Download 2 - Cascade Corporation

C
ONTENTS
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INTRODUCTION, Section 1
Introduction
Special Definitions
PERIODIC MAINTENANCE Section 2
100-Hour Maintenance
500-Hour Maintenance
2000-Hour Maintenance
TROUBLESHOOTING, Section 3
General Procedures
Truck System Requirements
Tools Required
Troubleshooting Chart
Plumbing
Hosing Diagram – Fixed Frame
Hosing Diagram – Swing Frame
Schematic – Fixed Frame
Schematic – Split Long Arm
Schematic – Swing Frame
Schematic – Swing Frame, Split Long Arm
Dual Drive with Brake
Clamp Function
Supply Circuit Test
Clamp Circuit Test
Swing Circuit Test
Rotation Function
Supply Circuit Test
Rotation without Load
Rotation with Load
Electrical Circuit
SERVICE, Section 4
Attachment Removal
Arms
Arm Assembly
Wear Tile Replacement
Contact Pad
Arm Tip Repair
Drive Group
Removal Installation
Disassembly and Service
Reassembly
Drive Motor
Removal and Installation
Disassembly
Inspection
Reassembly
Rotator Drive Valves
Check Valve Service
Dual Drive Brake Valve
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SERVICE, Section 4, continued
Revolving Connection
Removal and Installation
Shaft Only Service
Seal-in-Shaft Service
Seals-in-Body Service
Two-Piece Seals-in-Body Service
Split Arm Connection Service
Counterbalance Valve Adjustment
Split Arm Relief Pressure Adjustment- Type 1
Cylinders
Servicing Cylinders on Attachment
Cylinder Removal – Long or Short Arm
Cylinder Removal – Swing Frame
Cylinder Check Valve Service
Cylinder Bushing Service
Cylinder Service
Cylinder Disassembly
Cylinder Inspection
Cylinder Reassembly
Base Unit
Swing Frame Service
Frame Bushing Service
Rotation Bearing Torque Inspection
Rotation Bearing Removal and Installation
Adjustable Bumper Service
180-Degree Hydraulic Stop Group
Stop Valve Service
Stop Position Adjustment
Electronic Rotational Control Group
ERC Stop Valve Service
Stop Position Adjustment
Stop Troubleshooting
Solenoid Valve Service
All Clamps
Early Swing Frame Clamps
SPECIFICATIONS, Section 5
Specifications
Hydraulics
Auxiliary Valve Functions
Truck Carriage
Torque Values
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674512-R7