AZ 85282 800-759-1107 or 602-438-5720 EmersonNetworkPower.com/EmbeddedComputing MATXM-C2-410-B MicroATX Industrial Motherboard Si The MATXM-C2-410-B MicroATX industrial motherboard from Emerson Network Power is designed to ease deployment in a range of retail applications such as Point-Of-Sale (POS) terminals, interactive product displays and customer kiosks. It has a unique midplane that creates a level of modularity sufficient to allow cost-effective replacement during deployment. By routing all power and LCD display cabling through the midplane, the likelihood of cabling errors during maintenance is reduced. Designed to support a wide range of POS peripherals, MATXM-C2-410-B has both 12 and 24 V PoweredUSB connections. These are suitable for powering devices like bar code scanners and POS printers without the expense of additional power supplies. This motherboard supports dual independent displays and has VGA/LVDS and HDMI interfaces for connection to the widest possible range of displays. For more information, contact: [email protected] FEATURES ›› 478-pin micro-FCPGA socket (socket P) for Intel® Core™2 Duo processor T9400 or Intel® Celeron® processor 575 ›› Unique midplane allowing easy, cost-effective maintenance ›› PoweredUSB ports for connection to POS peripherals ›› 512MB to 8GB DDR3 ›› LVDS or VGA primary display, HDMI secondary display ›› Innovative power management features help to reduce energy consumption ›› Energy saving features help to minimize noise during operation ›› Utilizes Intel® vPro™ technology to remotely power on/off system, helping reduce carbon emissions RSC# 41607 @ www.industrial-embedded.com/rsc Industrial Embedded Systems 2009 Resource Guide / 39 Industrial Embedded Systems Resource Guide Annapolis Micro Systems 190 Admiral Cochrane Drive, Suite 130 • Annapolis, MD 21401 410-841-2514 www.annapmicro.com SFPDP UNI6 I/O Annapolis Micro Systems Inc.’s FPGA-based WILDSTAR family provides 24 SFPDP channels per VME slot. The Annapolis SFPDP cards (UNI3 or UNI6) come with an easy-to-use Serial FPDP interface supporting up to 12 lanes of 2.5 Gb full duplex data. Three frame types are supported: Normal Data Fiber Frame, Sync Without Data Fiber Frame, and Sync with Data Fiber Frame in Point-to-Point Mode. nl tO FEATURES ›› Three individually configurable 4X connectors – four lanes per in Up to two serial I/O cards and two LVDS I/O cards can reside on each WILDSTAR 4 or WILDSTAR 5 VME/VXS main board, with half that number for the PCI-X or PCIe. The SFPDP card (UNI6) supports RocketIO protocol at up to 75 Gb full duplex per I/O card, three ports of 10G full duplex InfiniBand per I/O card, or 10G full duplex Ethernet per I/O card. y The card has three individually configurable, industrystandard 4X connectors, providing four lanes per connector, with dedicated signal conditioners to ensure clean communication. It supports up to 7.5 GB full duplex per I/O card and a wide variety of readily available copper and fiber cables. connector Pr ›› Up to four 2.5 Gb full duplex Serial FPDP ports per connector ng le No other FPGA board vendor can match the volume of data we can send straight into the heart of the processing elements and then straight back out again. An FPGAbased high-performance processing engine thrives on data streaming in and out at high rates of speed. The FPGAs should be part of a balanced and unified system architecture, providing maximum performance, with memory, processing power, and I/O speeds designed and integrated for performance, scalability, and growth. Si Networking Wired networking Annapolis Micro Systems, Inc.’s WILDSTAR 4 (Xilinx Virtex-4 based) and WILDSTAR 5 (Xilinx Virtex-5 based) families of FPGA-based processing boards also support an extensive set of extremely high-quality A/D and D/A boards. ›› Up to 25 Gb full duplex RocketIO per connector ›› Up to 10 Gb full duplex InfiniBand per connector ›› Up to 10 Gb full duplex Ethernet per connector ›› Optional onboard oscillators for other line rates like Fibre Channel ›› I/O card plugs onto WILDSTAR 4 or 5 VME/VXS/IBM Blade Chassis/ PCI-X/PCI Express main board ›› JTAG, ChipScope, and Serial Port access ›› Proactive thermal management system. Available in both commercial and industrial temperature grades ›› Includes one-year hardware warranty, software updates, and customer support ›› We offer training and exceptional special application development support, as well as more conventional customer support ›› Full CoreFire Board Support Package for fast, easy application development ›› VHDL model, including source code for hardware interfaces Annapolis Micro Systems, Inc. is a world leader in highperformance COTS FPGA-based processing for radar, sonar, SIGINT, ELINT, Digital Signal Processing, FFTs, communications, software radio, encryption, image processing, prototyping, text processing, and other processing-intensive applications. Annapolis is famous for the high quality of our products and for our unparalleled dedication to ensuring that the customer’s applications succeed. For more information, contact: [email protected] 40 / 2009 Resource Guide Industrial Embedded Systems RSC# 35968 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Wired networking Networking Annapolis Micro Systems 190 Admiral Cochrane Drive, Suite 130 • Annapolis, MD 21401 410-841-2514 www.annapmicro.com Tri XFP I/O Card nl tO FEATURES ›› Up to 10 Gb Full Duplex Ethernet per connector in The Annapolis Tri XFP I/O Card, which works with the WILDSTAR 4/5 Family Architecture, has three 10 Gb individually configured XFP connectors, each with its own XAUI to XFI converter. Industry-standard pluggable fiber optic transceivers can be purchased from Annapolis or from other vendors. The Tri XFP provides up to 30 Gb full duplex I/O directly between the outside world and the RocketIO pins on the Xilinx Virtex-II Pro or Virtex-4 I/O FPGA on the WILDSTAR 4 main board. No other vendor provides that volume of data straight into the heart of the processing elements and then back out again. y Annapolis Micro Systems, Inc. is a world leader in highperformance COTS FPGA-based processing for radar, sonar, SIGINT, ELINT, Digital Signal Processing, FFTs, communications, software radio, encryption, image processing, prototyping, text processing, and other processing-intensive applications. ›› Up to 10 Gb Fibre Channel ›› OC-192 Pr Two I/O cards can reside on each WILDSTAR 4 or WILDSTAR 5 VXS or PCI-X/PCI Express board, with up to 30 million user reprogrammable gates. ›› Three 10 Gb XFP connectors ›› Accepts industry-standard pluggable transceivers Si ng le The Tri XFP card will support 10 Gb Ethernet, 10 Gb Fibre Channel, and OC-192. Although the protocols will be provided as black box solutions with few modifications by users allowed, more adventurous users who choose to develop their own communications protocols from the basics already have access to all the board resources through VHDL source for the interfaces to SRAM, signal conditioners, LAD bus, I/O bus, and PPC Flash. CoreFire™ users will have the usual CoreFire Board Support Package. ›› Available in both commercial and industrial temperature grades ›› Includes one-year hardware warranty, software updates, and customer support ›› One or two I/O cards fit on a single WILDSTAR 4/5 processing board ›› New I/O form factor for improved thermal performance ›› First of many WILDSTAR 4/5 Family I/O cards, including superior performance A/D, D/A, and additional high-speed communication cards ›› Save time and effort. Reduce risk with COTS boards and software ›› Achieve world-class performance; WILD solutions outperform the competition The Tri XFP is the first of many I/O cards Annapolis will be releasing for its new WILDSTAR 4/5 Architecture Family, which uses Xilinx Virtex-4 and Virtex-5 FPGAs for processing elements. WILDSTAR 4 is the tenth generation of Xilinx FPGA processing-based COTS boards from Annapolis. Annapolis is famous for the high quality of our products and for our unparalleled dedication to ensuring that the customer’s applications succeed. We offer training and exceptional special application development support, as well as more conventional customer support. For more information, contact: [email protected] RSC# 35857 @ www.industrial-embedded.com/rsc Industrial Embedded Systems 2009 Resource Guide / 41 Industrial Embedded Systems HMS Industrial Networks 900 W. Jackson Blvd., Suite 2W • Chicago, IL 60607 312-829-0601 www.anybus.com Anybus CompactCom FEATURES ›› Anybus CompactCom starter kit including driver source code is available testing agency y ›› Support all networks with a single design effort ›› No licenses, royalties, or stacks to purchase ›› All modules are conformance tested and certified by the respective ›› Local support from HMS global organization ›› Low risk investment in proven technology For more information, contact: [email protected] in tO The Anybus CompactCom family of interchangeable communication modules uses a common host interface regardless of which network is required. The CompactCom functions as a network coprocessor and is based on HMS’ powerful NP30 microcontroller. The compact housing is robust and specially designed for industrial requirements. CompactCom can be implemented in a wide range of products, such as HMIs, drives, robot controllers, weigh scales, instrumentation, and more. The CompactCom supports DeviceNet, PROFIBUS, CC-Link, CANopen, Modbus, EtherNet/IP, PROFINET, Modbus TCP, EtherCAT, and additionally supports physical layer interfaces RS-232/422/485, USB, and Bluetooth. You could realize savings of up to 70% in your development costs and drastically reduce time-to-market. RSC# 36516 @ www.industrial-embedded.com/rsc Trident Space & Defense Pr Industrial Embedded Systems Storage hardware Resource Guide www.tridentsd.com ng le 19951 Mariner Avenue #157 • Torrance, CA 90503 310-214-5500 Triton Series Solid State Drives featuring Fast and Secure Erase Secure your data with Trident’s Triton Series of Solid State Drives featuring Fast and Secure Erase. Trident’s Triton Series drives are purpose built for high-end industrial and rugged military applications. Our Triton Series drives incorporate proven non-volatile industrial grade SLC NAND Flash in a completely solid state design with no moving parts. Triton SSDs are offered in an industry-standard 2.5-inch form factor and are available with either an IDE/ PATA or SATA interface. This makes them ideal as a direct drop-in replacement for conventional rotating hard disks that are prone to short production life and often fail in mobile computing and industrial environments where temperature fluctuations, shock, vibration, dust, moisture, and/or magnetic fields are present. For embedded computing, Trident offers its BGADrive, which is a small form factor SSD on a BGA module that can be mounted directly on a PCB. When it absolutely has to work, choose Trident for all your storage needs. Si Storage Resource Guide nl Networking Wired networking For more information, contact: [email protected] 42 / 2009 Resource Guide Industrial Embedded Systems FEATURES ›› Ruggedized Solid State Drive for military and high-end industrial applications ›› Industrial grade SLC NAND Flash with operating temperature range from -40°C to +85°C ›› Available with Fast and Secure Erase functionality for complete media declassification ›› Tested to MIL-STD-810F: Shock 1,500G; Vibration 16.3G RMS ›› Precision machined aluminum alloy case that is anodized inside and out for improved corrosion resistance and durability ›› Available with custom features and in custom form factors RSC# 41666 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Sensors Sensors/Control Annapolis Micro Systems 190 Admiral Cochrane Drive, Suite 130 • Annapolis, MD 21401 410-841-2514 www.annapmicro.com 2.0 GSps 10-bit A/D nl tO FEATURES ›› One e2v AT84AS004 (2.0 GHz, 10-bit) A/D ›› Four SMA front panel connectors: one 50 ohm analog input, one in In concert with the WILDSTAR 4 or WILDSTAR 5 FPGA processing main boards, this mezzanine board supplies userconfigurable real-time continuous sustained processing of the full data stream. Up to two A/D and up to two serial I/O cards can reside on each WILDSTAR 4 or WILDSTAR 5 VME/VXS or IBM Blade main board or up to one A/D and up to one serial I/O card on each PCI-X or PCI Express main board. y The Annapolis Single Channel 2.0 GSps A/D I/O Card provides one 2.0 GHz A/D input with a resolution of 10 bits. The board has one e2v AT84AS004 that is fed by an onboard analog input circuit, which converts the singleended 50 ohm SMA input into differential signals for the ADC. There is a universal single-ended 50 ohm SMA clock input and a high-precision trigger input allowing multiple A/D I/O cards to be synchronized together. Synchronization of A/D I/O cards can be facilitated by the Annapolis 4 or 8 Channel Clock Distribution Boards. single-ended 50 ohm clock input, or differential 1.65 V LVPECL clock input ›› One high-precision trigger input with Fs precision. High-precision trigger input – 1.65 V LVPECL, 2.5 V LVPECL, 3.3 V LVPECL ›› Analog input bandwidth is 100 KHz-3.0 GHz ›› I/O card plugs onto WILDSTAR 4 or 5 VME/VXS/PCI-X/PCI Express/ IBM Blade main boards ›› JTAG, ChipScope, and Serial Port access ›› Full CoreFire Board Support Package for fast, easy application development ›› VHDL model, including source code for board-level interfaces ›› Proactive thermal management system ›› Includes one-year hardware warranty, software updates, and customer support ›› We offer training and exceptional special application development support, as well as more conventional customer support ›› Designed and manufactured in the USA ng le Pr Our boards run on many different operating systems. We support our board products with a standardized set of drivers, APIs, and VHDL simulation models. VHDL source is provided for the interfaces to A/Ds, D/As, DRAM/SRAM, LAD bus, I/O bus, and PPC Flash. CoreFire™ users will have the usual CoreFire Board Support Package. Si The combination of our COTS hardware and our CoreFire FPGA Application Development tool allows our customers to make massive improvements in processing speed, while achieving significant savings in size, weight, power, person-hours, dollars, and calendar time to deployment. Annapolis Micro Systems, Inc. is a world leader in highperformance COTS FPGA-based processing for radar, sonar, SIGINT, ELINT, Digital Signal Processing, FFTs, communications, software radio, encryption, image processing, prototyping, text processing, and other processing-intensive applications. Annapolis is famous for the high quality of our products and for our unparalleled dedication to ensuring that the customer’s applications succeed. For more information, contact: [email protected] RSC# 36021 @ www.industrial-embedded.com/rsc Industrial Embedded Systems 2009 Resource Guide / 43 Industrial Embedded Systems Resource Guide Annapolis Micro Systems 190 Admiral Cochrane Drive, Suite 130 • Annapolis, MD 21401 410-841-2514 www.annapmicro.com Dual 4.0 GSps DAC The Annapolis Micro Systems Dual Channel 4.0 GSps D/A I/O Card provides one or two 12-bit digital output streams at up to 4.0 GSps. The board has one or two Max 19693 for 4.0 GSps, Max 19692 for 2.3 GSps, or Max 5859 for 1.5 GSps. nl tO FEATURES ›› One or two 12-bit Analog to Digital Converters: Max 19693 for in In concert with the WILDSTAR 4 or WILDSTAR 5 FPGA processing main boards, this mezzanine board supplies user-configurable real-time A to D conversion and digital output. Up to two A/D or D/A and up to two serial I/O cards can reside on each WILDSTAR 4 or WILDSTAR 5 VME/VXS or IBM Blade main board, or up to one A/D or D/A and up to one serial I/O card on each PCI-X or PCI Express main board. y The Dual Channel DAC board has five SMA front connectors: two single-ended DAC outputs, a high-precision trigger input with Fs precision, and a universal single- or double-ended 50 ohm clock input. It has excellent gain flatness in the first 3 Nyquist Zones, ultra-low skew and jitter saw based clock distributions, and main board PCLK sourcing capability. 4.0 GSps, Max 19692 for 2.3 GSps, or Max 5859 for 1.5 GSps Pr ›› Five SMA front panel connectors: two single-ended DAC outputs, ng le Our boards run on many different operating systems. We support our board products with a standardized set of drivers, APIs, and VHDL simulation models. VHDL source is provided for the interfaces to A/Ds, D/As, DRAM/SRAM, LAD bus, I/O bus, and PPC Flash. CoreFire™ users will have the usual CoreFire Board Support Package. The combination of our COTS hardware and our CoreFire FPGA Application Development tool allows our customers to make massive improvements in processing speed, while achieving significant savings in size, weight, power, person-hours, dollars, and calendar time to deployment. Si Sensors/Control Sensors one high-precision trigger input with Fs precision ›› One universal single- or double-ended 50 ohm clock input ›› High-precision trigger input manufacturing options – 1.65 V LVPECL, 2.5 V LVPECL, 3.3 V LVPECL ›› I/O card plugs onto WILDSTAR 4 or 5 VME/VXS/PCI-X/PCI Express/ IBM Blade main boards ›› JTAG, ChipScope, and Serial Port access ›› Full CoreFire Board Support Package for fast, easy application development ›› VHDL model, including source code for board-level interfaces ›› Proactive thermal management system ›› Industrial temperature range ›› Includes one-year hardware warranty, software updates, and customer support Annapolis Micro Systems, Inc. is a world leader in highperformance COTS FPGA-based processing for radar, sonar, SIGINT, ELINT, Digital Signal Processing, FFTs, communications, software radio, encryption, image processing, prototyping, text processing, and other processing-intensive applications. ›› Designed and manufactured in the USA Annapolis is famous for the high quality of our products and for our unparalleled dedication to ensuring that the customer’s applications succeed. We offer training and exceptional special application development support, as well as more conventional customer support. For more information, contact: [email protected] 44 / 2009 Resource Guide Industrial Embedded Systems RSC# 36023 @ www.industrial-embedded.com/rsc Industrial Embedded Systems Resource Guide Sensors Sensors/Control Annapolis Micro Systems 190 Admiral Cochrane Drive, Suite 130 • Annapolis, MD 21401 410-841-2514 www.annapmicro.com WS4 Quad 250/400/500 MSps A/D The Annapolis Quad Channel 250/400/500 MSps A/D I/O Card provides four A/D inputs with converter speeds of up to 250, 400, or 500 MHz and resolutions of 13, 14, or 12 bits, respectively. The board has four A/D converters from TI (ADS5444, ADS5474, or ADS5463) fed by onboard analog input circuits that convert the single-ended, 50 ohm SMA input into differential signals for the ADC. nl tO FEATURES ›› Four TI A/D converters of one of the speed and bit size types: in In concert with the WILDSTAR 4 or WILDSTAR 5 FPGA processing main boards, this mezzanine board supplies userconfigurable real-time continuous sustained processing of the full data stream. Up to two A/D I/O cards can reside on each WILDSTAR 4 or WILDSTAR 5 VME/VXS or IBM Blade main board or reside on one A/D I/O card on each PCI-X or PCI Express main board. y There is an onboard ultra-low jitter and skew clock distribution circuit to allow all four channels on a single A/D I/O board to be synchronized together. There is also an external clock input and a trigger input allowing multiple A/D I/O cards to be synchronized together. Synchronization of A/D I/O cards can be facilitated by the Annapolis 4 or 8 Channel Clock Distribution Boards. Pr ADS5444 250 MSps 13 bits, ADS5474 400 MSps 14 bits, ADS5463, 500 MSps 12 bits ›› Analog input bandwidths of up to: 500 MHz for the 250 MSps A/D board, 1,400 MHz for the 400 MSps A/D board, 2,000 MHz for the 500 MSps A/D ›› Six SMA front panel connectors: four 50 ohm analog inputs, one single-ended 50 ohm clock input, one trigger input ›› Onboard ultra-low jitter and skew clock distribution circuit to allow synchronization of all four channels on a single I/O card ›› I/O card plugs onto WILDSTAR 4 or 5 VME/VXS/PCI-X/PCI Express/ IBM Blade main boards ›› JTAG, ChipScope, and Serial Port access ›› Proactive thermal management system. Available in both commercial and industrial temperature ranges ›› Full CoreFire Board Support Package for fast, easy application development and technology refresh ›› VHDL model, including source code for hardware interfaces ›› Includes one-year hardware warranty, software updates, and customer support. Reduce risk with COTS boards and software ›› We offer training and exceptional special application development support, as well as more conventional customer support ›› Annapolis is famous for the high quality of our products and for our unparalleled dedication to ensuring that customer’s applications succeed Si ng le Annapolis Micro Systems, Inc. is a world leader in highperformance COTS FPGA-based processing for radar, sonar, SIGINT, ELINT, Digital Signal Processing, FFTs, communications, software radio, encryption, image processing, prototyping, text processing, and other processing intensive applications. Our boards run on many different operating systems. We support our board products with a standardized set of drivers, APIs, and VHDL simulation models. VHDL source is provided for the interfaces to A/Ds, D/As, DRAM/SRAM, LAD bus, I/O bus, and PPC Flash. CoreFire™ users will have the usual CoreFire Board Support Package. The combination of our COTS hardware and our CoreFire FPGA Application Development tool allows our customers to make massive improvements in processing speed, while achieving significant savings in size, weight, power, person-hours, dollars, and calendar time to deployment. For more information, contact: [email protected] RSC# 35976 @ www.industrial-embedded.com/rsc Industrial Embedded Systems 2009 Resource Guide / 45 Editor’s Choice Products EMBEDDED SYSTEMS Editor’s Choice Make sense out of taps Grab frames with fewer wires We’ve been covering MEMS accelerometers for quite a while, and we’ve been looking for companies to do something interesting by embedding processing directly on the sensor module. Kionix has introduced the KXTF9 with an integrated feature called Directional Tap/Double-Tap detection. The Camera Link specification was recently enhanced to incorporate Power over Camera Link (PoCL), which as the name implies allows power to be delivered to a camera over the Camera Link cable without the need for a separate power connector. A Safe Power mode determines if a camera is PoCL compatible and only delivers power if it is. The ADLINK Technology PCIe-CPL64 frame grabber supports PoCL with two channels providing data transfers up to 4.0 Gbps and pixel clock rates up to 85 MHz. It also supports 64-bit operating systems for large address space vision applications. Algorithms on the sensor create up to 12 tap-enabled commands for OEMspecified functions. The sensor detects quick, light taps or double taps on any of the six faces (±X, Y, and Z) of an object and computes the event and direction. This information can be used to create unique user interfaces in devices. tO nl y ADLINK Technology www.adlinktech.com RSC# 41798 Pr in Kionix www.kionix.com RSC# 41796 See data outside Get data outside Once data and images are acquired, showing them is important, and that display might be located in a harsh environment. Stealth Computer’s new TT-840 comes to work with an IP68 rating (immersion proof) and an 8.4" sunlight-readable LCD. The NI 9921 is a low-cost enclosure allowing the antenna and I/O through, while the NI 9922 (pictured) adds an Ethernet port and a 4-pin trigger connector for more control, with all ports protected from both dust particles and splashing water from all directions. The display is 1,000 nits bright with a contrast ratio of 600:1. It also has IR touch-screen technology, which works in wet, vibration-prone environments. The unit is powered with 12 to 36 VDC and has power, video, and USB connections via rugged circular connectors. National Instruments www.ni.com RSC# 41797 Stealth Computer www.stealth.com RSC# 41799 Si ng le National Instruments recently announced additions to its line of Wi-Fi data acquisition modules. In thinking through the solution for customers, the company introduced new IP54-rated enclosures for those modules, enabling any of the Wi-Fi DAQ devices to be installed in harsh environments. Editor’s Choice Products are drawn from OSM’s product database and press releases. Vendors may add their new products and submit press releases at submit.opensystemsmedia.com. OSM reserves the right to publish products based on editors’ discretion alone, and does not guarantee publication of any product entries. 46 / 2009 Resource Guide Industrial Embedded Systems ng le Si y nl tO in Pr Create Your Own PMCs Custom I/O as Easy as 1, 2, 3! Thee Te Th Tech Technobox chno ch nobo no boxx Mi bo Micr Micro cro cr o Me Mezz Mezzanine zzan zz anin an ine in e Sy Syst System stem st emTM is is based base ba sedd on a simple se ssim impl im plee idea pl idea – provide ppro rovi ro vide vi de embedded emb emb mbed edde ed dedd systems de syst sy stem st emss designers em desi de sign si gner gn erss with er with a foundation for innovation and flexibility. Provide a highly-granular, modular architecture featuring a range of configurable FPGA-based FPGA based carrier boards and an extensive variety of micro mezzanine Electrical Conversion Modules (ECMs) that can be assembled in thousands of combinations. Provide an environment in which a designer can create an array of unique, future-proofed, board-level solutions. But without the costs normally associated with custom board development and manufacture, while speeding development and reducing time to market. It’s the logical next step in mezzanine systems. in tO nl y 3 Assemble with IP Core and ECM Code ng le Pr 2 Choose I/O Conversion Modules • • • • • • Patent P Pa ten te nt Pending Si 1 Select an FPGA-based Carrier Build Your Own Board by Mixing and Matching Modular Components Thousands of Possible Combinations Flexible, FPGA-based, Patent-pending Architecture Incorporate Multiple Functions on a Single Board Design and Build Application-specific, Future-proofed Solutions Accelerate System Development, Reduce Time to Market To learn more about the Technobox Micro Mezzanine System, visit: www.technobox.com/mmsintro-fp.htm Micro Mezzanine Mezzani ne System