Download titan 165 / 110 technical service manual

TITAN 165 / 110
TECHNICAL SERVICE
MANUAL
© October 2000 GBC Films Group
Do not duplicate without written permission.
Revision :
Part number : 930 - 054
GBC Pro - Tech
4151 Anderson Road
DeForest, WI 53532
Ph: ( 608 ) 246 - 8844
Fx: ( 608 ) 246 - 8645
Titan 165/ 110 Technical Service Manual
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The information in this publication is provided for reference and is believed to be accurate and complete. GBC Films Group is not liable for errors in this publication or for incidental
or consequential damage in connection with the furnishing or use of the information in this
publication, including, but not limited to, any implied warranty of fitness or merchantability for
any particular use.
GBC Films Group reserves the right to make changes to this publication and to the
products described in it without notice. All specifications and information concerning products
are subject to change without notice.
Reference in this publication to information or products protected by copyright or patent
does not convey any license under the rights of GBC Films Group or others. GBC Films
Group assumes no liability arising from infringements of patents or any other rights of third
parties.
This publication is copyrighted © 2000 by GBC Films Group. All rights reserved. The
information contained in this publication is proprietary and may not be reproduced, stored,
transmitted, or transferred, in whole or in part, in any form without the prior and express written
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© GBC Films Group October 2000
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Titan 165/ 110 Technical Service Manual
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© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
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Fax number : ( 608 ) 246 - 8645
Date :
To : Sean Flood @ GBC Pro - Tech
4151 Anderson Road
DeForest, WI 53532
From :
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Re : Titan 165/ 110 Technical Service Manual ( 930 - 054 )
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© GBC Films Group October 2000
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© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Table of Contents
Table of Contents
1.0 Safety
1.1 Service schedule ........................................................................................1 - 1
1.2 Cleaning the rollers ....................................................................................1 - 2
1.3 Clean the cabinets and covers ....................................................................1 - 5
1.4 Cleaning the control panel .........................................................................1 - 5
1.5 Lubrication .................................................................................................1 - 6
2.0 Calibrations
2.1 Main roller nip ............................................................................................2 - 1
2.2 Pull roller nip ..............................................................................................2 - 3
2.3 Clutch adjustment ......................................................................................2 - 4
2.4 Temperature calibration ............................................................................2 - 5
3.0 Changing parts
3.1 Cabinets ......................................................................................................3 -1
3.2 Heaters .......................................................................................................3 - 4
© GBC Films Group October 2000
Page I
Table of Contents
Titan 165/ 110 Technical Service Manual
3.3 Upper rollers ..............................................................................................3 - 6
3.4 Lower rollers ..............................................................................................3 - 9
4.0 Flowcharts - Electrical
4.1 Machine will not power on ........................................................................4 - 2
4.2 No heaters ..................................................................................................4 - 4
4.3 No cooling fans ...........................................................................................4 - 6
4.4 No motor ....................................................................................................4 - 8
5.0 Flowcharts - Mechanical
5.1 Chain is snapping .......................................................................................5 - 2
5.2 Unwind brakes do not work .......................................................................5 - 3
6.0 Schematics
Titan 165 ( 220 volt ) ........................................................................................6 - 2
Titan 110 ( 220 volt ) .........................................................................................6 - 3
Page II
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Table of Contents
7.0 Spare parts
7.1 Item list .......................................................................................................7 - 1
8.0 Illustrated parts
8.1 Titan 165
Stand and frame assembly ...............................................................................8 - 2
Slitter and cooling cover assembly ...................................................................8 - 3
Idlers and rollers assembly ..............................................................................8 - 4
Drive side assembly ..........................................................................................8 - 5
Cabinets and rear cover assembly ...................................................................8 - 6
Feed table and pressure plate assembly ..........................................................8 - 7
Unwind and rewind assembly ..........................................................................8 - 8
Safety shield assembly ......................................................................................8 - 9
Detail assemblies ( A - M ) ..............................................................................8 - 10
Detail assemblies ( N - U ) ...............................................................................8 - 11
© GBC Films Group October 2000
Page III
Table of Contents
Titan 165/ 110 Technical Service Manual
8.2 Titan 110
Stand and frame assembly ..............................................................................8 - 13
Slitter and cooling cover assembly .................................................................8 - 14
Idlers and rollers assembly .............................................................................8 - 15
Drive side assembly .........................................................................................8 - 16
Cabinets and rear cover assembly .................................................................8 - 17
Feed table and pressure plate assembly .........................................................8 - 18
Unwind and rewind assembly .........................................................................8 - 19
Safety shield assembly .....................................................................................8 - 20
Detail assemblies ( A - M ) ..............................................................................8 - 21
Detail assemblies ( N - U ) ...............................................................................8 - 22
9.0 Addendum
9.1 N/A ..............................................................................................................9 - 1
10.0 Glossary of terminology
10.1 Glossary .................................................................................................10 - 1
Page IV
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
1.0 Servicing
Servicing
1.1 Service schedule
Daily
W AR N IN G
D o not w ear ties, loose fit clothing or
dangling jew elry w hile operating or
servicing the lam inator. T hese item s can get
caught in the nip and choke you or you can
be crushed or burned.
• Clean the rollers.
( See cleaning in this section )
• Clean the machine.
( See cleaning in this section )
• Inspect the electrical cord for damage.
( If damaged, you should replace or
repair it immediately )
This section contains the same information as in
the Operator’s Maintenance section with the addition of
maintenance tasks performed by qualified service
personnel.
Qualified
• Any engineer that has experience with electrical
and mechanical design of lamination equipment. The
engineers should be fully aware of all aspects of safety
with regards to lamination equipment.
• Inspect the footswitch cord for damage.
( If damaged, you should replace or
repair it immediately )
Monthly
• Adjust the main roller nip if needed.
( See calibrations in Section 2 )
• Adjust the pull roller nip if needed.
( See calibrations in Section 2 )
• Any commissioning or service engineer must be
of competent nature, trained and qualified to GBC ProTech standards to fulfill that job. This person will have
completed and passed the full service training course from
GBC Pro-Tech.
• Check the rewind chain tension.
( The only chain that can be
tensioned )
• Check all safety devices on the laminator
( Shields, table and E-Stops )
• Any GBC Technician, GBC Specialist, and / or
GBC Pro-Tech Technician that has been through the GBC
Pro-Tech service training course.
© GBC Films Group October 2000
• Inspect the area around the laminator for
possible hazards.
( dust buildup, combustible items
stored too close, etc. )
Page 1 - 1
Servicing
Titan 165/ 110 Technical Service Manual
Semi-Annual
• Lubricate sprockets and chains.
( See Lubrication in this section )
1.2 Cleaning the rollers
Tools required
• Protective rubber gloves
( protect your hands from the isopropyl alcohol )
E L E C T R IC AL
SHOCK
R em ove pow er from the lam inator before
servicing. Y ou can be severely shocked,
electrocuted or cause a fire.
• Check wire termination tightness and molex
connectors.
( Main power, terminal blocks, etc. )
• 80% isopropyl alcohol
( or mild dishwashing detergent and water )
• Rubber cement eraser
( or belt sander dressing block may be used )
• Several 100% cotton terry cloths
( best for lint free cleaning )
C AU T IO N
U se only isopropyl alcohol or rubber cem ent
eraser to clean the rollers. H arsh chem icals
like toluene, acetone, or M E K can destroy
the silicone covering of the rolls.
Annually
Cleaning the rollers
IN F O R M AT IO N
T his is recom m ended to prolong the life of
the m achine but not required.
C AU T IO N
O nly the person cleaning the rollers m ay
control the function of the m achine.
• Schedule an overall check up.
( Voltage, wear and tear, etc..... )
Page 1 - 2
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Servicing
a) Turn the MAIN POWER to the “ I ” position.
CAUTION
W A R N IN G
C aution sh ould alw ays b e exercised
w h en using th e lam inator w ith
the safety shields rem oved.
Y ou can be seriously H U R T or IN JU R E D !
Do NOT pick or pull heat activated adhesive
off the rolls when they are cold. You can
cause irreparable damage to the
laminating rolls.
IN F O R M A T IO N
b) Remove the main roller safety shield, pressure
plate and feed table.
W h en clean in g the low er m ain roller,
rep lace the feed tab le an d p ress R E V E R S E .
W h en clean in g the low er pu ll roller,
p ress R U N to rotate th e roller th en press
S T O P. T his w ill prevent an yth in g from
b eing pu lled into th e n ip .
c) For pressure sensitive adhesives: put on the
rubber gloves and use isopropyl alcohol and a
terry cloth towel.
W A R N IN G
d) For thermal adhesives: while the laminator is at
normal operating temperature, put on the rubber
gloves and use the rubber cement eraser. This
allows the eraser to bead up the adhesive.
W h en op erating th e lam inator u sin g the
footsw itch, keep hand s and fin gers aw ay
from the nip of the rollers.
Y ou m ay b e C R U S H E D or B U R N E D !
CAUTION
Excessive pressure can destroy the silicone
layer by pressing to hard or scrubbing
too long in one spot.
© GBC Films Group October 2000
e) Since the safety shield has been removed, you
must replace the feed table and use the footswitch
to rotate the bottom rollers after cleaning a section.
Page 1 - 3
Servicing
Titan 165/ 110 Technical Service Manual
C A U T IO N
Footsw itch sp eed is lim ited w h en th e safety
shield is in the raised position or rem oved .
W A R N IN G
W h en op erating th e lam inator u sin g the
footsw itch, keep hand s and fin gers aw ay
from the nip of the rollers.
Y ou m ay b e C R U S H E D or B U R N E D !
f) Allow the laminator to cool slightly to no higher
than 110oF ( 43oC ) or cool to the touch.
h) For the lower rollers, replace the feed table and
rotate the rollers to an uncleaned area using the
footswitch.
CAUTION
Use only isopropyl alcohol or rubber cement
eraser to clean the rollers. Harsh chemicals
like toluene, acetone, or MEK can destroy
the silicone covering of the rolls.
C A U T IO N
Footsw itch sp eed is lim ited w h en th e safety
shield is in the raised position or rem oved .
g) With the rubber gloves on, clean the rolls
using a moderate amount of 80% isopropyl
alcohol on a cotton terry cloth.
CAUTION
Exercise care when cleaning the laminating
rollers with 80% isopropyl alcohol:
Ÿ
Use only in a well ventilated area
Ÿ Wear rubber gloves
Ÿ Use only on cool rolls
CLEANING HEATED ROLLERS CAN
IGNITE THE FUMES!
Page 1 - 4
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
1.3 Clean the cabinets and
covers
ELECTRICAL
SHOCK
Servicing
1.4 Cleaning the control
panel
ELECTRICAL
SHOCK
Remove power from the laminator before
cleaning. You can be severely shocked,
electrocuted or cause a fire.
Remove power from the laminator before
cleaning. You can be severely shocked,
electrocuted or cause a fire.
a) Use a damp cotton terry cloth ( water only ),
clean the exterior of the laminator.
a) Use only a slightly damp ( water only ) non abrasive
cloth.
b) If water is not strong enough, you may use a mild
dishwashing detergent with water and a cotton
terry cloth.
b) The same type of cloth used to clean eye glasses
may be used instead.
ELECTRICAL
SHOCK
Do not use liquid or aerosol cleaners on the
laminator. Do not spill liquid of any kind on
the laminator. You can be severely shocked,
electrocuted or cause a fire. Use only a damp
cloth for cleaning unless other wise
specified.
© GBC Films Group October 2000
ELECTRICAL
SHOCK
Do not use liquid or aerosol cleaners on the
laminator. Do not spill liquid of any kind on
the laminator. You can be severely shocked,
electrocuted or cause a fire. Use only a damp
cloth for cleaning unless other wise
specified.
Page 1 - 5
Servicing
Titan 165/ 110 Technical Service Manual
1.5 Lubrication
b) Use a small flat tip screw driver to remove the
contact block from the emergency stop button.
E L E C T R IC AL
SHOCK
R em ove pow er from the lam inator before
servicing. Y ou can be severely shocked,
electrocuted or cause a fire.
C AU T IO N
L ubrication should only be perform ed by
qualified person(s).
c) Lightly lubricate all chains ( 3) and sprockets ( 9).
Tools required
• 17 mm wrench
• # 2 phillips screwdriver
• Small flat tip screwdriver
• Light chain oil
* C h a in s h a v e b e en
rem o ve d fo r illu s tra tio n
p u rp o s e o n ly.
IN F O R M AT IO N
O ver lubricating can be just as dam aging as
having no lubrication.
a) With a #2 phillips head screw driver, remove the
drive side cabinet and rewind cover.
Page 1 - 6
d) When finished, replacethe drive side cabinet.
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
2.0 Calibrations
W AR N IN G
D o not w ear ties, loose fit clothing or
dangling jew elry w hile operating or
servicing the lam inator. T hese item s can get
caught in the nip and choke you or you can
be crushed or burned.
C AU T IO N
O nly the prim ary person ( person
perform ing the calibration ) m ay control the
functions of the lam intor during any
calibration procedure!
Calibrations
2.1 Main roller nip
This calibration ensures the main rollers nip is even
from left to right. Main roller nip should be performed at
time of installation.
Tools required
• Two rolls of thermal film ( see film width below )
T110 = 41 in. rolls / T165 = 51 in. rolls
• 2.5 mm allen wrench
• 3 mm allen wrench
• 5 mm allen wrench
• # 2 phillips screwdriver
• Small flat tip screwdriver
C AU T IO N
Calibrations ensure the optimal performance of
the machine during operation. All procedures in this section
should only be performed by a qualified service technician
( Qualified is described in Section 1 ).
The following procedures are described in this
section; Main roller nip, Pull roller nip, Clutch tensioning
and Temperature calibration.
E L E C T R IC AL
SHOCK
A lw ays exercise extrem e caution w hen
perform ing calibration procedures.
C abinets, panels and covers m ust be
rem oved and pow er to the m achine is O N .
© GBC Films Group October 2000
A lw ays practice lock out/ tag out procedures
w hen perform ing service related w ork.
a) Set up he machine as you would for two sided
thermal encapsulation.
b) After webbing the machine, run about 1 ft. of
material through and then stop for about 30
seconds.
c) After aproximately 30 seconds, run the web out
until the nip impression in the laminate exceeds
the pull rollers by 1 ft.
Page 2 - 1
Calibrations
Titan 165/ 110 Technical Service Manual
d) Inspect the nip impression in the web of the
laminate for eveness across the entire width. If
the thickness of the nip impression looks even,
STOP here. If not, continue with next step.
h) Use the small flat tip screw driver to remove the
contact block to the emergency stop buttons.
i) Use the small flat tip screw driver to remove the
control panel from the cabinet.
G ood nip
j) Adjust the springs on the lift assembly plate for
the main rollers as needed to achieve an even nip
impression across the width of the web.
N ip impression
B ad nip
M a in ro lle r n ip
a d ju s tm e n ts
e) With a 3 mm allen wrench, remove the lift handle
from the control side cabinet.
f) With a 2.5 mm allen wrench, remove the upper
and lower unwind brake handles.
g) With a #2 phillips head screw driver, remove
both cabinets.
k) When finished, replacethe drive side cabinet, the
control side cabinet, the unwind brake handles
and the lift handle.
Page 2 - 2
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Calibrations
2.2 Pull roller nip
IN F O R M A T IO N
This calibration ensures the pull rollers nip is even
from left to right. Pull roller nip should be performed at
time of installation.
A ny w aves in the lam inate and/ or w aves at
the m ain roller nip constitute poor output.
G o od ou ptut
Poo r ou ptut
Tools required
• Two rolls of thermal film ( see film width below )
T110 = 41 in. rolls / T165 = 51 in. rolls
• 2.5 mm allen wrench
• 3 mm allen wrench
• 5 mm allen wrench
• # 2 phillips screwdriver
• Small flat tip screwdriver
c) With a 3 mm allen wrench, remove the lift handle
from the control side cabinet.
C AU T IO N
A lw ays practice lock out/ tag out procedures
w hen perform ing service related w ork.
d) With a 2.5 mm allen wrench, remov ethe upper
and lower unwind brake handles.
e) With a #2 phillips head screw driver, remove
both cabinets.
a) Set up he machine as you would for two sided
thermal encapsulation.
b) After webbing the machine, run the machine while
observing the quality of the output without paper,
then with paper. If the output quality is good,
STOP. If not, continue with the next step.
© GBC Films Group October 2000
Page 2 - 3
Calibrations
Titan 165/ 110 Technical Service Manual
f) Use the small flat tip screw driver to remove the
contact block to the emergency stop buttons.
2.3 Clutch adjustment
g) Use the small flat tip screw driver to remove the
control panel from the cabinet.
This calibration adjusts the tension of the web
between the main rollers and the pull rollers.
h) Adjust the springs on the lift assembly plate for
the pull rollers as needed to achieve satisfactory
output quality.
Tools required
• Two rolls of thermal film ( see film width below )
T110 = 41 in. rolls / T165 = 51 in. rolls
• 17 mm wrench
• # 2 phillips screwdriver
• Small flat tip screwdriver
P u ll ro lle r n ip
a d ju s tm e n ts
a) Set up he machine as you would for two sided
thermal encapsulation.
b) After webbing the machine, run the machine while
observing the quality of the output. If the output
quality is good, STOP. If not, continue with the
next step.
G ood ouptut
Poor ou ptut
i) When finished, replacethe drive side cabinet, the
control side cabinet, the unwind brake handles
and the lift handle.
Page 2 - 4
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Calibrations
c) With a #2 phillips head screw driver, remove the
drive side cabinet.
2.4 Temperature calibration
d) Use the small flat tip screw driver to remove the
contact block to the emergency stop buttons.
This calibration adjusts the temp displays
to properly reflect the heater temperatures.
Tools required
• Small flat tip screw driver
• 2.5 mm allen wrench
• 3 mm allen wrench
• # 2 phillips screwdriver
• Small flat tip screwdriver
• GMP Heat Calibration Box
a) With a 3 mm allen wrench, remove the lift handle
from the control side cabinet.
e) Adjust the nut on the end of the clutch assembly
as needed to achieve satisfactory output quality.
( To increase clutch, loosen / tighten to decrease )
b) With a 2.5 mm allen wrench, remove the upper
and lower unwind brake handles.
C lutch
ad ju stm en t
f) When finished, replacethe drive side cabinet.
© GBC Films Group October 2000
c) With a #2 phillips head screw driver, remove the
control side cabinet.
Page 2 - 5
Calibrations
Titan 165/ 110 Technical Service Manual
d) Use the small flat tip screw driver to remove the
contact block to the emergency stop button.
e) With a #2 phillips screw driver, remove the rear
panel cover.
IN F O R M AT IO N
C lockw ise to increase,
counterclockw ise to decrease.
f) Disconnect the upper IR sensor and connect the
calibration box.
h) Disconnect the calibration box and reconnect the
upper IR sensor.
TO P an d B O T AD J.
( SVR1 & SVR2 )
U p pe r a nd low e r IR
se n so r c o nn e cto rs
i) Disconnect the lower IR sensor and connect the
calibration box.
j) Depress and hold down the MEAS button, if the
display reading is 230 oF ( 110 oC ) goto next
step. If not, release the MEAS button and adjust
SVR1 to obtain a display reading of 230 oF ( 110
o
C ).
k) Disconnect the calibration box and reconnect the
lower IR sensor.
g) Depress and hold down the MEAS button, if the
display reading is 248 oF ( 120 oC ) goto next
step. If not, release the MEAS button and adjust
SVR1 to obtain a display reading of 248 oF ( 120
o
C ).
Page 2 - 6
l) Replace the rear panel cover, the control side
cabinet, the unwind brake handles and the lift
handle.
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
3.0 Changing parts
Parts changing
The procedures in this section are written in a
simplified and direct format. In this section you will find
procedures for removing and replacing the cabinets,
changing the heaters, the upper rollers and the lower rollers.
E L E C T R IC AL
SHOCK
R em ove pow er from the lam inator before
servicing. Y ou can be severely shocked,
electrocuted or cause a fire.
W AR N IN G
D o not w ear ties, loose fit clothing or
dangling jew elry w hile operating or
servicing the lam inator. T hese item s can get
caught in the nip and choke you or you can
be crushed or burned.
C AU T IO N
A lw ays practice lock out/ tag out procedures
w hen perform ing service related w ork.
Any part changing procedure not covered in this
manual can be provided within a reasonable time. Please
contact the GBC Technical Service Center at 1-888231-2211 for assistance.
3.1 Cabinets
Before any part changing procedure can be
performed, the cabinets and/or covers must be removed.
After any part changing procedure is completed, the
cabinets and/ or covers must be replaced.
The following procedures will be applied to each
part changing procedure as required.
C AU T IO N
C AU T IO N
C hanging parts should only be
perform ed by qualified person(s).
© GBC Films Group October 2000
O nly rem ove the cabinet and/or cover
required to perform the task. E xposed
com ponents are susceptible to dam age
during a procedure.
Page 3 - 1
Parts changing
3.1.1 Remove the cabinets
Titan 165/ 110 Technical Service Manual
d) Disconnect the contact block to the emergency
stop push button using a flat tip screw driver
and set the control side cabinet in a safe place.
Tools required
• 3 mm allen wrench
• 2.5 mm allen wrench
• Small flat tip screw driver
• #2 phillips head screw driver
• Second person
e) Disconnect the control panel cable from the
back of the control panel circuit board.
C AU T IO N
a) Use the 3 mm allen wrench to remove the lift
handle on the control side cabinet.
b) Use the 2.5 mm allen wrench to loosen the two
set screws on each on the tension handles on
the control side.
c) While the second person is holding the control
side cabinet, remove the six screws securing the
cabinet to the frame with a #2 phillips screw
driver.
Page 3 - 2
D o not pull on the w ire in attem pt
to disconnect the cable!
f) While the second person is holding the drive
side cabinet, remove the six screws securing the
cabinet to the frame with a #2 phillips screw
driver.
g) Disconnect the contact block from the emergency
stop push button using the flat tip screw driver
and set the drive side cabinet in a safe place.
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Parts changing
c) While the second person is holding the drive
side cabinet, connect the contact block to the
emergency stop push button.
3.1.2 Replace the cabinets
Tools required
d) Have the second person align the holes of the
drive side cabinet with the holes on the side
frame while you secure it using the #2 phillips
head screw driver.
• 3 mm allen wrench
• 2.5 mm allen wrench
• #2 phillips head screw driver
a) While the second person is holding the control
side cabinet, connect the contact block to the
emergency stop push button and the display
panel cable to the control panel circuit board.
b) Have the second person align the holes of the
control side cabinet with the holes on the side
frame while you secure it using the #2 phillips
head screw driver.
e) Replace the upper and lower unwind brake
handles and secure in place using a 2.5 mm
allen wrench to tighten the set screws.
f) Replace the main roller lift handle and secure in
place using a 3 mm allen wrench to tighten the
screw.
D rive s id e c a b ine t
C o n tro l sid e c a b in e t
B ra k e h a nd le s
C o n ta ct b lo c k
L ift h an d le
© GBC Films Group October 2000
Page 3 - 3
Parts changing
Titan 165/ 110 Technical Service Manual
c) Remove the nut securing the heater wire to the
end of the heater being removed using an 8 mm
wrench. Do this for both sides.
3.2 Heaters
W AR N IN G
D o not perform this procedure unless
the heaters have rem ained off for a
m inim um of 4 hours.
Tools required
d) Use the 8 mm wrench to remove the nut
securing the heater to the heater support plate.
Do this for both sides.
e) On the control side only: ( upper ) Remove the
two phillips head screws securing the heater
bracket to the heater support arm. ( lower )
Remove the two phillips head screws securing
the heater support arm from side frame.
• 8 mm wrench
• 1 pair safety gloves
• #2 phillips screw driver
C AU T IO N
3.2.1 Removing the heater(s)
A lw ays w ear safety gloves w hen
handling glass quartz heaters.
a) Remove all power to the laminator.
b) Remove the cabinets as described in Section
3.1.1.
Page 3 - 4
f) Carefully slide the heater out from the control
side.
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Parts changing
3.2.2 Replacing the heater(s)
C AU T IO N
a) If installing new heaters, remove the two nuts and
two flat washers from both ends proir to installing
the new heaters
b) Carefully slide one end of the heater into the
machine from the control side.
c) Once the heater has reached the end of the drive
side, guide the threaded shaft of the heater through
the hole of the heater support plate.
d) Replace the heater bracket to the heater support
arm and secure in place with the two phillips head
screws.
E nsure the nut is secure on the heater!
L oose connection m ay cause
therm al build up
e) Replace one nut and one flat washer on the heater.
This should be positioned about 1/4 inch in from
the end of the threaded stud. Do this for both sides.
f) Replace the heater wire, slide the second flat
washer then the remaining nut and secure all in
place with an 8 mm wrench. Do this for both sides.
g) Replace the cabinets as described in Section
3.1.2.
D rive
s id e
H e a te r s u p p o rt p la te
H e a te r s u p p o rt a rm
H e a te r
H e a te r w ire
© GBC Films Group October 2000
Page 3 - 5
Parts changing
Titan 165/ 110 Technical Service Manual
3.3 Upper rollers
Tools required
• One set metric allen wrenches
• Snap ring pliers
• Rubber mallet
• Second person
3.3.1 Removing the upper roller(s)
a) Lower the rollers, then remove the cabinets as
described in Section 3.1.1.
D rive s id e
c a b in e t
b) Remove the pressure plate by pulling in on the
two locator pins.
c) Remove the front feed table by pulling on the safety
pin located under the table on the drive (left) side
of the machine from the front opoerating position.
d) Remove the front safety shield by rasing the shield
then pull on the locater pin located on the control
(right) side of the machine from the front operating
position.
e) Remove the upper and lower heaters as described
in Section 3.2.1.
S a fe ty s h ield
C o n tro l sid e
c a b in e t
P re s s u re p la te
R o lle r lift
h a n d le
U n w in d b ra k e
h a n d le
F ee d ta b le
Page 3 - 6
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
f) Control side only: With a #2 phillips head screw
driver, remove the upper bolt securing the lift plate
spring.
Parts changing
i) Remove the main roller and pull roller port plates
using a 4 mm allen wrench.
j) Carefully slide the upper roller roller bearings off.
g) Control side only: With a #2 phillips head screw
driver, remove the bolt and washer to the lift plate
guide.
k) Carefully slide the upper rollers out towards the
control side roller ports.
h) Control side only: Use the snap ring pliers to
remove the two snap rings on the main roller and
the two snap rings on the pull rollers.
IN F O R M AT IO N
T he drive side roller bearings are not
secured to the roller journal ends.
© GBC Films Group October 2000
Page 3 - 7
Parts changing
Titan 165/ 110 Technical Service Manual
e) Secure the lift plate spring and tighten the phillips
head bolt using a #2 phillips head screw driver.
3.3.2 Replacing the upper roller(s)
a) Carefully replace the roller from the control side
of the machine.
b) Replace the upper roller bearings on the control
side journal end. The drive side’s roller bearings
are still in the drive side lift assembly.
c) Replace the roller port plate and secure in place
with the four hex bolts and tighten using a 4 mm
allen wrench.
d) Replace the lift plate assembly by aligning the
proper bearings with thier perspective counter
parts.
f) Replace the washer and bolt to the lift plate guide
and secure in place with the #2 phillips head screw
driver..
g) Align the lower roller sprockets with their related
sprockets and secure the set screws using a 3
mm allen wrench.
h) Replace the heaters as described in Section 3.2.2.
i) Replace the cabinets as described in Section
3.1.2.
j) Replace the safety shield, feed table and pressure
plate.
U p p e r ro lle r
R o lle r b ea ring s
L ift p late s p ring
S na p ring s
L ift p late g uid e
P o rt p la te s
L ift p late a s se m b ly
Page 3 - 8
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
3.4 Lower rollers
Tools required
• One set metric allen wrenches
• 17 mm wrench
• Rubber mallet
• Second person
Parts changing
c) Remove the front feed table by pulling on the safety
pin located under the table on the drive (left) side
of the machine from the front opoerating position.
d) Remove the front safety shield by rasing the shield
then pull on the locater pin located on the control
(right) side of the machine from the front operating
position.
3.3.1 Removing the lower roller(s)
e) Remove the upper and lower heaters as described
in Section 3.2.1.
a) Lower the rollers, then remove the cabinets as
described in Section 3.1.1.
b) Remove the pressure plate by pulling in on the
two locator pins.
D rive s id e
c a b in e t
f) Remove the upper rollers as described in Section
3.3.1.
S a fe ty s h ield
C o n tro l sid e
c a b in e t
P re s s u re p la te
R o lle r lift
h a n d le
U n w in d b ra k e
h a n d le
F ee d ta b le
© GBC Films Group October 2000
Page 3 - 9
Parts changing
Titan 165/ 110 Technical Service Manual
IN F O R M AT IO N
If your chain has a m aster link, you
m ay rem ove the chain by disconnecting
the m aster link.
g) Use a 6 mm allen wrench to remove the bolt and
washer to the gear reducer sprocket assembly.
h) Use a 17 mm wrench to remove the nut, washer,
spring, thrust washer and sprocket from the clutch
assembly.
i) Use a 3 mm allen wrench to loosen the set screws
to the lower pull roller and lower main roller
sprockets.
j) Carefully remove the chains and sprockets
associated with the lower rollers.
k) With a #2 phillips head screw driver, remove the
upper bolt securing the lift plate spring.
l) With a #2 phillips head screw driver, remove the
bolt and washer to the lift plate guide.
m) Use the snap ring pliers to remove the two snap
rings on the main roller and the two snap rings on
the pull rollers.
n) Remove the main roller and pull roller port plates
using a 4 mm allen wrench.
o) Carefully lift up the lower roller then carefully slide
the roller out from the roller port in the side frame.
Page 3 - 10
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Parts changing
f) Replace the washer and bolt to the lift plate guide
and secure in place with the #2 phillips head screw
driver..
3.4.2 Replacing the lower roller(s)
a) Replace the lower roller bearings on both ends of
the roller.
b) Carefully replace the roller from the control side
of the machine. The roller bearing should be
shouldered against the inside of the side frmae.
c) Replace the drive side roller port plate and secure
in place with the four hex bolts and tighten using a
4 mm allen wrench.
d) Replace the drive side lift plate assembly and secure
in place with the snap ring.
e) Secure the lift plate spring and tighten the phillips
head bolt using a #2 phillips head screw driver.
g) Carefully replace the chain and the three sprockets
associated with the lower pull roller drive.
h) Carefully replace the chain and the two sprockets
associated with the lower main roller drive.
i) Measure the distance of the clutch sprockets from
the side frame to properly align the related
sprockets.
j) Replace the upper rollers as described in Section
3.3.2.
k) Replace the heaters as described in Section 3.2.2.
l) Replace the cabinets as described in Section
3.1.2.
m) Replace the safety shield, feed table and pressure
plate.
C lu tc h a s s e m b ly
P u ll ro lle r s p ro c k e t
M o d ifie d s p ro c k e t
M a in ro lle r s p ro c k e t
© GBC Films Group October 2000
Page 3 - 11
Parts changing
Titan 165/ 110 Technical Service Manual
This page intentionally left blank.
Page 3 - 12
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Flowcharts - Electrical
4.0 Flowcharts - Electrical
E L E C T R IC A L
SHOCK
E L E C T R IC AL
SHOCK
Y ou can be severely shocked, electrocuted
or cause a fire.
O nly a qualified technician should
electricaly troubleshoot the m achine. Y ou
can be severely shocked, electrocuted or
cause a fire if pow er is im properly applied.
C AU T IO N
A lw ays practice lock out/ tag out procedures
w hen perform ing service related w ork.
Flowcharts are provided to assist you with
troubleshooting the machine electronically. If the flowcharts
are followed step by step, you should be able to determine
the faulty component with reasonable accuracy.
C AU T IO N
In various places, you will find blank pages. These
blank pages are placed so a reference schematic is not on
the back side of a check step sheet. This allows you to
use the reference schematics without interfering with the
check step sheets.
D o not tug on the w ire hard. Y ou are
only checking for w ire tightness.
C AU T IO N
Reference schematics are included as a guide.
Each reference schematic corresponds with the a specific
flowchart. The wires related to the flowchart are colored
in black for your convenience. The grey lines are not
related to the flowcharts.
C hanging parts should only be
perform ed by qualified person(s).
C AU T IO N
Please refer to section 6.0 for full schematics. The
Titan 165 and Titan 110 are identical electronically
with the exception of one extra cooling fan on the
Titan 165.
O nly the prim ary person ( person
perform ing the troubleshooting ) m ay
control the functions of the lam inator
during any troubleshooting procedure!
Always consider the following safety warnings
before continuing.
© GBC Films Group October 2000
Page 4 - 1
Flowcharts - Electrical
Titan 165/ 110 Technical Service Manual
4.1 Machine will not power on
1)
2)
3)
4)
5)
Check Incoming power to the laminator (230vac)
a.
If voltage is not present at the input for the circuit breaker have an electrician
check the building circuit.
b.
If voltage is present go to step 2
Check the output form the circuit breaker
a.
With the circuit breaker in the on position check for voltage (230vac). If
there is no voltage or incorrect voltage replace circuit breaker.
b.
If voltage is present go to step 3
Check the input voltage to the main PCB (230vac)
a.
If there is no voltage present the connector labeled ACIN (con 4) check the
wires and connections between the circuit breaker and the main PCB
b.
If voltage is present then go to step 4
Check the output voltage from the board (230vac)
a.
Disconnect the connector T_PR and check voltage at main PCB. If there is
no voltage or incorrect voltage replace the main PCB.
b.
If the correct voltage is present reconnect T_PR then go to step 5
Check the output from the transformer (16vac)
a.
Disconnect the connector labeled 16v and check for voltage (16vac) on the
connector. If 16vac in not present check the fuse located in the fuse block
to the right of the main PCB. If the fuse is good then replace the transformer.
b.
If the correct voltage is present then replace the main PCB.
Page 4 - 2
© GBC Films Group October 2000
1
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
2
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
C
E X C E LA M -1670 R S
STBY
M EM
M EA S
TOP TEM P ER ATUR E
FA N
BO TTOM TEM PE RATUR E
RUN
J OB
CO N4
AC IN
C O N 10
U _ H EA T E R
N O .2
STO P
C O N 12
L_ H E AT E R
CO N7 CO N20 CO N2 CO N5
T _P R I
F AN
F AN
C O N 1 5C O N 1 3 C O N 9 C O N 6 C O N 1 4C O N 1 6 C O N 1 7C O N 2 1
F AN
1 6V
N O .1
CO N1
D IS P L AY _ S IG N AL
CO N8
B O T_ S E N S O R
3 4V
CM S
CM S M O T
ES 1
MS
SP EE D
ES 2
CO N3
TOP_SE NS OR
RE V
4
N O .1 3
N O .9
N O .1 6
N O .1 1
N O .1 5
N O .1 2
15
N O .1 0
N O .7
16
N O .6
N O .5
18
8
17
3
12
N O .3
OP TIO NAL RE W INDE R (RE AR)
O P TIO NAL RE W IND ER (F RO NT)
N O .4
20
9
N O .1 4
10
19
11
6
N O .1 4
13
7
M A IN P C B (4P K-EX1670M )
2
D IS PLA Y P C B (4PK -E X1670LD P)
9
3
E LE C T R IC C O R D (220V )
10
C IR C U IT B R EA K ER (M D 2)
11
7
8
T O P H E AT E R
B O T T O M H E A T ER
P O W E R T R A N S FO R M E R
A C C O O LIN G FAN M O T O R 1
16
B O T T O M R O LLER T E M P ER A TU R E SE N SO R
A C C O O LIN G FAN M O T O R 2
17
LE FT EM ER G E NC Y S /W
A C C O O LIN G FAN M O T O R 3
18
R IG H T E M E R G E N C Y S /W
FR O N T TA B LE IN TE R LO C K
19
(2 2 0 V /6 0 H z )
T his p rint is the pro pe rty of G B C F ilm s G ro u p. Th e in form a tio n th ere on is rem itte d in c on fide nc e .
12
13
14
R O LLER C O VE R LEFT IN T E R LO C K
R O LLER C O VE R R IG H T IN T E R LO C K
20
21
M A IN M O T O R
T O P R O LLE R T H E R M O S T AT
B O T T O M R O LLER T H ER M O ST A T
U NL ES S O TH ER W ISE SP EC IFIE D
T O L ER A N C E
R E V IS IO N
6
T O P R O LLE R T EM PE R A T U R E S EN S O R
C H E C K E D B Y : G B C FIL M S G R O U P
4
15
O R IG IN A TO R : G M P
Page 4 - 3
1
14
D IM . A S
S HO W N
T OL .
X /X
+ 1 /6 4
G B C Film s G roup
41 51 A nde rs on R o ad, DeF ores t,
F IN ISH
T O BE
X
+ .05 0
XX
+ .01 0
X XX
+ .02 0
X XX X
+ .00 5
W I 5 353 2
T IT L E :
T ita n 1 6 5
E le c tric a l W ire D ia g ra m
1 25
D A TE :
A NG LE S
+ 1D
0 3 /3 0 /9 9
D R AW N B Y :
N /A
D W G S C AL E :
N /A
DW G :
T 165 - EW D
Flowcharts - Electrical
21
Flowcharts - Electrical
Titan 165/ 110 Technical Service Manual
4.2 No heaters
1.
2.
3.
Check the power to the heaters (230vac)
a.
Disconnect and test the voltage (230vac) at con 10 for the top heater and
at con 12 for the bottom heater. If the correct voltage is not present
replace the main PCB.
b.
If the correct voltage is present then go to step 2.
Check for proper destination of the wires to the heaters.
a.
With the power off, check the wires to verify that the wires from CON10
go to the top heater, and that the wires from CON12 go to the bottom
heater. If incorrect, wire them correctly.
b.
If correct, go to step 3.
Check the resistance of the heaters
a.
With the power off check the resistance of the heaters by removing the
connector from the board and testing across the terminals in the plug for
the proper resistance (29 ohms for the T-110 and 26 for the T-165). If an
incorrect resistance reading is found, first check all the connection and if
they are determined to be good then replace the heating element.
b.
If the resistance is found to be good replace the board.
Page 4 - 4
© GBC Films Group October 2000
1
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
2
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
C
E X C E L A M -1 6 7 0 R S
STBY
M EM
M EA S
TOP TEM P ER ATURE
FA N
BO TTOM TEM P ER ATURE
RUN
J OB
CO N4
AC IN
C O N 10
U _ H EA T ER
N O .2
STO P
C O N 12
L_ H E AT E R
CO N7 CO N20 CO N2 CO N5
T_ P R I
FA N
FA N
C O N 1 5C O N 1 3 C O N 9 C O N 6 C O N 1 4C O N 1 6 C O N 1 7C O N 2 1
FA N
1 6V
N O .1
CO N1
D IS P L AY _ S IG N AL
CO N8
B O T_ S E N S O R
3 4V
CM S
CM S M O T
ES 1
MS
SP EE D
ES 2
CO N3
TO P _ S E N S O R
RE V
4
N O .1 3
N O .9
N O .1 6
N O .1 1
N O .1 5
N O .1 2
15
N O .1 0
N O .7
16
N O .6
N O .5
18
8
17
3
12
N O .3
OP TION AL REW IN DE R (R EA R)
O P TIO NAL RE W IND ER (FR O N T)
N O .4
20
N O .1 4
9
10
19
11
6
N O .1 4
13
7
M A IN P C B (4PK -E X1670M )
2
D IS PLA Y PC B (4P K-EX1670LD P)
9
3
E LE C TR IC C O R D (220V )
10
C IR C U IT B R E AK E R (M D 2)
11
T O P R O LLER T E M P ER AT U R E S EN SO R
A C C O O LIN G FA N M O TO R 1
16
B O T TO M R O LLE R TE M P E R A TU R E SE N S O R
A C C O O LIN G FA N M O TO R 2
17
LEFT E M E R G EN C Y S/W
A C C O O LIN G FA N M O TO R 3
18
R IG H T E M E R G E N C Y S /W
M A IN M O T O R
(2 20V /6 0 H z)
T his p rin t is the prop e rty o f G B C Film s G ro up . T he inform ation th e re o n is rem itte d in c on fide nc e.
T O P H EA T ER
12
FR O N T T A BLE IN T ER LO C K
7
B O T TO M H E AT E R
13
R O LLER C O V ER LE FT IN TE R LO C K
20
T O P R O LLER T H ER M O S T AT
8
P O W E R TR AN S FO R M E R
14
R O LLER C O V ER R IG H T IN T E R LO C K
21
B O T TO M R O LLE R TH E R M O ST A T
U NL ES S O T H E R W ISE S P E C IF IED
T O L ER A N C E
R E V IS IO N
6
19
C H E C K E D B Y : G B C FILM S G R O U P
4
15
O R IG IN AT O R : G M P
Page 4 - 5
1
14
D IM . A S
S HO W N
T OL .
X /X
+ 1 /6 4
G B C F ilm s G roup
41 51 An de rso n R oa d, D eFo re st, W I 535 32
F IN ISH
T O BE
T IT L E :
T ita n 1 6 5
E le c tric a l W ire D ia g ra m
1 25
X
+ .05 0
XX
+ .01 0
X XX
+ .02 0
X XX X
+ .00 5
D A TE :
ANGL E S
+ 1D
0 3 /3 0 /9 9
D R AW N B Y :
N /A
D W G S C ALE :
N /A
DW G :
T 165 - EW D
Flowcharts - Electrical
21
Flowcharts - Electrical
Titan 165/ 110 Technical Service Manual
4.3 No cooling fans
1.
Check power to the fans(230vac)
a.
Disconnect and check the output from the main PCB board at the
terminals labeled FAN (230vac). If voltage is not present then replace the
main PCB board.
b.
If voltage is present then replace the fan.
Page 4 - 6
© GBC Films Group October 2000
1
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
2
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
C
E X C E LA M -1670 R S
STBY
M EM
M EA S
TOP TEM P ER ATUR E
FA N
BO TTOM TEM PE RATUR E
RUN
J OB
CO N4
AC IN
C O N 10
U _ H EA T E R
N O .2
STO P
C O N 12
L_ H E AT E R
CO N7 CO N20 CO N2 CO N5
T _P R I
F AN
F AN
C O N 1 5C O N 1 3 C O N 9 C O N 6 C O N 1 4C O N 1 6 C O N 1 7C O N 2 1
F AN
1 6V
N O .1
CO N1
D IS P L AY _ S IG N AL
CO N8
B O T_ S E N S O R
3 4V
CM S
CM S M O T
ES 1
MS
SP EE D
ES 2
CO N3
TOP_SE NS OR
RE V
4
N O .1 3
N O .9
N O .1 6
N O .1 1
N O .1 5
N O .1 2
15
N O .1 0
N O .7
16
N O .6
N O .5
18
8
17
3
12
N O .3
OP TIO NAL RE W INDE R (RE AR)
O P TIO NAL RE W IND ER (F RO NT)
N O .4
20
9
N O .1 4
10
19
11
6
N O .1 4
13
7
M A IN P C B (4P K-EX1670M )
2
D IS PLA Y P C B (4PK -E X1670LD P)
9
3
E LE C T R IC C O R D (220V )
10
C IR C U IT B R EA K ER (M D 2)
11
7
8
T O P H E AT E R
B O T T O M H E A T ER
P O W E R T R A N S FO R M E R
A C C O O LIN G FAN M O T O R 1
16
B O T T O M R O LLER T E M P ER A TU R E SE N SO R
A C C O O LIN G FAN M O T O R 2
17
LE FT EM ER G E NC Y S /W
A C C O O LIN G FAN M O T O R 3
18
R IG H T E M E R G E N C Y S /W
FR O N T TA B LE IN TE R LO C K
19
(2 2 0 V /6 0 H z )
T his p rint is the pro pe rty of G B C F ilm s G ro u p. Th e in form a tio n th ere on is rem itte d in c on fide nc e .
12
13
14
R O LLER C O VE R LEFT IN T E R LO C K
R O LLER C O VE R R IG H T IN T E R LO C K
20
21
M A IN M O T O R
T O P R O LLE R T H E R M O S T AT
B O T T O M R O LLER T H ER M O ST A T
U NL ES S O TH ER W ISE SP EC IFIE D
T O L ER A N C E
R E V IS IO N
6
T O P R O LLE R T EM PE R A T U R E S EN S O R
C H E C K E D B Y : G B C FIL M S G R O U P
4
15
O R IG IN A TO R : G M P
Page 4 - 7
1
14
D IM . A S
S HO W N
T OL .
X /X
+ 1 /6 4
G B C Film s G roup
41 51 A nde rs on R o ad, DeF ores t,
F IN ISH
T O BE
X
+ .05 0
XX
+ .01 0
X XX
+ .02 0
X XX X
+ .00 5
W I 5 353 2
T IT L E :
T ita n 1 6 5
E le c tric a l W ire D ia g ra m
1 25
D A TE :
A NG LE S
+ 1D
0 3 /3 0 /9 9
D R AW N B Y :
N /A
D W G S C AL E :
N /A
DW G :
T 165 - EW D
Flowcharts - Electrical
21
Flowcharts - Electrical
Titan 165/ 110 Technical Service Manual
4.4 No motor
1.
2.
3.
4.
Check to see if the foot switch will activate the motor.
a.
If the foot switch functions then go to step 2
b.
If the foot switch does not work then go to step 3
Check the roller cover switches.
a.
Check the switches with the roll cover closed, the switches should be open.
Disconnect and check the switches at the connectors labeled CMS on the
main PCB board. Adjust or replace as necessary.
b.
If the switches are functioning properly, go to step 3.
Check the table switch
a.
Disconnect and check the table switch at the connector labeled MS on the
main PCB board. With the table in place the circuit should be closed. If the
switch is not closed check for proper activation of the switch. Adjust or
replace as necessary.
b.
If the switch is functioning properly, test for 26vac at connector MS on the
main PCB to ground. If voltage is not present then go to step5.
c.
If the table switch is functioning properly then go to step 4
Check the emergency stop buttons.
a.
Disconnect and check the connectors labeled ES1 and ES2 for continuity
on the emergency stop buttons. If you don’t have continuity check the wire
connections. If the connections are good then replace the emergency stop
buttons.
b.
If you have continuity, check for 26vac on the connectors at the main PCB
to ground. If voltage is not present then go to step 5.
Page 4 - 8
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
5.
6.
Flowcharts - Electrical
Check the power transformer.
a.
Disconnect and check for 34vac at the connector labeled 34vac on the
main PCB board. If 34vac is not present then check the fuse located to the
right of the main PCB. If the fuse is good replace the transformer.
b.
If 34vac is preset, then go to step 6.
Check power to the motor.
a.
Disconnect and check the output voltage at the connector labeled MOT on
the main PCB board. The voltage should vary from 7vdc at speed 1 to 36
vdc at speed 9. If voltage is not present or incorrect then replace the board.
b.
If the correct voltage is present then replace the motor.
© GBC Films Group October 2000
Page 4 - 9
Flowcharts - Electrical
Titan 165/ 110 Technical Service Manual
This page intentionally left blank.
Page 4 - 10
© GBC Films Group October 2000
1
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
2
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
C
E X C E LA M -1670 R S
STBY
M EM
M EA S
TOP TEM P ER ATUR E
FA N
BO TTOM TEM PE RATUR E
RUN
J OB
CO N4
AC IN
C O N 10
U _ H EA T E R
N O .2
STO P
C O N 12
L_ H E AT E R
CO N7 CO N20 CO N2 CO N5
T _P R I
F AN
F AN
C O N 1 5C O N 1 3 C O N 9 C O N 6 C O N 1 4C O N 1 6 C O N 1 7C O N 2 1
F AN
1 6V
N O .1
CO N1
D IS P L AY _ S IG N AL
CO N8
B O T_ S E N S O R
3 4V
CM S
CM S M O T
ES 1
MS
SP EE D
ES 2
CO N3
TOP_SE NS OR
RE V
4
N O .1 3
N O .9
N O .1 6
N O .1 1
N O .1 5
N O .1 2
15
N O .1 0
N O .7
16
N O .6
N O .5
18
8
17
3
12
N O .3
OP TIO NAL RE W INDE R (RE AR)
O P TIO NAL RE W IND ER (F RO NT)
N O .4
20
9
N O .1 4
10
19
11
6
N O .1 4
13
7
M A IN P C B (4P K-EX1670M )
2
D IS PLA Y P C B (4PK -E X1670LD P)
9
3
E LE C T R IC C O R D (220V )
10
C IR C U IT B R EA K ER (M D 2)
11
7
8
T O P H E AT E R
B O T T O M H E A T ER
P O W E R T R A N S FO R M E R
A C C O O LIN G FAN M O T O R 1
16
B O T T O M R O LLER T E M P ER A TU R E SE N SO R
A C C O O LIN G FAN M O T O R 2
17
LE FT EM ER G E NC Y S /W
A C C O O LIN G FAN M O T O R 3
18
R IG H T E M E R G E N C Y S /W
FR O N T TA B LE IN TE R LO C K
19
(2 2 0 V /6 0 H z )
T his p rint is the pro pe rty of G B C F ilm s G ro u p. Th e in form a tio n th ere on is rem itte d in c on fide nc e .
12
13
14
R O LLER C O VE R LEFT IN T E R LO C K
R O LLER C O VE R R IG H T IN T E R LO C K
20
21
M A IN M O T O R
T O P R O LLE R T H E R M O S T AT
B O T T O M R O LLER T H ER M O ST A T
U NL ES S O TH ER W ISE SP EC IFIE D
T O L ER A N C E
R E V IS IO N
6
T O P R O LLE R T EM PE R A T U R E S EN S O R
C H E C K E D B Y : G B C FIL M S G R O U P
4
15
O R IG IN A TO R : G M P
Page 4 - 11
1
14
D IM . A S
S HO W N
T OL .
X /X
+ 1 /6 4
G B C Film s G roup
41 51 A nde rs on R o ad, DeF ores t,
F IN ISH
T O BE
X
+ .05 0
XX
+ .01 0
X XX
+ .02 0
X XX X
+ .00 5
W I 5 353 2
T IT L E :
T ita n 1 6 5
E le c tric a l W ire D ia g ra m
1 25
D A TE :
A NG LE S
+ 1D
0 3 /3 0 /9 9
D R AW N B Y :
N /A
D W G S C AL E :
N /A
DW G :
T 165 - EW D
Flowcharts - Electrical
21
Flowcharts - Electrical
Titan 165/ 110 Technical Service Manual
This page intentionally left blank.
Page 4 - 12
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Flowcharts - Mechanical
5.0 Flowcharts - Mechanical
C AU T IO N
A lw ays practice lock out/ tag out procedures
w hen perform ing service related w ork.
Mechanical troubleshooting consist of checking
bushings, chains, sprockets and idlers. The flowcharts
provided are for basic mechanical troublshooting.
C AU T IO N
O nly the prim ary person ( person
perform ing the troubleshooting ) m ay
control the functions of the lam inator
during any troubleshooting procedure!
© GBC Films Group October 2000
Page 5 - 1
Flowcharts - Mechanical
Titan 165/ 110 Technical Service Manual
5.1 Chain is snapping
C h a in is sn ap p in g
Are
s e t s cre w s o n
s p ro c k ets
s e cu re ?
no
S ec u re s et
s c re w s o n
s h a ft.
no
P ro p erly
a lig n th e
s p ro c k ets.
yes
R e p la c e th e
dam aged
s p ro c k ets.
no
R e p la c e th e
dam aged
b u s h in g .
yes
Are
s p ro c k ets
p ro p e rly
lig n e d ?
yes
D o th e
s p ro c k ets h av e
dam aged
p o in ts .
no
Are th e
b u s h in g s
w o rn ?
no
C h e c k th e
lin k s o n th e c h a in .
Page 5 - 2
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Flowcharts - Mechanical
5.2 Unwind brakes are not working.
U n w in d b ra k e s a re n o t w o rk in g
Are th e
c o re g rip s d ire c tio n
c o rre c t?
no
C h a n g e th e c o re
g rip d ire c tio n o n
th e u n w in d
s h a fts .
no
C h a n g e o r fix th e
c o re g rip s .
yes
C hange one or
b o th o f th e
fric tio n d is c s .
yes
R e p la c e th e
u n w in d s h a ft.
yes
D o th e
c o re g rip s s lip w ith in
th e film c o re ?
yes
Are th e
fric tio n d is c s w o rn ?
no
Is th e
h e x e n d o f th e u n w in d s h a ft
dam aged ?
no
C h e c k th e
h e x s u p p o rt e n d fo r ro u n d e d
c o rn e rs .
© GBC Films Group October 2000
R e p la c e th e h e x
s u p p o rt e n d .
Page 5 - 3
Flowcharts - Mechanical
Titan 165/ 110 Technical Service Manual
This page intentionally left blank.
Page 5 - 4
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Technical Schematics
6.0 Schematics
In this section you will find the electrical schematic
for the Titan 165 and the Titan 110. The only difference
between the two schematics is that the Titan 165 is
equipped with three fans and the Titan 110 only has two.
E L E C T R IC AL
SHOCK
O nly a qualified technician should
electricaly troubleshoot the m achine. Y ou
can be severely shocked, electrocuted or
cause a fire if pow er is im properly applied.
© GBC Films Group October 2000
Page 6 - 1
1
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
Technical Schematics
Page 6 - 2
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
2
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
C
E X C E LA M -1670 R S
STBY
M EM
M EA S
TOP TEM P ER ATUR E
FA N
BO TTOM TEM PE RATUR E
RUN
J OB
CO N4
AC IN
C O N 10
U _ H EA T E R
N O .2
STO P
C O N 12
L_ H E AT E R
CO N7 CO N20 CO N2 CO N5
T _P R I
F AN
F AN
C O N 1 5C O N 1 3 C O N 9 C O N 6 C O N 1 4C O N 1 6 C O N 1 7C O N 2 1
F AN
1 6V
N O .1
CO N1
D IS P L AY _ S IG N AL
CO N8
B O T_ S E N S O R
3 4V
CM S
CM S M O T
ES 1
MS
SP EE D
ES 2
CO N3
TOP_SE NS OR
RE V
4
N O .1 3
N O .9
N O .1 6
N O .1 1
N O .1 5
N O .1 2
15
N O .1 0
N O .7
16
N O .6
N O .5
18
8
17
12
N O .3
O P TIO N A L R E W IN D E R (R E
OAPR
TIO
) N A L R E W IN D E R (FR O N T)
N O .4
20
9
N O .1 4
10
19
11
6
21
N O .1 4
13
7
D IS PLA Y P C B (4PK -E X1670LD P)
9
T O P R O LLE R T EM PE R A T U R E S EN S O R
A C C O O LIN G FAN M O T O R 1
16
B O T T O M R O LLER T E M P ER A TU R E SE N SO R
LE FT EM ER G E NC Y S /W
3
E LE C T R IC C O R D (220V )
10
A C C O O LIN G FAN M O T O R 2
17
4
C IR C U IT B R EA K ER (M D 2)
11
A C C O O LIN G FAN M O T O R 3
18
R IG H T E M E R G E N C Y S /W
T O P H E AT E R
12
FR O N T TA B LE IN TE R LO C K
19
M A IN M O T O R
6
(2 2 0 V /6 0 H z )
T his p rint is the pro pe rty of G B C F ilm s G ro u p. Th e in form a tio n th ere on is rem itte d in c on fide nc e .
7
B O T T O M H E A T ER
13
R O LLER C O VE R LEFT IN T E R LO C K
20
T O P R O LLE R T H E R M O S T AT
8
P O W E R T R A N S FO R M E R
14
R O LLER C O VE R R IG H T IN T E R LO C K
21
B O T T O M R O LLER T H ER M O ST A T
U NL ES S O TH ER W ISE SP EC IFIE D
T O L ER A N C E
R E V IS IO N
2
15
C H E C K E D B Y : G B C FIL M S G R O U P
M A IN P C B (4P K-EX1670M )
O R IG IN A TO R : G M P
1
14
D IM . A S
S HO W N
T OL .
X /X
+ 1 /6 4
X
+ .05 0
G B C Film s G roup
41 51 A nde rs on R o ad, DeF ores t,
F IN ISH
T O BE
XX
+ .01 0
X XX
+ .02 0
X XX X
+ .00 5
W I 5 353 2
T IT L E :
T ita n 1 6 5
E le c tric a l W ire D ia g ra m
1 25
D A TE :
A NG LE S
+ 1D
0 3 /3 0 /9 9
D R AW N B Y :
N /A
D W G S C AL E :
N /A
DW G :
T 165 - EW D
Titan 165 Electrical Schematic
© GBC Films Group October 2000
3
1
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
Titan 110 Electrical Schematic
© GBC Films Group October 2000
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
2
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
C
E X C E LA M -1670 R S
STBY
M EM
M EA S
TOP TEM P ER ATUR E
FA N
BO TTOM TEM PE RATUR E
RUN
J OB
CO N4
AC IN
C O N 10
U _ H EA T E R
N O .2
STO P
C O N 12
L_ H E AT E R
CO N7 CO N20 CO N2 CO N5
T _P R I
F AN
F AN
C O N 1 5C O N 1 3 C O N 9 C O N 6 C O N 1 4C O N 1 6 C O N 1 7C O N 2 1
F AN
1 6V
N O .1
CO N1
D IS P L AY _ S IG N AL
CO N8
B O T_ S E N S O R
3 4V
CM S
CM S M O T
ES 1
MS
SP EE D
ES 2
CO N3
TOP_SE NS OR
RE V
4
N O .1 3
N O .9
N O .1 6
N O .1 1
N O .1 5
N O .1 2
15
N O .1 0
N O .7
16
N O .6
N O .5
18
8
17
3
12
N O .3
O P TIO N A L R E W IN D E R (R E
OAPR
TIO
) N A L R E W IN D E R (FR O N T)
N O .4
20
10
N O .1 4
19
11
6
N O .1 4
13
7
(2 2 0 V /6 0 H z )
M A IN P C B (4P K-EX1670M )
2
D IS PLA Y P C B (4PK -E X1670LD P)
10
A C C O O LIN G FAN M O T O R 2
16
B O T T O M R O LLER T E M P ER A TU R E SE N SO R
3
E LE C T R IC C O R D (220V )
11
A C C O O LIN G FAN M O T O R 3
17
LE FT EM ER G E NC Y S /W
C IR C U IT B R EA K ER (M D 2)
12
FR O N T TA B LE IN TE R LO C K
18
R IG H T E M E R G E N C Y S /W
R O LLER C O VE R LEFT IN T E R LO C K
19
8
B O T T O M H E A T ER
P O W E R T R A N S FO R M E R
13
14
15
R O LLER C O VE R R IG H T IN T E R LO C K
T O P R O LLE R T EM PE R A T U R E S EN S O R
20
21
M A IN M O T O R
T O P R O LLE R T H E R M O S T AT
B O T T O M R O LLER T H ER M O ST A T
U NL ES S O TH ER W ISE SP EC IFIE D
T O L ER A N C E
R E V IS IO N
7
T O P H E AT E R
C H E C K E D B Y : G B C FIL M S G R O U P
6
T his p rint is the pro pe rty of G B C F ilm s G ro u p. Th e in form a tio n th ere on is rem itte d in c on fide nc e .
O R IG IN A TO R : G M P
Page 6 - 3
1
4
14
D IM . A S
S HO W N
T OL .
X /X
+ 1 /6 4
G B C Film s G roup
41 51 A nde rs on R o ad, DeF ores t,
F IN ISH
T O BE
T IT L E :
1 25
X
+ .05 0
XX
+ .01 0
X XX
+ .02 0
X XX X
+ .00 5
D A TE :
A NG LE S
+ 1D
0 3 /3 0 /9 9
W I 5 353 2
T ita n 1 1 0
E le c tric a l W ire D ia g ra m
D R AW N B Y :
N /A
D W G S C AL E :
N /A
DW G :
T 110 - EW D
Technical Schematics
21
Technical Schematics
Blank page
This page intentionally left blank.
Page 6 - 4
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Recommended Spare Parts
7.0 Spare Parts
This is a recommended spare parts list and can
be modified as required. The quantity is based on one
machine. Consult your service manager if you require spare
parts for more than one machine.
7.1 Item list
Part #
Description
Qty
604020321
Cabinet, left
1
604020322
Cabinet, right
1
706025050
Infrared heater ( US ) - 165
2
706025048
Infrared heater ( Euro ) - 165
2
7060250431
Infrared heater - 110
2
607040518
Rollers, main - 165
2
607040523
Rollers, main - 110
2
607040519
Rollers, pull - 165
2
607040524
Rollers, pull - 110
2
706011156
PCB assembly, 41670RS display
1
703020216
1670RS control panel
1
802105015
Switch panel sticker / Titan
1
706011151
PCB assembly, 1670RS main
1
610011903
Transformer GM7660EX-234
2
6090205
DC geared motor DM012
1
© GBC Films Group October 2000
Page 7 - 1
Recommended Spare Parts
Part #
Titan 165/ 110 Technical Service Manual
Description
Qty
704031124
Power cord ( US )
1
704030416
Power cord ( Euro )
1
704090603
Footswitch
1
701130507
Casters
2
704090252
Emergency switch
2
613030613
Feed table latch
2
701110203
Plate washer
4
601230814
Lever guide
2
701090160
Safety lever spring
2
604037026
AL3 core bushing
2
613030527
Core bushing bolt
2
8050112
57mm core bushing
2
704090411
Micro switch
2
701090163
Pulling spring
2
604022033
Slitter housing
1
604022034
Slitter lever
1
613050221
Slitter blade
1
604020323
Knob, tension
1
703021051
Knob, eccentric lever handle
1
613010113
Eccentric lever
1
Page 7 - 2
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Part #
Recommended Spare Parts
Description
Qty
604022032
Paper guide knob, 2700
2
613030622
Roller cover safety lever
1
613030614
Lever cap
1
703040211
Teflon bushing
2
© GBC Films Group October 2000
Page 7 - 3
Recommended Spare Parts
Titan 165/ 110 Technical Service Manual
This page intentionally left blank.
Page 7 - 4
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Illustrated Parts
8.0 Illustrated Parts
This section contains parts illustrations for both
the Titan 165 and Titan 110 machines. Section 8.1 contains
illustrations for the Titan 165 and section 8.2 contains
illustrations for the Titan 110.
For parts not illustrated, please call your regional
service manager or National Service Parts for assitance
at 1- 800 - 790 - 7787.
Items not illustrated ;
Operations Manual: 930 - 046
( Titan 165 and Titan 110 )
* Most of the part numbers are the same for both
machines with thew exception of parts related to the
width of the machine.
8.1 Titan 165 parts illustrations
© GBC Films Group October 2000
Page 8 - 1
Illustrated Parts
Titan 165/ 110 Technical Service Manual
PART #
DESCRIPTION
Quanity
6090205
8050112
601211157
601230109
601230231
601230232
601230411
601230412
601230413
601230415
601230416
601230417
601230458
601230541
601230542
601230543
601230544
601230545
601230546
601230547
601230548
601230549
601230550
601230551
601230552
601230553
601230554
601230555
601230556
601230557
601230558
601230561
601230562
601230571
601230581
601230582
601230591
601230592
601230702
601230708
DC GEARED MOTOR(DM012)
57MM
SURE BACK COVER SUPPORT
1670RS BOTTOM PLATE
1670RS SIDE PLATE(L)
1670RS SIDE PLATE(R)
1670RS FRONT COVER
1670RS REAR COVER
1670RS REAR TABLE
1670RS PAPER TABLE PLATE
1670RS FAN COVER
1670RS PC COVER CAP
1670RS PC ROLLER COVER
1670RS HEATER SUPPORT
1670RS H/ROLLER HOOK
1670RS P/ROLLER HOOK
1670RS H/ROLLER SUPPORT
1670RS P/ROLLER SUPPORT
1670RS PCB SUPPORT
1670RS AIR SCREEN
1670RS FAN NET
1670RS TENSION PLATE(L)
1670RS TENSION PLATE(R)
1670RS SENSOR SUPPORT
1670RS SENSOR BRACKET
1670RS PC COVER BRACKET(L)
1670RS PC COVER BRACKET(R)
LIMITS SWITCH BRACKET(L)
LIMITS SWITCH BRACKET(R)
MAGNETIC BRACKET(L)
MAGNETIC BRACKET(R)
1670RS REWINDER SUPPORT(L)
1670RS REWINDER SUPPORT(R)
1670RS STAND
1670RS SIDE DOOR(L)
1670RS SIDE DOOR(R)
1670RS CASE(L)
1670RS CASE(R)
EAGLE INSIDE TENSION PLATE
EAGLE TENSION BLOCK STOPPER
1
2
4
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
3
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Page 8 - 2
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Illustrated Parts
PART #
DESCRIPTION
Quanity
601230711
601230712
601230814
601230834
601230873
601230874
601230883
601310508
604020311
604020312
604022031
604022032
604022033
604022034
604036009
604037022
604037026
604037033
604620101
607040518
607040519
609010116
609070104
610011903
613010113
613010171
613010172
613010176
613011005
613030219
613030301
613030409
613030527
613030533
613030541
613030552
613030575
613030576
613030577
613030578
SURELAM OUTER TENSION DISC
COLD OUTSIDE TENSION DISK
EAGLE LEVER FIXED PANEL
EAGLE SPRING CAP
COLD BLADE RAIL BRACKET(L)
COLD BLADE RAIL BRACKET(R)
1670RS BLADE RAIL
MICRO S/W SUPPORT
EAGLE REWINDER COVER(L)
EAGLE REWINDER COVER(R)
PAPER GUIDE
PAPER GUIDE KNOB
SLITTER HOUSING
SLITTING LEVER
1670RS FRONT TABLE
AL 2"CORE BUSHING
AL 3"CORE BUSHING
3"BLACK CORE BUSHING
METAL MAGNET
EXCELAM1670 RS H/ROLLER
EXCELAM1670 RS P/ROLLER
AC GEARED ISG3215
CROSS FAN MOTOR
TRANSFORMER GM7660EX-234
SURE ECCENTRIC LEVER
1670RS IDLE ROLLER(UP)
1670RS IDLE ROLLER(LOW)
1670RS TIE BAR
ECCENTRIC LEVER CAP
1670RS HEX FILM SHAFT(PL
EAGLE FILM SHAFT BUSHING
1670RS ECCENTRIC SHAFT(PL)
EAGLE FIXED BOLT
TENSION CONTROL KNOB
GBC4265 FRONT TABLE SUPPORT PIN
REWINDER TENSION BOLT
1670RS BEARING HOUSING(UP)
1670RS BEARING HOUSING(LOW)
1670RS P/ROLLER BUSH(UP)
1670RS P/ROLLER BUSH(LOW)
2
1
3
3
1
1
1
1
1
1
2
4
1
1
1
4
4
2
2
2
2
© GBC Films Group October 2000
3
1
1
1
1
1
1
3
3
1
4
2
2
1
2
2
2
2
Page 8 - 3
Illustrated Parts
Titan 165/ 110 Technical Service Manual
PART #
DESCRIPTION
Quanity
613030579
613030580
613030587
613030597
613030621
613030622
613030631
613030632
613030633
613030634
613030635
613030636
613030637
613050221
701010103
701010141
701020203
701020205
701020222
701050181
701050183
701050245
701050247
701050259
701050276
701070143
701070212
701070216
701080118
701080125
701080224
701080310
701080315
701080521
701080526
701080527
701090116
701090142
701090163
701090832
1670RS H/ROLLER BUSH(UP)
1670RS H/ROLLER BUSH(LOW)
1670RS FILM TENSION BLOCK
TENSION BOLT(PL)
LEVER (UP)
LEVER (DOWN)
1670RS GUIDE BUSH PIN
1670RS GUIDE BUSH
1670RS REWINDER GEAR PIN
1670RS DOUBLE GEAR PIN
1670RS CLUCH SHAFT
1670RS ECCENTRIC CAM
1670RS REWINDER TAKE UP BOSS
FILM CUTTER(ROLL)(PL
BALL BEARING
BALL BEARING
THRUST NIDDLE ROLL BEARING
THRUST NIDDLE ROLL BEARING
NIDDLE ROLL BEARING
DU BEARING TUBE
DU BEARING TUBE
DU BEARING FRANGE
DU BEARING FRANGE
DU BEARING FRANGE
DU BEARING FRANGE
ROLLER CHAIN
ROLLER CHAIN
ROLLER CHAIN
STEEL SPUR GEAR
STEEL SPUR GEAR
STEEL 1/4CHAIN GEAR
STEEL SPUR+CHIAIN GEAR
STEEL SPUR+CHAIN GEAR(RS35H)
STEEL CHAIN GEAR(RS#35)
STEEL CHAIN GEAR(RS#35)
STEEL CHAIN GEAR(RS#35)
ROLLER SPRING
EAGLE FILM PIPE SPRING
PULLING SPRING
SPRING PIN
2
2
2
2
3
1
Page 8 - 4
2
1
1
2
2
1
1
4
4
2
2
2
1
4
1
1
4
4
1
1
1
1
1
1
1
1
2
1
1
8
3
2
1
© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Illustrated Parts
PART #
DESCRIPTION
Quanity
701130507
703020216
703020511
703020512
703020513
703020514
703020515
703020516
703020517
703020518
703021051
703021061
703040211
703070101
703070106
703070112
703070113
703070114
704031124
704090141
704090252
704090411
704140411
704150104
705081036
705200201
706011151
706025050
802025306
802105015
803040313
803040343
804020407
706011156
803040315
803040321
803040322
803040323
803040325
803040326
CASTER
1670RS CONTROL PANEL
PC CONTROL KEY
PC CONTROL KEY
PC CONTROL KEY
PC CONTROL KEY
PC CONTROL KEY
PC CONTROL KEY
PC CONTROL KEY
PC CONTROL KEY
ECCENTRIC LEVER KNOB
1670RS PLASTIC TENSION BLOCK
TEFLON BUSHING
EAGLE/ULTIMA
CLUTCH
HR2 INSIDE TENSION DISK
U? STOPPER
GMP-HR2
INLET 250V(USA)
POWER SWITCH
EMERGENCY SWITCH
MICRO SWITCH (EAGLE)
CORD STOPPER
BI-METAL THERMOSTAT
PCB/1670RS DISPLAY
INFRARED SENSOR
PCB ASS’Y 1670RS MAIN
GBC-TITAN INFRARED HEATER ASS’Y
NAME STICKER/1670RS
SWITCH PANEL STICKER/TITAN
REWINDER STICKER
EMERGENCY STICKER(SURELAM)
PAPER PIPE
PCB ASS’Y1670RS DISPLAY
ROLLER TENSION STICKER
WARNING STICKER (HOT)
WARNING STICKER (ELECTRIC)
WARNING STICKER (SHOCK HAZARD)
WARNING STICKER (SHARP BLADE)
WARNING STICKER (PULL ROLLER)
4
1
1
1
1
1
1
1
1
8
1
1
4
1
1
2
1
4
1
1
2
2
1
2
1
2
1
2
1
1
1
2
1
1
© GBC Films Group October 2000
Page 8 - 5
Illustrated Parts
Titan 165/ 110 Technical Service Manual
PART #
DESCRIPTION
Quanity
803040356
803040357
706025043
607040523
607040524
604036014
601230456
601230576
EAGLE PRESSURE STICKER (L)
EAGLE PRESSURE STICKER (U)
HEATER T-110
HEAT ROLLER T-110
PULL ROLLER T-110
FEED TABLE T-110
SAFEETY SHIELD T-110
PRINT CLAMP T-110
2
2
2
1
1
1
Page 8 - 6
© GBC Films Group October 2000
P R O P R IE T A R Y
G B C P R O -T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
© GBC Films Group October 2000
C
601230571
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O -T E C H
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
T OL .
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
+ 1 /6 4
X XX
X
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN ISH
T O BE
U NL ES S O TH ER W IS E S PE C IF IED
T O L ER A N C E
W I 53 53 2
G B C F ilm s G roup
41 51 A nde rs on R oad , De Fo re st,
0 7 /1 9 /0 0
D A TE :
N /A
D R AW N B Y :
N /A
D W G S C AL E :
T 165 - 001
DW G :
T ita n 1 6 5 : S ta n d a n d fra m e a s s e m b ly
T IT L E :
T his p rint is the pro pe rty o f G B C Film s G ro up . T he info rm atio n the reo n is re m itte d in c on fide nc e .
601230109
613010176
Titan 165/ 110 Technical Service Manual
Illustrated Parts
Page 8 - 7
C H E C K E D B Y : G B C F IL M S G R O U P
R E V IS IO N
O R IG IN A TO R : G M P
P R O P R IE T A R Y
G B C P R O -T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
C
60 123 04 11
60 123 04 16
60 123 04 13
60 123 05 51
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
+ 1 /6 4
T OL .
X XX
X
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN ISH
T O BE
U NL ES S O TH ER W IS E SP E C IFIE D
T O L ER A N C E
0 7 /1 9 /0 0
D A TE :
T IT L E :
W I 5 35 32
N /A
D R AW N B Y :
N /A
D W G S C AL E :
T 165 - 002
DW G :
T ita n 1 6 5 : S litte r a n d
c o o lin g c o ve r a s s e m b ly
41 51 A nde rs on R o ad , De Fores t,
G B C Film s G roup
T his p rint is the pro pe rty of G B C F ilm s G rou p. T he in form a tion th e re o n is re m itte d in co nfid en ce .
61 303 04 09
60 123 05 47
R E V IS IO N
Page 8 - 8
C H E C K E D B Y : G B C FIL M S G R O U P
Illustrated Parts
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
O R IG IN A TO R : G M P
P R O P R IE T A R Y
G B C P R O -T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
C
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
7 0 6 0 2 5 0 5 0 (U S )
7 0 6 0 2 5 0 4 8 (E U R O )
607040519
607040518
© GBC Films Group October 2000
T OL .
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
+ 1 /6 4
X XX
X
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN ISH
T O BE
U NL ES S O TH E R W IS E S PE C IF IED
T O L ER A N C E
W I 535 32
0 7 /1 9 /0 0
D A TE :
N /A
D R AW N B Y :
N /A
D W G S C AL E :
T 165 - 003
DW G :
T ita n 1 6 5 : Id le rs a n d ro lle rs a s s e m b ly
T IT L E :
41 51 And erso n R oa d, DeF ores t,
G B C F ilm s G roup
T his print is th e p ro p erty o f G B C F ilm s G ro u p. T he in form atio n the reo n is re m itte d in c o nfide n ce .
613010172
613010171
Titan 165/ 110 Technical Service Manual
Illustrated Parts
Page 8 - 9
C H E C K E D B Y : G B C F ILM S G R O U P
O R IG IN A TO R : G M P
R E V IS IO N
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
C
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
Page 8 - 10
+ .02 0
+ .00 5
X XX
X XX X
+ .01 0
+ .05 0
XX
+ 1 /6 4
X
T OL .
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN ISH
T O BE
W I 53 532
N /A
D R AW N B Y :
N /A
D W G S C AL E :
T 165 - 004
DW G :
T ita n 1 6 5 : D rive s id e a s s e m b ly
0 7 /1 9 /0 0
D A TE :
T IT L E :
41 51 A nde rs on R oa d, DeF ore st,
G B C Film s G roup
T his p rint is the prop e rty of G B C F ilm s G ro up . T h e info rm atio n the reo n is re m itte d in co nfid en ce .
U NL ES S O TH ER W ISE SP EC IFIE D
T O L ER A N C E
Illustrated Parts
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
C H E C K E D B Y : G B C FILM S G R O U P
R E V IS IO N
O R IG IN A TO R : G M P
P R O P R IE T A R Y
G B C P R O -T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
C
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
601230412
© GBC Films Group October 2000
T OL .
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
+ 1 /6 4
X XX
X
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN ISH
T O BE
0 7 /1 9 /0 0
D A TE :
T IT L E :
W I 535 32
N /A
D R AW N B Y :
N /A
D W G S C AL E :
T 165 - 005
DW G :
T ita n 1 6 5 : C a b in e ts a n d
re a r c o ve r a s s e m b ly
41 51 And erso n R oa d, DeF ores t,
G B C F ilm s G roup
T his print is th e p ro p erty o f G B C F ilm s G ro u p. T he in form atio n the reo n is re m itte d in c o nfide n ce .
U NL ES S O TH E R W IS E S PE C IF IED
T O L ER A N C E
Titan 165/ 110 Technical Service Manual
Illustrated Parts
Page 8 - 11
C H E C K E D B Y : G B C F ILM S G R O U P
O R IG IN A TO R : G M P
R E V IS IO N
P R O P R IE T A R Y
G B C P R O -T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
C
604036009
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
+ 1 /6 4
T OL .
X XX
X
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN ISH
T O BE
U NL ES S O TH E R W IS E S PE C IF IED
T O L ER A N C E
W I 535 32
N /A
D R AW N B Y :
N /A
D W G S C AL E :
T 165 - 006
DW G :
T ita n 1 6 5 : F e e d ta b le a n d
p re s s u re p la te a s s e m b ly
0 7 /1 9 /0 0
D A TE :
T IT L E :
41 51 And erso n R oa d, DeF ores t,
G B C F ilm s G roup
T his print is th e p ro p erty o f G B C F ilm s G ro u p. T he in form atio n the reo n is re m itte d in c o nfide n ce .
601230415
R E V IS IO N
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
O R IG IN A TO R : G M P
Page 8 - 12
C H E C K E D B Y : G B C F ILM S G R O U P
Illustrated Parts
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O -T E C H
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
C
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
613030219
613030219
© GBC Films Group October 2000
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
X XX
+ 1 /6 4
X
T OL .
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN IS H
TO BE
W I 5 35 32
0 7 /1 9 /0 0
DATE :
N /A
D R AW N B Y :
N /A
D W G S C A LE :
T 165 - 007
DW G :
T ita n 1 6 5 : U n w in d a n d re w in d a s s e m b ly
T IT LE :
41 51 And erso n R o ad , D eFo rest,
G B C F ilm s G roup
T his print is th e p rop e rty of G B C Film s G ro up . Th e in form ation the reo n is rem itte d in co n fid en c e.
U NL ES S O T HE R W ISE SP EC IF IE D
T O L ER A NC E
Titan 165/ 110 Technical Service Manual
Illustrated Parts
Page 8 - 13
C H E C K E D B Y : G B C FIL M S G R O U P
R E V IS IO N
O R IG IN A T O R : G M P
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O -T E C H
C
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
601230458
Page 8 - 14
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
X XX
+ 1 /6 4
X
T OL .
X /X
D IM . A S
S HO W N
A N G L ES
+ 1D
1 25
F IN ISH
T O BE
W I 53 532
N /A
D R AW N B Y :
N /A
D W G S C A LE :
T 165 - 008
DW G :
T ita n 1 6 5 : S a fe ty s h ie ld a s s e m b ly
0 7 /1 9 /0 0
D A TE :
T IT L E :
41 51 An derso n R oad , De Fores t,
G B C F ilm s G roup
T his p rin t is th e p rop erty o f G B C F ilm s G rou p. Th e in fo rm a tio n the reo n is re m itte d in c on fide nc e.
U NL ES S O T HE R W IS E S PE C IF IED
T O L ER A N C E
Illustrated Parts
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
C H E C K E D B Y : G B C F ILM S G R O U P
R E V IS IO N
O R IG IN AT O R : G M P
P R O P R IE T A R Y
G B C P R O -T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
C
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
© GBC Films Group October 2000
T OL .
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
+ 1 /6 4
X XX
X
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN ISH
T O BE
W I 535 32
0 7 /1 9 /0 0
D A TE :
N /A
D R AW N B Y :
N /A
D W G S C AL E :
T 165 - 009
DW G :
T ita n 1 6 5 : D e ta il a s s e m b lie s ( A - M )
T IT L E :
41 51 And erso n R oa d, DeF ores t,
G B C F ilm s G roup
T his print is th e p ro p erty o f G B C F ilm s G ro u p. T he in form atio n the reo n is re m itte d in c o nfide n ce .
U NL ES S O TH E R W IS E S PE C IF IED
T O L ER A N C E
Titan 165/ 110 Technical Service Manual
Illustrated Parts
Page 8 - 15
C H E C K E D B Y : G B C F ILM S G R O U P
O R IG IN A TO R : G M P
R E V IS IO N
P R O P R IE T A R Y
G B C P R O -T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O -T E C H
C
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
Page 8 - 16
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
+ 1 /6 4
T OL .
X XX
X
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN ISH
T O BE
W I 53 532
0 7 /1 9 /0 0
D A TE :
N /A
D R AW N B Y :
N /A
D W G S C AL E :
T 165 - 010
DW G :
T ita n 1 6 5 : D e ta il a s s e m b lie s ( N - U )
T IT L E :
41 51 A nde rs on R oad , De Fo re st,
G B C Film s G roup
T his p rint is the pro pe rty o f G B C F ilm s G rou p . T he info rm atio n the reo n is re m itted in c on fid e nc e.
UNL ES S O THER W IS E S PE C IF IE D
T O L ER A N C E
Illustrated Parts
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
C H E C K E D B Y : G B C F IL M S G R O U P
R E V IS IO N
O R IG IN A TO R : G M P
Titan 165/ 110 Technical Service Manual
Illustrated Parts
8.2 Titan 110 Parts illustrations
© GBC Films Group October 2000
Page 8 - 17
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
Page 8 - 18
C
601230585
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O -T E C H
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
+ 1 /6 4
T OL .
X XX
X
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN IS H
TO BE
U NL ES S O T HE R W ISE SP EC IF IE D
T O L ER A NC E
W I 5 35 32
0 7 /1 9 /0 0
DATE :
N /A
D R AW N B Y :
N /A
D W G S C A LE :
T 110 - 001
DW G :
T ita n 1 1 0 : S ta n d a n d fra m e a s s e m b ly
T IT LE :
41 51 And erso n R o ad , D eFo rest,
G B C F ilm s G roup
T his print is th e p rop e rty of G B C Film s G ro up . Th e in form ation the reo n is rem itte d in co n fid en c e.
601230572
613010177
Illustrated Parts
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
C H E C K E D B Y : G B C FIL M S G R O U P
R E V IS IO N
O R IG IN A T O R : G M P
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
C
6 01 23 05 73
6 01 23 05 77
6 01 23 05 75
6 01 23 05 84
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O -T E C H
+ .02 0
+ .00 5
X XX
X XX X
+ .01 0
+ .05 0
XX
+ 1 /6 4
X
T OL .
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN IS H
TO BE
U NL ES S O T HE R W ISE SP EC IF IE D
T O L ER A NC E
0 7 /1 9 /0 0
DATE :
T IT LE :
W I 5 35 32
N /A
D R AW N B Y :
N /A
D W G S C A LE :
T 110 - 002
DW G :
T ita n 1 1 0 : S litte r a n d
c o o lin g c o ve r a s s e m b ly
41 51 And erso n R o ad , D eFo rest,
G B C F ilm s G roup
T his print is th e p rop e rty of G B C Film s G ro up . Th e in form ation the reo n is rem itte d in co n fid en c e.
6 13 03 04 06
6 01 23 05 83
R E V IS IO N
© GBC Films Group October 2000
C H E C K E D B Y : G B C FIL M S G R O U P
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
Titan 165/ 110 Technical Service Manual
Illustrated Parts
Page 8 - 19
O R IG IN A T O R : G M P
P R O P R IE T A R Y
G B C P R O -T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
C
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
70 60 250 43
60 70 405 24
60 70 405 23
Page 8 - 20
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
+ 1 /6 4
T OL .
X XX
X
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN ISH
T O BE
U NL ES S O TH E R W IS E S PE C IF IED
T O L ER A N C E
W I 535 32
0 7 /1 9 /0 0
D A TE :
N /A
D R AW N B Y :
N /A
D W G S C AL E :
T 110 - 003
DW G :
T ita n 1 1 0 : Id le rs a n d ro lle rs a s s e m b ly
T IT L E :
41 51 And erso n R oa d, DeF ores t,
G B C F ilm s G roup
T his print is th e p ro p erty o f G B C F ilm s G ro u p. T he in form atio n the reo n is re m itte d in c o nfide n ce .
61 30 101 73
61 30 101 73
Illustrated Parts
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
C H E C K E D B Y : G B C F ILM S G R O U P
O R IG IN A TO R : G M P
R E V IS IO N
P R O P R IE T A R Y
G B C P R O -T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
C
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
© GBC Films Group October 2000
T OL .
+ .01 0
+ .02 0
+ .00 5
XX
X XX X
+ .05 0
+ 1 /6 4
X XX
X
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN ISH
T O BE
W I 535 32
N /A
D R AW N B Y :
N /A
D W G S C AL E :
T 110 - 004
DW G :
T ita n 1 1 0 : D riv e s id e a s s e m b ly
0 7 /1 9 /0 0
D A TE :
T IT L E :
41 51 And erso n R oa d, DeF ores t,
G B C F ilm s G roup
T his print is th e p ro p erty o f G B C F ilm s G ro u p. T he in form atio n the reo n is re m itte d in c o nfide n ce .
U NL ES S O TH E R W IS E S PE C IF IED
T O L ER A N C E
Titan 165/ 110 Technical Service Manual
Illustrated Parts
Page 8 - 21
C H E C K E D B Y : G B C F ILM S G R O U P
R E V IS IO N
O R IG IN A TO R : G M P
P R O P R IE T A R Y
G B C P R O - T E C H C L A IM S P R O P R IE T A R Y R IG H T S T O T H E
M A T E R IA L D IS C L O S E D O N T H IS D R A W IN G . IT IS IS S U E D IN C O N F ID E N C E
M A N U F A C T U R E O R F O R A N Y O T H E R P U R P O S E W IT H O U T W R IT T E N
P E R M IS S IO N F R O M G B C P R O - T E C H
C O P IE D O R D IS C L O S E D IN W H O L E O R IN P A R T , O R U S E D F O R
C
F O R E N G IN E E R IN G IN F O R M A T IO N O N L Y A N D S H A L L N O T B E R E P R O D U C E D ,
601230574
Page 8 - 22
+ .02 0
+ .00 5
X XX
X XX X
+ .01 0
+ .05 0
XX
+ 1 /6 4
X
T OL .
X /X
D IM . A S
S HO W N
A NG LE S
+ 1D
1 25
F IN ISH
T O BE
0 7 /1 9 /0 0
D A TE :
T IT L E :
W I 53 532
N /A
D R AW N B Y :
N /A
D W G S C AL E :
T 110 - 005
DW G :
T ita n 1 1 0 : C a b in e ts a n d
re a r c o v e r a s s e m b ly
41 51 A nde rs on R oa d, DeF ore st,
G B C Film s G roup
T his p rint is the prop e rty of G B C F ilm s G ro up . T h e info rm atio n the reo n is re m itte d in co nfid en ce .
U NL ES S O TH ER W ISE SP EC IFIE D
T O L ER A N C E
Illustrated Parts
Titan 165/ 110 Technical Service Manual
© GBC Films Group October 2000
C H E C K E D B Y : G B C FILM S G R O U P
R E V IS IO N
O R IG IN A TO R : G M P
Titan 165/ 110 Technical Service Manual
Addendum
9.0 Addendum
This section is reserved for future changes related
to this service manual.
9.1
© GBC Films Group October 2000
Page 9 - 1
Addendum
Titan 165/ 110 Technical Service Manual
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© GBC Films Group October 2000
Titan 165/ 110 Technical Service Manual
Glossary of terminology
10.0 Glossary of terminology
Pull rollers: refers to the two rolls closest to
the rear of the machine.
The glossary will assit you in
understanding some of the terms used in this
service manual.
Qualified: Refers to any engineer that has
experience with electrical and mechanical
design of lamination equipment. The engineers
should be fully aware of all aspects of safety
with regards to lamination equipment.
10.1 Glossary
Control panel: refers to the panel on the right
side cabinet from the front which aloows an
operator to control the operations of the
machine.
Control side: refers to the right hand side of
the machine from the front operating position.
Drive side: refers to the left side of the machine
from the front operating position.
Any commissioning or service engineer
must be of competent nature, trained and
qualified to GBC Pro-Tech standards to fulfill
that job. This person will have completed and
passed the full service training course from
GBC Pro-Tech.
Any GBC Technician, GBC Specialist,
and / or GBC Pro-Tech Technician that has
been through the GBC Pro-Tech service
training course.
I/O Board: refers tothe main input / output
printed circuit board.
Main rollers: refers to the two rolls closest
to the front of the machine.
Nip: refers to the space between two rollers.
Nip impression: refers to the footprint left in
laminate when a dwell has occurred.
Web: refers to the material going passing
through the machine.
© GBC Films Group October 2000
Page 10 - 1
Glossary of terminology
Titan 165/ 110 Technical Service Manual
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© GBC Films Group October 2000