Download Agatec G.C.P.V. User's Manual
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4/01ErNs511502 GasFiredCookers \@'9,-4 lnstallationlnstructionsfor Aga Gas PowerVent FiredRange Models:G.C.P.V.(2 Oven)N.G.and L.P'G. G.E.P.V.(4 Oven) (.e] For U.S.and CandianMarkets ANDTHEUSER BELEFTVMTHTHEAPPLIANCE SHOULD INSTRUCTIONS NOTE:THESEINSTALLATION REFERENCE. FORFUTURE TO RETAIN fof can be made,the siteis inspected TheGasfiredrangesarc deliveredunassembledBeforeinstallation codes local installation wiih conform to whefenecessary andcorrected .uiLuirltyby i" AifllorisedAga Distributor or in the absenceof localcodeswith: ln Canada: codes installation TheCANiCGA-B149 ln U.S.: The NationalFuelGas CodeANSI2223 1-latestedition andsafety' ensurecorrectperformance on siteby the sameAga Distributorto Assemblyis undertaken INSTALLATION the It is essentialthatthe baseor hearthon whichthe rangestandsshouldbe leveland strongenoughto support weightof the rangeweights: Approximate G.C.- 406k9(900|b) l\4odels G.E.- 585k9(12901b) materialfor a minimumthicknessof 12mm(1/2)and Thetop faceof the heanhmustbe of non-combustible co'nplywithtl-ecunentBuildingRegulaoas and Na onalFlreLaws aroundthe range The locationmustalsopfovideadequatespacefor servicingandaif circulation W A L LT I L I N G shouldthetiles lfthe cookeris to standin a fecessor againsta wallwhichis to be tiled,in no circLlmstances overlapthe rangetop plate. GAS SUPPLY- U.S.PIPETHREADS LOCATIONlN THEGASPIPE lN AN ACCESSIBLE NOTE:A [4ANUALVALVElllUSTBE INSTALLED oF GASTo rHE oNoR SHUTTING oFTURNING FoRTHEPURPoSE Eiienrni io rne nppLrANcE APPLIANCE. ALL GASCONTROLSMUSTBE U.S.PIPETHREADS. Btu/h) Heatlnput4.4kW(15,000 Maximum The maximumgas inletpressureat the appliancemustnotexceed1o inchesw.g.for NaturalGas,14 inchesw-g inches mustbe5 inchesw g NaturalGasand11 gasinletpressrlrc at theappliance forL.P. Gas.TFeminimum be obtained to wg. L.P.Gasto enablethe correctmanifoldPressure fromthe gas supplypipingsystemduring shut-offvalvemustbe disconnected and its individual Theappliance in excessof 1/2 psig(3.skPa).Theappliancemustbe anv o;essuretestinqofihat svstemat testpressures duing any pressure manualshut-offvalve isoijteafromtne ga1supplypipingsystemby closingits Individual psi (3 skPa) 1/2 prcsstre less than equal to or pi6lng gas-suppli at te.t syiteh t;atingof the and purge.Leaktestingofthe applianceshallbe conducted for soundness testthe gas installation on completion instuctions. accordingto manufactureis to ensurethereare no gas leaks NOTE:Usesoapywatersolutionon newgasconnections AIRSUPPLY Kitchenor IntemalAi. SUPPIY in forcebut in anyeventthe ii'" ipptilncacan ontybe initilled in a roomwhichmeetsventilaiionregulations (5 2 2 sin area 36cm ventof minimumfreeair ) roommusthavea permanent willbe requircd ventllation In the eventof an extractorfan beingflttedin the vacinityofthe range,compensatory flue conditions and efficiency combustion influencing to satisfythe demandsofthe fan wit-hout ELECTRICAL 1'10/l2oV6oHz,loAN4PFLEX|BLEcoRDANDPLUGPAMLLELTYPE.Theapp|iancewheninsta||ed,m groundedin accordance withlocalcodesor, in the absenceof localcodes,w1hthe Na6onalElectrical ete;11ically 70. CodesANSI/NFPA to the socketmustbe providedwithin6 feetofthe LH sideofthe applianceand easilyaccessible An etectrical Do not positionsocketabovethe appliance. userto disconnect. WARNING EleciiicalGroundingInstiuctions Thisapp|ianceisequippedwitha(three-prong)groundingp|ugforyourprotectionagainstashockhaza plug snouldbe pluggeddirbitlyintoa properreceptaaleDo notcut or removethe groundingprongfromthis VENTSYSTEM whichcanreachupto 6 ventpipe50mm(2in)diameter discharge is bya fanpowered Products of combustion of 6 x 90' bendsor I metres(29ft)withonebendExitsfromthe metres(19.5fr) in lengththrough a Faximum sides,fromtherearcentreor fromtheunderside(Figs.2 & 3). appliance canbefromrearL.H.or-R.H. wallfixingplateby25mm( 1in)Fig.1 theoutsrde Theventpipeshouldexitthrough D E S N5 1 1 1 8 9 F I G 1, DESN511126 rtt el ffic{lrhl ||!$ru ] EL S|l'E i gx !t o I I f,ffi tHtt^tsl al'lr: ml \rrfir ntr{N off xtE||n/rdr*l L,'1: lSilr$d€l,M nE|,|n& !3r t' ffi.TD Carejts|* t &€lrUrids ldar & *xs{ra$hn vArft !*hr&fig donlr6b. Wdng r.rq$ rawF ]rrpr.fllr qrd d!ng4|qf cp!|q!rj \is|ly frsrnl {rr'ldrrt als $dr6s. {3i l-*\o. E I i n TERMINALPOSITION '1.The rangemustbe installedso thattheventterminalis exposedto the externalair andterminal clearancecomDlvwith: In l.r.s.:The NationalFuelGas CodesANSI22231 latesteditionSection7.7 installation code. In Canada:CAN/CGA-8149 2. Termination shouldbe on a clearexpanseofwall,the terminalbeingpreferablynotlessthan 355mm(14in)awayfroma corner,recessof projection'1.5"frominsideto outsidefaceof 3. A holemustbe cutthroughan outsidewallwiththe holefalling Openingsin thewallsbehindor on the floorobelowthe appliancemustbe sealedusingthe closureplateand sealantprovided. DONOTinstalltheterminaiunderthe followingconditions: (a)Wthin 300mm( 12in)measuredvedicallyfromthe bottomof an openablewindow,air ventor any other ventilating opening. (b)\Mthin300mm(12in)aboveadjacentgroundlevel. (c)Wthin 600mm(24in)ofanysurfacefacingthe terminal. beloweavesor balcony (d)Wthin355mm(14in)(U.S.)or 300mm(12in)(Canada) guard(supplied) installedovertheterminalto prevent Theterminalmustbe protectedby the terminalprotective (See unauthofised contactwiththe hotteminal surfaces. E4L1). TechnicalSpecification GCandGE L.P.G NaturalGas rG e Model ain BurnerInjecto. tir PilotBurner Iniector t,- GasValve Combination BvpassScrew sas BurnerPrcssure :ombinationGasValve Piiot s.t.T.EUROSTT JOHNSONS t-il GCPV12ovElrtsl f*l]--';o,*o*o, qarsEo lrDsWHEN I i! I -T 'r 4Se#"1r' I ,i ti I rrtlr4tN,| I I tF=: I I Bl | I I | I| t4-:il | I L-_ I |lrilLlh= H l' l" Hil - T l| f lt r-,---J l t-- - lF tLI&::L=FJ +t l I 'Yr' I .,-N )n-,1* *1r1e-----* v#i?#..'-"- Tl ---J IINT PIPE V ,, / ./,/ / / / ,/ ,1"// ,/ ,/ ,/ ,/j/ / / , _* ^'cg::='t-Uil I| l" /\ | I P,] //'="'\'l ?. I \t I// , t urlsi=ffilbr vEr.rT PrPE ll \ 6l l{, j|l' )lW I \"-// \=d/ II l" Z I "l| V , t l. | I I tr:::: =::!#1--Vl----l' (/ | --* \DOoh'N .;. |I OvEr,l f, '1.1,/. oPEN PosrTroN - - ; - { I/ t ""--1+B .ir Eq lt, I I II r\tfl, Llt --- i--!l',,i tI T./lT----l--Tl :+ i I r11i,/ x{ --1v ,IE- | 4,,HVll \// ")., Llt. stDEvEw Fno$rv|gw w /,2GASCONt{EgflON n H. +S t*- R'K SDEVIIW PtAtrluEw c mm 987 967 851 l''t![.do|r D E H J 1 3 1 47 56 112539 F s K J 6S8 Cloi'rnc.s of Combuttlblg Crbln6tt Ad|sesni to Rotge AT&ACKOFCOOXEF EE80 CLEANANCE ll6 T L 37 cE PV(1OVENS| ouT t|,rocK HO|.:S fOB VENTPIPE Llr.8&€\4rv nn "V\"/. GASCONrrlEmONA.H. i.r{. 6DEV|EW c mm148796? 851 n F 41 1314 K L M N P o R s 3S 3 698 65 375 48 595 1 1 6 68 J LOCATIONOF NAMEPLATE The modelandserialnumbersfor thisapplianceare foundon the nameplate.Thesenumbersrn!st be used Thenameplateis locatedon the insideof the outefburner whenrequesting advicefromyoufAga Distributor. door. REMOVE COVER TO LOCATE C COMMISSIONING LIGHTINGTHEBURNER- (Erg4) NOSMOKING OR NAKEDLIGHTS CAUTION: valve. Openthe burnerouterdoorto exposethe gas controlcombination CAUTION:BEFORELIGHTINGENSURETHATTHEGASVALVEKNOB2 lS SETIN THEOFFPOSITION. ON. (SEEEIG.A)AND THEELECTRICAL SUPPLYTO THEAGA IS SWITCHED '1.Turnoff uniongas cock1. Testthe gas installation fromthe metercockfof soundnessand puqe to the 2. Turnon gassupplyto cookerand opengas cock1. 3. Turnthe gasvalvecontrolknob2 anti-clockwise the piezolighter3 several position(se; Flg,B).Pressdownand holdthe knobin the positionwhiledepressing timesuntilthe pilothas lit.Thiscan be observedthroughtheviewingwindow4. 30 secondslf it goesout' 4. \Ahenthe pilothas lit continueto holdthe gas valvecontrolknobfor approximately procedure longer. holding for a little wait3 minutesand repeatthe rotatethe gasvalvecontrolknob2 anticlockwiseto its lowfireposition(see 5. l,/',/hen the pilotflameestablished, light.Leavein the lowfire positionfor at least30 minutes. fig-Cj. \4hefeuponthe mainbumerwillautomatically i\ ,ru. OFF { rGNrroN FIGB WHTTE BLOCK LOWFIRE FIGC n-- BAND GREEN NORMALRUNNING 6. After30 minutes,checkthe burnergas pressure. {i) Turnthegas controlknob2 to PILOTposition{seeFjg'B) Removethe mainburnefpressuretestnippleplug5 andfit pressuregauge.Turngasvalvecontrolknob2 to the mid positionofthe grcenband. to thedataplate. (ri/Checkbumerpressurecorectlyco'responds are used (iii)Checkthatthe gas pressureis unaffected to the mainburnerwhenothergasappliances (iv)Turngasvalvecontrolknob2 to PILOT{seeEig,B).Removethe pressuregaugeand replacegasnipple plug.Tum temperature controlknob2 to the mid positionofthe greenbandfor normalrunning mayrundown 7. On the firstlightingor if the cookerhas beencoldfor a longtime,moisturcfromthe insulation prevent staining. be wiped ofito ofthe cooker. This should the enamelled front to maintainthe cookerat the heatcontrolwilloperateautomatically Oncethe corect settinghas beenconfirmed fulltempe€turc. SHOULDBE ON OR ABOUTTHE BLACKLINElN NOTE:AFTERSEVERALHOURSTHE HEATINDICATOR TO ADJUSTTHE CONTROLKNOBSLIGHTLYIN THE THESILVERSECTION.IT MAYBE NECESSARY THIS. GREENBANDTO ACHIEVE FORWHATEVERREASON,WAITTHREEMINUTES(MINIMUM), IF THE FLAMEHAS EXTINGUISHED BEFORERE-LIGHTING. lF TURNING OFFTHECOOKER TO NOTETHESETIINGPOSITION NOTE:REMEMBER THEBURNER TO EXTINGUISH Turnthe gasvalvecontroltothe OFFposition(seeEg.4). ./'-.--"\.t.' -r' \ DESN 510818 PILOTASSEMBLY TIIERMOCOUPLE YEARLYSERVICE thatthe rangebe servicedevery12 months. It is recommended Arrangewiththe housholder thatthe rangel"rasbeenturnedOFFthe nightbeforeto ensureit is colduponaadval. ElectricSupplybeforeservicing. 1. WARNING:Disconnect gasvalve.Breakthe 2. lsolatethe gas supplyby turningoff the seNicegasvalvebeneaththe combination nut. heaxgonunionconnection 3. Detachthe innerburnerdoorfixingscrewanddrawcompletegas burnerassemblyclearofthe combustion chamberrestingit on the floorofthe range. chamberbaffleandsimmeringplate. 4. Removethe boilingplate,combustion chamberand cleanif necessary' 5. Checkconditions offluewaysand combustion top ofthe gas bu.nerandcheckthatthe burnerventuriis freeof lintandfluff. 6. Lightlybrushthe perforated THE BURNERTO ANDREIVIOVE TO DETACHTHEPILOTASSEMBLY NOTE:lT [4AYBE NECESSARY ENSURE IT IS FREE. tip to ensureit is cleanand freeof carbon Heavyheatoxidised ofthe pilotthermocouple 7. Checkthe c.ondition Examineand brushthe pilotlight anda newreplacement. iips shouldmeanthe removalofthe thermocouple to the partsandexaminethe ignitorcableto ensurethe PTFEinsulation remainsintactand is firmlyconnected sparkelectrcde.Cleananycarbonawayftomthe electrode. the gas supplyat seNicegas 8. Refitthe gas burnefassemblyin reversemannerdescribedin 3 and reconnect valveunton. NoTE: USESOAPYWATERSOLUTIONTO ENSURETHEREARE NO GASLEAKS. L lnspectandcleanventfan blades,removedebrisusinga softbaush,accessto thisfan can be madeby removingthe R.H.and centreshroud. for lightingthe b!rner' 10.Turnon the gas and electricsupplyand followthe procedure is envelopedby the pilot 11.Ensurethatthe pilotand mainburnerflameare burningevenly,the thermocouple flame. mainburnerathigh 12.Visualltcheckthe mainburnerand piloiflamefor conectflamepatternAn established bluewithyellowtippingson an evenheightflameskip a.d be about150mm(6in)high. firewill be predominantly SeeFig.11.Ensureall flameportshavecrosslitandthatthe pilotlightflameis ffee fromsooting 13.The maximumdepthof any cabinetsinstalledabovethe top cookingsurfaceof the rangemustnotexceed 330mm(13in). CONTACIYOURLOCALAGA NoTE: DO NoT ATTEIIIPTTO SERVICETHERANGEYOURSELF. WTH YOUR TOGETHER OFTHEAPPLIANCE NUI\4BER THEMODELANDSERIAL DISTRIBUTOR STATING NAMEANDADDRESS. PARTS REPLACEMENT ln the eventofa component failurewhichrequiresrcplacement, contactyourlocalAga distributor whowilladvise and supplythe necessaryreplacement. Expendable components thatwill requirereplacingat sometimeor otherare listedas fo ows: Description '. PilorThermocouple 2. lvlainBurner 3a.PilotBurnerAssembly N_G. 3b.PilotBurner Assembly L.P.G. 4. Combustion GasValve 5a. PressureRegulatorN.G. 5b. PressureRegulatorL.P.c. 6. Combustion ChamberDoorSeal 7. SolenoidGasValve 8. VentingFan 9. FlueThermostat For further adviceor informationcontacl your local d istributor/stockist policyof Wth Aga-Rayburn's productimprovement, continuous the Companyreservesthe rightto changespecifications and make modifications to the appliances describedaad illustrated at any ttme, 110Woodcrest Road CherryHill NJ 08003 800.633.9200 u4444qgAiA!gec€sn