Download Installation Manual Entryway Arbor Kit

Transcript
Installation Manual
Entryway Arbor Kit
Single-Wide: 3 High & 4 High Panel Assemblies
PLAN VIEW FOR FRONT COVER
Revised 05/22/2012
Yardistry - North America
Toll Free Customer Support: 1.888.509.4382
[email protected]
www.yardistrystructures.com
1'-8"
Yardistry / Selwood Products - Europe
Customer Support: +44 1284 852569
[email protected]
3'-7"
www.selwoodproducts.com
1
!Important Safety Notice!
•
Yardistry components are intended for privacy, decorative and ornamental use only. Product is NOT
INTENDED for the following:
- A safety barrier to prevent unsupervised access to pools, hot tubs, spas, or ponds.
- Safety railings for elevated platforms or decks.
- As load bearing support for a building, structure, heavy objects or swings. - Used in structures that trap
wind, rain or snow that would create extra load on the product.
•
Permanent structures may require a building permit. As the purchaser and or installer of this product you
are advised to consult local planning, zoning, and building inspection departments for guidance on applicable
building codes and or zoning requirements.
•
Wood is NOT flame retardant and will burn. Grills, fire pits and chimneys are a fire hazard if placed too
close to a Yardistry structure. Consult user’s manual of the grill, fire pit or chimney for safe distances from
combustible materials.
•
During installation, follow all safety warnings provided with your tools and use OHSA approved safety
glasses.
•
Some structures may require two or more people to install safely. Check for underground utilities
before digging or driving stakes into the ground!
General Information: Wood components are manufactured with Cedar (C. Lanceolata) which is protected with
factory applied water-based stain. Knots, small checks (cracks) and weathering are naturally occurring and do
not affect the strength of the product. Annual application of a water-based water repellent sealant or stain will help
reduce weathering and checks.
Keys to Assembly Success
Tools
Required
Warranty: Yardistry products are backed by a 5 year limited lifetime warranty from the date of original retail
purchase
for manufacturing defects
if installed as per •manufacturer’s
• Tape Measure
• #1, #2 and
& #3 Phillips
Open End Wrench installation instructions.
• 3/16” Hex Key
• Carpenters Level
• Carpenters Square
• Claw Hammer
• Standard or Cordless Drill
• Tape Measure
or Robertson Bits
(7/16”, 1/2” & 9/16”)
Patents Pending
or Screwdriver
• Adjustable Wrench
• Ratchet with extension Tools Required
• 1/8” & 3/16” Drill Bits
(1/2” & 9/16” sockets)
• Pencil
• #2 Phillips or Robertson
Bits or Screwdriver
• 8’ Step Ladder
• Safety Glasses
• Adult Helpers
• Safety Glasses
• Adjustable Wrench
Part
Identification
Key
• Carpenters
Level
• 1/8” Drill Bit
On each page, you will find the parts
and
2X A1 Post 2 x 4 x83”
• Ratchet
with extension
• Carpenters
Square
• Pencil
quantities
required
to complete the assembly
(7/16” sockets)
step illustrated on that page. Here is a sample.
• Adult Helpers
• Standard or Cordless
Drill
Symbols
• 1/4” Drill
Bit
Key Number
Part Description, Part Size
• Open End WrenchQuantity
• 8’ Step Ladder
(7/16”)
Throughout these instructions symbols are provided
as
important
reminders
for proper and safe assembly.
Keys To Assemble Success
This identifies information that requires special
attention. Improper assembly could lead to an
unsafe or dangerous condition.
Use
Help
Measure
Distance
Use
Help
Check that set or assembly is properly level
before proceeding.
Pre-drill 1/8” & 3/16” Bit
Where this is shown, 2 or 3
people are required to safely
complete the step. To avoid
injury or damage to the
assembly make sure to get help!
Check that assembly is square
before tightening bolts.
Pre-drill a pilot hole
before fastening screw
or lag to prevent
splitting of wood.
Square
Assembly
Tighten
Bolts
This indicates time to tighten bolts, but
not too tight! Do not crush the wood.
This may create splinters and cause
structural damage.
Use a measuring tape to assure
proper location.
No
CAUTION – Protrusion Hazard
Use
Level
2
Yes
If Bolt protrudes
beyond T-Nut
A = B+C
(90"- 96")
Material List
4 x 8 Arbor Roof Kit includes:
4
8 techo
Arbor
Kit includes:
Kitxde
deRoof
la pérgola
de 4" x 8" incluye:
Kit
de la4pérgola
de 4" x 8" incluye:
Kit de
de techo
Toit Arbor
x 8 po inclus:
Kit de Toit Arbor 4 x 8 po inclus:
A
A
B
B
C
C
(2) 2 x 4 x 80"
(2) 22 xx 44 xx 44
80"1/2”
Actual
Post must
be securely
Actuel
installed
to support structure.
Actuel
1½"
x
3½"
Consult
local
building
1½"
3½"
1"and
xx2½"
codes
ground conditions
1" x 2½"
for required
footing design.
Cut - Corte - Couper
Y50113-031
Y50113-031
(2) 2 x 4 x 41ǩ"
(2) 22 xx 44 xx 25”
41ǩ"
!
Y50113-030
Y50113-030
(6) 5/4 x 3 x 54¼"
3/4”
(6)5/4
5/4xx33 xx 35
54¼"
S4
S4
S4
B > 24"
Y50113-029
Y50113-029
Nominal
Nominale
Nominale
2" x 4"
2" x x4"3"
5/4"
5/4" x 3"
S4
S7
S7
S1
S1
Check for underground
utilities before digging or
driving stakes into the
ground!
¡Verifique la ubicación de las tuberías
subterráneas antes de excavar o de
clavar estacas en el suelo!
(36) #10 x 1"
(36)x#10
1" Head Screw Gray
#10
1” xPan
Vérifiez la présence d'installations de
services publics souterraines avant de
creuser ou d'enfoncer des piquet dans
le sol!
#8 x 2 1/4” Wood Screw
(12) 5/4 x 3 (Y70813-000)
(12) 5/4 x 3 (Y70813-000)
S7
S5
S5
#10 x 1” Pan Head Screw
(sold separately)
(sold
separately)
(se vende por separado)
vende
por separado)
S6
S6(se
(vendu
séparément)
S5
S6
(vendu
séparément)
S4
S5
YP21012
4 x 4 Posts and Po
YP21012
4 x 4 Post Top Connector
4
x 4 Postes y el co
4 x 4 Post Top Connector
4 x 4 Poteau en le c
Conectores superiores
Conectores
de postes desuperiores
4x4
de
postes
de 4 x 44 x 4 po.
Attaché
a Poteau
Attaché a Poteau 4 x 4 po.
#10 x 1 1/2” Pan Head Screw
S7
BE
S6
S7
#8 x 1 1/2” Wood Screw
4 x 4 Post Top Co
4 x 4 conector
4 x 4 connecteu
S5
S6
(8) 2x4 Beam Ends
4 x 4 Post
R
(4) Post Top Connector With
(4) Top and Bottom Rail - 20”
YP11012
YP11012
2 x 4 Beam End
2 x 4 Beam End
WH 7/16” Hex Bolt Assembly
Extremos de viga de 2' x 4'
Extremos
de viga de
4'
Poteau d’extrémité
2 2'
x 4x po.
Poteau d’extrémité 2 x 4 po.
YP11011
YP11011
4 x 4 x 96" Post
4 x 4 x 96" Post
Postes de 4 x 4 x 96"
Postes
x 96"
Poteau de
4 x44xx496
po.
Poteau 4 x 4 x 96 po.
(12) Panel Clips
3
3
3
4 x 4 Postes
4 x 4 Poteau
4
Material ListNominale
Actuel
2" x 6"
1½" x 5½"
2" xassembly
3"
1½"
x 2½"instruction is
Note: Panel
in this
1"
x
6"
ǫ"
x
shown as a 3 High X Panel 5½"
or 3 High Lattice
Y50113-020
A
(4) 2 x 6 x 13½"
Panel with a 1 High X Topper. Depending on
kit purchased, images may not be accurate.
Please see front cover for what your final
set-up should look like.
Y50113-034
B
(4) 2 x 6 x 36-13/16"
P_1
Y50113-036
C
Single Wide Entry Arbors
(4) 2 x 6 x 37"
D
3 High X / Arch Assembly - YM11576
Y50113-037
3 High X Assembly- YM11570
(2) One High X Topper or,
(4) 2 x 6 x 81Ǭ"
(2) One High Lattice Topper or,
3 High Lattice / X Assembly - YM11574
E (2)Y50113-032
One High Arch Topper
3 High Lattice Assembly - YM11572
(2) 1 x 6 x 80½"
4 High X / Arch Assembly - YM11577
Y50113-022
F
4 High X Assembly - YM11571
(4) 2 x 6 x 21ǫ"
4 High Lattice / X Assembly - YM11575
Y50113-024
G
H
4 High Lattice Assembly - YM11573
P
(4) 2 x 6 x 80ǩ"
4 High / Faux Panel - YM11606
Y50113-035
(22) 2 x 3 x 34¾"
I
Y50113-033
(11) 2 x 3 x 83½"
P_3
(20) 1/4"
WT
(42) 1/4" x 2"
WL
*Optional- May Not
be Included
(22) 1/4"
G
S1
S2
S3
(44)
(4)
2 #10
x 4 xx1"12”
Gusset
(64) 1/4"
2x3
(8) #8 x 1½"
(34)#8
#8 x
(8)
x 3½"
3” Wood Screw
(22) 2 x 3 (Y70813-001)
2
(2) Two/Three High X Panel or,
(2) Two/Three High Lattice Panel
(4) 4x4 Post
4
tion
n
.
reforzar el ensamblado.
fixations pour panneaux afin de fixer et
de renforcer l'assemblage.
39½"
Assemble Panels
side by side.
Step
Panels
2 1- Assemble
Three Wide
Ancho triple
59
Conecte los paneles lado a lado.
Assemblez les panneaux côte à côte.
1. Remove the upper metal connectors on both sides of P_3 - Three High Panel. Reattach the metal
Fourconnectors
Wide
Ancho cuádru
to P_3 by securing the bottom two holes of the metal connectors to the top two holes on P_3 so that the metal
connectors stick out from the top. Slide P_1 – One High Topper between the two protruding metal connectors
on the top of P_3. Attach the metal connectors to P_1.” (Fig. 1A) *Ensure Panels are oriented correctly!
(Fig. 1B)
2. Secure panels with a S4 - 2 1/4” Wood
Screw the location indicated by the large
arrow in the direction of the arrow.
R
P_1
Note orientation of keyhole.
3. Secure R-Top and Bottom Rails to Panel
Assembly with S4 - 2 1/4” Wood Screws
d reattach
usingInsertbymale
Tenga en cuenta la orientación
into female.
Slide
locations indicated
small
arrows
indown until flush with adjacent panel.
del agujero de la cerradura.
n panel.
the direction of the
arrow.
*R- Top
and
Introduzca
el extremo
macho
en el extremo hembra.
Deslícelo
hacia
3. Connect
last assembled
panels to make a fence section.
Bottom Rails will
overhang
1/4”
ondel panel adyacente.
abajo
hasta que quede
al ras
Notez l'orientation de l'encoche
eitheraside of panel.
y vuelva
Insérez les pièces de raccordement mâles dans les pièces
Instructions en
de trou
basedeserrure.
3 Cut and attach Top and
Pautas
básicas
para
eros 4.de Rraccordement
femelles.
Faites glisser
le panneauare
epeat until
two panel
assemblies
elniveau
ensamblado
de
Basic
Guidelines
vers
le bas
jusqu'à ce qu'il soit au même
que
created.
for
Panel
Assembly los paneles
le panneau
adjacent.
Las ilustraciones muestran
configuraciones con topes. También
se pueden conectar 2 y 3 paneles
altos a medida que se adquieran.
Pilot holes to the right
*Use los tornillos de acero inoxidable
*Use 2 1/4" stainless steel screws
de 2 1/4" que se incluyen en el juego
included in the Panel Clip set to
secure and strengthen the assembly. de sujetadores de paneles para
reforzar el ensamblado.
accordement
et using
tors. Shown here are configurations
a Topper. 2 and 3 High Panels can
n des
deux trous
also be connected together as
été
percés à
purchased.
es
2
by side.
Conecte los paneles lado a lado.
Corte
fijewill
los rieles
su
Los rieles
Top and
Bottomy Rail
overhang 1/4"on either side. a cada la
et fixez la en
main
los agc
AttachTaillez
Top with Screws*
through factory drilled holes. inferior, d
One
Wide
Anchotornillos*
sencillo
On Bottom,
space
Screws*
4" from edges of panels.
20"
Two Wide
Ancho doble
39½"
1/4"
Three Wide
Ancho triple
59"
Assemblez les panneaux côte à côte.
1/4"
Screws* are 2 1/4" stainless
steel included in Panel Clip set.
Four Wide
Ancho cuádru
Los tornillos* son de acero inoxidable de 2 1/4"
y se incluyen en el juego de sujetadores de paneles.
}
x2
*Les vis sont celles de 2-1/4 po en acier inoxydable qui sont fournies dans le nécessaire de fixations pour panneaux.
on
s
Les assemblages illustrés comportent des
pièces supérieures. Il est possible
également d'assembler des panneaux
à deux ou à trois carreaux de hauteur
(vendus séparément).
*Utilisez les vis en acier inoxydable de
2-1/4 po fournies dans le nécessaire de
fixations pour panneaux afin de fixer et
de renforcer l'assemblage.
Fig. 1B - Filler Strips on Bottom
of Panel!Panels side
Assemble
les.
dos.
sine.
ors.
pour l'assemblage
des panneaux
4
Fig. 1A
Do not remove Small Connector
P_3
No retire los conectores
Insert male into female. Slide down until flush with adjacent panel.
Ne retirez pas les petites pièces d
Introduzca el extremo macho en el extremo hembra.
Deslícelo
hacia
3. Connect
last assembled
panels to make a
fence section.
raccordement.
abajo hasta que quede al ras del panel adyacente.
Insérez les pièces de raccordement mâles dans les pièces
de raccordement femelles. Faites glisser le panneau
vers le bas jusqu'à ce qu'il soit au même niveau que
le panneau adjacent.
2x
P_1
One High _ Topper
2x
P_3
Three High _ Panel
4x
R
Top & Bottom Rail
R
Top and Bottom Rail will
overhang 1/4"on either side.
8x S4 #8- 2 1/4” Wood Screws
Attach Top with Screws*
through factory drilled holes.
On Bottom, space Screws*
Top & Bottom Rail at 7 1/4” (18.4 CM)
4" from edges of panels.
2x R
***If you have purchased YM11576 or YM11577,
cut to size to accommodate the arch topper.
5
Los rieles s
a cada lad
en los agu
inferior, de
tornillos* y
Step 2- Attach Panel Clips to posts
3 High Panel Assembly
(4 high panel Assembly instruction located on next page)
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Clips
locations
indicated in figure 1 and 2 with S7 - #81/2”
x 1wood
1/2”
wood
screws.
.s.in
rcrcssddooooww”2
1/2”
wood
.s.swwescrews.
1/2” wood
wood
swwescrews.
escrews.
”2/1/1
erscrews.
rccssddooooww””22/1
/1
5. Repeat for each post configuration (2 in total).
Fig. 1
wweeiViVppooTT
Top
View
w
Top
View
weeiV
iVppooTT
Top
View
TopView
View
Top
A
B
C
D
B
D
A
D
B
A
C
C
A
B
A
B
C
C
A
B
B
A
B
A
D
A
B
D
Front
FrontView
View
wweeiV
iVtn
tnoorF
rF
””44//11(142.9cm)
6655
)m
56
(142.9cm)
)mcc99.2
.56
24411(1/4”
(1/4”
11( ( ””44//11 6655
)m
(101.6cm)
)mcc66.1.10011(( ””0044
40” (101.6cm)
40”
)m
)mcc66.1.10011( ( ””0044
(25.3cm)
(25.3cm)
)m
)mcc33.5.522( (
)m
)mcc33.5.522((
Fig. 2
1 3/8”
(3.5cm)
Pre-drill holes and secure with S7- #8 x
1 1/2” Wood Screws
4x
P
4x4 Post
12x - Panel Clips
24x S7 #8 x 1 1/2” Wood Screw
6
FrF
561/4”
1/4” (142.9
(142.
56
(101.6cm)
40” (101.6cm)
40”
(25.3cm)
(25.3cm)
Step 2- Attach Panel Clips to posts
4 High Panel Assembly
1. On a flat surface place P- 4x4 Post on its side
and position Panel Clips in locations indicated
in Figure 1. Ensure Panel Clips are oriented
as shown in Diagrams!
2. Panel Clips should be placed in the centre of
the post or the leading edge of the clip should
be 1 3/8” or 3.5cm away from the side of the
post as shown in Fig. 2.
Top View
C
A B
3. With Panel Clips in place, mark screw holes
with a pencil and pre-drill holes with a 1/8” drill
bit. (Not provided)
4. Secure Panel Clips in locations indicated
in figure 1 and 2 with S7- #8 x 1 1/2” wood
screws.
5. Repeat for each post configuration (2 in total).
Fig. 1
Front View
75”
(190.5cm)
40”
(101.6cm)
Fig. 2
1 3/8”
(25.3cm)
(3.5cm)
Pre-drill holes and secure with S7- #8 x
1 1/2” Wood Screws
4x
P
4x4 Post
12x - Panel Clips
24x S7 #8 x 1 1/2” Wood Screw
7
D
Step 3 -Attach Panels to Posts
lace panel assemblies on posts as shown (Fig.1) allowing a 4” gap between the bottom of the post and the
nels1. Pbottom
to
Posts
edge of the bottom rail on the panel assembly. Note: Assemble with help of another adult.
2. With a 1/8” drill bit, predrill holes as shown in figure 2.
3. Fasten the panel assembles to the post and Panel Clips with a S5- 1” Pan Head Screw provided in location of
arrows. (Fig. 1)
4. Repeat for each post configuration.
STEP 3 -Attach Panels to Posts
4 High
STEP 3 -Attach Panels to Posts
Fig. 1
3 High
x2
Fig. 2. Predrill Holes and Fasten
with S5- 1” Pan Head Screw
12x
S5
4” (10.2cm)
1” Pan Head Screw
8
4” (10.2cm)
de postes de 4x4. El espacio entre los postes de 4x4 y la
dirección de los conectores superiores de postes de 4x4
This identifies information that requires special
es crucial.
attention. Improper assembly could lead to an
unsafe or dangerous condition.
Check that set or assembly is properl
before proceeding.
Step 4- Layout Posts and
Connectors
20"
Use
Use
Pre-drill 1/8” & 3/16” 20"
Bit
78½"
Where this is shown, 2 or 3
Help
Help
Pre-drill a pilo
20"
people are required to safely
20"
Installer le Poteau 4 x 4 po et le Connector de Poteau 4 x 4 po.
before fasteni
complete the step. To avoid
1. L
ayout Arbor bases in configuration
must
be securely installed
L’espace entreshown
Poteauin4figure
x 4 po1.
et **Posts
la direction
de Poteau
or lag to prev
injury or damage to the
connecteur
et critical.
to support structure. Consult
local
building assembly
codes and
ground conditions for required
splitting of wo
make sure to get help!
footing design. It is recommended the structure be secured to existing stone, concrete or
deck with the YardistryMeasure
Post BaseCheck
(YM21016)
or equivalent hardware.
Square
that assembly is square
Distance
Assembly
bolts.
2. Install Post Top Connectors
with S6-before
1 1/2”tightening
Pan Head
Screws provided.
(Fig. 2) Ensure the
This indicates time to tighten bolts, b
direction of the Post Top Connector is the same direction as indicated by the arrows
figure
not toointight!
Do1.
not crush the wood.
Use a measuring tape to assure
proper location.
177 "
Fig. 1
78½"
This may create splinters and cause
structural damage.
177 "
No
If Bolt protrude
78½"beyond T-Nut
on a flat
CAUTION and
–Install
Protrusion
Hazard
level surface!
Once the assembly is tightened, watch for exposed
threads. If a thread protrudes from the T-Nut, remove
the bolt and add washers to eliminate this condition.
Extra washers have been provided for this purpose.
Proper Hardware Assembly 3’ 7”
Lag screws require drilling pilot
holes to avoid splitting wood. Only
132½"
a flat washer is required. For
ease of
installation liquid soap can be used
on all lag-type screws.
Use an extra
Flat Washer
Lag Assembly
Lag Screw
Be
use
gu
3’ 11-1/2”
20"
For bolts, tap T-Nut into hole with
hammer. Insert the hex bolt through
lock washer first then flat washer then
hole.20"
Because the assemblies need to
be squared do not completely tighten
until instructed. Pay close attention to
diameter of the bolts. 5/16”78½"
is slightly
larger than 1/4”.
Note: Wafer head bolts with blue lock
tight or a bolt with a Ny-Lok nut do
NOT require a lock washer.
20"
Flat Washer
20"
Bolt Assembly
Hex Bolt
Lock
Washer
Flat
Washer
6
Fig. 2 - Attach Post
Top Connectors
5 Head Screws.
with S6- 1 1/2” Pan
16x
S6
1 1/2” Pan head Screws
4x - Post Top Connector
9
Step 5- Assemble Roof
1. Attach two A- 2 x 4 x 44-1/2” Beams to Post Top Connectors with WH-7/16" Hex Bolt as shown in Fig. 1 and 1A.
2. Centre two B-2 x 4 x 25” Beams in place and attach to Post Top Connectors with WH-7/16" Hex Bolt as shown
in Fig. 1 and 1A. Drill 1/4” Holes for bolts using holes in Post Top Connector as guides.
3. Attach eight BE- 2 x 4 Beam Ends to Post Top Connectors with WH-7/16” Hex Bolt as shown in Fig. 1 and 1A.
4. Evenly space apart and secure six C-5/4 x 3 x 35 3/4” Trellis to Beams using 5/4 x 3” Brackets and S1 #10- 1”
Pan Screw Gray as shown in figures 1 and 2.
BE
Fig. 1
C
B
BE
A
BE
STEP 5 -Assemble Roof
A
B
3’ 7”
(1.09m)
BE
STEP 5 -Assemble Roof
S1
Fig. 2
5/4 x 3”
A
C
B
BE
Drill 1/4” Holes for bolts using
holes in Post Top Connector as
guides.
Fig. 1A
2x
A
2 x 4 x 41” Beam
12x -5/4 x 3” Bracket
2x
B
2 x 4 x 25” Beam
32x
8x
Z
2 x 4 Beam Ends
36x
S1
WH
#10- 1” Pan Screw Gray
7/16” Hex Bolt w/ Nut
10
6x
C
5/4 x 3 x 35 1/4” trellis