Download RDX - Bernardi Parts

INSTALLATION
INSTRUCTIONS
Accessory
Application
ENGINE BLOCK HEATER
P/N 08T44-SNA-101
2013 RDX
Publications No.
BII 13452
Issue Date
MAR 2012
PARTS LIST
TOOLS AND SUPPLIES REQUIRED
Engine block heater
Ratchet
10 mm, 19 mm, and 24 mm Sockets
10 mm Open end wrench
Torque wrench
Diagonal cutters
Aluminum washer
Heavy gloves
Drain pan
Tape measure
Heater harness
White marker
Coolant (Acura long life Antifreeze/Coolant Type 2)
Fender cover
Phillips screwdriver
Masking tape
Blanket
Protective cap
Drill
3 mm and 7 mm Drill bits
File
Eye protection (face shield, safety goggles, etc.)
12 Black wire ties
Ruler
Pushpin
5 mm Hex wrench
7
Wire ties with clips 
(6 not used)
The following tool is available through the Honda Tool and
Equipment Program. On the iN, click on: Service > 
Service Bay > Tool and Equipment Program, then enter
the number under “Search.” Or, call 888-424-6857.
Trim Tool Set (T/N SOJATP2014)
5
Wire ties (Not black)
(2 not used)
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
BII 47358 (1204)
08T44-TX4-2000-90
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Illustration of the Engine Block Heater in the Vehicle
3.
ENGINE
BLOCK
HEATER
Place a clean drain pan under the radiator drain plug,
then remove the drain plug from the bottom of the
radiator to drain the coolant. Remove the radiator
cap to increase the flow.
NOTICE: Radiator coolant will damage the paint.
Quickly rinse any spilled coolant from the paint finish.
RADIATOR
DRAIN PLUG
RADIATOR CAP
FRONT
HEATER
HARNESS
QA01104BB
INSTALLATION
NOTE:
• Always use, Acura Long Life Antifreeze/Coolant Type
2. Using a non-Acura coolant can result in corrosion,
causing the cooling system to malfunction or fail.
• To avoid burning out the element, do not operate the
engine block heater until it is installed in the vehicle and
you have added coolant.
QA00701AB
4.
Client Information: The information in this installation
instruction is intended for use only by skilled
technicians who have the proper tools, equipment, and
training to correctly and safely add equipment to your
vehicle. These procedures should not be attempted by
“do-it-yourselfers.”
1.
Disconnect the negative cable from the battery.
2.
Allow the engine and all cooling system components
to cool down.
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After the coolant drains, reinstall the radiator cap to
prevent dirt and contamination from entering the
radiator.
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
5.
Apply masking tape to the front bumper, left
headlight and left front fender as shown.
RIGHT
HEADLIGHT
LEFT 
HEADLIGHT
8.
Remove the front bumper.
•
LEFT
FRONT
FENDER
Remove the two self-tapping screws, two hex
bolts, ten clips, and two long clips.
2 SELFTAPPING
SCREWS
LONG CLIPS
2 HEX
BOLTS
FRONT
BUMPER
10 CLIPS
FRONT BUMPER
•
MASKING
TAPE
QA01003CX
Release the three retaining tabs on each side.
QA01001AX
6.
Repeat step 5 to apply masking tape to the right side
of the vehicle.
7.
Remove the front grille cover and air duct (ten clips).
3 RETAINING
TABS
10 CLIPS
AIR DUCT
FRONT
GRILLE
COVER
FRONT BUMPER
QA01004AX
FRONT
QA00702AB
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
BII 47358 (1204)
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•
Release the six retaining tabs on each side.
9.
6 RETAINING
TABS
Open the positive cable cover, and disconnect the
positive (+) battery cable from the battery.
POSITIVE CABLE 
COVER
FRONT
FRONT BUMPER
QA01005AX
•
With the help of an assistant, remove the front
bumper.
•
Place the front bumper on a blanket.
POSITIVE
BATTERY
CABLE
2 NUTS
BATTERY
HOLDER
BATTERY
QA01001AB
10. Remove the battery holder (two nuts).
11. Remove the battery cover, battery, and battery tray.
BATTERY
COVER
VEHICLE
CONNECTOR
(if equipped)
BATTERY
BATTERY
TRAY
VEHICLE
CONNECTOR
(if equipped)
FRONT BUMPER
QA00703CB
FRONT
QA01002AB
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
12. Using a pushpin, pierce the side duct and engine
under cover at the measurements shown.
13. While wearing eye protection, drill the three pierced
marks on the side duct and engine under cover with
a 3 mm drill bit, then enlarge the three holes with a
7 mm drill bit. Remove any burrs. Wrap tape around
each drill bit 7 mm away from the tip or use a drill
stop.
CROSS SECTION
VIEWED FROM FRONT
250 mm
(9.8 in.)
7 mm
(0.3 in.)
TAPE
DRILL
3 mm
7 mm 
DRILL BITS
ENGINE
UNDER
COVER
ENGINE
UNDER
COVER
PUSHPIN
ENGINE
UNDER
COVER
PUSHPIN
SIDE DUCT
CENTER
20 mm
(0.8 in.)
SIDE
DUCT
DRILL
3 mm
7 mm 
DRILL BITS
SIDE DUCT
ENGINE
UNDER
COVER
QAD0202CE
10 mm
(0.4 in.)
20 mm
(0.8 in.)
VIEWED FROM FRONT
FRONT
VIEWED FROM TOP
SIDE DUCT
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
QAD0201DE
BII 47358 (1204)
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14. Using the measurements shown, install one wire tie
with clip to the heater harness.
290 mm
(11 in.)
WIRE TIE
WITH CLIP
16. Locate and remove the drain bolt and washer.
Coolant remaining in the engine jackets will flow out
of the bolt hole when the bolt is removed. (Retain the
bolt, it will be used if the engine block heater is
removed.)
420 mm
(17 in.)
WASHER
(Discard.)
A
C
B
FRONT
D
770 mm
(30 in.)
HEATER
HARNESS
WHITE 
MARKER
150 mm
(5.9 in.)
DRAIN BOLT
(Retain.)
Use a 19 mm
socket.
ENGINE
BLOCK
QA01003BB
15. Using a white marker, mark the heater harness at the
three measurements shown.
QA01004AB
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
17. Install the engine block heater and aluminum washer
into the engine block using a 24 mm socket and a
torque wrench. Torque the engine block heater to
75~85 N·m (55~63 lbf·ft).
18. Plug the heater harness connector into the engine
block heater.
VEHICLE
BRACKET
HEATER
HARNESS
WIRE TIE
WITH CLIP
(Point A)
ALUMINUM
WASHER
FRONT
WIRE TIE
FRONT
ENGINE
BLOCK
VEHICLE
CLIP
HEATER 
HARNESS 
CONNECTOR
ENGINE BLOCK HEATER
75~85 N·m (55~63 lbf·ft)
Use a 24 mm socket.
ENGINE
BLOCK
HEATER
VEHICLE
HARNESS
QA01005AB
QA01006BB
19. Route the heater harness in the direction shown, and
secure the wire tie with clip (point A) to the vehicle
bracket. Secure the heater harness to the vehicle
harness with one wire tie.
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
BII 47358 (1204)
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20. Route the heater harness as shown, and secure it to
the fan shroud rib with one wire tie (point B).
FAN 
SHROUD RIB
21. Continue routing the heater harness along the
vehicle harness.
WIRE TIE
(Point B)
FRONT
FRONT
VEHICLE
HARNESS
HEATER
HARNESS
HEATER
HARNESS
QA01008CB
QA01007CB
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
22. Route the heater harness under the left headlight,
and secure it to the side duct with one black wire tie
(point C).
BLACK
WIRE TIE
(Point C)
23. Route the heater harness along the engine under
cover, and secure it to the engine under cover with
one black wire tie (point D).
HEATER HARNESS
FRONT
SIDE DUCT
HEATER
HARNESS
BLACK 
WIRE TIE
(Point D)
LEFT 
HEADLIGHT
BLACK
WIRE 
TIE
ENGINE UNDER
COVER
HOLE
QAD0203CE
FRONT
QA01010CB
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
BLACK WIRE
TIE
24. Secure the heater harness to the side duct and
engine under cover with two black wire ties.
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25. Secure the heater harness to the side duct with two
black wire ties.
26. Secure the heater harness to the vehicle harness
with one wire tie.
WIRE TIE
HEATER HARNESS
HEATER
HARNESS
BLACK
WIRE TIE
FRONT
VEHICLE
HARNESS
FRONT
SIDE DUCT
FRONT
FRONT
FRONT
QA01009CB
SIDE DUCT
BLACK
WIRE TIE
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HEATER
HARNESS
QAD2312AB
BII 47358 (1204)
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
27. Secure the heater harness to the vehicle harness
with one black wire tie.
28. Secure the heater harness to the fan shroud ribs with
five black wire ties.
FAN 
SHROUD RIB
FRONT
FRONT
BLACK
WIRE TIE
VEHICLE
HARNESS
HEATER
HARNESS
VEHICLE
CLIP
HEATER
HARNESS
BLACK
WIRE TIES
QAD2313AB
QAD2314AB
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
BII 47358 (1204)
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29. With the help of an assistant, route the heater
harness through the front bumper opening, and
reinstall the front bumper.
30. Install the protective cap to the front bumper as
shown.
FRONT BUMPER
HEATER HARNESS
PROTECTIVE
CAP
HEATER HARNESS
CONNECTOR
FRONT
BUMPER
PROTECTIVE
CAP
QA01103BB
FRONT BUMPER
OPENING
HEATER HARNESS
QA01102CB
31. Install the heater harness connector into the
protective cap.
32. Reinstall all removed parts, except for the radiator
cap.
33. Fill the system with the recommended coolant.
Follow the instructions in the service manual to fill
the cooling system and check for leaks. Make sure
there is no leak around the engine block heater.
34. Reinstall the radiator cap.
35. Check that the heater harness is routed properly and
all connectors are plugged in.
36. Store the drain bolt (removed in step 16) in the glove
box.
37. Reconnect the negative cable to the battery.
38. Press and hold the radio power button for two
seconds to restore the radio and navi (if equipped)
system functions.
39. Reset the clock.
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.