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Table of Contents FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS INJURY............................... 2 Do Not Hi-Pot Test SPDs.............................................................................................................................................................................2 INTRODUCTION.................................................................................................................................................... 1 Warning and Safety Information................................................................................................................................................................1 Qualified Person........................................................................................................................................................................................1 Danger......................................................................................................................................................................................................1 Warning....................................................................................................................................................................................................1 Caution.....................................................................................................................................................................................................1 Do Not Hi-Pot Test SPDs.............................................................................................................................................................................1 Limited Warranty.......................................................................................................................................................................................1 Unpacking and Preliminary Inspection.......................................................................................................................................................1 Storage.....................................................................................................................................................................................................1 GENERAL INFORMATION..................................................................................................................................... 2 Product Family Outline .............................................................................................................................................................................2 Type 1 SPD................................................................................................................................................................................................2 Internal Protection.....................................................................................................................................................................................2 Service Guidelines.....................................................................................................................................................................................2 Simplified Explanation of Operation...........................................................................................................................................................2 Industry Standards Changes - 2009...........................................................................................................................................................2 Parallel Connection...................................................................................................................................................................................4 Precautionary Statement Regarding SPDs on Ungrounded Systems.............................................................................................................4 Cascade Surge Protection..........................................................................................................................................................................4 Unpacking & Preliminary Inspection...........................................................................................................................................................4 PRE-INSTALLATION AND PLANNING.................................................................................................................... 4 Operating Environment.............................................................................................................................................................................4 Line Side versus Load Side Installation.......................................................................................................................................................4 Audible Noise ...........................................................................................................................................................................................4 Mounting, Dimensions, and Weight...........................................................................................................................................................4 Service Clearance......................................................................................................................................................................................5 Lead Lengths & Maximizing SPD Performance............................................................................................................................................5 Shortest Leads Possible.............................................................................................................................................................................5 Voltage Rating...........................................................................................................................................................................................5 Circuit Breaker and Disconnect Switch.......................................................................................................................................................5 Terminals..................................................................................................................................................................................................6 Wire Size and Installation Torque...............................................................................................................................................................6 System Grounding.....................................................................................................................................................................................6 NEMA 3R Drain Holes for Standard Steel Enclosure.....................................................................................................................................6 Optional Flush Mount Installation Considerations......................................................................................................................................7 Retro-fit to an Existing Panel with No Available Breaker Positions................................................................................................................7 Disconnect Switch (Opt. on TPS3 12, Std. on TPS3 15)...............................................................................................................................7 UL 1283 required language concerning the installation of EMI Filters.........................................................................................................7 TPS3 12 AND TPS3 15 INSTALLATION INSTRUCTIONS ......................................................................................... 8 OPERATION........................................................................................................................................................ 10 Surge Counter Reset: (if equipped) Resets optional surge counter to zero (0) ..........................................................................................10 Diagnostic Display Panel..........................................................................................................................................................................10 Surge Counter Option..............................................................................................................................................................................10 Dry Contact Option.................................................................................................................................................................................11 Remote Monitor Accessory......................................................................................................................................................................11 MAINTENANCE.................................................................................................................................................. 11 Troubleshooting & Service.......................................................................................................................................................................11 Module Replacement & Service...............................................................................................................................................................11 Display Replacement...............................................................................................................................................................................12 TPS3 15 Series with two modules............................................................................................................................................................12 Technical Support....................................................................................................................................................................................12 Figures Figure 1: SPD Types..................................................................................................................................................................................2 Figure 2: Typical Parallel Connected SPD on Electrical Panel.......................................................................................................................4 Figure 3: NEMA 3R Drain Holes.................................................................................................................................................................6 Figure 7: Rotating Module........................................................................................................................................................................6 Figure 6: Flush Mount Installation.............................................................................................................................................................7 Figure 3: Panel Installation ......................................................................................................................................................................8 Figure 4: Electrical Drawings.....................................................................................................................................................................9 Figure 5: Mechanical Drawings.................................................................................................................................................................9 Figure 8: Horizontal Display ...................................................................................................................................................................10 Figure 9: Vertical Display........................................................................................................................................................................10 Figure 10: Dry Contact Connection Configuration...................................................................................................................................11 Tables Table 1: Model Number Decoder...............................................................................................................................................................3 Table 2: Weight & Dimensions..................................................................................................................................................................5 3