Download ASM 182 TD+ - ASM 192 T2D+ User`s Manual General

ASM 182 TD+ / ASM 192 T2D+
Helium Leak Detector
User’s Manual
A very wide range of helium leak
detectors
Dear customer,
You have just bought an
Alcatel leak detector.
We would like to thank
you and we are proud
to count you among our
customers.
This product is a result
of the experience
acquired over 35 years
by Alcatel in vacuum
and leak detection
technology.
GB 00204 - Edition 03 - February 02
The applications of
helium leak testing are
extremely diversified
ranging from high-tech
installation maintenance
to high-speed testing of
industrial products.
Each product of the
ALCATEL detector range
is designed to meet the
specific needs of each
application:
portability,
■ high sensitivity,
■ pumping capacity,
■ pumping type,
■ automation and
integration in an
industrial process.
■
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 TD+ User’s Manual
1/1
MANUAL
REFERENCE:
General contents
109 229
EDITION: 04 - February 02
Software versions:
L115 v1.0 r.00 (ASM 182 TD+)
L116 v1.0 r.00 (ASM 192 T2D+)
Preliminary remarks
ASM 182 TD+ - ASM 192 T2D+
User’s Manual
Throughout this User’s Manual, you could find this type of
message “ To access to level 4
C 40 ”: it refers to
a specific chapter of the User’s Manual. Please read it for
further information.
Introduction
A
■ The ASM 182 / 192 series. . . . . . . . . . . . ■ A 10
■ ASM 182 TD+ detector operating principle . . . ■ A 20
■ ASM 192 T2D+ detector operating principle . . ■ A 21
■ Analyzer cell operating principle . . . . . . . . . ■ A 30
■ Testing methods . . . . . . . . . . . . . . . . . . . ■ A 40
■ ASM 182 operator interface. . . . . . . . . . . . ■ A 50
■ ASM 192 operator interface. . . . . . . . . . . . ■ A 51
■ Options . . . . . . . . . . . . . . . . . . . . . . . . ■ A 60
■ Accessories . . . . . . . . . . . . . . . . . . . . . . ■ A 70
■ ASM 182 TD+ technical characteristics . . . . . ■ A 80
■ ASM 192 T2D+ technical characteristics . . . . ■ A 81
■ Dimensions (mm, inch) ASM 182 TD+ . . . . . . ■ A 90
■ Dimensions (mm, inch) ASM 192 T2D+ . . . . . ■ A 91
GB 00986 - Edition 04 - February 02
Installation
B
■ Precautions and unpacking . . . . . . . . . . . . . ■ B 10
■ Controlling the detector with the I/O interface . ■ B 20
■ Controlling the detector with a PC computer
through the RS 232 interface . . . . . . . . . . . ■ B 30
■ Connecting the detector directly to a printer
through the RS 232 interface . . . . . . . . . . . ■ B 40
■ ASM 182 TD+: Connecting the detector to
the installation via the hardware interface . . . . ■ B 50
■ ASM 192 T2D+: Connecting the detector to
the installation via the hardware interface . . . . ■ B 51
■ Before starting up the ASM 182 TD+ . . . . . . ■ B 60
■ Before starting up the ASM 192 T2D+ . . . . . ■ B 61
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MANUAL
REFERENCE:
General contents
109 229
EDITION: 04 - February 02
Software versions:
L115 v1.0 r.00 (ASM 182 TD+)
L116 v1.0 r.00 (ASM 192 T2D+)
ASM 182 TD+ - ASM 192 T2D+
User’s Manual
Operation
C
■ Factory configuration of the leak detector parameters ■ C 10
■ Operating principle of the control panel . . . . . ■ C 20
■ User interface level presentation . . . . . . . . . . ■ C 30
■ Access to level
4
- Password . . . . . . . . . . ■ C 40
■ Starting up / Switching off the leak detector . . ■ C 50
■ Basic operation of the leak detector . . . . . . . ■ C 60
■ Advanced operation of the leak detector . . . . ■ C 61
■ Calibration of the leak detector . . . . . . . . . . ■ C 70
■ Basic internal auto-calibration of the leak detector . ■ C 71
■ Advanced internal auto-calibration of the leak detector ■ C 72
■ External calibration of the leak detector . . . . . ■ C 73
■ Correction factor . . . . . . . . . . . . . . . . . . . ■ C 74
■ Calibrated leak values programming . . . . . . . ■ C 75
■ Detector inlet: vent air or gas line . . . . . . . . . ■ C 80
■ Bargraph zoom . . . . . . . . . . . . . . . . . . . ■ C 90
■ Audio alarm . . . . . . . . . . . . . . . . . . . . . ■ C 100
■ Cycle end . . . . . . . . . . . . . . . . . . . . . . ■ C 110
■ Zero function . . . . . . . . . . . . . . . . . . . . . ■ C 120
■ Memo function . . . . . . . . . . . . . . . . . . . . ■ C 130
■ Digital voice . . . . . . . . . . . . . . . . . . . . . ■ C 150
■ Date - Time - Language - Unit . . . . . . . . . . . ■ C 160
■ Error/information indicator and display . . . . . . ■ C 170
■ Summary of screens . . . . . . . . . . . . . . . . . ■ C 180
■ Remote control . . . . . . . . . . . . . . . . . . . . ■ C 190
■ Headphone and loudspeaker . . . . . . . . . . . ■ C 200
■ Gas line option . . . . . . . . . . . . . . . . . . . ■ C 210
■ 3 masses option . . . . . . . . . . . . . . . . . . . ■ C 220
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Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
GB 00986 - Edition 04 - February 02
■ Helium pollution prevention . . . . . . . . . . . . . ■ C 140
MANUAL
REFERENCE:
General contents
109 229
EDITION: 04 - February 02
ASM 182 TD+ - ASM 192 T2D+
User’s Manual
Software versions:
L115 v1.0 r.00 (ASM 182 TD+)
L116 v1.0 r.00 (ASM 192 T2D+)
Maintenance - Troubleshooting
D
■ Table of preventive maintenance intervals . . . . ■ D 10
■ Maintenance message . . . . . . . . . . . . . . . ■ D 11
■ General troubleshooting guide . . . . . . . . . . . ■ D 20
■ Power supply . . . . . . . . . . . . . . . . . . . . . ■ D 30
■ Dry pump . . . . . . . . . . . . . . . . . . . . . . . ■ D 40
■ Molecular pump (MDP 5011/5006 HDS) . . . ■ D 50
■ Turbomolecular pump (ATP 100) . . . . . . . . . . ■ D 51
■ Turbomolecular pump (TMP 5154) . . . . . . . . ■ D 60
■ Analyzer cell . . . . . . . . . . . . . . . . . . . . . ■ D 70
■ Inlet pressure (PI3C Pirani gauge) . . . . . . . . . ■ D 80
■ Calibration . . . . . . . . . . . . . . . . . . . . . . ■ D 90
■ Helium measurement. . . . . . . . . . . . . . . . . ■ D 100
■ Sniffing test mode . . . . . . . . . . . . . . . . . . ■ D 110
■ Operator interface . . . . . . . . . . . . . . . . . . ■ D 120
■ Temperature. . . . . . . . . . . . . . . . . . . . . . ■ D 130
■ Appearance of information messages . . . . . . . ■ D 140
Maintenance sheets
GB 00986 - Edition 04 - February 02
E
■ Maintenance operations introduction . . . . . . . ■ E 10
■ Access to internal detector components ASM 182 TD+ ■ E 20
■ Access to internal detector components ASM 192 T2D+ ■ E 21
■ Greasing the hybrid turbomolecular pump TMP 5154 ■ E 30
■ Greasing the molecular drag pump MDP 5011/5006 HDS ■ E 40
■ Greasing the ATP 100 pump . . . . . . . . . . . ■ E 45
■ Partial maintenance of the ACP 20/28 pump
(ASM 182 TD+ leak detector) . . . . . . . . . . . ■ E 50
■ Partial maintenance of the ACP 20/28 pump
(ASM 192 T2D+ leak detector) . . . . . . . . . . ■ E 51
■ Basic maintenance of the analyzer cell . . . . . . ■ E 60
■ Replacement / Recalibration of the detector
internal calibrated leak . . . . . . . . . . . . . . . ■ E 70
■ LDS probe maintenance . . . . . . . . . . . . . . . ■ E 80
■ Minisol and Bacosol valve installation and maintenance . ■ E 85
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MANUAL
REFERENCE:
109 229
EDITION: 04 - February 02
Software versions:
L115 v1.0 r.00 (ASM 182 TD+)
L116 v1.0 r.00 (ASM 192 T2D+)
General contents
ASM 182 TD+ - ASM 192 T2D+
User’s Manual
Components
F
■ Spare parts - Instructions of use . . . . . . . . . . ■ F 00
■ Repair kit . . . . . . . . . . . . . . . . . . . . . . . ■ F 10
■ Standard tools . . . . . . . . . . . . . . . . . . . . ■ F 20
■ Specific tools . . . . . . . . . . . . . . . . . . . . . ■ F 30
■ Monitoring and display (ASM 182 TD+). . . . . ■ F 40
■ Monitoring and display (ASM 192 T2D+) . . . . ■ F 41
■ Power and electrical supply . . . . . . . . . . . . ■ F 50
■ Automatic control system and electronic circuits
(ASM 182 TD+) . . . . . . . . . . . . . . . . . . ■ F 60
■ Automatic control system and electronic circuits
(ASM 192 T2D+) . . . . . . . . . . . . . . . . . . ■ F 61
■ Measurement (ASM 182 TD+). . . . . . . . . . . ■ F 70
■ Measurement (ASM 192 T2D+) . . . . . . . . . . ■ F 71
■ Pumping (ASM 182 TD+) . . . . . . . . . . . . . ■ F 80
■ Pumping (ASM 192 T2D+). . . . . . . . . . . . . ■ F 81
■ Valves (ASM 182 TD+) . . . . . . . . . . . . . . . ■ F 90
■ Valves (ASM 192 T2D+) . . . . . . . . . . . . . . ■ F 91
■ Pipes (ASM 182 TD+) . . . . . . . . . . . . . . . ■ F 100
■ Pipes (ASM 192 T2D+) . . . . . . . . . . . . . . ■ F 101
■ Connections and seals (ASM 182 TD+) . . . . . ■ F 110
■ Cover (ASM 182 TD+) . . . . . . . . . . . . . . . ■ F 120
■ Cover (ASM 192 T2D+) . . . . . . . . . . . . . . ■ F 121
■ Options and accessories . . . . . . . . . . . . . . ■ F 130
■ Components summary . . . . . . . . . . . . . . . . ■ F 140
Appendix
G
4/4
■ ASM 182 TD+ wiring diagrams . . . . . . . . . ■ G 10
■ ASM 192 T2D+ wiring diagrams. . . . . . . . . ■ G 11
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
GB 00986 - Edition 04 - February 02
■ Connections and seals (ASM 192 T2D+) . . . . ■ F 111
A
GB 00978 - Edition 03 - February 02
Preliminary
remarks
Introduction
ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
Throughout this User’s Manual, you could find this type of
message “ To access to level 4
C 40 ”: it refers to a
specific chapter of the User’s Manual. Please read it for further
information.
The ASM 182 / 192
series
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ A 10
ASM 182 TD+
detector operating
principle
■ Vacuum circuit . . . . . . . . . . . . . . . . . . . . . ■ A 20
■ Pumping capacities
■ Test capacities
■ Operation in vacuum test mode: 3 stages
■ Operation in sniffing mode (LDS)
■ Operation in internal calibration mode
ASM 192 T2D+
detector operating
principle
■ Vacuum circuit . . . . . . . . . . . . . . . . . . . . . ■ A 21
■ Pumping capacities
■ Test capacities
Analyzer cell
operating principle
■ Description . . . . . . . . . . . . . . . . . . . . . . . ■ A 30
■ Design and manufacture
Testing methods
■ Overview . . . . . . . . . . . . . . . . . . . . . . . . ■ A 40
■ Helium concentration and spray displayed
■ Spray method (inboard testing)
■ Sniffer method (outboard testing)
■ Bombing method
ASM 182 operator
interface
■ Control panel . . . . . . . . . . . . . . . . . . . . . . ■ A 50
ASM 192 operator
interface
■ Control panel . . . . . . . . . . . . . . . . . . . . . . ■ A 51
■ Remote control
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
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ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
Options
■ Metal seals option . . . . . . . . . . . . . . . . . . . ■ A 60
■ Test of gas line (for ASM 182 TD+ only)
■ 3 masses
■ Stainless steel cover (UCT) (for ASM 182 TD+ only)
■ Automatic test chambers
■ Language
■ Unit (for console versions only)
■ Roughing system (for console versions only)
Accessories
■ Remote control . . . . . . . . . . . . . . . . . . . . . ■ A 70
■ Long Distance Sniffer probe (LDS)
■ 10 m /30 ft LDS extension
■ Headphone connector
■ Transport cart (for ASM 182 TD+ only)
■ Foot pedal for cycle command (1,5 m/5 feet)
■ DN 40 / DN 50 calibrated helium leaks
■ Helium 3 and Hydrogen calibrated leaks
■ Principle
■ Recalibration
ASM 182 TD+ technical
characteristics
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ A 80
ASM 192 T2D+ technical
characteristics
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ A 81
Dimensions (mm, inch)
ASM 182 TD+
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ A 90
Dimensions (mm, inch)
ASM 192 T2D+
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ A 91
2/2
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
GB 01357 - Edition 03 - February 02
A
Introduction
B
GB 00965 - Edition 04 - February 02
Preliminary
remarks
Installation
ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
Throughout this User’s Manual, you could find this type of
message “ To access to level 4
C 40 ”: it refers to a
specific chapter of the User’s Manual. Please read it for further
information.
Precautions and
unpacking
■ Unpacking . . . . . . . . . . . . . . . . . . . . . . . ■ B 10
■ Handling the leak detector with a hoist and slings
■ Precautionary measures for the leak detector installation
■ Corrosive and dangerous gasses
■ Storage
■ Installation
Controlling the detector
with the I/O interface
■ Purpose of the I/O interface. . . . . . . . . . . . . ■ B 20
■ Location of the I/O interface
■ Connect the jumper plug if the I/O interface is
not used
■ Prepare the connector wiring
■ The controls (inputs)
■ The signals (outputs)
Controlling the detector
with a PC computer
through the
RS 232 interface
■ Purpose of the PC computer interface . . . . . . . ■ B 30
■ Location of the RS 232 interface
■ RS 232 interface instructions
■ Which commands available for your leak detector
Connecting the detector
directly to a printer
through the
RS 232 interface
■ Purpose of the printer interface . . . . . . . . . . . . ■ B 40
■ Location of the printer interface
■ Communication mode description
■ Connection to the printer
■ Example of a configuration ticket
ASM 182 TD+
Connecting the detector
to the installation via the
hardware interface
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ B 50
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
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B
Installation
ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ B 51
Before starting up the
ASM 182 TD+
■ Check power voltage . . . . . . . . . . . . . . . . . ■ B 60
Before starting up the
ASM 192 T2D+
■ Remote control support installation . . . . . . . . . . ■ B 61
■ Check power voltage
GB 00965 - Edition 04 - February 02
ASM 192 T2D+
Connecting the detector
to the installation via the
hardware interface
2/2
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
C
Preliminary
remarks
Operation
ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
Throughout this User’s Manual, you could find this type of
message “ To access to level 4
C 40”: it refers to a
specific chapter of the User’s Manual. Please read it for further
information.
Factory configuration of the ■ Parameters configuration . . . . . . . . . . . . . . . ■ C 10
leak detector parameters
Operating principle of the ■ General . . . . . . . . . . . . . . . . . . . . . . . . . ■ C 20
control panel ■ Control keys
■ Menu selection access keys
■ Parameter function keys
■ Description of each access keys
■ Values adjustment with the control panel
User interface level ■ Definition . . . . . . . . . . . . . . . . . . . . . . . . ■ C 30
presentation ■ Which user level interface used?
■ Factory configuration
■ Which is your user interface level?
Access to level 4 - ■ To access to level
Password ■ Password
4
. . . . . . . . . . . . . . . . ■ C 40
Starting up / Switching off ■ Starting up the leak detector . . . . . . . . . . . . . ■ C 50
the leak detector ■ Switching off the leak detector
GB 00983 - Edition 02 - December 01
■ Recommended procedure
Basic operation of the leak ■ Preliminary about
detector ■ Hard vacuum test
C 60 and
C 61 . . . . . . ■ C 60
■ Starting a test cycle
■ Leak value on digital display
■ Leak value on analog display
■ Ending a test cycle
■ Venting the part or installation tested
■ Sniffing test
■ Starting a sniffing test
■ Leak value display
■ Ending a sniffing test
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
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ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
Advanced operation of
the leak detector
■ Preliminary about
C 60 and
C 61 . . . . . . ■ C 61
■ Hard vacuum test
■ Factory configuration
■ Selecting a test mode
■ Access authorization
■ Procedure
■ Sniffer probe
■ Advice
■ Sniffer probe clogged reject point
■ Purpose of the sniffer probe clogged reject point
■ Access authorization
Calibration of the leak
detector
■ C 71 Basic internal auto-calibration of the leak. . ■ C 70
detector
■ C 72 Advanced internal auto-calibration of the leak
detector
■ C 73 External calibration of the leak detector
■ C 74 Correction factor
■ C 75 Calibrated leak values programming
Basic internal
auto-calibration of the
leak detector
■ Purpose of the internal auto-calibration . . . . . . . ■ C 71
■ When should an internal auto-calibration
be performed?
■ Internal calibrated leak
■ Internal auto-calibration with the internal
He calibrated leak
Advanced internal
auto-calibration of the
leak detector
■ Introduction . . . . . . . . . . . . . . . . . . . . . . . ■ C 72
■ Deactivation of the internal auto-calibration
■ Activation of the internal auto-calibration
■ Activation function
External calibration of
the leak detector
■ Purpose of the external calibration . . . . . . . . . ■ C 73
■ External calibration leak
■ Digital and analog display
■ External calibration procedure
■ Selection of the test mode (1st step)
■ Adjustment of the target value (2nd step)
2/6
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
GB 00983 - Edition 02 - December 01
C
Operation
C
Correction factor
Operation
ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
■ Definition . . . . . . . . . . . . . . . . . . . . . . . . ■ C 74
■ Access authorization
■ Activate the correction factor
■ Deactivate the correction factor
■ Procedure with user level 3
■ Procedure with user level
4
GB 00983 - Edition 02 - December 01
■ General notes
Calibrated leak values
programming
■ Different types of calibrated leaks . . . . . . . . . . ■ C 75
■ Access authorization
■ Programming the calibrated leak parameters
■ Procedure
Detector inlet: vent air
or gas line
■ Choices proposed to the operator . . . . . . . . . ■ C 80
■ Access authorization
■ Air vent purpose
■ Air vent activation/deactivation
■ Air vent opening/closing
Bargraph zoom
■ Purpose . . . . . . . . . . . . . . . . . . . . . . . . . ■ C 90
■ Access authorization
■ Activate the bargraph zoom
■ Deactivate the bargraph zoom
■ Analog display
■ Zero function and Bargraph zoom
Audio alarm
■ Definition . . . . . . . . . . . . . . . . . . . . . . . . ■ C 100
■ General
■ Access authorization
■ Note
■ Adjust the audio alarm (user level 3 )
■ Adjust audio alarm
■ Vacuum/sniffing alarm reject point
■ Adjust the audio alarm (user level 4 )
■ Adjust audio alarm
■ Vacuum/sniffing alarm reject point
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
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4/6
ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
Cycle end
■ Purpose of the cycle end . . . . . . . . . . . . . . . ■ C 110
■ Access authorization
■ Activate the cycle end
■ Roughing timer
■ Activate the roughing timer
■ Measure
■ Memo function
■ Deactivate the cycle end
Zero function
■ Purpose . . . . . . . . . . . . . . . . . . . . . . . . . ■ C 120
■ Activate the zero function
■ Deactivate the zero function
■ Access authorization
■ Background suppression activation
■ Trigger
■ Analog display on control panel
■ Analog display on remote control
■ Zero function and Bargraph zoom
Memo function
■ Purpose . . . . . . . . . . . . . . . . . . . . . . . . . ■ C 130
■ Access authorization
■ Activate the memo function
■ Display timer
■ Activate the display timer
■ Cycle end
■ Deactivate the memo function
Helium pollution
prevention
■ Purpose . . . . . . . . . . . . . . . . . . . . . . . . . ■ C 140
■ Access authorization
■ Activate the function
■ “Depollution” reject point
■ Deactivate the function
Digital voice
■ Definition. . . . . . . . . . . . . . . . . . . . . . . . ■ C 150
■ Access authorization
■ Sound level of the digital voice
■ Adjustment of the sound level of the digital voice
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
GB 00983 - Edition 02 - December 01
C
Operation
C
Operation
ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
Date - Time Language - Unit
■ Access authorization. . . . . . . . . . . . . . . . . . ■ C 160
■ Date and time adjustment
■ Date adjustment
■ Time adjustment
■ Language and unit selection
■ Language adjustment
■ Unit adjustment
Error/information
indicator and display
■ Errors and information. . . . . . . . . . . . . . . . . ■ C 170
■ Errors
■ Minor error
■ Major error
■ Critical failure
■ Information
■ List of messages
■ Error messages
■ Informations messages
Summary of screens
■ Standby screen . . . . . . . . . . . . . . . . . . . . ■ C 180
■ Screens with user interface 2 or 3
GB 00983 - Edition 02 - December 01
■ Screens with user interface
4
Remote control
■ Remote control interface . . . . . . . . . . . . . . . ■ C 190
■ Remote control connecting
■ Remote control choice
■ Use and display
■ Analog and digital displays
■ To start/stop a cycle
■ Zero function
■ Internal auto-calibration
■ Air inlet vent - Sniffing test mode
■ External auto-calibration
Headphone and
loudspeaker
■ Level adjustment . . . . . . . . . . . . . . . . . . . . ■ C 200
■ Which material use?
■ Configuration
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
5/6
C
Operation
ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
■ Purpose of the option . . . . . . . . . . . . . . . . . ■ C 210
■ Operating principle
■ Test principle
■ Detector operation
■ Choice of carrier gas
■ Installation preparation
■ Equipment required
■ Flexible connection components
■ Helium spray equipment
■ Carrier gas source
■ A carrier gas flow adjustment device
■ A reference leak
■ Installation connection
■ Principle
■ Precautions
■ Multiple lines test
■ Activate the gas line option
■ Access authorisation
■ Access with level 2, 3, 4
■ Access with level 4
■ Deactivate the gas line option
■ Test procedure
3 masses option
■ Purpose . . . . . . . . . . . . . . . . . . . . . . . . . ■ C 220
■ Gas selection
■ Auto-calibration in Hydrogen or Helium 3
GB 00983 - Edition 02 - December 01
Gas line option
6/6
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
GB 01283 - Edition 02 - February 02
D
Maintenance - Troubleshooting
ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
Table of preventive
maintenance intervals
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 10
Maintenance message
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 11
General troubleshooting
guide
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 20
Power supply
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 30
Dry pump
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 40
Molecular pump
(MDP 5011/MDP 5006 HDS)
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 50
Turbomolecular pump
(ATP 100)
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 51
Turbomolecular pump
(TMP 5154)
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 60
Analyzer cell
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 70
Inlet pressure
(PI3C pirani gauge)
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 80
Calibration
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 90
Helium measurement
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 100
Sniffing test mode
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 110
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
1/2
D
Maintenance - Troubleshooting
ASM 182 TD+ - ASM 192 T2D+ User’s Manual
Detailed contents
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 120
Temperature
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 130
Appearance of
information messages
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ D 140
GB 01283 - Edition 02 - February 02
Operator interface
2/2
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
E
Preliminary
remarks
Maintenance sheets
ASM 182 TD+ - 192 T2D+ User’s Manual
Detailed contents
Throughout this User’s Manual, you could find this type of
message “ To access to level 4
C 40”: it refers to a
specific chapter of the User’s Manual. Please read it for further
information.
Maintenance operations ■ Safety recommendations . . . . . . . . . . . . . . . ■ E 10
introduction ■ Icons used
Access to internal detector ■ Precautions . . . . . . . . . . . . . . . . . . . . . . . ■ E 20
components ASM 182 TD+ ■ Access level 1
■ Accessing the I/O interface board
■ Disassemble the main block
Access to internal detector ■ Precautions. . . . . . . . . . . . . . . . . . . . . . . ■ E 21
components ASM 192 T2D+ ■ Access level 1
■ Access level 2 disassemble the main block
Greasing the hybrid ■ Accessing the bearings . . . . . . . . . . . . . . . ■ E 30
turbomolecular pump ■ Using the grease syringe
TMP 5154 ■ Greasing the front bearing
■ Greasing the rear bearing
■ Running in the pump after relubrication
Greasing the molecular ■ Accessing the bearings . . . . . . . . . . . . . . . . ■ E 40
drag pump ■ Using the grease syringe
MDP 5011/5006 HDS ■ Greasing the front bearing
GB 01263 - Edition 02 - January 02
■ Greasing the rear bearing
■ Running in the pump after relubrication
Greasing the ■ Use of the lubrication syringe . . . . . . . . . . . . ■ E 45
ATP 100 pump ■ Bearing lubrication
■ Bearing opposite the pumping cell
■ Bearing on pumping cell side
■ Running in the pump after relubrication
Partial maintenance of the ■ Access to the pump
ACP 20/28 pump ■ Removal procedure
(ASM 182 TD+)
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
. . . . . . . . . . . . . . . . ■ E 50
1/3
ASM 182 TD+ - 192 TD+ User’s Manual
Detailed contents
Partial maintenance of
the ACP 20/28 pump
(ASM 192 T2D+)
■ Access to the pump . . . . . . . . . . . . . . . . ■ E 51
■ Access to the ACP 20/28 variator
Basic maintenance of
the analyzer cell
■ Components . . . . . . . . . . . . . . . . . . . . . . ■ E 60
■ Special precautions
■ Cell disassembly
■ Cleaning the body
■ Disassemble the filaments
■ Disassemble the electron collector
■ Replace the electron collector and the filaments
■ Tighten all the connection screws
■ Reassemble the flange
■ Tighten all the securing screws
■ Restart and check proper operation of
the analyzer cell
■ Symptoms and probable cause
■ Reset the filament information timer
■ Access authorization
■ Procedure
■ Reset filament #1
■ Reset filament #2
■ Switch on/off the filament
Replacement /
Recalibration of the
detector internal
calibrated leak
■ Purpose of the calibrated internal leak . . . . . . . ■ E 70
■ Frequency of internal leak «recalibration»
■ How to recalibrate the internal leak
■ Removal of the internal calibrated leak
■ Installation of a new internal calibrated leak
■ Intensive use of the detector
LDS probe maintenance
■ Purpose . . . . . . . . . . . . . . . . . . . . . . . . . ■ E 80
■ Probe assembly
2/3
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
GB 01263 - Edition 02 - January 02
E
Maintenance sheets
E
ASM 182 TD+ - 192 T2D+ User’s Manual
Detailed contents
■ Background . . . . . . . . . . . . . . . . . . . . . . ■ E 85
■ Valves localisation - ASM 182 TD+
■ Valves localisation - ASM 192 T2D+
■ Frequency
■ Necessary materials
■ Precautions
■ Disassembly
■ Cleaning
■ Seal preparation
■ Reassembly
■ Test after installation
GB 01263 - Edition 02 - January 02
Minisol and Bacosol
valve installation and
maintenance
Maintenance sheets
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
3/3
GB 00987 - Edition 02 - January 02
F
Components
ASM 182 TD+ - 192 T2D+ User’s Manual
Detailed contents
Spare parts Instructions of use
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ F 00
Repair kit
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ F 10
Standard tools
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ F 20
Specific tools
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ F 30
Monitoring and display
■ ASM 182 TD+ . . . . . . . . . . . . . . . . . . . . . ■ F 40
Monitoring and display
■ ASM 192 T2D+ . . . . . . . . . . . . . . . . . . . . ■ F 41
Power and electrical
supply
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ F 50
Automatic control system
and electronic circuits
■ ASM 182 TD+ . . . . . . . . . . . . . . . . . . . . . ■ F 60
Automatic control system
and electronic circuits
■ ASM 192 T2D+ . . . . . . . . . . . . . . . . . . . . ■ F 61
Measurement
■ ASM 182 TD+ . . . . . . . . . . . . . . . . . . . . . ■ F 70
Measurement
■ ASM 192 T2D+ . . . . . . . . . . . . . . . . . . . . ■ F 71
Pumping
■ ASM 182 TD+ . . . . . . . . . . . . . . . . . . . . . ■ F 80
Pumping
■ ASM 192 T2D+ . . . . . . . . . . . . . . . . . . . . ■ F 81
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
1/2
F
Components
ASM 182 TD+ - 192 T2D+ User’s Manual
Detailed contents
■ ASM 182 TD+ . . . . . . . . . . . . . . . . . . . . . ■ F 90
Valves
■ ASM 192 T2D+ . . . . . . . . . . . . . . . . . . . . ■ F 91
Pipes
■ ASM 182 TD+ . . . . . . . . . . . . . . . . . . . . . ■ F 100
Pipes
■ ASM 192 T2D+ . . . . . . . . . . . . . . . . . . . . ■ F 101
Connections and seals
■ ASM 182 TD+ . . . . . . . . . . . . . . . . . . . . . ■ F 110
Connections and seals
■ ASM 192 T2D+ . . . . . . . . . . . . . . . . . . . . ■ F 111
Cover
■ ASM 182 TD+ . . . . . . . . . . . . . . . . . . . . . ■ F 120
Cover
■ ASM 192 T2D+ . . . . . . . . . . . . . . . . . . . . ■ F 121
Options and accessories
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ F 130
Components summary
■ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ■ F 140
GB 00987 - Edition 02 - January 02
Valves
2/2
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
G
ASM 182 TD+ - 192 T2D+ User’s Manual
Detailed contents
■ ASM 182 TD+ . . . . . . . . . . . . . . . . . . . . . . ■
G 10
■ ASM 192 T2D+ . . . . . . . . . . . . . . . . . . . . . ■
G 11
GB 01307 - Edition 02 - January 02
Wiring diagrams
Appendix
Alcatel Vacuum Technology France - ASM 182 TD+ - ASM 192 T2D+ User’s Manual
1/1
France
Alcatel Vacuum Technology - France
98, avenue de Brogny - BP 2069
74009 ANNECY - Cedex
Tel : (33) 4 50 65 77 77
Fax : (33) 4 50 65 77 89
Germany
Alcatel Hochvakuumtechnik GmbH
Am Kreuzeck 10
Postfach 1151
97877 Wertheim
Tel. (49) 9342 9610 0
Fax. (49) 9342 9610 30
Italy
Alcatel Vacuum Systems
Via Trento, 30
20059 Vimercate (Mi)
Tel. (39) 0396 86 38 55
Fax. (39) 039 66 71 25
Alcatel Vacuum Technology Japan
Aioi Sonpo Shinjuku, building 13 F
25-3, Yoyogi 3-chome
Shibuya-Ku -TOKYO 151-0053
Tel. (81) 3 5302 4350
Fax. (81) 3 5302 4332
Korea
Alcatel Vacuum Technology Korea
4th Floor, Sunghyun B/D
10-5, Karak-Dong, Songpa-Ku
Seoul
Tel. (82) 2 409 6277
Fax. (82) 2 409 6279
United Kingdom
Alcatel Vacuum Technology UK Ltd
8 Bain Square
Kirkton Campus
Livingston - West Lothian
EH54 7DQ Scotland
Tel. (44) 1 506 418 000
Fax. (44) 1 506 418 002
USA
Alcatel Vacuum Products
67, Sharp Street
Hingham - MA 02043
Tel. (1) 781 331 4200
Fax. (1) 781 331 4230
Alcatel Vacuum Technology - France - 98, avenue de Brogny - BP 2069 - 74009 ANNECY Cedex France
Tél. (33) 4 50 65 77 77 - Fax (33) 4 50 65 77 89 - Telex 385 153 F
Site Internet : www.alcatel.com
Publication: Alcatel - Realization: AXESS (33) 4 75 42 35 90 - Part Number: 109 229 - Ed. 04 - 02/2002
Japan
TEST CYCLES
OPERATOR INTERFACE
mbar.l/s
Pa.m3/s
F1
18
F2
17
F3
9
10 -12
10 -11
14
COR
LEAK RATE
F4
10 -9
10 -10
10 -8
Torr.l/s
10 -7
10 -6
10 -5
10 -3
10 -4
10 -2
12
13
20
21
-
NEXT
19
SET POINTS
22
SPECTRO
10 -3 10 -2 10 -1
23
+
MAINTENANCE
1
RESET
OTHER
1
10 1
10 2
INLET PRESSURE
10 3 mbar
hPa
Torr
8
STDBY
9
10
EVAC
TEST
2
27
AUTO CAL
SNIFFER
3
4
ZERO
26
27
28
5
23
24
25
26
27
28
29
Inlet port pressure analog display
Control and menu selection indicators (ON when activated)
Auto-calibration START/ABORT control key
Sniffing mode ON/OFF control key
Auto-zero ON/OFF control key
Cycle START/STOP control key
Control keys (4 keys)
Standby ON/OFF indicator
Evacuation ON/OFF indicator
Test ON/OFF indicator
Helium signal analogic display
Helium signal analogic scale ON/OFF indicator
Helium signal Zero scale ON/OFF indicator
Correction factor COR indicator (applied to digital display)
Units ON/OFF indicator
Helium signal digital display
Alphanumeric display (4 lines x 20 characters)
Parameter function keys (1 key per display line)
Modification access keys (4 keys)
NEXT : next display/parameter circular function
Plus or minus value adjustment, parameter selection, audio volume
adjustment keys
RESET of previously displayed values (cancels temporary inputs)
Menu selection access keys (4 keys)
SET POINT menu selection key
SPECTRO calibration and analyzer cell configuration menu selection key
MAINTENANCE menu selection key
OTHER menus selection key (test mode selection, inlet VENT
selection, date/time)
Remote control connection (accessory)
References
F1
READY FOR CYCLE
F3
INLET ...
Starting
a cycle STDBY CYCLE
➜
STDBY
TEST
➜
STDBY
TEST
STDBY
EndingSTDBY
a
CYCLE
cycle
➜
TEST
➜
STDBY
STDBY
F2
TEST
F4
TEST
STDBY
refer to a specific chapter of the User’s Manual.
For further information, please refer to the User’s Manual
supplied with your unit.
TEST
➜
TEST
TEST
STDBY
Red leak
➜
TEST
(1)➜ value
Gas line (option)
connection
Leak detector in hard vacuum or sniffing test mode and zero function
not activated.
How to read the He signal analog scale?
➡ Reject point is visualized by a blinking led.
➡ If the leak value exceeds the reject point, the leds will turned red
(the blinking led will turn orange).
➡ If the leak value remains under the reject point, the leds will remain geen.
Example:
10 -7
10 -6
10 -4
10 -12 10 -11 10 -10 10 -9
10 -8
10 -3 10 -2
10 -5
reject point = 1.10-7 mbar.l/s
(1)
As soon asTESTthe inlet pressure
STDBYTEST
TEST
reaches 1 mbar, the unit goes in gross
leak test mode or when the pressure
has TEST
reached 2.10-2 mbar, the unit
goes in high sensitivity test mode.
STDBY
Sniffing test mode
DETECTOR CONNECTIONS
Leak detector in stand-by mode ;
connect the long distance sniffer
probe to the quick connector.
Caution: exhaust port do not block
F1
READY FOR CYCLE
F3
INLET ...
STDBY
TEST
F2
F4
10 -2
Pump exhaust
10 -3
10 -4
COR
ZERO
STDBY
10 -5
10 -6
C 200
INLET
10 3
10 2
10 -8
HIGH
10 -9
1
10 -1
10 -10
SNIF
10 -3
Starting sniffing test
mode
10 -11
10 -2
mbar
VENT
10 -12
mbar.l/s
CYCLE
Inlet port DN 40
TEST
10 -7
TEST
10 1
AUTO CAL
ZERO
SNIFFER
F1
SNIFFER
➜
F3
SNIFFING MODE
PLEASE WAIT ...
F2
F4
Remote control
(accessory)
Main
power switch
C 190
SNIFFER
SNIFFER
Ending sniffing test
mode
➜
F1
READY FOR CYCLE
F3
INLET ...
F2
F4
Basic operation of the leak detector
The ASM 182 TD+ leak detector offers to the user 5 interesting functions in order to improve
test.
A 70
Memo function
Memorization of the latest He signal measured after depressing the CYCLE key at the end of the cycle.
Memo function
Air inlet
N2
Cycle end
Cycle end
External control
system
(I/O interface)
Bargraph zoom on
the reject point
PC
Printer
Controlling the detector
with a PC computer through the RS 232 interface:
Refer to the RS 232 User’s Manual delivered with your detector.
B 40
C 110
Display a greater resolution of the He signal around the reject
point.
Bargraph zoom on the reject point
B 20
C 130
Automatic control of the roughing and measure timers.
Main power
cord
Nitrogen
purge
C 60
ASSISTANCE TO THE TEST
LDS probe (accessory)
support
LDS probe
(accessory)
HELIUM SIGNAL ANALOG DISPLAY
blinking led = reject point
STDBY
6
7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21/22
Leak detector in stand-by mode ;
connect the part or assembly to
STDBY
STDBYTEST
be test to the detector.
CYCLE
24
25
Hard vacuum test mode
CONDENSED
MANUAL
ASM 182 TD+
15
16
C 90
Helium pollution
prevention
Device that prevents the unit from getting polluted with Helium.
Helium background
suppression
Automatic zero function.
Helium pollution prevention
Zero function
C 140
C 120
USER INTERFACE LEVEL
ZERO FUNCTION
The ASM 182 TD+ offers 4 levels of user interface to accommodate any application
requirements. All 4 levels of user interface are acessible by means of a four-digit password.
Level 1 This level has very limited information on the alphanumeric display (LCD). This
level is generally selected for production types of applications.
Level 2 This level allows the operator to visualize some parameters without the possibility of making any changes. Some as level 1, this level is usually selected
for production types of applications.
Level 3 Some as level 2 but with the possibility to set some parameters such as test
mode, vacuum and sniffing corrections status, audio alarm and air inlet. This
level is generally selected for maintenance applications.
Purpose
The zero function offers the operator the possibility to detect small leaks that are smallers than the helium background.
The zero function could be activated manually by the operator or automatically (He
background suppression).
Manual activation of the zero function
Connect the part or installation to be tested.
C 30
Zero function activated
The audio alarm is modulated with respect to the position of the helium background.
Internal auto-calibration on request: it can be started by the operator whenever needed (the unit has
to be off-cycle).
F1
F3
CALIBRATION VALUES
TEMPERATURE: 29°C F2
TARGET VAL:1.27E-07
PLEASE WAIT...
F4
F1
READING FOR CYCLE
F3
INLET ...
The digital display becomes 0.0E-00. On and after this time, it will display only He variation.
ZERO
Analog display
- When the zero function is activated, use the He signal zero scale.
- The He signal zero scale displays 2 leds signal centrered around the zero value.
10 -12
10 -11
10 -10
10 -9
10 -8
10 -7
10 -6
10 -5
10 -3
10 -4
10 -2
2 leds
flash
8 000 H(1)
or 1 year(2)
1x10-7
1x10-8
1.1x10-7
9x10-8
2x10-7
Zero function
External
The external auto-calibration allows direct readout in cases of operation with an auxiliary pumping system.
Purpose
At the inlet of the detector, 2 functions are proposed to the operator:
- connection to the vent air function,
- connection to the gas line option.
The indicator “inlet: vent off” indicates that the
F1 READY FOR CYCLE
venting valve is not activated (= closed) at the end
F3 INLET ...
of the cycle.
The setting by default is “vent off” (= valve closed).
Connection to the gas line option :
Refer to the User’s Manual.
4 000 H(1)
or
6 months(2)
Automatic activation/deactivation of the Helium background suppression
Refer to the User’s Manual.
AUTO CAL
AIR INLET
Air inlet
Gas line option
1 - Connect the main cable from the detector to the proper power outlet.
2 - Depress the main switch to position “I”. On the control panel, the indicators lights
flash.
3 - The following screens are shown on the LCD.
F3
PLEASE WAIT ...
ALCATEL ASM182TD+
UNIT:
mbar.l/s
SOFT: L115v1.0 r00
F1
F2
F3
PLEASE WAIT ...
HIGH.VAC PUMP:75%
ROUGHING PUMP:80%
F4
F2
4 - When the TMP pump reaches
its nominal speed, the unit autocalibrates itself.
F1
5 - When calibration is completed, the unit is ready to start a
cycle.
AUTOCAL IN PROGRESS
ELECTR.ZERO ADJUST.
F3
80
F1
READING FOR CYCLE
F3
INLET: vent off
SEE
CHAPTER
Clean the vacuum lines, the valves and the
gauges with alcohol - Dust the electronic
boards and the fans - Clean filters
(inlet filters,air inlet filter)
E 30
Partial maintenance of the analyzer cell:
Replace analyzer cell filaments and collector.
Clean the analyzer cell with alcohol (this
cleaning may be necessary in case of general internal contamination creating insulating deposits).
E 60
Sniffer probe filter replacement if used.
E 80
E 85
Contact customer
service
Pirani gauge adjustment.
Regrease the molecular pump MDP 5011.
Regrease the turbomolecular pump
TMP 5154.
E 30
16 000 H(1)
or 2 years(2)
Recalibration/exchange of the internal calibrated leak.
E 70
Replace the ball bearings and the seals of
the molecular pump and turbomolecular
pump.
E 30
22 000 H(1)
or 1 year(3)
Complete maintenance Dry pump
(ACP 20/28).
500 000
cycles
F2
Clean the valves.
E 40
E 40
Contact customer
service
E 85
*Service intervals: The service intervals given are for
(1) running time
(2) running time or storage applications and work rates which conform to the normal
operating conditions. If the machine is operating under more
(3) storage
difficult conditions they can be shortened.
F4
F2
STDBY
TEST
F4
C 210
Starting up/Switching off the leak detector
OPERATION
12 000 H(1)
F4
F4
C 80
C 120
START-UP
F1
F2
FREQUENCY*
Manual deactivation of the zero function
F4
C 70
C 100
INTERVAL MAINTENANCE OPERATIONS
ZERO
F2
Calibration of the leak detector
Audio alarm
On the digital display, the ASM 182 TD+ He background displays.
CALIBRATION
Internal
The internal calibration is automatically activated
during the start-up process. It doesn’t require any
operator action.
Thanks to the initial auto-calibration, the leak detector can be immediately operationnal.
The result of the auto-calibration process is displayed.
The audio alarm offers 2 modes of operation. They are both linked to the zero function.
Zero function not activated
The audio alarm start when the He signal exceeds a fixed set point: this set point is
programmable.
CYCLE
Level 4 This level allows access to all parameters and is generally used for settings all
the parameters.
User interface level presentation
AUDIO ALARM
STDBY
C 50
TEST
Alcatel Vacuum Technology France
98, avenue de Brogny BP 2069
74009 Annecy cedex France
Tel. (33) 4 50 65 77 77 Fax. (33) 4 50 65 77 89
GB 001313 - Ed.02 February 02
TEST CYCLES
OPERATOR INTERFACE
References
1
2
3
4
5
6
7
8
9
10
11
12
Spectro pressure status indicator
13 MAINTENANCE menu selection key
Alphanumeric display (4 lines x 20
14 OTHER menus selection key (test
characters)
mode selection, inlet VENT selection,
date / time )
Parameter function keys (1 key per
15 NEXT: next display/parameter
display line)
circular function
Modification keys (4 keys)
16 &17 Plus or minus value adjustment,
Menu selection access keys (4 keys)
parameter selection, audio volume
Control keys (4 keys)
adjustment keys
Cycle Start/Stop control key
18 RESET of previously displayed values
Sniffing mode ON/OFF control key
(cancels temporary inputs)
Autocalibration Start/Abort control key
19 Control and menu selection
Mute: Audio signal ON/OFF control key
indicators (ON when activated)
SET POINT menu selection key
SPECTRO calibration and analyzer cell
configuration menu selection key
Hard vacuum test mode
CONDENSED
MANUAL
ASM 192 T2D+
Control panel
Leak detector in stand-by mode ;
connect the part or assembly to
STDBY
STDBYTEST
be test to the detector.
8
9
10
11
12
13
14
15
16
10 -2
10 -3
1
2
3
4
5
6
7
Helium Signal digital display
Correction factor COR indicator (applied to digital display)
Zero function indicator (applied to analog + digital display)
Inlet port pressure analog display
Test cycle ON indicator (ON when activated)
Cycle Start/stop control key
Calibration in progress indicator: steady = internal autocal.,
blinking = external autocal.
Autocalibration start control key
Helium signal analogic display
Test ON indicator (Gross leak, Normal, High Sensitivity)
High Sensitivity test ON indicator
Sniffing test mode ON indicator
Inlet VENT ON indicator
Helium signal standard scale ON indicator
Helium signal Zero/Zoom scale ON indicator
Zero/Zoom ON/OFF control key
HELIUM SIGNAL ANALOG DISPLAY
10 -4
Leak detector in hard vacuum or sniffing test
mode and zero function not activated.
10 -5
10 -6
10 -7
10 -8
10 -9
10 -10
10 -11
10 -12
mbar.l/s
blinking led
= reject point
How to read the He signal analog scale?
➡ Reject point is visualized by a blinking led.
➡ If the leak value exceeds the reject point, the leds will
turned red (the blinking led will turn orange).
➡ If the leak value remains under the reject point, the
leds will remain geen.
Example: reject point = 1.10-7 mbar.l/s
F1
READY FOR CYCLE
F3
INLET ...
refer to a specific chapter of the User’s Manual.
➜
STDBY
TEST
➜
STDBY
TEST
STDBY
EndingSTDBY
a
CYCLE
cycle
➜
TEST
➜
STDBY
STDBY
For further information, please refer to the User’s Manual
supplied with your unit.
F2
TEST
F4
TEST
STDBY
Starting
a cycle STDBY CYCLE
TEST
➜
TEST
TEST
STDBY
Red leak
➜
TEST
(1)➜ value
(1)
As soon asTESTthe inlet pressure
STDBYTEST
TEST
reaches 1 mbar, the unit goes in gross
leak test mode or when the pressure
has TEST
reached 2.10-2 mbar, the unit
goes in high sensitivity test mode.
STDBY
Sniffing test mode
DETECTOR CONNECTIONS
Leak detector in stand-by mode ;
connect the long distance sniffer
probe to the quick connector.
Inlet port
DN 50
F1
READY FOR CYCLE
F3
INLET ...
STDBY
TEST
Starting sniffing test
mode
SNIFFER
F2
F4
STDBY
TEST
F1
SNIFFER
➜
F3
SNIFFING MODE
PLEASE WAIT ...
F2
F4
SNIFFER
SNIFFER
Remote control
STDBY
Ending sniffing test
mode
LDS Probe
READY FOR CYCLE
F3
INLET ...
F2
F4
A 70
Basic operation of the leak detector
C 60
ASSISTANCE TO THE TEST
Exhaust
The ASM 192 T2D+ leak detector offers to the user 5 interesting functions in order to improve test.
Air inlet
N2
Fuse of the 3
back plugs
Nitrogen
purge
ACP 28
Main
power
cord
External control
system
(I/O interface)
Memo function
Cycle end
PC
C 110
Display a greater resolution of the He signal around the reject
point.
Bargraph zoom on the reject point
B 40
C 130
Automatic control of the roughing and measure timers.
Cycle end
Printer
See the configuration ticket example
Memorization of the latest He signal measured after depressing the CYCLE key at the end of the cycle.
Memo function
Bargraph zoom on
the reject point
B 20
Controlling the detector
with a PC computer through
the RS 232 interface:
Refer to the RS 232 User’s Manual
delivered with your detector.
F1
(accessory)
Main power
switch
Remote
control
➜
C 90
Helium pollution
prevention
Device that prevents the unit from getting polluted with Helium.
Helium background
suppression
Automatic zero function.
Helium pollution prevention
Zero function
C 140
C 120
USER INTERFACE LEVEL
ZERO FUNCTION
The ASM 192 T2D+ offers 4 levels of user interface to accommodate any application
requirements. All 4 levels of user interface are acessible by means of a four-digit password.
Level 1 This level has very limited information on the alphanumeric display (LCD). This
level is generally selected for production types of applications.
Level 2 This level allows the operator to visualize some parameters without the possibility of making any changes. Some as level 1, this level is usually selected
for production types of applications.
Level 3 Some as level 2 but with the possibility to set some parameters such as test
mode, vacuum and sniffing corrections status, audio alarm and air inlet. This
level is generally selected for maintenance applications.
Purpose
The zero function offers the operator the possibility to detect small leaks that are smallers than the helium background.
The zero function could be activated manually by the operator or automatically (He
background suppression).
C 30
CALIBRATION
Internal auto-calibration on request: it can be started by the operator whenever needed (the unit has
to be off-cycle).
F1
F3
CALIBRATION VALUES
TEMPERATURE: 29°C F2
TARGET VAL:1.27E-07
PLEASE WAIT...
F4
On the digital display, the ASM 192 T2D+ He background displays.
ZERO
F3
10 -4
10 -5
READING FOR CYCLE
10 -6
10 -7
F2
10 -8
INLET ...
F4
Manual deactivation
of the zero function
1x10-8
10 -9
Analog display
- When the zero function is activated, use the He signal zero
scale.
- The He signal zero scale displays 2 leds signal centrered
around the zero value.
10 -10
AUTO CAL
Zero function
1x10-7
Calibration of the leak detector
C 70
AIR INLET
F1
F3
INLET ...
F2
F4
Air inlet
C 80
16 000 H(1)
or 2 years(2)
1 - Connect the main cable from the detector to the proper power outlet.
2 - Depress the main switch to position “I”. On the control panel, the indicators lights
flash.
3 - The following screens are shown on the LCD.
F3
READY FOR CYCLE
12 000 H(1)
10 -12
mbar.l/s
START-UP
F1
8 000 H(1)
or 1 year(2)
C 120
10 -11
PLEASE WAIT ...
ALCATEL ASM192T2D+ F2
UNIT:
mbar.l/s
SOFT: L116v1.0 r00 F4
F1
F3
PLEASE WAIT ...
HIGH.VAC PUMP:75%
ROUGHING PUMP:80%
5 - When calibration is completed, the unit is ready to start a
cycle.
F1
AUTOCAL IN PROGRESS
ELECTR.ZERO ADJUST.
F2
80
F4
F3
F1
READING FOR CYCLE
F3
INLET: vent off
22 000 H(1)
or 1 year(3)
SEE
Partial maintenance of the analyzer cell:
Replace analyzer cell filaments and collector.
Clean the analyzer cell with alcohol (this
cleaning may be necessary in case of general internal contamination creating insulating deposits).
Sniffer probe filter replacement if used.
500 000
cycles
Regrease the molecular pump MDP 5006 HDS.
Regrease the turbomolecular pump
TMP 5154.
Regrease ATP 100 pump.
Recalibration/exchange of the internal
calibrated leak.
Replace the ball bearings and the seals of
the molecular pump and turbomolecular pump.
Replace the ball bearings and the seals of
the ATP 100 pump.
Clean the valves.
CHAPTER
E 30
E 85
E 60
E 80
Contact customer
service
Pirani gauge adjustment.
Complete maintenance Dry pump (ACP 20/28).
F2
F4
4 - When the TMP pump reaches
its nominal speed, the unit autocalibrates itself.
OPERATION
Clean the vacuum lines, the valves and the
gauges with alcohol - Dust the electronic
boards and the fans - Clean filters
(inlet filters,air inlet filter)
4 000 H(1)
or
6 months(2)
2 leds
flash
C 100
INTERVAL MAINTENANCE OPERATIONS
FREQUENCY*
ZERO
10 -2
10 -3
9x10-8
External
The external auto-calibration allows direct readout in cases of operation with an auxiliary pumping system.
Purpose
The operator can connect the leak detector to
the vent air function.
The indicator “inlet: vent off” indicates that the
venting valve is not activated (= closed) at the
end of the cycle.
The setting by default is “vent off” (= valve closed).
The digital display becomes
0.0E-00. On and after this time,
it will display only He variation.
Automatic activation/deactivation of the Helium background suppression
Refer to the User’s Manual.
1.1x10-7
F1
Audio alarm
CYCLE
2x10-7
Internal
The internal calibration is automatically activated
during the start-up process. It doesn’t require any
operator action.
Thanks to the initial auto-calibration, the leak detector can be immediately operationnal.
The result of the auto-calibration process is displayed.
The audio alarm offers 2 modes of operation. They are both linked to the zero function.
Zero function not activated
The audio alarm start when the He signal exceeds a fixed set point: this set point is
programmable.
Zero function activated
The audio alarm is modulated with respect to the position of the helium background.
Manual activation of the zero function
Connect the part or installation to be tested.
Level 4 This level allows access to all parameters and is generally used for settings all
the parameters.
User interface level presentation
AUDIO ALARM
E 30
E 40
E 45
E 70
E 30
E 40
E 45
Contact customer
service
E 85
*Service intervals: The service intervals given are for
(1) running time
(2) running time or storage applications and work rates which conform to the normal
operating conditions. If the machine is operating under more
(3) storage
difficult conditions they can be shortened.
F2
STDBY
TEST
F4
Starting up/Switching off the leak detector
STDBY
C 50
TEST
Alcatel Vacuum Technology France
98, avenue de Brogny BP 2069
74009 Annecy cedex France
Tel. (33) 4 50 65 77 77 Fax. (33) 4 50 65 77 89
GB 01516 - Ed.01 February 02