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Contents x Chapter 7 Servicing .............................................................................................................7-1 Safety Precautions ............................................................................... 7-2 Firmware Updates ............................................................................... 7-3 Accessing the Service Mode................................................................. 7-3 Replacement Parts List ........................................................................ 7-4 Cable List............................................................................................ 7-5 External Device Connection Components .......................................... 7-5 Removing the Measurement Bench and Lowering the Partition Panel 7-7 Fuse Replacement ............................................................................... 7-8 Fan Replacement................................................................................. 7-9 IR Source Replacement ..................................................................... 7-10 Filter Wheel Replacement ................................................................. 7-11 Chopper Motor Replacement............................................................ 7-13 Optical Bench Replacement .............................................................. 7-13 Optical Switch Replacement ............................................................. 7-15 Bench Heater Assembly Replacement................................................ 7-16 Detector/Preamplifier Assembly Replacement ................................... 7-17 Preamp Board Calibration................................................................. 7-18 Pump Replacement ........................................................................... 7-19 Pressure Transducer Replacement ..................................................... 7-20 Pressure Transducer Calibration........................................................ 7-21 Flow Transducer Replacement .......................................................... 7-23 Flow Transducer Calibration............................................................. 7-24 Capillary Cleaning or Replacement ................................................... 7-25 Optional Zero/Span and Sample Solenoid Valve Replacement.......... 7-26 Analog Output Testing ..................................................................... 7-27 Analog Output Calibration ............................................................... 7-29 Analog Input Calibration .................................................................. 7-30 Calibrating the Input Channels to Zero Volts ................................ 7-30 Calibrating the Input Channels to Full-Scale ................................. 7-31 Ambient Temperature Calibration .................................................... 7-32 I/O Expansion Board (Optional) Replacement ................................. 7-33 Digital Output Board Replacement................................................... 7-34 Motherboard Replacement................................................................ 7-35 Measurement Interface Board Replacement ...................................... 7-36 Front Panel Board Replacement........................................................ 7-37 LCD Module Replacement ............................................................... 7-38 Service Locations............................................................................... 7-39 Chapter 8 System Description...........................................................................................8-1 Hardware ............................................................................................ 8-1 Optical Bench .................................................................................. 8-2 Band-pass Filter................................................................................ 8-2 Model 48i High Level Instruction Manual Thermo Electron Corporation