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AN/GSM-315A Ground Minuteman
Automatic Test System (GMATS)
System Installation Guide
555-xxx-xx
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respective owners.
AN/GSM-315A Ground Minuteman
Automatic Test System (GMATS)
System Installation Guide
555-xxx-xx
Contents
About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vii
Document History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
viii
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
viii
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
viii
Teradyne Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
viii
Documentation Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ix
Electrical Hazards and Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
Electrical Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
Safety Symbols and Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
ESD Damage Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4
ESD Prevention Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4
Minimum ESD Equipment Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5
Conductive and Grounded Wrist Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5
Conductive and Grounded Work Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5
Humidity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6
Safe Handling of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6
Safe Packaging Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6
ESD Procedures Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-7
Frame Assembly Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Assembling or Disassembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TERADYNE
2-1
2-4
iii
AN/GSM-315A GMATS System Installation Guide
Uncrating and Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
Moving and Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2
Relocating the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3
Repositioning the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5
Locating the Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5
Using Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6
System Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Joining the Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Making Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4-2
5-1
Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1
Connecting the ICA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-7
Connecting Computer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-12
Bar Code Reader Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-12
Peripheral Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-12
Connecting the MXI Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-13
Connecting the Thermal Harness Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-13
Connecting the UUT Power Control Harness Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-13
Main Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1
Input Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2
Initial Power Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv
3-1
7-1
7-1
8-1
System Power Buttons and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1
EMERGENCY OFF Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1
Using EMO Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2
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Emergency Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2
MAIN POWER Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3
TEST STATION POWER Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3
Standard System Power Up/Down Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-4
Powering Up the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-4
Powering Down the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-5
Performing Lockout/Tagout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-5
Releasing the Lockout Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-6
Disassembling the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-1
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-1
Disconnecting and Securing the Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2
UUT Power Control Harness Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2
Thermal Harness Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2
Computer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-3
Bar Code Reader and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-3
Computer Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-3
MXI Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-3
GPIB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-4
Modem Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-4
ICA Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-4
AC Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-5
Disassembling the Frame Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-6
Dressing and Storing Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-7
Cleaning and Touching-Up the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-8
Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-8
Internal Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-9
External Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-9
External Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-9
Options/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-9
Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-10
Packaging the Computer Accessories and Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-10
Monitor and Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-10
Computer Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-10
Final Touch-Up and Clean-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-11
TERADYNE
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AN/GSM-315A GMATS System Installation Guide
System Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
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About This Document
This guide provides information on how to set up, assemble, and disassemble the AN/GSM-315A Ground
Minuteman Automatic Test System (GMATS). The information is organized as follows:
Chapter 1
"Electrical Hazards and Safety Precautions" covers safety guidelines, safety labels
and symbols, and electrostatic discharge (ESD) damage prevention guidelines, and
provides a checklist for ESD procedures.
Chapter 2
"Frame Assembly Layout" outlines the components in each of the system's bays, and
provides a list of what is shipped in each crate and container.
Chapter 3
"Uncrating and Positioning" explains how to unload and move the system.
Chapter 4
"Frame Assembly" contains information on how to connect the system frame
assemblies.
Chapter 5
"Power Procedures" explains how to power down and power up the system.
Chapter 6
"Main Power Connections" explains the connections that need to be made to bring
AC power to the test system.
Chapter 7
"Initial Power Up Procedure" describes the initial power up procedure to follow after
you have made all power connections to your test system.
Chapter 8
"Power Procedures" explains how to power up and power down your system, and
describes emergency power procedures.
Chapter 9
"Disassembling the System" provides information about how to disconnect and
secure system cabling, separate the two frames, and crate for shipment.
Appendix A
"System Installation Checklist" provides a checklist to ensure that you have covered
all the requirements for preparing the site to receive a system.
TERADYNE
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AN/GSM-315A GMATS System Installation Guide
Document History
Document History
Software Version
Part Number
Description
Date
Version 1.0
555-826-63
Revised document
October 2002
Version 1.0
555-826-62
Revised document
October 2002
Version 1.0
555-826-61
Released document
August 2002
Version 1.0
555-826-60
Preliminary document
May 2002
Intended Audience
This guide is intended for system managers and personnel responsible for assembling and wiring
the two halves of an AN/GSM-315A Ground Minuteman Automatic Test System (GMATS) after
uncrating it.
Related Documentation
This section lists other documents that are pertinent to the AN/GSM-315A GMATS test system.
Teradyne Documentation
Additional AN/GSM-315A GMATS documentation includes:
Cover Letter for AN/GSM-315A Ground Minuteman Automatic Test System (GMATS)
AN/GSM-315A Ground Minuteman Automatic Test System (GMATS) Site Preparation Guide
Spectrum™ 9100-Series Help and Online Library
Spectrum 9000-Series Help and Online Library
M9-Series™ DTI Help
M9-Series Diagnostics Help
TestStudio™ 2001 Help
viii
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About This Document
Documentation Conventions
Documentation Conventions
This document uses the following conventions:
Convention
Purpose
Calls your attention to a condition, material, or procedure that
can cause injury or death to personnel if special precautions
or procedures are not obeyed.
Calls your attention to a condition, material, or procedure that
can cause damage to the equipment if special precautions or
procedures are not obeyed.
Calls your attention to important information.
TERADYNE
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AN/GSM-315A GMATS System Installation Guide
Documentation Conventions
Documentation Conventions (continued)
Convention
Purpose
TBD
Indicates that this information was not available at the time of
publication.
Courier font
Indicates examples of programming API functions.
For example:
/* Set the window–capture mode of the
channels referenced */
Boldface Courier font
In examples of user interface with the software, denotes
information that you must type at the screen.
For example:
C:\v9100st -0 log.tst
Boldface type
Denotes the following:
Menu names, menu items, buttons, field names, and
window and dialog box names and controls.
For example:
Paste
Insert menu
A command-line command or option. For example:
copy command
/a option
A constant or data type. For example:
TERM9_RELAY_OPEN constant
DWORD data type
Italic type
Denotes the following:
Predefined parameters. For example:
scopeIdx
Emphasis. For example:
Do not reboot the system.
Terms that the text defines or explains. For example:
The pattern controller controls the execution of dynamic
pattern sets.
Titles of books and documents. For example:
For more information on this topic, refer to the Spectrum
9100-Series Service Manual.
x
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About This Document
Documentation Conventions
TERADYNE
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AN/GSM-315A GMATS System Installation Guide
Documentation Conventions
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Chapter 1
Electrical Hazards and Safety Precautions
The AN/GSM-315A Ground Maintenance Automatic Test System (GMATS) uses high-voltage alternating
current (AC) and direct current (DC) power that can cause serious personal injury and damage to
equipment. This chapter covers:
Safety guidelines
Safety symbols and labels
Electrostatic discharge (ESD) damage prevention
ESD procedures checklist
Safety Guidelines
This section describes safety features and guidelines to follow when setting up and working with
your system.
General Safety Precautions
Management and supervisory personnel should ensure that the following general safety
precautions are taken in the system area:
Be aware of the potentially lethal hazards in this system, and identify the locations and types of
hazards to personnel.
Initiate safe work practices and controls.
Provide adequate space for system delivery.
Provide qualified supervision for all visitors in the system area.
Do not place tools, food, liquids, or other items on or near the system.
Electrical Safety Precautions
All personnel should take the following electrical safety precautions when working with electrical
systems:
Always follow the lockout and tag-out procedures described in this chapter "Performing the
Lock Out/Tag Out Procedure".
Follow the electrostatic discharge (ESD) control measures described later in this chapter in the
section, "ESD Damage Prevention," when handling components or circuit assemblies.
TERADYNE
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AN/GSM-315A GMATS System Installation Guide
Safety Symbols and Labels
Have an assistant present when you work on high-voltage or high-power systems, or at a
minimum, notify someone in the work area before beginning and after finishing the work.
Remove conductive jewelry and similar items (such as rings, watches, and earrings) before
setting up, operating, or servicing the system.
Remove electrical power at the power controller or AC mains service before replacing or
repairing modules or subassemblies.
When servicing power supplies or sources, discharge all capacitors and output terminals
storing ten or more joules (J) of energy. Use a low resistance power-bleeder resistor. Discharge
at a rate of one ampere (A) or less to avoid sparks and tool welding.
Use caution when near the following electrical hazards:
•
DC voltages greater than 60 volts (V)
•
AC voltages greater than 30 Vrms (volts root mean square) (42 V peak)
•
Pulses greater than 24 V
•
Power combinations greater than 240 volt-ampere (VA)
•
Reactive energy greater than 10 J
•
High-current (greater than 10 A) system power supplies
Safety Symbols and Labels
All personnel working with your system should carefully observe all the safety symbols and labels
that appear on the equipment that comprises the system.
Safety labels and symbols described in this guide are derived from
International Electrotechnical Commission (IEC) 417 for internationally
recognized labeling, and from Occupational Safety and Hazard
Administration (OSHA) 29 CFR 1920 for labeling in the United States.
1-2
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Electrical Hazards and Safety Precautions
Safety Symbols and Labels
Following are examples and descriptions of some of the safety symbols and labels that may
appear on your system:
EARTH (GROUND) TERMINAL
Identifies a conductive point that is referenced to the safety ground
wire of the AC Main input, but that is not part of the AC service wiring.
PROTECTIVE CONDUCTOR TERMINAL
Identifies the entrance point of the safety ground wire of the AC Main
input.
CHASSIS GROUND
Identifies where a wire is connected to a chassis point for ground
reference or other function, such as static discharge.
CIRCUIT GROUND
Identifies a connection point where instrumentation is referenced to
ground. Instrumentation grounds include: protective, chassis, RF,
signal, and so on. Typically, this symbol is near coaxial connections.
HIGH-VOLTAGE FLASH
Defines a connection where a dangerously high voltage, above 60 V,
either AC or DC, may be present. (Black signifies 60-999 V; red, 1000
V or more.)
WARNING, RISK OF ELECTRIC SHOCK
Indicates presence of dangerous voltages and risk of electric shock.
ANTISTATIC
Indicates that special antistatic or preventive measures must be taken
to avoid hardware damage or equipment malfunction
FUSE REPLACEMENT
Indicates that a fuse must be replaced by one of the same type and
rating to ensure safe and proper operation.
INFORMATION
Indicates that adjacent areas of hardware have important servicing or
operating requirements documented in the manual. Information
symbols have a yellow background.
CAUTION
IEC yellow caution label defines a potential hazard or actions required
to avoid the hazard
TERADYNE
1-3
AN/GSM-315A GMATS System Installation Guide
ESD Damage Prevention
CAUTION
CONTENTS SUBJECT TO DAMAGE BY
STATIC ELECTRICITY
DO NOT OPEN
EXCEPT AT APPROVED
STATIC-FREE WORKSTATION
CAUTION
SENSITIVE ELECTRONIC DEVICES
DO NOT SHIP OR STORE NEAR STRONG
ELECTROSTATIC, ELECTROMAGNETIC,
MAGNETIC, OR RADIOACTIVE FIELDS
ATTENTION!
STATIC SENSITIVE
PROPER HANDLING AND GROUNDING
PRECAUTIONS REQUIRED
ESD Damage Prevention
The discharge of static electricity (sometimes as a visible spark) is called electrostatic discharge
(ESD). Static potentials can be in excess of several thousand volts. Many semiconductors, such as
MOSFET transistors, have terminals easily damaged by static potentials as low as 20 volts. For
this reason, equipment containing static-sensitive components must be transported and
maintained in areas free of electrostatic charges.
ESD can damage the semiconductor devices (transistors and integrated circuits) in this equipment
and can cause equipment to fail in two different ways:
Catastrophic Failure: ESD damages the component or assembly enough to render the
component or assembly inoperative. You can usually identify catastrophic failures quickly
during troubleshooting because of obvious damage or loss of functions.
Soft Failure: ESD causes increased stress on the component or assembly without destroying
it. This reduces the useful operating life of the component or assembly. Soft failures can cause
intermittent operation or sporadic malfunctions with no obvious cause. An accumulation of soft
failures can also cause a catastrophic failure. Soft failures can be difficult to identify and repair
because the equipment can operate correctly most of the time.
ESD Prevention Guidelines
Follow these guidelines to help prevent the uncontrolled occurrence of ESD-related damage to
equipment in test and work areas:
Educate operators and maintenance personnel about the materials and conditions that can
cause ESD and about the methods to prevent ESD.
Remove insulating materials that can cause ESD from the test and work areas. This material
includes:
1-4
•
Plastic and foam coffee cups
•
Food containers and wrappers
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Electrical Hazards and Safety Precautions
ESD Damage Prevention
•
Clothing and shoes containing man-made materials
•
Rubber-soled shoes
•
Cellophane or paper tape
Maintain a humidity level of 40-50 percent in the test and work areas.
Use grounded, conductive floors, tables, and other work surfaces in the test and work areas.
Use antistatic spray solutions if necessary.
Minimum ESD Equipment Requirements
Reliably preventing ESD requires that you employ the following equipment and procedures:
Conductive and grounded wrist straps
Conductive and grounded work surfaces
Humidity control
Optional equipment
Conductive and Grounded Wrist Straps
Wrist straps consist of conductive straps worn around the wrist and conductive cords that connect
the straps to electrical or earth ground. When used properly, the wrist straps discharge the static
charges on your body to ground, or bring your body to the same static potential as that of the work
surfaces, or both. Wrist straps incorporate a resistor in the conductive cords or straps that keeps
discharges currents at safe levels.
You must wear a wrist strap the entire time you are in a work place. When wearing a wrist strap:
Make sure you have the cord connected to the strap and to electrical or earth ground.
Make sure the strap fits snugly around your wrist and contacts your bare skin. A loose wrist
strap cannot provide sufficient ESD protection.
Do not wear the wrist strap over clothing because this prevents the wrist strap from discharging
static charges.
Examine or test the wrist strap daily for correct fit and conductivity.
Conductive and Grounded Work Surfaces
Work surfaces consist of the tabletops and the floor in the work area. Like wrist straps, conductive
cords connect the work surface to electrical or earth ground. You can construct the work surfaces
from a conductive material like metal, or place conductive mats or carpets on the tabletops and
floors. A resistor in each grounding cord keeps discharge currents at safe levels.
Follow these requirements to maintain the ESD protection of the work surface:
Examine the floor mats monthly for wear.
Examine the floor mats and tabletops weekly for correct connections and conductivity.
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AN/GSM-315A GMATS System Installation Guide
ESD Damage Prevention
Humidity Control
Maintain a relative humidity of 40 to 50 percent in the work area. Low humidity (less than 40
percent) increases the generation of static electricity, which makes ESD protection more difficult to
accomplish.
Optional Equipment
The following optional equipment can improve ESD protection:
Clothing designed for ESD protection, including long sleeved smocks
Topical antistatic spray or treatment you can apply to floors, carpets, walls, ceilings, chairs,
clothing, system parts, trays, tools, paper, plastic, and other materials
Conductive/antistatic chair or stool covers
Conductive shoes or shoe straps
Air ionizers
Safe Handling of Components
Although working in an ESD-safe area reduces the chance of ESD-related damage, certain
activities can cause a local buildup of static that results in unexpected damage. Try to avoid or
minimize the following activities:
Any action that can generate static charge, including putting on and taking off smocks, wiping
feet, rubbing hands, and any similar activities.
Any unnecessary sliding movements, such as dumping devices out of a bag and rapidly sliding
an assembly across a tabletop.
The use of plastic tools. Most plastics can generate large static charges.
The use of adhesive tape. Labels and inspection arrows and dots are permitted (peel slowly
from backings to reduce the chance of static buildup).
Any contact between paper and electronic assemblies or components. Do not enclose paper in
the same ESD container holding the assembly or component. Enclose documentation in its own
static-shielding bag when storing or transporting with the applicable assembly.
Any contact between your clothing or hair and electrical devices.
Any unnecessary touching of leads on assemblies or components. Where possible, hold
printed circuit boards by the edges and avoid touching the contact fingers, pins, or connectors.
Safe Packaging Procedures
If you remove ESD-sensitive devices from an ESD-safe area, you must first put these devices in
ESD-safe containers or packages. The ESD-safe containers and packages are conductive boxes
or bags that shield their contents (ESD-sensitive devices) from static charges.
To remove a device or assembly from an antistatic box or static-shielding bag:
1. Put on your wrist strap.
2. Connect your wrist strap to ground.
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Electrical Hazards and Safety Precautions
ESD Procedures Checklist
3. Put the antistatic box or static-shielding bag on an ESD-protected surface (grounded mat or
tabletop).
4. Open the antistatic box or static-shielding bag.
5. Attach a ground clip to the device or assembly inside the antistatic box or static-shielding bag,
or on the tabletop.
6. Remove the device or assembly from the antistatic box or static-shielding bag.
7. Place the device or assembly on an ESD-protected surface.
To insert a device or assembly into an antistatic box or static-shielding bag:
1. Put on your wrist strap.
2. Connect your wrist strap to ground.
3. Put the antistatic box or static-shielding bag on an ESD-protected surface (grounded mat or
tabletop).
4. Open the antistatic box or static-shielding bag.
5. Insert the device into the antistatic box or static-shielding bag.
6. Remove the ground clip to the device or assembly inside the antistatic box or static-shielding
bag.
7. Close the antistatic box or fold over the static-shielding bag and tape it with the ESD label to
complete the ESD-safe container.
ESD Procedures Checklist
Table 1-1 is a checklist of correct and incorrect procedures for handling and moving ESD-sensitive
assemblies and components. Use it to help spot-check problems and to refresh your memory on
correct and incorrect ESD-prevention procedures..
Table 1-1. ESD Procedures Checklist
ALWAYS Do This
NEVER Do This
Wrist Strap/Ground Clip
ALWAYS wear a grounded wrist strap
before you touch any ESD-sensitive
component or assembly.
ALWAYS attach a ground clip to an
assembly or component before you
remove it from an antistatic box or staticshielding bag.
NEVER wear a wrist strap loose or over
clothing.
NEVER handle an assembly or
component before you put on a grounded
wrist strap.
NEVER handle an assembly that does
not have a correctly attached ground clip.
ALWAYS remove the ground clip on an
assembly or component after you put the
assembly or component in an antistatic
box or static-shielding bag.
Handling Assemblies and Components
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AN/GSM-315A GMATS System Installation Guide
ESD Procedures Checklist
Table 1-1. ESD Procedures Checklist
ALWAYS Do This
NEVER Do This
ALWAYS handle one assembly or
component at a time.
NEVER handle more that one assembly
or component at a time.
ALWAYS assume all unidentified
components and assemblies are ESDsensitive.
NEVER open an antistatic box or staticshielding bag before you first put it on a
grounded ESD-safe surface.
ALWAYS obey the warnings/labels on
ESD-sensitive components and
assemblies and their containers.
NEVER stack bare assemblies or
components. First put them in antistatic
boxes or in static-shielding bags with
shipping boxes.
ALWAYS keep an antistatic box and
static-shielding bag closed until you insert
or remove an assembly or component.
ALWAYS put antistatic boxes or staticshielding bags on a grounded surface
before you open them.
Moving/Storing Assemblies and Components
ALWAYS put an unprotected assembly,
after removal from the system, on an
ESD-safe table or in an antistatic box or
static-shielding bag.
NEVER move unprotected assemblies or
components from an ESD-safe area. First
put the components or assemblies in
antistatic boxes or static-shielding bags.
ALWAYS put only one assembly or
component into an antistatic box or staticshielding bag.
NEVER put an assembly or a component
on the floor. They can be kicked or
stepped on. For protection, put the
assembly or component on an ESD-safe
table top.
ALWAYS store full antistatic boxes or
static-shielding bags closed, in a
horizontal position, and in an ESD-safe
location (grounded cart or table mat).
NEVER put more than one assembly or
component in an antistatic box or staticshielding bag.
Shipping Assemblies and Components
ALWAYS put assemblies and
components in antistatic boxes or staticshielding bags before putting them in a
shipping box. The shipping box may not
have ESD protection.
NEVER ship materials only in an
antistatic box. Antistatic boxes do not
have sufficient strength for shipping. Put
the antistatic box in a shipping box.
General
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Electrical Hazards and Safety Precautions
ESD Procedures Checklist
Table 1-1. ESD Procedures Checklist
ALWAYS Do This
NEVER Do This
ALWAYS obey the correct ESD protection
procedures.
NEVER use force to remove or install a
board assembly on the system.
ALWAYS make periodic checks of the
ESD-safe area to determine the
effectiveness of ESD suppression
methods and materials.
NEVER remove an assembly from the
system while power is applied.
ALWAYS use the correct extraction tools
for a given assembly.
ALWAYS keep static-producing materials
and tools away from ESD-sensitive
components and assemblies.
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AN/GSM-315A GMATS System Installation Guide
ESD Procedures Checklist
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Chapter 2
Frame Assembly Layout
The AN/GSM-315A Ground Maintenance Automatic Test System (GMATS) has a modular
architecture designed to meet your testing requirements while providing for easy service and
maintenance. This chapter outlines the base components of AN/GSM-315A GMATS systems and
contains the following sections:
System components
Before assembling or disassembling
System Components
This section provides the following information about the components of the AN/GSM-315A
GMATS test system:
Table 2-1 provides the quantities and descriptions of the individual components of the AN/GSM315A GMATS test system.
Figure 2-1 provides a front view of the AN/GSM-315A GMATS test system, showing the location
and location code of the components in each bay.
Figure 2-2 provides a front view of both VXI chassis, showing the location of each component
within the chassis.
Table 2-1. AN/GSM-315A GMATS Components
Component
Description
Quantity
Size (U)
Location
AC power supply
Pacific Power 345asx
1
5
4A1
Barcode reader
NAV LS 1902T
1
NA
1A2
Coaxial switches
Ascor 3000-32
1
NA
2A2
DC power supply,
0-120Vdc, 0-10A
Agilent 6675A
2
1
3A6-3A7
DC power supply,
0-40Vdc, 0-30A, with
polarity reversal
Agilent 6674A
6
4
3A3-3A5
4A2-4A4
DC power supply
0-36Vdc, 0-100A
Agilent 6684A
1
5
3A1
Digital multimeter
(DMM), 8.5 digits
Agilent 3458A with
opt.908
1
2
1A6
Function/Arbitrary
waveform generator
Agilent 33250A
2
2 (halfrack)
2A5-2A6
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AN/GSM-315A GMATS System Installation Guide
Table 2-1. AN/GSM-315A GMATS Components
Component
Description
Quantity
Size (U)
Location
General purpose relays
(36) SPDT
Ascor 3000-42
1
NA
2A2
General purpose relays
(54) SPST
Ascor 4096
1
NA
2A2
M925-Series Digital
Test Instrument
Teradyne
10
NA
2A4
1
NA
3A9
Modem
2-2
Oscilloscope
Agilent Infinium 54830A,
with Opt. 1CM
1
5
1A5
Power distribution unit
(PDU)
Spectrum Teal
1
16
1A1
Power distribution
switches
Ascor 4515
2
NA
2A4
Pulse/Pattern generator
mainframes
Agilent 81110A with
opt.1CM
2
2
2A7-2A8
RF power meter
Agilent E4416A with rack
mount kits, 8482A head
1
2 (halfrack)
1A3
RF signal generator
(high performance)
Agilent E4400B w opt
1CP, UNB hi pwr w/
attenuator, 1E5 hi stab
time base
1
4
1A7
Scanner switches
Ascor 4108
3
NA
2A2
Spectrum analyzer
Agilent E4402B, with opt
1CP opt. 1DR pre-amp,
opt. 1D5 hi stab time base
and opt. A4H GPIB
1
4
1A8
System computer
ADEK Rack Mount
Computer
1
4
3A9
UPS
Powerware
1
2
3A8
Universal timer counter
(high performance)
Agilent 53131A, with Opt
010 TCXO, Opt. 030, and
Opt. 1CM
1
2 (halfrack)
1A4
VXI chassis
Racal 1261B
1
8
2A2
VXI 4KVA chassis (high
performance)
Tracewell
1
13
2A4
VXI card carrier
Ascor VXI 4004
1
NA
2A2
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Frame Assembly Layout
Base System Rack
Bay 1
Expansion Rack
Bay 2
Expansion Rack
Bay 3
Expansion Rack
Bay 4
Blank
1A9
Blank
2A9
Blank
3A10
Blank
4A5
Spectrum Analyzer (Agilent E4401B)
1A8
RF Signal Generator
(Agilent E4400B)
1A7
DMM
(Agilent 3458A)
1A6
2A8
Pulse Gen
(Agilent 81110A)
2A7
Function Gen
(Agilent 33250A) 2A5
Oscilloscope
(Agilent 54810A)
1A5
RF Power Meter
(Agilent E4416A) 1A3
Pulse Gen
(Agilent 81110A)
Function Gen
(Agilent 33250A) 2A6
Cable routing
Classic Teradyne High Performance
VXI Chassis 4KW
(Teradyne M925s)
2A4
UTC
(Agilent 53131A) 1A4
Blank
1A2
System Computer
3A9
Bar
Code
Reader
VPC 2 Tier Interface
2A3
UPS 3A8
DC Supply 120V 10A
3A7
DC Supply 120V 10A
3A6
DC Supply 40V, 30A
(Amrel PDS40-30AR)
3A5
DC Supply 40V, 30A
(Amrel PDS40-30AR)
3A4
PDU (30KVA)
(Teal)
1A1
DC Supply 40V, 30A
(Amrel PDS40-30AR)
3A3
Racal Chassis
(GP Switching)
2A2
GPIB, AC, GND STD
2A1
DC Supply 40V, 30A
(Amrel PDS40-30AR)
4A4
DC Supply 40V, 30A
(Amrel PDS40-30AR)
4A3
DC Supply Output Interface
3A2
DC Supply 40V, 30A
(Amrel PDS40-30AR)
4A2
DC Supply 36V (High Current), 100A
(Agilent 6684A)
3A1
AC Supply
(Pacific Power 345ASX)
4A1
Figure 2-1. Components and Location Codes in Each Bay (Front View)
TERADYNE
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AN/GSM-315A GMATS System Installation Guide
A7
A9
A10
A11
A12
Ter M918 CRB
Ter M925 48 Ch DTI
A11
Ter M925 48 Ch DTI
Ter M925 48 Ch DTI
A10
Ter M925 48 Ch DTI
Ter M925 48 Ch DTI
A8
A9
A12
Blank
Ascor 4108 (12 1x8)
Ascor 4108 (12 1x8)
Ascor 4108 (12 1x8)
Ascor 4004 Multislot switch
module
Ascor 4108 (96 SPST)
A6
A8
Ascor 4514 (8 1x6 two wire)
Blank
Blank
Blank
Blank
Slot 0 Controller
Racal 1261B
2A2
A5
A7
Ascor 4514 (8 1x6 two wire)
A2
A6
Ascor 3000-42 (SP8T)
A4
A1
A5
Ter M925 48 Ch DTI
Ter M925 48 Ch DTI
A3
A0
A4
Ter M925 48 Ch DTI
A3
Ascor 3000-32T (4 SP8T, * SP4T
A2
Ter M925 48 Ch DTI
Chassis #2
Slot:
A1
Ter M925 48 Ch DTI
Teradyne
High
Performance
4KW
Chassis, 2A4
A0
Blank
Chassis #1
Slot:
Slot 0 Controller
Before Assembling or Disassembling
Figure 2-2. Components in Each VXI Chassis
Before Assembling or Disassembling
Before you begin any assembling or disassembling activities, ensure that the following are
present:
A co-worker, because this is a two-person job, especially the frame assembly
The integration kit that ships with your system (Teradyne P/N M-992-99)
•
3/8" nut driver
•
Wire cutter
•
Tie wraps (20)
•
Gasket
•
Black hole plugs (4)
•
3/16" x 8" flat-bladed screwdriver
The dis-integration kit for disassembly (Teradyne P/N M-992-98)
•
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Static shielding bags, 1 x 8" (2)
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Frame Assembly Layout
Before Assembling or Disassembling
•
Static shielding bags, 6.5 x 3/16" (10)
•
2-bay ESD shipping covers (2)
•
Tie wraps (25)
•
12" x 12" x 16" box (1)
Hex Allen screw drivers:
•
5/32" driver
•
5/16" driver, or vendor supplied latch keys
The bag of 3/8-inch hex-head bolts that you will use to fasten Bay 2 to Bay 3 (Eight bolts are
required, although there may be more in the bag.)
Oil (Teradyne recommends that you place one drop of oil on the threads of each bolt before
inserting them into the through holes.)
Torque wrench capable of 0 - 90 in-lb
Ohmmeter
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AN/GSM-315A GMATS System Installation Guide
Before Assembling or Disassembling
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Chapter 3
Uncrating and Positioning
This chapter contains the following information on uncrating and positioning the AN/GSM-315A Ground
Maintenance Automatic Test System (GMATS):
Inspecting
Uncrating
Relocating the system
Repositioning the system
Inspecting
Tip-and-tell indicators are mounted to the right and rear panels of the crates. Three tip-and-tell
indicators are mounted approximately in the center of the crate panels. If any of the tip-and-tell
indicators are missing or indicate tipping, or if the outer packaging has been damaged, describe
the damage on the shipping receipt.
Before uncrating the AN/GSM-315A GMATS, verify and inspect the shipment inventory as follows:
Inspect the tip-and-tell indicators on the crates. Check for visible signs that the crates were not
tipped beyond the specification. Report any problems immediately to Teradyne and the shipper.
Compare the inventory received with the packing slips and purchase order located on the
outside one of the crates. Report any discrepancies immediately to Teradyne.
Inspect each shipment piece for any visible damage. Report any problems immediately to
Teradyne and the shipper.
Notes:
Confirm that all cables to and from the system are
secured.
If loss or damage to the system occurs during shipping,
transportation carriers require that a claim be filed within a
specified time from the date of delivery. To help resolve
claims, save all packaging materials for inspection by the
carrier.
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AN/GSM-315A GMATS System Installation Guide
Moving and Uncrating
Moving and Uncrating
A Teradyne field service engineer should be present before
uncrating or moving the system.
It takes approximately five people to remove the system from the
crates.
Safety shoes must be worn by all personnel involved in uncrating,
and moving the system.
If no damage is evident, move the crated system to its approximate location at the intended site,
along with any boxes shipped with the system.
The uncrating procedure requires the following equipment:
Forklift or pallet jack with a 4200-pound lift rating (minimum) and 73-inch forks (minimum)
9/16-inch socket wrench
Open-end box or socket wrench (7/16 in or 11.11 mm)
To uncrate the system (crates A and B):
1. Review the floor plan requirements.
2. Move the crate to the selected installation site.
Do not put the crates closer than 30.5 feet from any wall, which is the
clearance needed to remove the bays from the crates. (As Figure 3-1
shows, for each crate, the ramp length is 14.5 feet, the system length is
6.25 feet, and the additional clearance needed is 9.75 feet, for a total of
30.5 feet.)
3. Open the four latches that hold the crate's rear panel by flipping up the latches and turning
them 90 degrees, so that the latches are out of the way.
4. Using the 7/16-in wrench, remove the six bolts on the ramp (three on each side), and carefully
lower the ramp to the floor.
5. Using the 9/16-in socket wrench, remove the three lag bolts, at the top of the ramp, and slide
out the system-retaining blocks from inside the crate.
6. Remove the foam blocks between the top of the frames and the roof of the crate.
Do not remove the ESD plastic bag the assembly is wrapped in until the
assembly reaches its final location.
7. Have one person enter the rear of the crate via the rear panel opening. Have four people (two
on each side) stand along the sides of the ramp.
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Uncrating and Positioning
Relocating the System
8. Have the person in the rear of the crate gently push the assembly, while the people on each
side guide the assembly down the ramp.
In the event of damage to the system, contact your Teradyne field
service engineer.
Foam blocks
Wall
Systemretaining blocks
Lag bolts
Rear
panel
Ramp
Crate and ramp is
14.5 feet
2frame system
6.25 feet
Additional clearance
9.75 feet
Figure 3-1. Crate, Ramp, and Rear Panel of Shipping Crate
Relocating the System
This section describes how to relocate and reposition the system, if necessary.
Moving the system over soft or compliant surfaces, such as carpeting,
may be difficult due to increased resistance. Place 1/4-inch hardwood or
plywood sheets on soft surfaces to reduce resistance.
Before relocating the system to a different site, complete the following steps:
1. Disconnect and remove:
Electrical power, Ethernet connection, and peripheral cables
Peripheral instruments
Video display, printer, and computer peripherals
2. Separate the two assemblies.
3. Close and lock all rear bay doors.
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AN/GSM-315A GMATS System Installation Guide
Relocating the System
4. Retract the adjustable support legs on the bottom of each bay (see Figure 3-5), and roll the
double-bay into the shipping crates with the rear of the assemblies at the back of the crates.
5. Secure all shipping blocks and bumpers. (See Figure 3-2 and Figure 3-3 for the placement of
these materials.)
6. Close and secure the combination front door and ramp on each crate.
7. Pack video display, printer, computer peripherals, and peripheral cables in the original
shipping container. If this container is unavailable, package these items so that no damage will
occur in transit.
Foam
Foam
2 x 4 stock
Foam
assembly is
removable
Dashed lines
represent
system
frame outer
diameter
2 x 4 support for
Accessories Bin
END VIEW
(Ramp side, ramp rem oved)
Removable
Panel
SIDE VIEW
(Rearend removed)
Figure 3-2. End/Side View of Crates A and B with Shipping Blocks and Bumpers
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Uncrating and Positioning
Repositioning the System
Use overlap joint o
n corners of this
assembly and fasten
at these corners.
1" x 2"
guide strips
Top edge of
Accessories Bin
2 x 4 attached to
as shown, to allow
perimeter of base,
nailing of side panels
Ramp
Crate Base (Inside)
Not to Scale
Figure 3-3. Top View of Crates A and B with Shipping Blocks
For more information about relocating the test system, call 1-800-TERADYNE, or contact your
Teradyne field service engineer or your local Global Customer Service (GCS) Center.
Repositioning the System
You can move the AN/GSM-315A GMATS within a site by using the push bars that are located on
the first frame assembly.
If you change the factory configuration of your test system, the weight of
instruments placed in the upper portion of the frame assembly may
change the system's center of gravity. As a result, the system may
become unstable and tip while you are repositioning it. Please consult
your Teradyne field service engineer when reconfiguring your system.
Locating the Center of Gravity
Figure 3-4 shows the center of gravity for the AN/GSM-315A GMATS test system.
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AN/GSM-315A GMATS System Installation Guide
Using Casters
Front View
Side View
z=30 in
76.2 cm
Z=30 in
76.2 cm
X=40.5 in
102.87 cm
Z
Y
Z
0
X
0
22 in
56 cm
44 in
112 cm
66 in
168 cm
88 in
224 cm
Y
0
Y=17.5 in
44.45 cm
36 in
92 cm
Figure 3-4. Test System Center of Gravity
Notes:
0, 0 coordinates indicate the lower-left corner of the first rack,
not the floor.
These dimensions are measured from a point on the floor
directly below the left-front corner of the leftmost bay (Bay 1) as
viewed from the front. These are preliminary values and,
therefore, are subject to change if the system configuration
changes.
Using Casters
Use the casters mounted on each bay to move the assemblies into or out of their shipping crate,
and for final positioning at the installation site. Each caster is 3 inches (8 cm) in diameter and 2
inches (5 cm) wide. Each bay has four casters.
Avoid moving the frame assembly over surfaces with large irregularities,
as this may damage the system.
There is a 1-1/4 inch clearance between the floor and the bottom of the system. To enable the
casters to rotate freely, you must raise the adjustable legs that are located on the four corners of
each bay. Use the 1/2-inch open-ended wrench (provided with your system) to adjust the height of
the legs by turning them clockwise or counter-clockwise. Once each bay is in position, adjust the
legs to lower it.
Figure 3-5 shows the location and number of casters and adjustable legs on both bays.
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Uncrating and Positioning
Using Casters
Typical Bay
Crate B
Crate A
Bay 2
Bay 3
15.3 in
(38.86 cm)
15.3 in
(38.86 cm)
Bay 1
Bay 4
29 in (73.66 cm)
15.3 in
(38.86 cm)
3.7 in
(9.4 cm)
Adjustable legs
3.7 in
(9.4 cm)
15.3 in
(38.86 cm)
3.7 in
(9.4 cm)
3.7 in
(9.4 cm)
Casters
Figure 3-5. Bottom View of Bays Showing Casters
TERADYNE
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AN/GSM-315A GMATS System Installation Guide
Using Casters
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Chapter 4
System Assembly
The AN/GSM-315A GMATS test system ships as two double-bay frame assemblies that must be joined
together. When assembling the system, you may find that the top or the bottom of the frame assemblies do
not align perfectly when you place them next to each other (see Figure 1-2). This is potentially a problem
when only one or two bolts remain fastened. .
Do not attempt to connect the two halves of the system alone. Make
sure at least two people are present.
Safety shoes must be worn by all personnel involved in assembling
and moving the system.
Preparing the Frames
Once you uncrate the system frames, follow these steps:
1. Remove the tape from the bottom 2 inches of both frame assemblies.
2. Starting about 1 foot from the bottom of the system, unwrap the tape from the sides of the
system.
3. Remove the system ship bag from each frame assembly.
4. Remove the bubble wrap from the pushbar.
5. Install EMI gasket material to Bay 2 by:
a. Cut the EMI gasket material from your AN/GSM-315A GMATS integration kit to fit as
shown in Figure 1-1.
b. Apply the EMI gasket material so that the mesh-cord edge contacts bare metal on the side
of Bay 2 (as shown in Figure 1-1).
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AN/GSM-315A GMATS System Installation Guide
Joining the Frames
c.
With a pair of scissors or other sharp instrument, remove enough of the black foam
adhesive strip from the bottom length of the EMI gasket material to uncover the factoryapplied EMI gaskets around the cable trough holes (as shown in Figure 1-1).
Mesh cord edge
Black foam adhesive strip
Cable troughs
Factory-applied EMI gaskets
Figure 4-1. Side View of Bay 2 with EMI Gasket Material Applied
Joining the Frames
1. Pull the computer cables that are stored in the bottom of Bay 3 out of the rear of the frame.
2. Position the two halves of the system next to each other on a flat and even surface. surface.
3. You may need to reposition the frame assemblies to find the assembly location that best
aligns the two frame assemblies.
Do not remove the tie-wrapped bags from the cable ends yet.
4-2
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System Assembly
Joining the Frames
Although the top
of the frames may
align well...
...the bottom of the frames
may have a small separation
(or vice versa).
Figure 4-2. Frame alignment
4. If the through-holes do not line up, adjust the feet to raise the lowest bay so that the bolt holes
line up and the frames are flush against each other.
5. The second person places one drop of oil on each bolt, and then inserts the first bolt into the
second hole from the top at the front the system (as shown in Figure 1-3).
Do not tighten the bolts at this time.
TERADYNE
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AN/GSM-315A GMATS System Installation Guide
Joining the Frames
Location of bolt holes
First bolt
goes here
Figure 4-3. Fastening Front of the Frame Assemblies
6. The second person moves to the back of the system and inserts a bolt into the fourth hole from
the top (as shown in Figure 1-4).
One of four bolt
holes in the back
Figure 4-4. Fastening the Back of the Frame Assemblies
7. The second person returns to the front of the system and inserts a bolt in the third hole from
the top.
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System Assembly
Joining the Frames
8. Using a zigzag pattern, insert the remaining bolts from the front to the back, and generally
from the middle to the bottom and the top.
The back of the system has a total of six holes. You only insert bolts in
four of them: (from the top) holes 1, 2, 4, and 6. Skip holes 3 and 5.
9. Once all the bolts are in place, tighten them, being careful not to overtighten. If you are using a
torque driver, do not exceed 57 inch-pounds.
10. Lower the adjustable feet on all bays to disable the casters and stabilize the system (see
section "Using Casters" in chapter 3 of the AN/GSM-315A Ground Minuteman Automatic Test
System Site Preparation Guide).
11. Using a voltmeter, ensure there is < 1-ohm resistance between Bays 2 and Bay 3.
TERADYNE
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AN/GSM-315A GMATS System Installation Guide
Joining the Frames
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Chapter 5
Making Connections
This chapter discusses the following procedures:
Power connections
Connecting the ICA
Connecting computer cables
Connecting the thermal harness cable
Connecting the UUT power control harness cable
Power Connections
This chapter ignores the connections between Bay 1 and Bay 2, and
between Bay 3 and Bay 4, because these connections were made
before the system was shipped.
All power cables and extension cords have numbered labels affixed close to the plugs. Table 5-1
has brief descriptions of the cable assemblies.
Table 5-1. Cable Descriptions
Cable
Description
10 POS PWR STRIP
Bay 4
Cable from the vertical power strip affixed to the left side of Bay 4.
Routed through the cable troughs of bays 4 and 3, and into Bay 3.
The cable is plugged into an extension cord in Bay 3 that is routed
through the cable troughs in bays 3, 2, and 1, and then plugged
into the PDU.
Agilent Ag6674A
These cables belong to the three Agilent 40 V, 30 A DC power
supply boxes. Each cable is routed through the cable troughs of
bays 4 and 3, and into Bay 3. They are plugged into extension
cords in Bay 3 that are routed through the cable troughs in bays 3,
2, and 1, and then plugged into the PDU.
PACIFIC PWR 4A1
AC power supply cable. It is the thickest cord in Bay 4 and
originates from the bottom-most Pacific Power supply. Routed
through the cable troughs in bays 4, 3, 2, and 1, and then plugged
into the PDU.
TERADYNE
5-1
AN/GSM-315A GMATS System Installation Guide
Power Connections
Table 5-1. Cable Descriptions
Cable
Description
Agilent Ag6675A
These cables belong to the Agilent 10 A DC power supply boxes
that reside underneath the Agilent PDS units in Bay 3. Each cable
is tie-wrapped to the back of the frame ends at the bottom of Bay
3. The cables are plugged into extension cords in Bay 3 that are
routed through the cable troughs in bays 3, 2, and 1, then plugged
into the PDU.
10-POS PWR STRP
Bay 3
Cable from the vertical power strip affixed to the left side of Bay 3.
The cable is long and is routed through the cable troughs in bays
3, 2, and 1, then plugged directly into the PDU.
AGILENT Ag6684A 3A1
Cable from the DC power supply that resides in the bottom of Bay
3. The thickest cable in Bay 3, it is routed through the cable
troughs in bays 3, 2, and 1, then plugged directly into the PDU.
UPS PWR 3A8
Cable from the PowerWare UPS box that resides under the rackmount PC in Bay 3. The cable is routed through the cable troughs
in bays 3, 2, and 1, then plugged into the PDU.
Agilent Ag6674A
These cables belong to the three Agilent DC power supplies
stacked under the Fortress UPS box in Bay 3. Routed through the
cable trough of Bay 3 and into Bay 2. They are plugged into
extension cords in Bay 2 that are routed through the cable troughs
in bays 2 and 1, then plugged into the PDU.
To make the power connections:
1. Attach the alternating current (AC) power cables from Bay 4 (see Figure 5-1) and Bay 3 (see
Figure 5-2) to the power distribution unit (PDU) in Bay 1. Refer to Table 5-3 for PDU
connections.
2. Starting from Bay 4 (the leftmost bay as you face the back of the system), uncoil the cables
from Bay 4 and Bay 3.
3. Run the cables to the PDU in Bay 1 through the built-in troughs in the bottoms of the bays.
4. Make the intermediate connections as explained in Table 5-2.
Because the following cables are not long enough to reach the PDU,
they must be plugged into extension cords that have been connected to
the PDU at the factory and tie-wrapped in Bay 2 for shipment. Don't
remove the tie-wraps until you are ready to make the connections.
5-2
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Making Connections
Power Connections
Table 5-2. Intermediate Connections
This cable...
Originates
in...
Plugs into this
extension cord...
10 POS PWR STRP
Bay 4
“10 POS PWR STRP
FRAME4
REC 22"
Bay 3
Agilent Ag6674A
4A4
Bay 4
“AGILENT Ag6674A
4A4
REC 22"
Bay 3
Agilent Ag6674A
4A3
“AGILENT Ag6674A
4A3
REC 23"
Agilent Ag6674A
4A2
“AGILENT Ag6674A
4A2
REC 24"
Agilent Ag6675A
3A7
Bay 3
Agilent Ag6675A
3A6
Agilent Ag6674A
3A5
“AGILENT Ag6675A
3A7
REC 13"
Which is found in...
Bay 3
“AGILENT Ag6675A
3A6
REC 15"
Bay 3
“AGILENT Ag6674A
3A5
REC 17"
Agilent Ag6674A
3A4
“AGILENT Ag6674A
3A4
REC 19"
Agilent Ag6674A
3A3
“AGILENT Ag6674A
3A3
REC 21"
Bay 2
5. As explained in Table 5-3, plug each of the remaining power cables into the outlet with the
corresponding number in the back of the PDU (for example REC 20 or REC 4).
Some outlets contain two receptacles.
TERADYNE
5-3
AN/GSM-315A GMATS System Installation Guide
Power Connections
6. Connect the power cable to the Racal chassis in location 2A2.
Table 5-3. Connections to PDU
From
To PDU
Receptacle
Instrument
Bay 3
1
UPS, PowerWare
Bay 1
2
6-outlet power strip, BAY 1
Includes...
Fan #1
Fan #2
Fan #3
Fan #4
6-position power strip, BAY 2
Bay 1
3
Barcode reader, NAV LS
1902T
Bay 3
4
6-outlet power strip, BAY 3
Fan #1
Fan #2
Fan #3
Fan #4
6-position power strip, BAY 3
5-4
6
EIC outlet
Bay 4
8
AC power supply, Pacific
Power
Bay 3
9
DC power supply, Agilent
6684A
Bay 2
11
VXI chassis, Tracewell
Bay 3
13
DC power supply, Agilent
Ag6674A
Bay 3
15
DC power supply, Agilent
Ag6674A SPS1.2k-120AR
Bay 1
16
Oscilloscope, Agilent
Bay 3
17
DC power supply, Agilent
Ag6674A 40-30AR
Bay 1
18
Spectrum analyzer, Agilent
Bay 3
19
DC power supply, Agilent
Ag6674A PDS 40-30AR
Bay 2
20
VXI chassis, Racal
Bay 3
21
DC power supply, Agilent
Ag6674A 40-30AR
555-xxx-xx/xxxx
Making Connections
Power Connections
Table 5-3. Connections to PDU
From
To PDU
Receptacle
Bay 4
22
Instrument
Includes...
DC power supply,
Agilent Ag6674A 4030AR
10-outlet power strip,
BAY 4
Bay 4
23
DC power supply,
Agilent Ag6674A 4030AR
10-outlet power strip,
BAY 3
Bay 4
24
DC power supply,
Agilent Ag6674A 4030AR
10-outlet power strip,
BAY 1
Universal counter, Agilent
53131A
Digital multimeter, Agilent
3458A
Signal generator, Agilent
E4400B
RF power meter, Agilent
E4416A
Bay 2
25
10-outlet power strip, BAY 2
Function/Arbitrary
waveform generator,
Agilent 33250A
Function/Arbitrary
waveform generator,
Agilent 33250A
Pulse/pattern generator,
Agilent 81110A
Pulse/pattern generator,
Agilent 81110A
TERADYNE
5-5
AN/GSM-315A GMATS System Installation Guide
Power Connections
Figure 5-1 shows the cables originating from Bay4.
4A4
4A3
4A2
4A1
AMREL PDS:
4A4, 4A3, and 4A2
PACIFIC PWR 4A1
10 POS PWR STRIP
Figure 5-1. Cables Originating from Bay 4
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Making Connections
Connecting the ICA
Figure 5-2 shows the cables originating in Bay 3, and the cables originating in Bay 4 that are
routed to Bay 3 (see Figure 5-1).
Extension cord
AMREL PDS
from Bay 4
AGILENT 6684A 3A1
AGILENT 6674A:
3A5, 3A4, and 3A3
10 POS PWR STRP
10 POS PWR STRP (from Bay 4)
Figure 5-2. Cables Originating in or Routed to Bay 3
Connecting the ICA
There are nine cables for the interconnect adapter (ICA). Each cable is labeled with a location
code specifying where the cable is plugged into the system. For example, the label "to Agilent
3A5" specifies that the cable goes to the Agilent power supply, in rack location A5 in Bay 3. See
Chapter 2 for a map of the location codes.
Table 5-4 summarizes the ICA cable connections. Refer to the procedure for detailed information.
Table 5-4. ICA Cable Connections
TERADYNE
Cable Label from
Bay 2
To
Connection
Agilent 3A7
Bay 3
DC power supply, Agilent Ag6675A
1.2k-120AR
3A7
Agilent 3A6
Bay 3
DC power supply, Agilent Ag6675A
1.2k-120AR
3A6
Agilent 3A3
Bay 3
DC power supply, Agilent Ag6674A 4030AR
3A3
Agilent 3A4
Bay 3
DC power supply, Agilent Ag6674A 4030AR
3A4
Location
Code
5-7
AN/GSM-315A GMATS System Installation Guide
Connecting the ICA
Table 5-4. ICA Cable Connections
Cable Label from
Bay 2
To
Connection
Agilent 3A5
Bay 3
DC power supply, Agilent Ag6674A 4030AR
3A5
Agilent 4A2
Bay 4
DC power supply, Agilent Ag6674A 4030AR
4A2
Agilent 4A3
Bay 4
DC power supply, Agilent Ag6674A 4030AR
4A3
Agilent 4A4
Bay 4
DC power supply, Agilent Ag6674A 4030AR
4A4
PP345ASX4A1
Bay 4
AC power supply, Pacific Power
4A1 (Table 55)
Location
Code
To connect the ICA cables:
5-8
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Making Connections
Connecting the ICA
1. Identify the the nine ICA cables in Bay 2 (see Figure 5-3).
One Pacific Power AC power supply cable
Two Amrel SPS
120V DC power
supply cables
Nine Amrel SPS
120V DC power
supply cables
Figure 5-3. Nine ICA Cables
In future systems, these cables will be bundled in one group of five
cables that connect to Bay 3, and one group of four cables that connect
to Bay 4.
2. Route the two SPS ICA cables labeled "AGILENT 3A7" and "AGILENT 3A6" into Bay 3.
Connect them to the Agilent DC 120 V, 10 A power supply units in Bay 3 (see Figure 5-4
and Figure 5-5).
AMREL 3A7
AMREL 3A6
SPS ICA cables
from Bay 2
Figure 5-4. Two SPC ICA Cable Connections in Bay 3
TERADYNE
5-9
AN/GSM-315A GMATS System Installation Guide
Connecting the ICA
3. From the bundle of six Agilent ICA cables, route the three labeled "AGILENT 3A5,"
"AGILENT 3A4," and "AGILENT 3A3" into Bay 3. Connect them to the Agilent 40 V, 30 A
DC power supply units in Bay 3 (see Figure 5-5).
AMREL 3A7
AMREL 3A6
AMREL 3A5
AMREL 3A4
AMREL 3A3
Figure 5-5. Five Amrel PDS ICA Connections in Bay 3
4. Route the remaining three Agilent ICA cables labeled "AGILENT 4A4," "AGILENT 4A3," and
"AGILENT 4A2," and the large Pacific Power AC power supply cable labeled "PP345ASX
4A1," into Bay 4.
5-10
555-xxx-xx/xxxx
Making Connections
Connecting the ICA
5. Connect the three ICA cables for the Agilent power supplies to the three Agilent 40 V, 30 A DC
power supply units in Bay 4 (see Figure 5-6).
AMREL 4A4
AMREL 4A3
AMREL 4A2
PP345ASX 4A1
Figure 5-6. Four Amrel PDS and One Pacific Power ICA Connections in Bay 4
6. Connect the ICA cable labeled "PP345ASX 4A1," which contains five heavy-gauge wires, to
the Pacific Power AC power supply. To do so, attach each of the differently-colored wires, as
explained in Table 5-5, and tighten its connector screw to 2-1/4 in-lbs.
Table 5-5. Connecting ICA cables to Pacific Power Supply
Attach ICA wire colored...
Which is labeled...
To instrument labeled...
Green/Yellow
Chassis Gnd
CHS GND
White
Neutral Sense
N
Black
PH A
ØA
Red
PH B
ØB
Blue
PH C
ØC
N/A
N/A
1Ø
TERADYNE
5-11
AN/GSM-315A GMATS System Installation Guide
Connecting Computer Cables
Connecting Computer Cables
Connect the computer cables by routing the Modem, MXI2-2 and general purpose interface bus
(GPIB) computer cables from Bay 2 to Bay 3, and making the required connections at the back of
the rack-mounted ADEK system controller PC in rack location 3A9 (see ).
These cables may be bundled together in Bay 2 to simplify routing
through the space between Bay 2 and Bay 3. If they are bundled on
your system, do not separate them. The following instructions assume
that these cables have not been bundled.
COM 3
COM 4
LAN COM 1
KB/M Video
Blank
LPT 2
NI-GPIB Controller Board 0
A9 A10 A11 A12 A13
LPT 1
Blank
A7 A8
Blank
A6
NI PCPI MXI II Board
A5
Blank
A4
NI-GPIB Controller Board 1
Modem data
port
A3
Blank
A2
Modem tel
port
A1
SCSI-SE
Power Supply
A0
Blank
Figure 5-7 illustrates the connectors on the back of the ADEK system computer.
Figure 5-7. ADEK Computer Connections
Bar Code Reader Cable
To connect the bar code reader and cable:
1. Connect the modular plug cable to the bar code reader in Bay 1.
2. In Bay 2, remove the small ESD bag from the end of the cable labeled "COM3," and cut the
tie-wrap.
3. Locate the cable end in the space between Bays 2 and 3, and pull it from Bay 2 into Bay 3.
4. Connect the bar code reader cable to the COM3 slot at the rear of the ADEK computer in rack
location 3A9, by seating the connector and tightening the thumb screws (with a 3/16" flatblade screw driver if necessary).
Peripheral Cables
There are several peripheral instruments that must be disconnected from the system computer.
The procedure for each is the same.
To connect the computer peripherals:
1. Attach the two extension cords from Bay 3 to the anthro cart.
2. Connect the power cable to the PDU on the anthro cart.
5-12
555-xxx-xx/xxxx
Making Connections
Connecting the Thermal Harness Cable
3. Plug the keyboard and mouse cables to the extension cables that are attached to the CPU/
anthro cart.
4. Repeat step 2 for the video display and printer cables.
Connecting the MXI Cable
To connect the MXI cable:
1. In Bay 2, remove the small ESD bag from the end of the MXI cable labeled "MXI2-2," and cut
the tie-wrap.
2. Locate the cable end in the space between Bays 2 and 3, and pull it from Bay 2 into Bay 3.
3. Connect the MXI cable to PCI expansion slot A8 (refer to Figure 5-7) at the rear of the ADEK
computer in rack location 3A9, by seating the connector and tightening the thumb screws (with
a 3/16" flat-blade screw driver if necessary).
Connecting the Thermal Harness Cable
The thermal harness is part of the emergency off system that monitors the temperature of both air
entering the system and air inside the system. If the temperature of either the air entering the
system or the air inside the system rises beyond a given limit (see the engineering specifications),
power to the system is shut off. To enable this thermal protection, you must connect the thermal
harness between Bay 2 and Bay 3.
To connect the thermal harness cable:
1. To the right of the Allen-Bradley Micrologix Controller at the top and rear of Bay 3, locate the
cable that is terminated with a 4-pin modular plug and labeled "EMO EXPANSION to 854-99431."
2. Locate the anchored receptacle on the frame of Bay 2, on the right side.
3. Squeeze the locking tabs and insert the plug into the anchored receptacle on Bay 2.
Connecting the UUT Power Control Harness Cable
The Unit Under Test (UUT) Power Control system is managed by the Allen-Bradley Micrologix
Controller in the top rear of Bay 3. This system keeps power form being sent through the ICA
unless an interconnect test adapter (ITA) is present. To enable the UUT Power Control system,
you must connect the UUT Power Control harness between Bay 2 and Bay 3.
To connect the UUT Power Control harness cable:
1. From above and to the right of the Allen-Bradley Micrologix Controller at the top and rear of
Bay 3, locate the cable that is terminated with a 15-pin modular plug and labeled "PROG
CTLR to Controller."
2. Locate the cable with the corresponding 15-pin modular-plug receptacle (Teradyne P/N
A54995-07) in Bay 3, and pull it into Bay 2.
3. Squeeze the locking tabs and insert the 15-pin plug into the receptacle.
TERADYNE
5-13
AN/GSM-315A GMATS System Installation Guide
Connecting the UUT Power Control Harness Cable
5-14
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Chapter 6
Main Power Connections
This chapter explains the connections that need to be made to bring AC power to the AN/GSM-315A
Ground Minuteman Automatic Test System (GMATS).
Power Requirements
The AC power distribution unit (PDU) delivers power (as specified in Table 6-1) to the test system
and provides transformer isolation between the line AC and the instruments contained in the test
system. The PDU also provides circuit-breaker protection to the system controller and system
peripherals.
Table 6-1. Specifications for PDU
Power
Distribution
Unit
Teradyne
Part
Number
Voltage
(volts)
Voltage
Ranges
Phase
Ø
Current
(amperes)
Input
Frequency
(hertz)
Power
Factor
(PF)
30 KVA
977-894-00
208
+ 20.8
3
70
50-60
0.70
The PDU is in a self-contained rack-mountable chassis that consists of:
Primary and secondary AC
Power isolation transformer
Circuit breakers
Power monitor (phase sensitive)
The AN/GSM-315A GMATS test system can use either a delta or WYE wiring configuration. In
either case, an authorized electrician must wire the test system in accordance with the following:
National Electrical Code (ANSI/NFPA 70)
All local codes or applicable European requirements.
The International Electrotechnical Commission (IEC) and the National
Electronics Manufacturing Association (NEMA) convenience outlets are
covered by plate covers and are meant to be used by qualified
technicians only.
TERADYNE
6-1
AN/GSM-315A GMATS System Installation Guide
Input Power Connections
In addition, the authorized electrician must connect three-phase power as shown in Figure 6-2.
Notes:
The customer must supply the means to connect the test system
main power breaker to a site power source.
Allow an extra 42 inches of power cable to facilitate wiring within the
cabinet. See Figure 6-1.
The customer must ensure the system is properly grounded. The
facility shall provide an earth ground connection to the test system
that is separate from the AC power earth ground. Make this
connection, using 10AWG wire or braided cable, from a separate
earth ground to the ground stud located at the rear of the ATE at the
bottom of bay 3.
Input Power Connections
Figure 6-1 shows the test system's main power cord entering Bay 1 (rear) of the AN/GSM-315A
GMATS test system.
Emergency off
The length of the inside cable (from
the main-power entrance/exit point
up to the Emergency off button is
42 inches.
Primary AC
box cover
Main breaker
Main power cord
entrance/exit point
Figure 6-1. AN/GSM-315A GMATS Input Power Connections
The following connections must be made on all AN/GSM-315A GMATS test systems that have a
three-phase power supply:
The leading phase must be connected to the lug opposite the black lead from the power supply
labeled "L1" on the breaker).
6-2
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Main Power Connections
Input Power Connections
The trailing phase must be connected to the lug opposite the red lead from the power supply
(labeled "L3" on the breaker).
Figure 6-2 shows the main circuit breaker details.
Figure 6-2. Typical Spectrum Main Circuit Breaker Details
Figure 6-3 shows the facility power phase relationship and the waveform.
Facility Power
Phase Relationship is Clockwise
Wave Form
L1
L2
L3
L1 = Ref
L2 = 120F Lagging
L3 = 240F Lagging
Figure 6-3. Facility Power Phase Relationship
TERADYNE
6-3
AN/GSM-315A GMATS System Installation Guide
Input Power Connections
Figure 6-4 shows the line cord connections..
AN/GSM315 Main AC Box
Facility Power (WYE)
Phase
Y
C
B
A
X
208 VAC
Main
breaker
W
208 VAC
208 VAC
GND
GND
Bond
Lug
Line cord from wall to ATE
(customer supplied)
120/208 VAC +/- 10%
Figure 6-4. AN/GSM-315A GMATS Line Cord Connections
6-4
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Chapter 7
Initial Power Up Procedure
This chapter describes the initial power up procedure to follow after you have made all power connections
to your AN/GSM-315A GMATS test system.
Power Up Procedure
The following procedure describes how to power up the test system for the very first time:
1. Ensure that the power source is off (circuit breaker or disconnect switch, as appropriate).
2. Ensure the tester main circuit breaker at the AC Primary power box (on the rear of Bay 1) is
off.
3. Ensure that all circuit breakers on the front of the PDU (slot location 1A1) are off.
4. Inspect the tester and verify that it is free of hazards, and safe to power up.
5. Verify that all EMO buttons are released to their normal operating position.
6. Turn on the power source.
7. Turn on the tester main circuit breaker.
8. Turn on the circuit breaker for the PDU, CB26.
9. Press the green MAIN POWER button at the Control Panel and hold for 3 seconds, then
release. Verify the MAIN POWER LED remains lit.
a. If the LED does not light at all when you press in the green MAIN Power button, you have
a problem with either the AC voltage or the EMO circuitry. Verify all EMO buttons are
released, all thermal sensors in each frame (one each in frames 1, 2 and 3 and 2 in frame
4) are connected properly, and the 24 VAC line that chains the thermal sensors and the
EMO buttons together is complete.
b. If the LED lights while you press the MAIN POWER button and goes out when you release
the button, the AC input power is either not within specifications or the phasing is
incorrect. Verify the voltage is within specifications and the phase rotation is correct.
10. Turn on circuit breaker 1 (CB1).
11. Power up the UPS (rack location 3A7).
12. Power up the PDU on the bottom of the computer cart.
13. Power up the computer, monitor, and printer. Verify that each powers up correctly.
14. Turn on circuit breakers 2 through 6 (CB2-CB6) on the PDU, and verify the appropriate
equipment (as listed in Table 1-1) powers up when you turn on its respective circuit breaker. If
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Power Up Procedure
the appropriate equipment does not power up, check AC power connections between the PDU
and the equipment.
Table 7-1. PDU Circuit Breakers and Respective Instruments
Control
Panel
Switch
Circuit
Breaker
Main
1
Main
Equipment Powered
Additional Connected
Equipment
1
UPS
Computer and peripherals
2
NEMA outlet
2
10-outlet power strip, Bay 1
Fan #1
Fan #2
Fan #3
Fan #4
6-outlet power strip, Bay 2
Main
3
3
Main
4
4
6-outlet power strip, Bay 3
Fan #1
Fan #2
Fan #3
Fan #4
6-outlet power strip, Bay 4
Main
5
Bar code reader
5
7-2
Main
6
IEC
Test station
7
Test station
8
Pacific Power 345ASX AC
power supply
Test station
9
Agilent 6684A DC power supply
Test station
10
Test station
11
Test station
12
Test station
13
Tracewell chassis
Agilent SPS 1.2K 120 AR
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Initial Power Up Procedure
Power Up Procedure
Table 7-1. PDU Circuit Breakers and Respective Instruments
Control
Panel
Switch
Circuit
Breaker
Test station
14
Test station
15
Test station
16
Test station
Equipment Powered
Additional Connected
Equipment
Agilent SPS 1.2K 120 AR
16
Oscilloscope
17
Agilent PDS 40-30 AR
17
Test station
18
Spectrum analyzer
18
Test station
19
Agilent PDS 40-30 AR
19
Test station
Test station
20
RACAL chassis
20
Front panel power
21
Agilent PDS 40-30 AR
21
Test station
Test station
Test station
22
Agilent PDS 40-30 AR
22
10-outlet power strip, Bay 4
23
Agilent PDS 40-30 AR
23
10-outlet power strip, Bay 3
24
Agilent PDS 40-30 AR
24
10-outlet power strip, Bay 1
Allen Bradley controller
Counter
Multimeter
Signal generator
Power meter
Test station
25
25
10-outlet power strip, Bay 2
Arbitrary waveform generator
Arbitrary waveform generator
Pulse generator
Pulse generator
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Power Up Procedure
15. Press the green TEST STATION button. Verify the TEST STATION LED remains lit when you
release the button.
16. Turn on circuit breakers 7 through 25 (CB7-CB25) on the PDU, and verify the appropriate
equipment (as listed in Table 1-1) powers up when you turn on its respective circuit breaker. If
the appropriate equipment does not power up, check AC power connections between the PDU
and the equipment.
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Chapter 8
Power Procedures
The AN/GSM-315A Ground Minuteman Automatic Test System
(GMATS) uses high-voltage alternating current (AC) and direct current
(DC) power that can cause serious personal injury and damage to
equipment.
This chapter covers:
System power buttons and switches
Standard system power up/down procedures
Make sure you read Chapter 1 before undertaking any of the
procedures described in this chapter.
System Power Buttons and Switches
This section describes your test station power buttons and switches, including:
EMERGENCY OFF Buttons
MAIN POWER Switch
TEST STATION POWER Switch
Unit Under Test (UUT) Power: Interrupt and Enable
EMERGENCY OFF Buttons
The test station has EMERGENCY OFF (EMO) buttons on the system control panel (on each bay)
and on the rear of the frame assembly to remove power from station equipment. Pressing either
button instantly stops power output within the system and resets the MAIN POWER and TEST
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System Power Buttons and Switches
SYSTEM POWER switches to off. However, the power distribution unit (PDU) continues to receive
power after emergency shut down.
Any equipment that is powered by other sources and connected to the
test station may present additional hazards. Such equipment is not
controlled by the system's EMO buttons. For example, the UPS and the
system computer remain powered after pressing the EMERGENCY
OFF button. You must manually turn off the power to the UPS.
Using EMO Buttons
Use EMO buttons in emergency situations only. Such situations include:
Electric shock or the immediate possibility of shock
The sight or smell of smoke emerging from the system or unit under test (UUT)
When loose objects or conductive materials, such as coffee, water, or metal, fall or spill into the
system or other equipment
When you press the EMERGENCY OFF button, the PDU continues to
receive power and 24V remain in the system. Move the system's main
power breaker to the off position and isolate the system from the line
power source before performing maintenance on your system.
Emergency Shutdown Procedure
To shut down your system in an emergency:
1. Locate and press the EMERGENCY OFF button.
The button locks in the off position, stopping power to the entire test system.
2. Notify your supervisor of the emergency.
After the emergency has been cleared, you can release the EMERGENCY OFF button by turning
it to the right. When you do this, the button pops out.
To power up the system, see the section, "Powering Up the System,"
later in this chapter.
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Power Procedures
System Power Buttons and Switches
MAIN POWER Switch
The MAIN POWER switch (see Figure 8-1) controls power to the unswitched outlets available on
the rear of the system's PDU, system fans, IEC and National Electronics Manufacturing
Association (NEMA) convenience outlets, and the uninterruptable power supply (UPS) that powers
the system controller and anthro cart. The switch consists of:
A green button that turns on the system power
A green light-emitting diode (LED) covered by a clear plastic lens that, when lighted, indicates
that the system power is on
A red button that turns off the system power
MAIN POWER
Green
Turns power on
LED
Indicates that system power is on or off
Red
Turns power off
Figure 8-1. Details of MAIN POWER Switch
TEST STATION POWER Switch
The TEST STATION POWER switch (see Figure 8-2) controls power to the user-programmable
power supplies, the primary chassis, the secondary chassis (if present), and the analog
instruments. The switch consists of:
A green button that turns on the test station power
A green LED covered by a clear plastic lens that, when lighted, indicates that the system power
is on
A red button that turns off the test station power
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Standard System Power Up/Down Procedures
MAIN POWER
Green
Turns power on
LED
Indicates that system power is on or off
Red
Turns power off
Figure 8-2. Details of TEST STATION POWER Switch
Standard System Power Up/Down Procedures
This section explains how to power up and power down your system on a normal basis. This
section also describes the lock-out procedure for the system.
Notes:
Remove the test fixture and UUT before you power-up or powerdown the system.
If the system controller, card cages, chassis, or individual
instruments fail to power up, make sure that the power button for the
hardware is on, that the circuit breakers on the PDU are in the "ON"
position, that the hardware is plugged in, the EMO switches are not
pushed in, and that the primary AC breaker in the rear of the system
is in the "ON" position. If these actions do not fix the problem, contact
your Teradyne Customer Support Representative.
Powering Up the System
This section describes how to power up your test station.
To power up the system, follow these steps:
1. Inform your supervisor or system manager, if necessary, that the system is ready to be
powered up.
2. Remove any test fixtures, such as the Confidence/Continuity interconnect test adapter (ITA).
3. Press the green MAIN POWER button.
4. Turn on the UPS by pressing and holding the "I" button for three seconds.
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Power Procedures
Standard System Power Up/Down Procedures
5. Turn on, boot up, and log on to the system controller.
To turn on the system controller, the main power and UPS must already
be on. When only the main power is on, you can access information and
applications on the computer, but you cannot perform any tests. To
perform tests on modules, the test station power must also be on.
6. Press and hold the green TEST STATION POWER button for three seconds.
Powering Down the System
This section explains how to power down your test station.
To power down the system, do the following:
1. Inform your supervisor or system manager, if necessary, that the system is ready to be
powered down.
2. Verify that all test programs have finished running by exiting all applications (such as
TestStudio) and any application development environment (ADE) that may be accessing the
system.
3. Press the red TEST STATION POWER button.
4. Close all applications that are related to the system controller.
5. Remove any ITAs.
6. Shut down the system controller by choosing Shut Down from the Start menu.
7. Wait for the shutdown procedure of the system controller to complete.
8. Turn off the system controller.
9. Turn off the UPS.
10. Press the red MAIN POWER button.
Performing Lockout/Tagout
Make sure that main power and test station power are off when
servicing the system.
The lockout/tagout procedure is designed to protect against electrical accidents by isolating the
system from the power source and preventing anyone from powering up the system until the
person doing the maintenance is ready to unlock and restart the system. Before performing
maintenance on your system, you must:
1. Notify your supervisor and area employees that lockout/tagout is to be performed.
2. Clear the area of unnecessary personnel.
3. Follow the steps in the earlier section, "Powering Down the System."
4. Switch the MAIN circuit breaker on the rear of your system to the OFF position.
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AN/GSM-315A GMATS System Installation Guide
Standard System Power Up/Down Procedures
5. As required by Occupational Safety and Health Administration (OSHA) requirements, engage
one of the EMO switches.
6. Remove the lockout/tagout device from its retaining bracket near the rear EMO button.
7. Insert the lockout/tagout device's keying tab into the slot in the right circuit breaker's safety
bracket.
8. Position the convex end of the lockout device over the locking hole in the left circuit breaker's
safety bracket.
9. Apply a user-supplied lock to secure the lockout device and install a lockout/tagout tag.
The lockout/tagout device supplied by Teradyne is designed to isolate
the load side of the MAIN Circuit Breaker from the power source (the
AC Input box still has power). When the lockout device is properly
applied, cabling on the line side of the MAIN Circuit Breaker remains
energized.
10. If possible, isolate your system from the power source (as explained in Table 8-1)
Table 8-1. Isolating System from Power Source
If your system has a . . .
Isolate it from the power source by . . .
System power cable with a plug
1. Unplugging the system from the power
source.
2. Securing the plug end of the system
power cable.
Hard-wired system power cable
1. Switching off power at the facility
disconnect switch box.
2. Locking the facility disconnect switch in
the OFF position and tagging it.
3. Wait for the system to dissipate the power stored by its capacitors.
4. Press the MAIN POWER switch to verify that no power remains in the system.
If the green LED in the MAIN POWER switch remains lit (see Figure 81), power remains present. Ensure that your system is isolated from
power sources and that all stored power is dissipated before
proceeding.
Now you can perform any system repairs, additions, or maintenance.
Releasing the Lockout Device
After completing the system repairs, additions, or maintenance, you can remove any lockout tags,
release the lockout device, and return your system to normal operation.
To release the lockout device:
1. Check the work area for and remove items such as loose tools, wires, scraps, and foreign
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Power Procedures
Standard System Power Up/Down Procedures
objects.
2. Verify that system controls are in the OFF position.
3. Notify employees that you are re-energizing the equipment.
4. Remove the lock, tags, and the lockout device, and return the device to its restraining bracket.
5. Re-energize your system:
If your system has a system power cable with a plug, plug the power cable into the
power box.
If your system has a hard-wired system power cable, move the facility disconnect
switch to the ON position.
6. Disengage the EMO switch by rotating it to the right.
7. Power up your system as described in the section, "Powering Up the System," earlier in this
chapter.
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Chapter 9
Disassembling the System
This chapter provides instructions for disassembling the AN/GSM-315A GMATS test system using the
factory-supplied shipping crates and the M-992-98 Disintegration Kit, which includes tie-wraps, ESD bags,
cabling boxes, and system bags. The chapter includes the following sections:
Before you begin
Disconnecting and securing the wiring
Disassembling the frame assemblies
Dressing and storing cables
Checking for completeness
Cleaning and touching-up the system
Packaging the system computer and peripherals
Final touch-up and clean-up
Many procedures in this chapter reference tables and illustrations from
other chapters. Before you begin to disassemble the system, ensure
you have this entire document available.
Before You Begin
Before beginning to disassemble the test system, you must ensure that all power has been cut off
and discharged from the system.
To prepare the system for disassembly:
1. Power down and lock out the system following the procedure in chapter 8, "Power
Procedures."
2. Unplug the main power cord from its source (wall outlet or power pole).
3. Disconnect the AC power cord from the system.
a. Remove the panel/cover from the Primary AC box on the rear of Bay 1.
b. Remove the line cord.
c.
Tighten the terminal screws on the circuit breaker and ground stud to between 10 and 26
in-lbs.
d. Replace the panel/cover and torque the fasteners to 32 in-lbs.
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Disconnecting and Securing the Wiring
4. Ensure the system conforms to the Sales Order and Assembly Report:
a. System contains the options listed in the Sales Order.
b. System is configured as outlined in the Assembly Report.
Disconnecting and Securing the Wiring
Before you can disassemble the frame assemblies, you must:
Disconnect all control harnesses, interconnect adapter (ICA) cables, and power cables.
Retract all cables and extension cords into the frame assemblies from which they originate.
Secure all cables and extension cords for shipment with a tie-wrap.
This chapter ignores the connections between Bay 1 and Bay 2, and
between Bay 3 and Bay 4, because they should not be disconnected to
move the system.
UUT Power Control Harness Cable
The connection for the Unit Under Test (UUT) Power Control system is located above and to the
right of the Allen-Bradley Micrologix Controller, which is at the top rear of Bay 3.
To disconnect and secure the UUT Power Control harness:
1. Locate the cable that is terminated with a 15-pin modular plug labeled "PROG CTLR to
Controller."
2. Squeeze the locking tabs and remove the 15-pin plug from its receptacle.
3. Pull the receptacle into Bay 2, and secure it.
4. Secure the cable that has the 15-pin modular plug in Bay 3.
Thermal Harness Cable
The connector for the Thermal Harness is plugged into an anchored receptacle in Bay 2 that is to
the right of the Allen-Bradley Micrologix Controller, which is at the top rear of Bay 3.
To disconnect and secure the Thermal Harness:
1. Locate the cable that is terminated with a 4-pin modular plug and that is labeled "EMO
EXPANSION to 854-994-31."
2. Squeeze the locking tabs and remove the plug from the anchored receptacle on Bay 2.
3. Secure the cable end in Bay 3.
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Disassembling the System
Disconnecting and Securing the Wiring
Computer Cables
The computer cables that originate in Bay 2 must be disconnected from the back of the rackmounted ADEK system controller PC (see ) in rack location 3A9 (see ), and secured in Bay 2.
These cables may be bundled together to simplify routing through the
space between Bay 2 and Bay 3. If they are bundled on your system, do
not separate them. The following instructions assume that these cables
have not been bundled.
Bar Code Reader and Cable
To disconnect the bar code reader and cable:
1. In Bay 3, disconnect the bar code reader cable labeled "COM3" from the back of the
computer. Loosen the thumb screws (with a 3/16" flat-blade screw driver if necessary) and
remove the connector.
2. Pull the bar code reader cable into Bay 2.
3. In Bay 2, put the end of the bar code reader cable into a small ESD bag.
4. Secure the cable.
5. Disconnect the BCR cable from the bar code reader and coil it into an ESD bag.
6. Tie the ESD bag to the hook attached to the frame.
7. Remove the bar code reader from its hook in Bay 1.
8. Wrap the reader with anti-static bubble wrap.
9. Pack the bar code reader in the original box in which it was shipped.
Computer Peripherals
There are several peripheral instruments that must be disconnected from the system computer.
The procedure for each is the same.
To disconnect the computer peripherals:
1. Unplug the keyboard and mouse cables from the extension cables that are attached to the
CPU/anthro cart. Do not unplug the extension cords from the cart.
2. Repeat step 1 for the monitor and printer cables.
3. Set the keyboard, mouse, monitor, and printer aside for packing later.
MXI Cable
To disconnect the MXI cable:
1. In Bay 3, disconnect the MXI cable labeled "MXI-2" from PCI slot A8 of the computer. Loosen
the thumb screws (with a 3/16" flat-blade screw driver if necessary) and remove the
connector.
2. Pull the MXI cable into Bay 2.
3. In Bay 2, put the end of the MXI cable into a small ESD bag.
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Disconnecting and Securing the Wiring
4. Secure the cable.
GPIB Cable
To disconnect the GPIB cable:
1. In Bay 3, disconnect the GPIB cable labeled "CPU 3A9 GPIB SLOT 0" from PCI slot A6 of the
computer. Loosen the thumb screws (with a 3/16" flat-blade screw driver if necessary) and
remove the connector.
Do not remove the other GPIB cable from slot A4.
2. Pull the GPIB cable into Bay 2.
3. In Bay 2, put the end of the GPIB cable into a small ESD bag.
4. Secure the cable.
Modem Cable
To disconnect the Modem cable:
1. In Bay 3, disconnect the modem cable labeled "CPU MODEM" from the data port receptacle in
PCI slot A2 of the computer. This is usually the bottom receptacle for RJ-11 connectors on the
modem.
2. Pull the modem cable into Bay 2.
3. In Bay 2, put the end of the modem cable into a small ESD bag.
4. Secure the cable.
ICA Cables
Each cable has a label that includes a location code that specifies where the cable is plugged into
the system. For example, the label "to AGILENT 3A5" specifies that the cable goes to the Agilent
power supply in rack location 3A5 of Bay 3. See for the location codes of all the power supplies in
Bays 3 and 4.
Bay 4 contains four ICA cables (see ), and Bay 3 contains five ICA cables (see ) that you must
disconnect.
In future systems, these cables will be bundled so that there is
one group of five cables that connect to Bay 3 and one group of
four cables that connect to Bay 4.
To disconnect the ICA cables:
1. In Bay 4, disconnect the three Agilent ICA cables labeled "AGILENT 4A4," "AGILENT 4A3,"
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Disassembling the System
Disconnecting and Securing the Wiring
and "AGILENT 4A2" from the three Agilent 40 V, 30 A DC power supply units (see ).
2. In Bay 4, disconnect the Pacific Power ICA cable labeled "PP345ASX 4A1" from the Pacific
Power alternating current (AC) power supply. Loosen the connector screws for the cable's five
heavy-gauge wires and remove the wires (see ).
3. Pull the three Agilent ICA cables and the large Pacific Power ICA cable through the cable
trough in Bay 4 into Bay 3, and temporarily place them out of the way.
4. In Bay 3, disconnect the two Agilent ICA cables labeled "AGILENT 3A7" and "AGILENT 3A6"
from the two AGILENT DC 120 V, 10 A power supply units.
5. In Bay 3, disconnect the Agilent ICA cables labeled "AGILENT 3A5," "AGILENT 3A4," and
"AGILENT 3A3" from the three Agilent 40 V, 30 A DC power supply units (see ).
6. Pull the six Agilent ICA cables (three from Bay 4, three from Bay 3), the large Pacific Power
ICA cable (from Bay 4) and the two Agilent ICA cables (from Bay 3) through the cable trough
in Bay 3 into Bay2.
7. Secure all nine ICA cables (see ) in Bay 2.
AC Power Cables
The AC power cables from Bay 4 (see ) and Bay 3 (see Figure 9-1) are either connected to the
power distribution unit (PDU) in Bay 1, or connected to extension cords in Bays 2 and 3 that were
installed in the factory.
All power cables and extension cords have numbered labels affixed close to the plugs. Remove
each cable either from the outlet with the corresponding number in the back of the PDU (for
example, REC 20 or REC 4) or from the extension cord with the corresponding label. See and for
extension cord and PDU connection information.
Some outlets contain two receptacles.
To disconnect the AC power cables:
1. From the PDU, disconnect all the power cables from bays 3 and 4 that are connected directly
to the PDU, and pull them into Bay 3.
2. From the PDU, disconnect the following power cables from Bays 3 and 4 that are connected to
extension cords, and pull them into Bay 3:
One 10-position power strip in Bay 4
Three Agilent 40V, 30A DC power supplies (PDS) in Bay 4
Two Agilent 2 120V, 10A DC power supplies (SPS) in Bay 3
Three Agilent 40V, 30A PDS in Bay 3
3. Secure all disconnected power cords in Bay 3 (see Figure 9-1).
4. Pull all disconnected extension cords from Bay 3 into Bay 2 (see Figure 9-1).
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AN/GSM-315A GMATS System Installation Guide
Disassembling the Frame Assemblies
5. Secure all disconnected extension cords in Bay 2..
Extension cord
AGILENT 6674A
from Bay 4
AGILENT 6684A 3A1
AGILENT PDS:
3A5, 3A4, and 3A3
10 POS PWR STRP
10 POS PWR STRP (from Bay 4)
Figure 9-1. Cables to secure in Bay 3
Disassembling the Frame Assemblies
The AN/GSM-315A GMATS test system consists of two double-bay frame assemblies. When
unfastening the system, you may find that the top or the bottom of the frame assemblies does not
align perfectly. This is potentially a problem when only one or two bolts remain fastened.
Do not attempt to separate the two halves of the system alone. Make
sure at least two people are present.
Safety shoes must be worn by all personnel involved in assembling
and moving the system.
To disassemble the frame assemblies:
1. Verify there are no cables still connected between Bay 2 and Bay 3.
2. Position the system on a flat and even surface.
You may need to reposition the frame assemblies to find the location that best supports all four
bays of the two frame assemblies.
If you use the casters to move the system before disassembly,
always lower the adjustable feet on all bays to stabilize the
system before separating the frame assemblies (see "Using
Casters" in chapter 3 of the AN/GSM-315A Ground Minuteman
Automatic Test System (GMATS) Site Preparation Guide).
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Disassembling the System
Dressing and Storing Cables
3. Remove the four black plugs that cover the through-bolts and set them aside.
If the bolts bind in the through-holes during removal, use the adjustable
feet on each bay to level the two assemblies.
4. The second person loosens the first bolt at the top of the front the system holding Bays 2 and
3 together (as shown in ).
Do not remove the bolts at this time.
5. The second person moves to the back of the system and loosens the bolt at the top holding
Bays 2 and 3 together (as shown in ).
6. The second person returns to the front of the system and loosens the bolt at the bottom of the
frame assembly.
7. Using a zigzag pattern, the second person loosens the remaining bolts from the front to the
back, and from the bottom and the top to the middle.
The back of the system has a total of six bolt positions. You only
remove bolts from four of them: (from the top) holes 1, 2, 4, and 6. Skip
holes 3 and 5.
8. Once all the screws are loose, the second person removes them and stores them for system
reassembly at the new site.
9. Raise the adjustable feet on all bays, which enables the castors for moving the system into the
factory shipping crates (see chapter 3 of the AN/GSM-315A Ground Minutemen Automatic
Test System Site Preparation Guide).
Dressing and Storing Cables
To dress and store cables:
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Cleaning and Touching-Up the System
1. Ensure that all cable ends coming out of the rear of the system are protected by ESD bags.
2. Modify a 12" x 12" x 6" cardboard box as shown in Figure 1-2.
Cut out this
section of
the flap
Cut out this
section of
the flap
Towards
the rear of
Bay 2
Figure 9-2. Box Modifications for Dressing the Cables
3. Place the box on the floor with the cutout adjacent to the door hinge on Bay 2.
4. Roll the ICA cables and harnesses into the box, with the bagged connectors in the center.
5. Close the box flaps and tape them shut.
6. Disconnect the AC power cord from the VXI chassis (Racal) in location 2A2.
7. Lift the box into the space in Bay 2 between the nut bars and the chassis.
8. Rotate the box so that the flaps face the chassis.
The cables extending out of the box should fall into the space below the
chassis.
9. Close the rear door to Bay 2, without crushing the box.
10. Collect all of the AC power cables from Bay 3, and place them into the larger plastic bag that
came with the Dis-integration Kit.
11. Close the bag around the cables and secure with a tie-wrap.
12. Place the bag into the bottom of Bay 3.
Cleaning and Touching-Up the System
There are several areas of the system that need to be cleaned before it is crated.
Air Filters
Ensure the black plastic mesh air filter that is behind the back doors of the system is clean. A dirty
filter will be gray in color. Wash or blow the filter out to clean it. Replace the filter with a new one if
it is damaged or cannot be cleaned.
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Disassembling the System
Cleaning and Touching-Up the System
Internal Surfaces
Use clean lint-free rags and Windex (or other approved surface cleaner) to clean the inside
surfaces of the doors, filler panels, instruments, and any other surfaces within the system that
re readily accessible.
Lock all doors using a 5/32" or 5/16" Hex Allen driver, or the vendor-supplied door latch key.
Take care to avoid scratching the paint off the locks.
External Surfaces
Use clean lint-free rags and Windex (or other approved surface cleaner) to clean the outside
surfaces of the system.
Inspect surfaces for any scratches or other cosmetic defects.
•
Painted surfaces - Use touch-up paint to repair scratches. Use as little paint as possible,
and blend the repair to match adjacent surface finishes.
•
Nonpainted aluminum surfaces - Repair scratches, discoloration, or adhesive by using a
plastic scrub pad to burnish or polish the area. Be careful to use a light touch, and avoid
painted surfaces.
Bubble-wrap the push bars and secure with tape.
1. Cut a bubble bag to the width of a push-bar opening.
2. Use tape on the underside of the cut bag to secure it to the bottom surface of the left pushbar opening (on the cables side).
External Cables
Inspect all external cables for wear and defects. Replace if necessary.
Ensure all connectors are covered with bubble wrap or an ESD bag, and secured with tape or
tie-wraps.
Use clean lint-free rags and Windex (or other approved surface cleaner) to clean the cables
from end to end.
Bundle all external cables together and tie-wrap in three places.
1. Bundle the cables into a coil that is 10" to 12" in diameter.
2. Secure with tie-wraps and place in an ESD bag.
3. Tape the bag closed.
Options/Accessories
Use clean lint-free rags and Windex (or other approved surface cleaner) to clean any other
options or accessories.
Bag or box the options/accessories.
Place on a cart or rack, with the rest of the parts that will accompany the shipment.
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Packaging the Computer Accessories and Peripherals
Doors
Close and lock/secure all rear doors, and the control panel side door on Bay 1.
Packaging the Computer Accessories and Peripherals
The accessories and peripherals are packed in their original shipping boxes. If you do not have all
of the original shipping materials that came with your system, you must ensure that each
component is suitably packed to prevent damage in shipping.
Monitor and Printer
To package the monitor and printer:
1. Verify there is a computer, monitor, printer, keyboard, mouse, and two power cables.
2. Retrieve the boxes in which the keyboard and monitor were originally shipped.
3. Verify the surfaces of the monitor and printer are clean. Wipe clean the monitor power cord
and monitor signal cable from end to end.
4. Ensure there is a monitor manual in the monitor box, and a printer manual in the printer box.
5. Place the monitor and printer in the plastic bag each was shipped in, or in a new one.
6. Place the monitor and printer into their respective shipping boxes, using the foam cutouts that
shipped with the components.
7. Wrap each cable into a 6"-diameter coil. Tie-wrap each coil in two places.
8. Place each coil into the appropriate box.
Computer Accessories
1. Verify the surfaces of the keyboard, mouse, and their cables are clean.
2. Place the keyboard into its protective box.
3. Coil the mouse cable and put the mouse in an ESD plastic bag.
4. Pack any loose non-Teradyne instrument manuals and system manuals into a box. Label the
box "Manuals."
5. Pack any loose software and options that were supplied by vendors other than Teradyne into
another box. Label the box "Software."
6. Place the keyboard under the cardboard separator. Place the two accessory boxes on top of
the cardboard separator.
7. Tape down the flaps of the boxes with clear shipping tape.
8. Use clean lint-free rags and Windex (or other approved surface cleaner) to clean the surfaces
of the anthro cart.
9. Place a shipping bag over the anthro cart.
10. Pack the cart and all of the boxes (monitor, printer, manuals, software, miscellaneous,
Spectrum shipping kit (854-994-09), and the integration kit (M-992-99)).
9-10
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Disassembling the System
Final Touch-Up and Clean-Up
Final Touch-Up and Clean-Up
1. Ensure that any touched-up painted surface is dry and clean.
2. Verify the packing list matches the system inventory.
3. Ensure all bay doors are locked.
4. Place the Spectrum 9100 shipping bag over each section of the system.
5. Tape the shipping bag around the bottom 2" of the system to ensure the frames are completely
covered.
TERADYNE
9-11
AN/GSM-315A GMATS System Installation Guide
Final Touch-Up and Clean-Up
9-12
555-xxx-xx/xxxx
Appendix A
System Installation Checklist
Use the following checklist to ensure that you have covered all the requirements for installing the AN/
GSM-315A Ground Minuteman Automatic Test System (GMATS).
TERADYNE
A-1
AN/GSM-315A GMATS System Installation Guide
Date:________________
Site location:________________________
Name of person verifying site readiness:______________________________________
Initial
when
complete
Inspect system crates and boxes for damage; verify tip-and-tell indicator
condition.
Notes: ____________________________________________________
_________________________________________________________
Remove the test system from the shipping crates.
Move the system and any optional equipment to the desired location.
Remove system accessories from their crates and boxes; perform system
inventory.
Have a qualified electrician verify that the facility power meets the following
tester requirements:
Circuit breaker rating:
Earth ground separate from the AC power ground:
Verify AC line cord wire size and number of conductors:
Verify Voltage, Frequency, Current, and Phase Rotation:
A. Phase A - Ground
120 VAC (+12 V/-12V)
B. Phase B - Ground
120 VAC (+12 V/-12V)
C. Phase C - Ground
120 VAC (+12 V/-12V)
D. Phase A - Phase B
208 VAC (+21 V/-21V)
E. Phase B - Phase C
208 VAC (+21 V/-21V)
F.
208 VAC (+21 V/-21V)
Phase A - Phase C
G. Frequency
60 Hz
(+3 Hz/-3 Hz)
H. Phase Rotation 60 Hz 208 VAC (A, B, C)
I.
9160 Ground - Facility Ground
J.
9160 Current 70 AMPS per phase
Assemble the frames.
Make the electrical connections.
Set up the monitor, keyboard, and mouse.
A-2
555-xxx-xx/xxxx
Date:________________
Site location:________________________
Name of person verifying site readiness:______________________________________
Initial
when
complete
Attach the 3-connector cable (exiting the rear of the system) to the keyboard,
mouse, and video monitor. Make the following connections:
Plug mouse into connector A.
Plug keyboard into connector B.
Plug video monitor into the sub-D connector.
TERADYNE
A-3
AN/GSM-315A GMATS System Installation Guide
A-4
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Index
A
E
About This Guide 2-vii
Document History 2-viii
Intended Audience 2-viii
Related Documentation 2-viii
Standards Documents 2-viii
Teradyne Documents 2-viii
assembling system 4-1
computer connections 5-12
joining frames 4-2
power connections 5-1
UUT power control harness 5-13
electrostatic discharge (ESD)
checklist 1-7
H
handling components 1-6
I
initial power up 7-1
inspecting systems 3-1
installation checklist A-1
B
before assembling 2-4
J
joining frames 4-2
C
center of gravity 3-5
checklist A-1
checklist for ESD 1-7
cleaning the system 9-8
components
location in system 2-3
computer cables 5-12
D
disassembling AN/GSM
cleaning 9-8
final touch-up 9-11
packing computer accessories 9-10
disassembling system
before beginning 9-1
disconnecting wiring 9-2
power cables 9-5
disconnecting wiring 9-2
TERADYNE
L
location of components 2-3
lockout/tagout 8-5
M
main power
PDU 6-1
moving systems 3-5
P
packing components 1-6
packing computer accessories 9-10
PDU connections 6-1
placing systems 3-5
power connections 5-1
power up for first time 7-1
power up procedures
Index-1
AN/GSM-315A GMATS System Installation Guide
initial 7-1
power up/down 8-4
R
relocating systems 3-3
repositioning systems 3-5
center of gravity 3-5
S
shipping information
inspecting systems 3-1
relocating systems 3-3
uncrating systems 3-2
system power 8-1
T
tools required for assembly 2-4
U
uncrating systems 3-2
UUT power control harness 5-13
Index-2
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