Download Sears 113242502 Saw User Manual
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owners manual Serial Number Model and serial number may be found at the rear of the base° You should record both model and seriat number in a safe place for future use, 12-INCH MO TORiZED TABLE SAW CAUTION: Read GENERAL and ADDITIONAL SAFETY ,, assembly INSTRUCTIONS • operating carefully • repair parts Sold Part No, 62772 by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A. Printed in U S A FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAWS If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE OR SERVICE CENTER THROUGHOUT BY SIMPLY CONTACTING THE UNITED STATES., THE NEAREST SEARS STORE This warranty gives you specific legal rights, and you may also have other rights which vary from state to state° SEARS, ,H,,,=......... H nnll inH ==,= general ROEBUCK AND CO.., Seers Tower, BSC 4t-3, Chicago, IL 60684 ii =HI i i safely insfrucfions for power i,J tools 1. KNOW YOUR POWER TOOL Read and affixed as well tool. understand owner's manual to the tool Learn its application as the specific potential hazards 2. GROUND This the and labels and Fimitadons peculiar to this ALL TOOLS tool is equipped with an approved L_conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle The green conductor in the cord is the grounding wire Never connect the green wire to a live terminal 3. KEEP GUARDS in working alignment, IN PLACE order, and in 4_ REMOVE ADJUSTING AND WRENCHES proper adjustment and KEYS Cluttered areas must not and be slippery 6. AVOID CLEAN benches invite accidents Floor due to wax or sawdust DANGEROUS AH visitors area 8. MAKE should 9. DON'T force designed 11. WEAR a safe distance from work KID-PROOF master switches, or by removing 14. DON'T OVERREACH Keep proper footing 15, MAINTAIN at att times. TOOLS WITH CARE before blades, TOOLS servicing; when bits, cutters, etc 17, AVOID changing ACCIDENTAL Make sure switch in the accessories such as STARTING is in "OFF" position before plugging ACCESSORIES owner's manual for recommended accessories Follow the instructions the accessories The use of improper cause hazards 19. NEVER STAND that accompany accessories may or attachment injury could occur if the tool too_ is accidentally contacted Do not store materials Before DAMAGED further is tipped or if the above or near the tool such that to stand on the tool to reach them PARTS use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function to do a job it was not Check for parts, breakage PROPER APPAREL conditions Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts, Nonslip footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow GOGGLES ON TOOL Serious cutting for 12. USE SAFETY and balance Keep tools sharp and clean for best and safest performance Foftow instructions for lubricating and changing accessories 2& CHECK and safer at the rate for which TOOL toot of Use clamps or a vise to hold work when practical It's safer than using your hand, frees both hands to operate too! it is necessary It will do the job better it was designed Don't periods 13. SECURE WORK Consult FORCE TOOL 10, USE RIGHT extended AWAY be kept WORKSHOP with padlocks, starter keys during 18, USE RECOMMENDED ENVIRONMENT Don't use power tools in damp or wet locations or expose them to rain Keep work area well lighted Provide adequate surrounding work space 7. KEEP CHILDREN (plugs or muffs) 16. DISCONNECT Form habit of checking to see that keys and adjusting wrenches are removed from Iool before turning it on 5 KEEP WORK AREA protectors operation. (Head Protection) Wear Safety goggles (must comply with ANS Z87,1) at aH times,, Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses Atso, use face or dust mask if cutting operation is dusty, and ear alignment that other part that or replaced. 21. DIRECTION Feed work of rotation of moving of parts, may affect is damaged parts, binding mounting, its operation shoufd any A be property other guard or repaired OF FEED into a blade or cutter against of the blade or cutter only 22, NEVER LEAVE UNATTENDED Turn power off complete stop. of moving and TOOL Don't the direction RUNNING leave tool until it comes to a ADDDTaONAL WARNING: FOR OPERATE YOUR ASSEMBLED AND INSTRUCTIONS AND UNDERSTOOD SAFETY RNSTRUCTSONS YOUR OWN SAFETY, DO NOT SAW UNTIL IT IS COMPLETELY INSTALLED ACCORDING TO THE AND UNTIL YOU HAVE READ THE FOLLOWING, 1, GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS .... SEE PAGE 2 2,_ GETTING TO KNOW YOUR SAW .... SEE PAGE 15 3o BASIC SAW OPERATION , ,. SEE PAGE 17 4, ADJUSTMENTS ..... SEE PAGE 23 5o MAINTENANCE , _ o SEE PAGE 26 6_ STABILITY if there is any tendency 7o the outer end of the extension as appropriate., from al! "THRU-SAWING" thru the work) AND by D Use extra caution when the guard assembly is removed for resawing, dadoing, rabbeting, or molding replace the guard as soon as that operation is completed E For rip or rip*type cuts, the following end of a workpiece to which a push stick or push board is applied must be square (perpendicular to the fence) in order that feed pressure applied to the workpiece by the push stick or block does not cause the workpiece to come away from the fence, and possibly cause a kickback During rip and rip type cuts, the workplece must be for the saw to tip over or move as cutting boards, the if you attach any kind of table extensions over 24" wide to either end of the saw, make sure you either bolt the saw to the bench or floor as appropriate, or in place for (sawing entirely removing all loose pieces from the table with a long stick of wood IMMEDIATELY after they are cut off, OF SAW during certain cutting operations such extremely large heavy panels or long heavy saw should be bolted down support or floor, spreader operations FOR TABLE SAWS F. held down on the table and against the fence with a push stick, push block, or featherboards A featherboard is made of solid lumber per sketch.. the bench LOCATION The saw should be positioned nor a casual observer is forced saw blade so neither the operator to stand in Iine with the 8o KICKBACKS A "KICKBACK" occurs during a rip-type operation when a part or aU of the workpiece is thrown back violently toward the operator Keep your face and body to one side of the sawblade, out of line with a possible "Kickback " Kickbacks and possible injury from them - can usually be avoided by: A Maintaining the rip fence parallel to the sawblade B Keeping the sawbiade sharp, Repfacing antikickback pawls when points become dull C D E Check their action before ripping. NOT ripping work that is twisted or warped or does not have a straight edge to guide along the rip fence NOT releasing work untii you have pushed it all the way past the sawblade H NEVER turn the saw "'ON" before clearing table of all tools, wood scraps, etc, except workpiece and related feed or support devices the operation planned NEVER place your face or body in line with the the for the cutting tool.. I, NEVER place your fingers or hands in the path of the sawblade or other cutting tooI. J NEVER reach in back of the cutting tool with either hand to hold down or support the workpiece, remove wood scraps, or for any other reason Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into a sawblade or other cutting tool K_ DO NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating. L. DO NOT perform any operation "FREEHAND" always use either the rip or the miter gauge to F. Using a "PUSH STICK" (See Page T6) for ripping widths of 2 to 6 in, and an auxiliary fence and push block for ripping widths narrower than 2 in (See "Basic Saw Operation Using The Rip Fence" section } position and guide the work M_ NEVER use the rip fence when crosscutting or the miter gauge when ripping.DO NOT use the rip fence as a length stop NEVER hold onto or touch the "free end" of the workplece or a "free piece" that _s cut off, while G NOT confining crosscutting. N H 9, Keeping sawblade guard, spreader, and antikickback pawts in place and operating properly. The spreader must be in alignment with the sawblade and the pawls must stop a kickback once it has started. G When ripping the workpiece fence the cut-off piece when ripping or apply the feed force to the section of between the saw bfade and the rip PROTECTION: EYES, HANDS, FACE, EARS, BODY A If any part of your saw is malfunctioning, has been damaged or broken such as the motor switch, or other operating control, a safety device or the power cord cease operating immediately until the particular part is properly repaired or replaced B. C. Wear safety and a face goggles that comply shield if operation p[ugs or operation muffs during periods can usually be avoided by keeping the guard and cord may be cut on your saw However, since these are usualty quite hard and slippery, the antikickback pawls may not stop a kickback Therefore, be especially attentive to following proper set-up and cutting procedures for ripping. Do not stand, or permit anyone e_se to stand, in Iine with a potential kickback. of Small loose pieces of wood or other objects that contact the rear of the revolving blade can be thrown back at the operator at excessive speed. This is rotating. the power when removing the table insert, changing the cutting tool, removing or replacing the blade guard, or making adjustments. O.. Provide adequate support to the rear and sides of the saw table for wider or long workpieces. P PIastic and composition (like hardboard) materials with ANSI Z87 1, is dusty. Wear ear extended Dower is "ON" and!or the sawblade Shut "OFF" the saw and disconnect Q If you stall or jam the sawblade in the workpieceo turn saw "OFF", remove the workpiece from the sawblade, and check to see if the sawblade is paraIlel to the miter gauge grooves and if the spreader is in properalignment withthesawblade,, If rippingatthetime,checktoseeif theripfence is parallel with the sawbladeReadjustas indicated. R. DO NOT remove small pieces of cut-off material that may become trapped inside the blade guard while the saw is running This could endanger your hands or cause a kickback. Turn saw "OFF" and wait until Use extra S grain table or is twisted and/or pinch 10. KNOW A. blade stops care when ripping YOUR wood that or bowed -- it may the sawblade CUTTING has a twisted rock on the TOOLS Dull, gummy, or improperly sharpened or set cutting tools can cause material to stick, jam, stall the saw, or kickback at the operator Minimize potential injury by proper cutting roof and machine maintenance, NEVER ATTEMPT TO FREE A STALLED SAWBLADE SAW OFF, B WITHOUT FIRST TURNING buffing 16. Never feed material into the cutting of the saw. An accident and serious 17 Always maintain "let go" of the come to a stop. tool from the rear injury could result. control of the workpiece -- DO NOT workpiece until the cutting tool has 18. IF YOUR SAW MAKES AN UNFAMILIAR NOISE OR IF IT VIBRATES EXCESSIVELY CEASE OPERATING IMMEDIATELY UNTIL THE SOURCE HAS BEEN LOCATED AND THE PROBLEM CORRECTED. 19. If any part of this table bend or fail in any way, fail to perform properly, cord from power supply and/or failed parts before 20. THINK saw is missing or should break, or any electrical component shut off power switch, remove and replace damaged, missing resuming operation, SAFETY, Safety [sa combination of operator common sense and alertness at all times when the saw is being used. THE Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or 11. USE 15. Adjust tabie inserts flush with the table top NEVER Operate the saw unless the proper insert is installed 21oNOTE THAT AND APPEAR FOLLOW ON THE SAFETY INSTRUCTIONS FRONT OF YOUR SAW, wheels ONLY ACCESSORIES DESIGNED FOR BEFD_ THIS 10p ER AT _ g _AA C Ht _ _. _ WE_,n SAFETY GDG_LE_ J'En Ar_ Tm!_!; ,_11 AT _,_.L SAW_ 12 Crosscutting operations are more conveniently worked and with greater safety if an auxiliary wood facing is attached to the miter gauge using the holes provided However, the facing must not interfere with the proper functioning of the sawbtade guard, 13 Make sure the top of the arbor or cutting tool rotates toward you when standing in normal operating position. Also make sure the cutting tool, arbor collars and arbor nut are installed properly Keep the cutting tool as low as possible for the operation being performed Keep all guards in place whenever possible 14 Do not use any blade or other cutting tool marked for ,_ u,_ A ,,pUSt! =;T_cK'r W_tEN _Eo_*r_E D _N [_At_ER 22. WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SAW) TO BECOME COMMONPLACE, - ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. WEAR The operation of any power tool can result in foreign objects being YOUR thrown into the eyes, which can result in severe eye damage° Always wear safety goggles complying with ANSI Z87.1 (shown on Package) an operating speed less than 3450 RPM Never use a cutting tool larger in diameter than the diameter for which the saw was designed For greatest safety and efficiency when ripping, use the maximum diameter blade for which the saw is designed since under these conditions the spreader MOTOR is nearest AND is a capacitor specifications: Phase 240 60 7 ................................... .............................. Single ................................. RPM ......................................... Rotation (viewed sawblade end) MOTOR 3450 from .................. SAFETY Counterclockwise PROTECTOR (RED BUTTON) PROTECTION the The saw motor is equipped with a manual-reset thermal overload protector, designed to open the power line circuit when the motor temperature exceeds a safe value. 1. if motor [s overloaded and overload protector red button will not snap into place immediately, is still too hot and must be allowed to cool longer. 3,, As soon as the red button will snap into running position, the saw may be started and operated normally by moving the saw switch lever to the "ON" position. 4_ Frequent opening of fuses or circuit breakers may result if motor is overloaded, or if the motor circuit is fused with a fuse other than those recommended. Do not use is protector is near the sawblade, the switch must not be turned "ON" until after you have reset the protector If the motor for a while actuated (stopping motor) BE POSITIVE you push switch "'OFF" immediately and allow the motor to cool before attempting to reset the protector. Since the 2 REQUIRE ENT$ start, ............................ Amperes Hertz ELECTRICAL SPECIFICATIONS The AC motor used in this saw non-reversible type, with the following Voltage the blade $PEC FICATIONS MOTOR before commencing power tool operation, Safety Goggles are available at Sears retail or catalog stores a fuse of greater company_ capacity without consulting the power 5 Althoughthemotorisdesigned for operation on the voltageandfrequency specified on motornameplate, normalloadswill be handledsafelyon voltages not morethan10%above or belowthenameplate voltage. Heavyloads,however, requirethatvoltageat motor terminalsbe not lessthanthe voltagespecified on nameplate 6 Mostmotor troublesmay be tracedto looseor incorrect connections, overloading, reducedinput voltage(whichresults whensmallsizewiresareusedin the supplycircuit)or whenthe supplycircuit is extremely long.Alwayscheckconnections, loadand supply circuit when the motor fails to perform satisfactorily Check wire sizes and lengths with the table in the next paragraph° Replace or repair damaged or worn cord immediately. CONNECTING This saw operator TO POWER must be from grounded electrical This while in use to protect the or cut, saw is wired or damaged in any way, have for operation on 240 volts only, Connect to a 15 ampere branch circuit protected by a 15 ampere time delay or circuit saver fuse or circuit breaker, WARNING: Do not permit fingers to contact the terminals of power or motor plugs when installing or removing the plug to or from a live power source. Hold the plug as shown. O,OUND_NG_LADE_s LONGEST OF 3 _LADES GROUNDED, ELECTRICIAN. HAVE IT CHECKED BY A WARNING: tF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK, PARTICULARLY WHEN USED IN DAMP LOCATIONS, IN PROXIMITY TO PLUMBING, OR OUT OF DOORS., IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE. This power tool is equipped with a 3_conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association The ground conductor has a green lug and is attached to the tool housing at one end and to the ground prong The OUTLET shock If power cord is worn it replaced immediately CAUTION: SOURCE PROPERLY QUALIFIED in the attachment use of any power To kee_ this over-heating ar, motor determine the minimum Use only 3 plug at the other extension wire cord will end cause some extension cords grounding tools plug type tugs and 3pole Extension Cord Length which receptacles have which 3 prong accept the Wire Size AWG Up to 100 ft ........................... 14 I00 fL to 200 ft .......................... 12 200 ft. to 400 ft loss of to a minimum and to prevent burn-out, use the table below to wire size (A W G ) extension cord ................... 8 NOTE: For circuits of greater length, the wire size must be increased proportionately in order to deliver ample voltage t40 ADAPTER IS AVAILABLE FOR THIS TYPE PLUG GROUNDED OUTLET _OX IF YOU ARE NOT SURE THAT YOUR OUTLET IS GROUND G{_OUND CONTENTS 2 ......................................... WARRANTY ADDITIONAL FOR TABLE 2 SAFETY INSTRUCTIONS SAWS ................................. 3 AND ELECTRICAL 4 ............................. MOTOR SPECIFICATIONS REQUIREMENTS .................................. UNPACKING AND CHECKING CONTENTS ........... 6 Tools Needed ......................................... 6 List of Loose Parts 6 ....................................... 7 .................................. SAW OPERATION USING 16 THE MITER GAUGE BASIC SAW OPERATION USING THE RIP FENCE Ripping .......................................... Bevel Ripping ................................ Ploughing and Molding Resawing ................................ Cutting Panels ................................. Rabbeting ................................. Using Featherboards ......................... GETTING TO KNOW YOUR SAW .................. On-Off Switch ............................... Elevation Handwheel ............................. Elevation Lock ................................... Tilt Crank ...................................... Removing 14 14 15 15 15 ADJUSTMENTS 1 .................................... 15 I ..................................... ...................................... and Installing Sawblade 5 15 .............. ................................. Miter Gauge .................................. Heeling Adjustment or Parallelism Sawblade to Miter Gauge Groove Blade Tilt, or Squareness of Blade to Table .................................. Elevation Lock ................................. MAINTENANCE LUBRICATION ..................................... Rip Fence Miter Gauge Blade Guard Table Insert 7 7 8 8 9 11 12 12 20 20 21 22 22 22 23 23 23 of ................ 24 25 26 26 ...................................... Legs .................................... Table Insert ................................ Blade Squareness to Table ................ and Assembling Table Extensions ......... Rip Fence Guide Bars .................... Rip Fence ........................... Rip Scale Pointer ......................... Blade Guard .......................... 20 ........................................ 27 5 Attaching Checking Checking Attaching installing Aligning Adjusting Installing 17 Work Helpers .......................................17 Crosscutting ................................... 18 Repetitive Cutting ................................ 18 Miter Cutting ...................................... 19 Bevel Crosscutting ............................. 19 Compound Miter Cutting .................... I9 ............................. ASSEMBLY Exacti-Cut BASIC GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS ................................... 16 RECOMMENDED TROUBLE REPAIR ACCESSORIES SHOOTING PARTS ............... ......................... ............................ 27 28 30 UNPACKING CHECKING AND NEEDED CAUTION: volatile ........... Screwdriver Screwdriver a coat Wipe all parts WARNING: CONNECT ALL HAVE 7/16 1/2 ino 3/4 in,, Combination Square COMBINATION in. SQUARE MUST STRAIGHT 3/Z DRAW LIG_'{T L_N_ ON OF 9/16 im BOARD THICK THI_ EDGE MUST BE PERFECTLYSTRAIGHT i 1 L. / i BE NO GAP OR OVERLAP HEREWHEN SOUAR{_ ISFLIPPED OVER IN DOTTED POS_T_ON. Model complete and Steel 113.242502 in one Legs. Motorized carton including Table Saw is Two Table Extensions shipped Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts to make certain all items are accounted for, before discarding any If any parts are missing, do not attempt to assemble the table saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed Item oil that is applied Use any ordinary to the table top household type j OWN SOURCE cloth. SAFETY, OUTLET COMPLETE, THE NEVER UNTIL AND SAFETY OF LOOSE Qty,, .................................... O O O O P Q R R R R R S S S T U V W S T T c X YOU AND PARTS Leg .................................................... Stiffener Table Extension ......................... Spreader Support .......................... Blade Guard and Spreader ................. Fence Guide Bar (Rear) ....................... Miter Gauge ................................................ Rip Fence ................................. Guide Bar Rod ............................ Arbor Nut Wrench .................. .......... Arbor Wrench ............................... Fence Guide Bar with IR_p Scale (Front) ......... Owners Manual ................................... Pkg. of Miscellaneous Small Parts No, 62746 Consisting of the Following: Setscrew Wrench, 3/32 in .......................... Setscrew Wrench, 1/8 in ........................... Setscrew Wrench, 5/32 in...................... Setscrew Wrench, 3/16 in ....................... Switch Key ...................................... Self-Threading Nut .......................... Hex Head Screw. 6116-18 x 1-314 in tong .... HexHaadScrew. B/T6-18x 1in long ...... Hex Head Screw, 6/16-18 x 5/8 in. long ....... Hex Head Screw, t/4-20 x I12 in. long .... Hex Head Screw, 1/4--20 x 5/8 in. long .... Hex Nut, 5/16-18 (approx. dla._ of hole 5/16 in,) .............. Hex Nut, 1/4--20 (approx, die, of hole 1/4 in,) ............... Hex Nut. 1/2--13 (approx. die, of hole 1/2 in.) ................. Lockwasher, B/16 in. External Type (approx dia. of hote 5/16 in ................. Lockwasher, 1/4 in Externa_ Type (approx. dia.. of hofe I/4 in .) ................. Guide Bar Spacer _ ............................ Thumbscrew, 5/16-18 x I in long ......... Leveling Foot ..................................... 2 Pkgs, of Miscellaneous Small Parts N0. 62745 for Table Extensions consisting of the Following; Corner Support Bracket ............... Corner Stiffener Bracket ................... Truss Hd. Screw, 1/4--20 x 1 im long ....... Hex Hd. Screw, 5/16--18 x 1-1/4 in. long . Hex Nut; 1/4-20 (approx. die, Of hole 1 t4 in.) ................ Hex Nut, 5/16--18 (approx, die. of hole 5/16 in ,) .............. Lockwasher, 1/4 in, External Type (approx, dia. of hole 1/4 in.) ........... Loekwasher, 5/16 in. External Type (approx., dla. of hole 5/16 in.} ........... FIat Washer. ! 1/32 R S M YOUR POWER tabfe. dry Part Name T correctly, to the a clean, INSTRUCTIONS, LIST pack ing material Remove the protective and edges of the tabie grease and spot remover FOR PLUG TO wax with ASSEMBLY STEPS ARE READ AND UNDERSTAND A B C D E F G H J K L M N BOARDALO,._GTH,,,DGE _/.._ t"_i '_. ' SHOULD automobile thoroughly in_ BE TRUE° EDGE of OPERATIONAL Wrenches 318 Never use gasoline, naptha or similar highly solvents,, Appfy Medium Small CONTENTS ....................... SIZE s T v w 4 4 2 I I 1 1 1 1 t I 1 1 1 ] 1 1 1 2 2 2 16 16 2 20 18 8 20 18 2 1 4 4 4 I6 8 16 8 16 8 8 ASSEMBLY LEG END ATTACHING 1, Turn STIFFENER LEGS the saw upside SIDE STIFFENER down NOTE: DO NOT LAY IT ON THE FLOOR AS THIS MAY SCRATCH THE TABLE SURFACE. PLACE IT ON STRIPS OF WOOD OR PARTS OF THE PACKING MATERIAL,, 2_ From among hardware: the loose parts, find the following 16 Hex, Head Screws, 5/16-18 x 5/8 in, long 16 Hex. Nuts, 5/16-18 (approx dia of hole, 5/16 in.,) 16 Hex, Head Screws, 1/4 ira-20 x t/2 in. long 16Hex Nuts, 1/4-20(approx, dia.ofhoie, 1/4 in) 8 Hex.. Nuts, 1/2-13 (approx dia of hole, 1/2 in.) 4 Leveling Feet 16 Lockwashers, hole, I/4 in.) 1/4 in. External I6 Lockwashers, of hole, 5/16 in.) 5/16 in. External Type (approx, Type NOTE: The four stiffeners are identical ATTACH THE SIDE STIFFENERS OUTER HOLES .... ATTACH END USING INNER HOLES.. 3. 4. Insert Install dia (approx washers 5o install leveling 6,. Place saw in upright and nuts -18 × of dia BE SURE TO USING THE STIFFENERS screws through legs then through stiffeners Iockwashers and nuts. DO NOT TIGHTEN After at1 screws, all nuts_ 5/!6 are installed, END STIFFENER SIDE STIFFENER tighten feet.. position,. INNER HOLES END HOLES BEFORE PROCEEDING WITH THE ASSEMBLY, THE TABLE 1NSERT, BLADE SQUARENESS, AND BLADE PARALLELISM MUST BE CHECKED AT THIS TIME, CHECKING TABLE INSERT Insert should be flush with table top, Check as shown Loosen flat head screw that holds insert and adjust the four set screws as necessary,, Tighten flat head screw, Do not tighten screw to the point where it deflects the insert 2. 3_ To remove insert A) Loosen B) Lift insert saw. To replace Screw from front end, and purl toward front of insert° Place insert into insert opening in table toward rear of saw to engage spring clip keyslot in insert wif] drop over screw, Tighten Do not tighten the insert. screw to the point where and push and until screw. it wifl deflect TABLE INSERT FLAT HEAD 3/32 iN SETSCREW WRENCH _ j _ ._ TILT CLAMP CHECKING BLADE I, Loosen 2. Turn SQUARENESS ELEVATION IMPORTANT: TABLE, for square to table, KNOB clockwise forward, until blade is go, BLADE in order Check by pulling handwheel as high up as it will 3, LOCK ELEVATION KNOB TO TABLE must to ALIGN BLADE be SQUARE SQUARENESS adjust (90 ° ) to rip fence, .... if blade ELEVATION HANDWHEEL is not -.... it at this time,, NOTE: The combination square must be "true" - see start of "Unpacking and Checking Contents" section on page 6 for checking Refer to "BLADE TO TABLE" method TILT, OR SQUARENESS adjustments OF BLADE TILT CRANK on page 24 MAKE SURE SQUARE IS NOT TOUCHING TiP OF TOOTH SAWBLADE rip LOCK KNOB MARK PARALLELISM The sawblade the ELEVATION must fence in be parallel order to to the prevent miter *'X" ON TOOTH gauge slots and heeling To check for parallelism: I Raise blade all the way up 2. Mark an "x" the LEFT. 3, Place the GROOVE touches on one of the teeth which is SET (bent) head of a combination square in the .... adjust blade of square so that it just the tip of the MARKED tooth 4, Move square to REAR, rotate biade to see if MARKED tooth again touches blade of square, 5, If tooth touches and REAR .... GAUGE If tooth does not at FRONT to MITER front and rear, adjust ASSEMBLING the TABLE loose parts find immediately according "HEELING SAWBLADE to Insert brackets 5/16-18 EXTENSION lockwashers TIGHTEN, with x t-1/4 hardware the following TIGHTEN through table° tnstarl the nuts .... flat f holes in washer, DO NOT BLOCK OF \ front edge of extension Extension UPWARDS SLIGHTLY / listed above as shown, in. long screws then through and screw on with front edge of saw table_ above table surface .... SCREWS using instructions on ADJUSTMENT: TO MITER GAUGE EXTENSIONS Corner Support Brackets Corner Stiffener Brackets Truss Hd Screws 1/4-20 x 1 Ext, Lockwashers I/4 Hex Nut 1/4-20 Hex Hd, Screws 5/16-18 x 1-1/4 Ext° Lockwasher 5/16 Hex Nut 5/16-18 FlatWasher 11/32 Assemble Align Pull touch AND From among hardware, 4 4 16 16 16 B 8 8 B square the same amount sawblade is PARALLEL GROOVE ATTACHING 1, to !/2 in, wrench., Using smal! block of hardwood and hammer, tap extension DOWNWARDS at front, center & rear, until it is EVEN with table surface , , TIGHTEN SCREWS. pg. 23 under PARALLELISM GROOVE" heading: OF Lay REAR FENCE straightedge. If outer than table surface; B, Move end of extension up or down until outer edge is even with table surface .... check with GUIDE , ,, tighten nuts. From among hardware: the loose 2 Hex Head Screws, 5/16-t8 2Hex Head Screws, 5!16-18x 4 External 5/16 in,) 5/16-18 parts find x 1-3/4 1 in (approx Lockwashers, 2 Spacers, 5/16 dia in the in following long long of hole 5/16 (approx. in ) dia, of hole 3/4 in. diao x 1/2 in. long 2 Self-threading nuts Lay guide bars on table, NOTE: The various holes in the bars allow repositioned on the saw and also makes to other models, 5. sure it RIP FENCE GUIDE BARS 4 Hex., Nuts, 3., to extension Recheck INNER edge of extension to make has not moved .... readjust, if necessary, INSTALLING 2, bracket act as a or lower Slightly loosen nuts using 7/16 in. wrench, BAR holding table to is higher A, C I,. GUIDE BAR on edge of extension them them to be adaptable EXTREME Insert 1-3/4 in. long screw through from the LEFT IN THE FRONT the FIRST hole BAR . _ _ insert another LARGE Insert front 1-3/4in long screw through bolts through of saw table hole at 4_ ALL THE WAY, just get [ ====e_e=:= 6 Remove 7. Insert the 3 screws rear bar and attach 8, Insert round from I in,, long screws rear of table extension. in FIRST to table and THIRD holes of the same way ends of FENCE GUIDE holes at outer end of bars. BAR ROD through NOTE: The ends of the ROD are not threaded ... the SELF THREADING NUTS will cut threads on the rod as they are screwed om SIDE Place spacers on screws, holes in middle and on right side of ..o install lockwashers and nuts DON'T SCREW NUTS ON them started on the screws. LEFT OF SWITCH BRACKETthed through SIXTH hole in bar Hold them in place with piece of masking tape from the underside a 9. Holdrodwithonehandandwitha 1/2in. wrench or pliers start screwing on ONE of the nuts only A TURN OR TWO .... screw on other nut the same way 10_ Using TWO the nuts, 1/2 in,, wrenches or pliers tighten both of IMPORTANT: Apply a coat of paste wax to the top surface and front edge of the front guide bar, This will allow the fence to slide more easily, 11o Slide the bars so that slotted ho_eso screws 12. Position rip fence over miter the rear end while engaging lower fence onto table° are in the MIDDLE of the gauge groove, holding front end with bar up o.. 8 THICKNESSES OF PAPER !3,, Raise blade all the way up. 14. Carefully move fence against 15, Move front approximately blade. bar until "0" mark in line with indicator° on rip scale is 16. Move FRONT bar upwards until fence is approximately 1/32 in,, above table .... tighten screw at left end of bar_, NOTE: Fold a piece of newspaper making 8 thicknesses and place between rip fence and table to act as a spacer. This will hold the fence off of the table approx. 1/32 in, 17,, Adjust rear bar so that the fence is approximately 1/32 in, above table make sure it is square with fence guide bar rod .. , tighten screw at end of bar. 18,, Replace screws in rear of table extension .... top surface of extension is PARALLEL to top of rear guide bar,, be sure surface 8 THICKNESSES OF PAPER 19_ Move fence to RIGHT edge of table .... approxo 1/32 in. above table at front tighten screws. make sure it is and rear and Io ALIGNING RIP FENCE The fence should slide easily along the remain in alignment (parallel to sawbtade grooves), The alignment is maintained by fence which bears against the front bars and always and miter gauge a spring underneath guide bar, To move the fence, loosen the lock fence with one hand at the front,, handle For very close adjustments, grasp the guide hands and move the fence with your thumbs., the and grasp the bar with both ) Place fence on saw but DO NOT LOCK IT. Move the REAR END of the fence slightly to the right or left .. when you release it, the fence should "'spring" back to its original position. If it does not, the spring 1o Loosen the screws pressure 2o toward Move Spring slightly must be INCREASED front of fence. 1t If the fence does not slide easily of the spring can be REDUCED, _. Loosen 2., Move spring screws. along the bars, the pressure the screws,_ slightly toward rear of fence .... tighten \\ HEX SCREWS The rip fence must be PARALLEL with the sawbtade (see page 23) and Miter Gauge grooves .... Move fence until it is along side of groove. Do NOT LOCK IT tt shouM be parallel to groove. If it is not; A,, Loosen the two "Hex,, Head Screws,'" 13. Hold fence head tightly against of fence so that it is parallel with Co Alternately ADJUSTING Turn tighter{ RIP SCALE ELEVATION F[ NCE_HEAD_ bar ,, . move groove. end the screws_ INDICATOR handwheel clockwise until blade is up as high as it w{If go., IMPORTANT: TABLE, Z Position touches 3, BLADE must in order to ALIGN fence on right Loosen screw it points holding to "0". SQUARE LOCK HANDLE "_ (90 ° ) to rip fence. side the sides of the teeth so that be of .... the indicator o • tighten sawblade tighten so that it lock knob. _ ,, adjust indicator screw° NOTE: If you cannot ad'lust indicator so that it points to "0", loosen the screws hofding the front guide bar and move the guide bar, INSTALLING 1, 2, BLADE GUARD From amoung the loose parts, find the hardware,. Attach SPREADER to SPREADER SUPPORT so that screws are all the way back .... hand tighten screws, in the SLOTS of SUPPORT THUMB SCREW SUPPORT SPREADER 12 ROD 3, Slidesupport ontoSUPPORT RODuntilPINinrodfits intonotchin support.....insertTHUMBSCREW and tightenit,, & Loosen setscrew inendofSPREADER BARusing5/32 in.,setscrew wrench. 5 Lay bladeof squareor otherstraightedge alongside blade,Movespreader sothatit touches bladeofsquare, Snugupsetscrew (Donottighten), 6, Makesurebladeissquare to tableandraised ashighas it wil{go 5/32 HEX WRENCH SPACE EQUAL TO APPROX 8 THICKNESSES OF PAPER IMPORTANT: PARALLEL The SPREADER must always be to the sawblade and in the MIDDLE of the cut (KERF) made by the sawblade NOTE: KERF KERF _-_'J_- The spreader is thinner than the width of the by approximately sixteen thicknesses of paper. "L" WOOD |_-_--_ I BLADE / SPREADE SPACE EQUAL TO APPROXo 8 THICKNESSES OF PAPER 7. Make seven ordinary folds in a small NEWSPAPER The folded paper will Place FENCE piece making (10 x 10 LOOKING RiP be used as a "spacing on table SAW in.,) of eight thicknesses,, gauge", FOLDED 8. DOWN ON .... CAREFULLY move PAPER it against blade so that it is parallel to the blade, and just TOUCHES tips of saw teeth o . tighten RIP FENCE LOCK KNOB,, 9. Lift up both ANTIKICKBACK of the SETSCREW WRENCHES the pawls I0. PAWLS ..... insert one in the notches to hold out of the way. Insert folded paper between SPREADER and FENCE .... hold spreader flat against fence ...... tightenscrews. 11, Now tighten setscrew in end of SPREADER 12. To remove blade guard, loosen guard off of SUPPORT ROD, NOTE: Move spreader remains fence If it is not square must be adjusted. A° Loosen B. Rotate C. Check readjust, away SQUARE with 2 clamping bar until from table, table, the screws, screw spreader with spreader alignment of if necessary, thumb using WRENCH \ and slide .... to SPREADER see if BAR a 1/2 in. wrench. is square with spreader 7/16 IN, BAR, with table, blade and THUMB CREW 13 GETTING TO KNOW YOUR SAW 6 RiP FENCE 11 EXACT-I-CUT 7 MITER GAUGE 8 BLADE GUARD 10! ON-OFF 9 TABLE SWITCH TILT LOCK KNOB ELEVATION LOCK INSERT HANDLE TILT CRANK 2 ELEVATION 1 ON-OFF CAUTION: guard HANDWHEEL SWITCH Before is correctly turning installed switch on, make and operating sure the blade properly. The On-Off Switch has a locking feature, THiS FEATURE lS iNTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. B TO turn saw ON ..... stand to either side of the blade never in line with it , insert finger under switch lever and pull END of lever out After turning switch ON, always allow come up to fult speed before cutting, © the blade to O \ Do not cycle the motor switch on and off rapidly, as this may cause the sawblade to loosen, tn the event this should ever occur, allow the sawblade to come to a complete stop and retighten the arbor nut normally_ not excessively, Never leave the saw while the power is "'ON" C, TO turn the saw complete D, saw OFF unti{ the .... PUSH cutting lever in,, Never tool has come KEY leave to a stop, TO lock switch with one hand in OFF position , hold switch IN , _ . REMOVE key with other hand WARNING: FOR YOUR OWN SAFETY, BLADE OR OTHER CUTTING TOOL © LOWER BELOW TABLE SURFACE, (IF BLADE IS TILTED, RETURN IT TO VERTICAL (90 °) POSITION). ALWAYS LOCK THE SWITCH "OFF". WHEN SAW IS NOT IN USE ..o REMOVE KEY AND KEEP tT IN A SAFE PLACE ... ALSO ..o IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF .._ LOCK IT AND REMOVE THE KEY. THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. 14 O _- ELEVATION blade Turn to lower, 3 ELEVATION LOCK height. in to LOCK 4 HANDWHEEL , elevates or lowers the clockwise to elevate .... counterclockwise PUSH TILT Turn CRANK clockwise to tilt toward ..... locks .... the blade PULL out Slots are provided in the miter gauge for attaching an AUXILIARY FACING to make it easier to cut tong pieces Be positive facing does not interfere with the proper operation of the sawbtade guard, at the desired Select a suitable piece of smooth straight wood two holes through it and attach it with screws to unlock. , tilts the blade for bevel cutting, to tilt toward [eft .... counterclockwise NOTE: When bevel crosscutting, attach facing so that it extends to the right of the miter gauge and use the miter gauge in the groove to the right of the blade right, When the blade is tilted to the LEFT as far as it will go, it should be at 45 ° to the table and the be_el pointer should point 45 ° NOTE: There are LIMIT STOPS inside drill the saw which prevent the blade from tilting beyond 450 to the LEFT and 90 ° to the RIGHT., (See "Adjustments" section "Blade Tilt. or Squareness of Blade to Table") TILT LOCK KNOB tilt position, right to lock, 6 Turn , locks it to the the left blade in the desired to unlock .... to the STOP PIN RIP FENCE , is locked in place by tightening lock knob To move the fence, loosen the knob grasp the fence with one hand at the front Holes facing the and BLADEGUARD must always be in place and working properly for atl thru-sawing cuts That is. all cuts whereby the blade cuts completelY/ through the workpiece, are provided in the rip fence for attaching a wood when using the dado head, or molding head, Select a piece of smooth straight wood thick and the same size as the rip fence, Attach it to the fence with three approx. Round 3/4 in, Head To remove the guard for special operations, loosen thumbscrew and slide the guard off of the rod NOT DISTURB THE SETTING OF THE ROD, #t0 Wood Screws 2 in,, long, To remove the facing, loosen the screws, slide the facing forward and pull the screws through the round holes When replacing the guard, 9 the DO make sure the PIN in the rod engages with the NOTCH in the spreader sure thumbscrew is tightened securely ff you are making a rip type cut in material thinner than 3/t6 in,, while the fence is positioned over the depressed area of table extension, the facing should be attached to the fence so that the bottom edge touches the top surface of the extension,, In this case, the facing must be shorter than the fence This will prevent thin material from sliding under the rip fence WOOD 45_ SLOT .P,N Fo %LOTp,. TABLE INSERT is removable blades or other cutting tools, support for removing Make or installing FACING \ 10 WOOD SCaEWS 7 MITER GAUGE head is locked in position for WARNING: FOR SWITCH "OFF" POWER SOURCE INSERT, crosscutting or mitering by tightening the Iock knob ALWAYS LOCK IT SECURELY WHEN IN USE,, There are two slots for the stop pin at the 45 degree right and left positions for conveniently setting the Miter Gauge to cut miters NOTE: The slots for the stop pin and the graduations are manufactured to very close tolerances which provide accuracy for average woodworking, In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it A,r Lower B C, Raise blade guard, Loosen screw, D, Lift insert from front of saw NEVER PROPER INSERT If necessary, the miter gauge head can then be swiveled slightly to compensate and then locked YOUR OWN SAFETY, TURN AND REMOVE PLUG FROM OUTLET BEFORE REMOVING the blade below the table surface front and pull toward OPERATE THE SAW WITHOUT THE tNSERT tN PLACE USE THE SAW BLADE WHEN .SAWING .... USE THE COMBINATION DADO/MOLDtNG DADOING OR MOLDING t5 end, INSERT WHEN 10 REMOVING AND INSTALLING SAWBLADE PULL TO LOOSEN WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE QUTLET BEFORE REMOVING OR INSTALLING PUSH TO TIGHTEN SAWBLADEo A, Remove B Place ARBOR ARBOR .... insert_ wrench ARBOR position wrenches well above blade. C. With NUT D, To ARBOR wrench fiat surfaces wrench on as shown ,° hold of nut your saw ,_. hands wrench against table, PULL ARBOR FOREWARD to LOOSEN nut TIGHTEN against wrench on NUT nut ..... rear of table toward rear, HOLD .... ARBOR PUSH wrench ARBOR NUT NOTE: When installing the blade make sure the teeth are pointing toward the front of the saw ..... and that the blade and collars are clean, and free from any burrs The HOLLOW the blade side of Always the arbor To replace tighten the collars nut must be against FLAT securely, SURFACES COLLAP, insert Place insert into insert opening in table toward rear of saw to engage spring clip keyslot in insert wilt drop over screw Tighten Do not tighten the insert screw to the point where and push and until screw, it will ARBOR NUT deflect / TEETH POINTING FRONT 11 OF SAW EXACTd-CUT The "yellow" plastic disc imbedded in the table in front of the sawblade, is provided for marking the location of the "sawcut" on the workpiece A Check disc ,_ , if it is above table surface, place a piece of hardwood on top of it and tap it down, B, With blade wood C, Pull miter very sharp D, With miter gauge in right hand groove, follow procedure and mark another line on disc E These lines indicate the made by the sawblade, F, When cutting workpiece with 90 ° (square to table) cut off a piece gauge back until wood is over disc pencil, mark a line on disc,, the line "path" workpiece, on disc, of the line up cut of Using BLADE same (kerf) mark / on 16 GUARD NOT SHOWN FOR PICTURE CLARITY BASUC SAW WORK Before "Basic Notice HELPERS cutting any wood Saw Operations" that in order on to your make saw, some study of alt of the the cuts, it is necessary to use certain devices "Work Helpers" like the Push Stick, the Push Block and the Auxiliary Fence/Work Support, which you can make yourself., After you have "helpers" before Stick" first, made a few starting any practice projects. -s!8 cuts, make these Make the "Push ....1 WORKPIECE END 1/4 PUSH STICK AND PUSH BLOCK PUSH STICK NOTE: All dimensions in inches Make the Push Stick using a piece of ] x 2, or rip one from a wide board, say t 1-1/2" wide, end set the rip fence 9-7/8 in. from the sawblade Make the plywood, Push Block using a piece of 3/8 in and 3/4 THESE EDGES MUST BE PARALLEL in, 3/4 PLYWOOD 12 The small piece of wood 3/8 in, x 3/8 in. x 2-1/2 in should be GLUED to the plywood , DO NOT USE NAILS, This is to prevent dulling the sawblade mistakingly cut into the push block, Position together 1/4 in the event the handle in the center of the plywood with glue and woodscrews AUXILIARY FENCE/WORK NOTE: Since the Push Block Fence, the 4-3/4 in,, dimensions both the pieces. in., plywood 3/8 GAUGE CROSSCUTTING, MITER CUTTING, COMPOUND MITER CUTTING and narrow 3/4 is used with the Auxiliary must be held identical on USING THE MITER a and fasten SUPPORT Make one using a piece of 3/8 in, and Fasten together with glue and woodscrews across the end of GAUGE IS USED /XI.- 4-3/4-1 you 3/4 PLYWOOD PLYWOOD BEVEL CUTTING, when RABBETING workpiece, THE MITER WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS tN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2. 3, and 4. 1. Never make these cuts freehand (without using miter gauge or other auxiliary devices) because blade could bind in the cut and cause a KICKBACK cause your fingers or hand the miter rip fence from to slip into the blade Always 3,, Remove 4,, Make sure blade guard is installed for all "thru-sawing" operations (when sawblade cuts entirely thru the thickness of the workpiece ) Replace guard IMMEDIATELY after completion of dadoing, molding or rabbeting cuts Have blade workpiece., the hazard gauge securely when 3/8 2. 5 lock THIS FACE AND THIS EDGE MUST BE PARALLEL the the or in use, PLYWOOD NOTE: Aft dimensions in inches table, AUXI 9. Do not LIARY reach over FENCE/WORK or behind SUPPORT the 10. Do not pick up small pieces of cut-off potential, 6. Do not stand directly in front of the blade in case of a THROWBACK (Small cut-off piece caught by the back of the blade and thrown toward the operator), Stand to either side of the blade 7, Keep your hands of the blade,. blade to pull the workpiece through the cut .... to support long heavy workpieces . to remove cut-off pieces material or FOR ANY OTHER REASON extend approximately 1/8 in., above top of Additional blade exposure would increase material from table, REMOVE them by pushing them OFF the with along stick. Otherwise they could be thrown at you by the rear of the blade or of the table back 11. Do not remove small pieces of cut-off materia! that may become TRAPPED inside the blade guard while the saw is RUNNING.. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. clear of the blade and out of the path If blade stalls or stops while cutting, TURN OFF before attempting to free the blade, 30.. SWITCH Turn the saw OFF. After lift the guard and remove 17 the blade has stopped the piece. turning, CROSSCUTTING CROSSCUTTING is known as cutting wood across the grain, at 90 ° , or square with both the edge and the flat side of the wood° This is done with miter gauge set at "0'°.. The graduations on the miter gauge provide accuracy for SANDP average woodworking In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it with an accurate square, If or protractor. necessary, the to compensate NOTE: The miter gauge head can be swiveled slightly for any inacurracy, space groove in the manufacturing. between table is the miter held to gauge a bar and the minimum during For maximum accuracy when using the miter gauge, always "favor" one side of the groove in the table, In other words, don't move the miter gauge from side to side while cutting, but keep one side of the bar riding against one side of the The miter gauge may be used in either table. Make sure it is locked.. groove_ When cutting FENCE!WORK Clamp (Optional Accessory) gauge for greater accuracy, should in the When using the miter gauge in the LEFT hand groove, the workpiece firmly against the miter gauge head your left hand, and grip the lock knob with your right NOTE: Glue a piece of sandpaper to the face of the miter gauge head.. This will help prevent the workpiece from "creeping" while it is being cut° The Hold-Down used on the miter of the grooves When using the with your right hand. be hold with RIGHT Hand groove, hold the workpiece hand and the lock knob with your left long workpieces, invert AUXILIARY SUPPORT and position it on top of the guide bars to support the workpiece as near to the end as possible if this does not adequately support the workpiece, you can make a simple support by clamping a piece of plywood to a sawhorse. Use the Hold-Down Clamp (Optional miter gauge for greater accuracy Accessory) on the STOP RODS REPETITIVE CUTTING REPETITIVE CUTTING is known as cutting a quantity of pieces the same length without having to mark each piece. 1o Use the Stop Rods (optional accessory) duplicate pieces 6 in. long and longer. 2. DO NOT FEED guide it. making sawbtade workpiece sure that miter Hold-Down gauge for greater Clamp for cutting with RIGHT Hand. merely it does not bind or pinch the When making repetitive cuts from sure it is adequately supported. Use the only a tong workpiece, (Optional Accessory) make on the accuracy,, L|ARY FENCE/' WORK SUPPORT 18 1. NEVERUSETHERIPFENCE ASA LENGTH STOP BECAUSETHE CUTOFFPIECECOULDBIND BETWEEN THEFENCE ANDTHEBLADE CAUSING A KICKBACK. 2. Whenmaking repetitive cutsshorterthan6 in,,,clampa blockofwood2 in longto thetableto actasalength stop Donotclampdirectlyto thebottomedgeofthe tablebecause the "swivel"of theclampwill notgrip properly.Placea smallblockof woodbetween the bottomedge of thetableandthe"'C" clamp BLOCK CAUTION: When clamping the block, make sure that the end of the block is well in front of the sawbladeo Be sure it is clam_ed securely, 3, Slide the workpiece along touches the block , the Hold-Down Clamp 4 the miter gauge until hold it securely or clamp (Optional Accessory) it it with Make the cut , pu_t the workpiece back ,. , push the cut off piece off the table with a long push stick ..... DO NOT ATTEMPT TO PICK IT UP AS THIS COULD ENDANGER YOUR HANDS, MITER PIEC_ CUTTING MITER CUTTING is known as cutting wood at an angle other than 90 ° with the edge of the wood Follow the same procedure Adjust as you would the miter The miter table,, gauge for crosscutting., gauge to the desired angle, and lock may be used in either it, of the grooves in the When using the miter gauge in the LEFT Hand groove, the workpiece firmly against the miter gauge head your left hand, and grip the lock knob with your right When using the RIGHT hand groove, with your right hand and the lockknob hold the workpiece with your left hand, Use the Hold-Down Clamp (Optional miter gauge for greater accuracy,, BEVEL hold with Accessory} on the CROSSCUTTING BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle , , other than 90 ° with the flat side of the wood Adjust the blade to the desired angle,. Use the Miter Gauge in the groove to the RIGHT of the blade, it cannot be used in the groove to the LEFT because the blade guard wi!t interfere Hold the workpiece with your right hand and the Iockknob with your left hand Use the additlona] AUXILIARY support FENCE/WORK SUPPORT for of the workpiece Lay it across the guide bars to support near to the end as possible Use the Hold-Down Clamp (Optional miter gauge for greater accuracy COMPOUND MITER the workpiece Accessory} on as the : CUTTING i COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting The cut is made at an angle other than 90 ° to both the edge and the flat side of the wood_ Adjust the miter gauge and the blade Make sure miter gauge is locked, to the desired angle 19 /// //// USING THE RIP FENCE not DIG into the workpiece and HOLD it, • the pawls must be SHARPENED,, See "Maintenance" section RIPPING, BEVEL RIPPING, RESAWING AND RABBETING are performed using the RIP FENCE together with the AUXILIARY FENCE/WORK SUPPORT, PUSH STICK OR PUSH BLOCK WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2, 3, and 4. Never make these cuts FREEHAND rip fence or auxiliary devices the blade could bind in (without using the when required) the cut and 5. Have blade extend approximately 1/8 in above top of workpiece,, Additional blade exposure would increase the hazard potential. & Do not stand directly in front of the blade in case of a KICKBACK, Stand to either side of the blade° 7. Keep your hands clear of the blade, & If the SWITCH 9. Do because cause a Always 3 Remove lock the rip fence securely 4. Make sure blade guard is installed for all thru-sawing type cuts. Replace the guard iMMEDIATELY following completion of resawing, rabbeting, dadoing, or molding operations,, miter gauge from when Frequently check the action of the PAWLS by passing the workpiece spreader while saw is OFF. Pull the workpiece in use. table. TOWARD you is known as cutting do of wood with the in place. starting to rip, be sure A. Rip Fence is parallel & Spreader C Antikickback When ripping use a work is properly LONG to sawblade. aligned pawls with are functioning BOARDS or LARGE sawblade properly PANELS, always support A simple one can be made to a sawhorse., by clamping BEVEL RIPPING a piece of plywood When bevel ripping materia_ 6 in or narrower, use fence on the right side of the blade ONLY, This will provide more space between the fence and the sawblade for use of a push stick_ If the fence is mounted to the left, the sawblade guard may interfere with proper use of a push stick, When "WIDTH OF RIP" is 6 in. RIGHT Hand to feed the workpiece table_ and WIDER use your until it is clear of the Use LEFT hand ONLY to guide the workpiece FEED the workpiece with the left hand. .... do not 2O to pull the be thrown back Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. the saw OFF,, After the guard and remove ALWAYS a piece blade from the the table lift grain, or lengthwise, This is done using the rip fence. Position the fence to the desired WIDTH OF RIP and lock Before the behind 10. Do not pick up small pieces of cut-off material table° REMOVE them by pushing them OFF 1t RIPPING RIPPING or long or pieces of Turn PAWLS over while cutting. TURN to free the blade, with a long stick,, Otherwise they could at you by the rear of the blade. ANTIKICKBACI< alongside of the If the reach or stops attempting workpiece through the cut oo. to support heavy workpieces , o,. to remove small cut-off material or FOR ANY OTHER REASON. KICKBACK. 24 not blade stalls OFF before of the blade and out of the path the blade has stopped turning, the piece° SUPPORT LONG WORKPIECES When "WIDTH OF RIP" is 2 in.. to 6 in. wide PUSH STICK to feed the work. When WIDTH OF RIP is NARROWER than stick CANNOT be used because the guard USE the AUXILIARY FENCE/WORK PUSH BLOCK. Attach two "C" Auxiliary Fence/Work Support USE THE 2 in., the push will interfere SUPPORT to rip fence . and with clamps.. /t AUXILIARY FENCE/ WORK SUPPORT I Feed the workpiece by hand along the AUXILIARY FENCE/WORK SUPPORT until the end is approx_ 1 in. past the front edge PUSH BLOCK. of the table. Hold the workpiece in BLOCK by sliding it FENCE/WORK SUPPORT Continue to feed using the position and install the PUSH on top of the AUXILIARY (This May Raise Guard) BAFFLE Narrow Support strips may thicker than the enter the guard Auxiliary and strike CAREFULLY raise guard only enough to workpiece Use PUSH B LOCK to complete cut,, Fence/Work the baffle PLOUGHING clear the AND MOLDING MOLDING is shaping the workpiece with the grain the long way of the workpiece, using the fence. Use proper holddowns and feed devices PLOUGHING is grooving with the grain the long way of the workpJece, using the fence USE proper holddowns and feed devices. 21 RESAWING RESAWING is known as ripping a piece of wood through its thickness, Do not attempt to resaw BOWED or WARPED material, NOTE: To RESAW a piece of wood wider than 3-9/16 in ..... it will be necessary to remove the blade guard .... and use the AUXILIARY FENCE/WORK SUPPORT. (See "Work Helpers"), Clamp it to the table so that the workpiece wilt SLIDE EASILY (but not TILT or MOVE SIDEWAYS) without BINDING between the two fences. Do not clamp directly to the bottom edge of the table because the "swivel" of the clamp will not grip properly, Place a small block or wood between the bottom edge of the table and the "C" clamp WARNING: 1, DO FOR NOT YOUR "BACK RESAWING KICKBACK. OWN SAFETY . oo (REVERSE FEEDING) UP" BECAUSE CUTTING THIS COULD SMALL BLOCK OF WOOD / WHILE CAUSE 2. INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF THE RESAWING OPERATION. A AUXILIARY FENCE/ WOP, K SUPPORT PANELS When cutting panels (whenever fence is positioned outside of table surface), ALWAYS use the AUXILIARY FENCE!WORK SUPPORT, 1, Unlock 2. Position AUXILIARY FENCE/WORK shown and attach it with two "'C" clamps fence and raise rear end SUPPORT as RABBETING Rabbeting is known as cutting of a piece of material, out a section of the corner across an end or along an edge To make a RABBET requires two cuts which do not go all the way through the material Therefore the blade guard must be removed 1 Remove blade guard 2o For rabbeting along an edge (tong way of workpiece) add facing to rip fence (see 6. RIP FENCE, p. 15) approximately as high as the workpiece is wide Adjust rip fence and blade to required dimensions, then make first cut with board fiat on table as any rip (type) cut; make second cut with workpiece on edge, Follow all precautions, safety instructions, and operational instructions as for ripping, rip type operations, including feather boards and push sticks, etc 3 For rabbeting across an end for workplace narrower make the rabbet cut with the the table using the miter gage fitted "7 Miter Gauge" on p, t5) DO NOT 4 iNSTALL BLADE COMPLETION OF Rabbet cuts can also be molding head. 10-I/2" and board flat on with a facing (per use the rip fence, GUARD IMMEDIATELY RABBETING OPERATION made using the dado UPON head or DADOING Instructions for operating the Dado Head are contained booklet furnished with the Dado Head,. The recommended accessories° Dado Head is listed under recommended The' arbor on the saw, is only long enough widest cut that can be made is 13/16" wide, It is not necessary to instatl the outside in so that loose collar the before screwing on the arbor nut Make sure the arbor nut is tight. ALWAYS USE DADO INSERT LISTED UNDER RECOMMENDED ACCESSORIES, ARBOR When using the dadoing head it will be necessary to remove the Blade Guard and Spreader USE CAUTION. Use featherboards and pushsticks as required, ALWAYS SPREADER MOLDING REPLACE THE BLADE WHEN YOU ARE FINISHED GUARD DADOING, HEAD AND LOOSE COLLAR CUTTING When using the molding head it will the Blade Guard and Spreader. instructions for operating the Molding Head are contained in a booklet furnished with the Molding Head The recommended molding head is listed under recommended accessories, Always use Accessories NOT Molding Insert Listed Under featherboards ALWAYS SPREADER Recommended 22 be necessary to remove USE CAUTION, Use and push sticks etc., as required,. REPLACE WHEN YOU THE BLADE ARE FINISHED GUARD MOLDING, AND USING FEATHERBOARDS Add 8 inch high flat length of the fence, facing board to the fence, the Before starting the below table surface): full Use featherboards for all non "thru-sawing" operations (when sawb[ade guard must be removed), Featherboards are used to keep the work in contact with the fence and table as shown, and to stop kickbacks. Mount featherboards to fence and table as shown, CLAMPS FEATHE_ (switch "OFF" (a) Install featherboards workpiece; be positive (b) Make sure by trial that the featherboards kickback if one should occur, Replace the sawbtade operation is complete and so they exert pressure they are secure, and Featherboards are not employed during operations when using the miter gage, so that leading edges of featherboards wil! support workpiece until cut is complete, and the workpiece has been pushed completely past the cutter (sawblade, dado head, molding head, etc.) with a pushstick, as in ripping "C" operation guard as soon non will cutter on the stop thru-sawing as the non thru-sawing BOAR D / "C" CLAMPS WORK SUPPORT ADJUSTMENTS (Not previously WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING ANY ADJUSTMENTS. MITER noted) OCK K.OB --... _ _--_--.____ _ _ If necessary, the miter gauge head can be swiveled to compensate for any inaccuracy., 1. Loosen the "knob" Swivel the 3. The stop pin IN HEAD pointer 4. head require& A, Loosen position SQUAF:E INDICATOR BLOCK slightly pin'" OUT, it at "0" I . . push the should is not the be square point to square "knob" "0",, with with the Readjust and the pointer with the are screws" (2) BAR using Position the HEAD combination square, C, PUSH the STOP PIN into the slot in the "0" ,.... push the pin into the slot and twist the knob,, Do Recheck with the square,, if the head is still square, loosen the screws (2) and readjust INDICATOR BLOCK, With the head pushed into the to "0", if the bar, adjustments (1) and the "two square Bar the B E, : ..... lock the handle, should necessary. If the head and pul! "stop .... _ GAUGE NOTE: The holes for the stop pin and the graduations are manufactured to very close tolerances which provide accuracy for average woodworking In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it. 2. STOP PIN BAR a head at it, Lock not the 2 WRENCH square with the bar and the pin slot, adjust the pointer (3) to point G, The swiveling movement of the head can adjusted by tightening or loosening the setscrew ..... using the !/8 in., setscrew wrench NOTE: Fo The miter gauge head must rest on top of the bar without being able to move up and down .... yet it must swivel freely, To reach the miter 23 _ The setscrew is located inside be (4) of the head it, swivel the head to 60 degrees and tur gauge upside down. a HEELING ADJUSTMENT or PARALLELISM OF SAWBLADE TO MITER GAUGE GROOVE While cutting, the material must PARALLEL to the SAWBLADE move in a straight ,. therefore both miter gauge GROOVE and PARALLEL to the SAWBLADE RIP the FENCE tine the must be tf the sawblade IS NOT parallel to the miter gauge groove, the blade will bind at one end of the cut, (This is known as "HEELING"), To check for parallelism: WARNING - FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET, 1. Raise blade 2, Mark all the way up .... as "x" raise blade guard., on one of the teeth which is SET (bent) to the LEFT, 3. Place the GROOVE touches 4. head of .... adjust the tip of of the MARKED Move square tooth 5. a combination square in the blade of square so that it just to REAR, again touches rotate tooth. blade to see i.f MARKED blade of square. If tooth touches square the same amount and REAR ...... sawblade is PARALLEL GAUGE GROOVE, If tooth does not touch Front and Rear, underneath must be adjusted to PARALLEL to GROOVE. NOTE: Make sure TI LT CLAMP 1 Lay the saw on its LEFT 2 Loosen turn, 3, Tilt at FRONT to MITER Hex using blade Head a 5/8 is tightened, SIDE, screw in KNOB • the mechanism make the blade socket "'A" between wrench with I/4 and 1/2 an extension to 45 ° and loosen screw "B". 4. Place saw in upright 5, Remove 6. Reach inside "C" and "D" 7. Replace 8- Grasp spreader bar at rear of saw and .... recheck blade alignment with square 9. When blade is PARALLEL "C" and "D". blade ..... position lower .... tilt the motor blade to 90 °. all the way down. of the insert opening and 1/4 to I/2 turn, using a 5/8 sawbtade and raise it all the way 10. Lay saw on its LEFT SIDE to groove loosen screws ino wrench, \ up move sideways ..... tighten and tighten screws screws "A" SCREW "C" and 24 BLADE TILT, OR SQUARENESS OF BLADE TO TABLE 90 ° (SQUARE) and 45 ° (BEVEL) STOP COLLARS When the bevel pointer is pointing on the bevel scale, the sawblade cut 90 ° to the table. directly should to the "O" mark make a SQUARE To check for SQUARENESS: WARNING: FOR YOUR "OFF" AND REMOVE OUTLET,, OWN PLUG SAFETY, TURN FROM POWER al! the way UP SWITCH SOURCE 1. Raise blade 2. TILT b_ade a few degrees to the LEFT ..... now blade back to the RIGHT as far as it will go. 3 Piace ACCURATE square against blade square is not touching the TIP of one TEETH. If blade IS SQUARE A_ Check If POINTER bevel scale; B. raise blade guard, tilt Make sure of the saw to table; pointer DOES NOT Loosen screw screwdriver point and adjust to the "O" pointer mark on the , using medium POINTER If blade is NOT must SQUARE to table . the 90 ° stop screw be ADJUSTED 1., Unscrew 90 ° STOP SCREW 3/16 in setscrew wrench, 2 Tilt 3 Screw blade so that 90 ° stop it is square with screw again for squareness 4, Check 5. Tilt POINTER blade to three IN until . readjust, and four turns using .... check once table. it stops and readjust 45 ° to screw, C> if necessary, if necessary. adjust 45 ° STOP SCREW 90 _ _TOP SCREW the same way. 6, Check POINTER, tf POINTER bevel scale. A. DOES Loosen POINTER the NOT two points point screws to the and adjust to 45 ° mark 45 ° mark bevel on the scale until on scale, HEAD OF COMBINATION SQUARE 25 45 _ STOP SCREV_ ELEVATION ELEVATION LOCK SCREW LOCK When correctly adjusted, the elevation mechanism is tocked securely when the ELEVATION LOCK KNOB is approx one inch from the front of the saw, After extended NUT use, the may wear. which ELEVATION 1, Tilt 2_ Remove 3 Move LOCK WRENCH {this will tighten the SCREW and to slip, blade to 45 ° , retaining rep{ace 4, LOCK wl_ cause the iock screw, the retaining If retaining WRENCH rotating screw off of using a 3/8 in wrench in the direction of the arrow LOCK NUT) only enough to screw in the next hole is in last ho_e as shown, lift LOCK NUT and reposition LOCK it by .I ELEVATION it CLOCKWISE LOCK NUT SCREW MAINTENANCE WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW, Do not allow sawdust to accumulate inside Frequently blow out any dust the saw cabinet and the motor, that Frequently clean your and Pitch Remover tools cutting may with the saw. accumulate inside Craftsman Gum A coat of automobile-type wax applied to the table and the rip fence guide bar will help to keep the surfaces clean and allow workpieces and the fence to slide more freety. If the power cord is worn or cut, have it replaced immediately,, Make sure the teeth of always sharp,, To sharpen: the 1 Remove 2 Rotate pawl toward rear above top of spreader 3 Hold spreader of workbench, 4, Using teeth, or damaged in any way, ANTfKICKBACK pawls are teeth are blade guard. a small with of spreader so that left hand and place pawl round file (Smooth Cut) over corner sharpen the / 26 WRENCH ELEVATION LOCK KNOB LUBRnCATUON The with saw motor bearings have been packed at the factory proper lubricant and require no additional {ubrication 1 Lay the saw on its LEFT 2 Ciean the folfowing parts with Pitch RemoVer; BEVEL GEARS, AND TEETH, T_LT WORM AND SIDE. Craftsman Gum and ELEVATION WORM TEETH Lubricate these parts and other bearing with SAE No 20 or No. 30 engine oi! The following No 20 or No parts should 30 engine oil Bearing in guard points be oiled assembly points occasionally GUARD _" indicated, with SAE and rip fence BEARING POINTS \ BEVEL GEARS ELEVATION WORM AND TEETH ,_. TILT WORM AND TE_TH RECOMMENDED ITEM CAT., NO. Casters .......................... 7 In Motding Head Set 7 In Molding Head Set 7 In. Molding Dado/Molding Die ACCESSORIES Molding Head 9-22222 ITEM or 9-22221 7 In. Diao Dado ............................ 9..3257 9-3217 Sanding ........................ 9-32t8 Miter-Gauge Stop Rods ............................. 9-29924 9-32t4 Miter-Gauge Hold-Down Clamp 9-29928 Insert for 7 in. Head Work Light .................................. Work Light .................................... 7 in Dia. Adjustable Head ............................ ........................ or Dado CAT.. NO Dado Head Taper ................. 9-29997 Jig Universal 9-2480 Power 9-2481 ............. Wheel Table 9.,3263 27 ..................................... .................................. Jig Took Saw ................................... Know How ................ 9-22723 9-3233 9-3235 Handbook .................................. 9-2918 TROUBLE WARNING: FOR YOUR OWN SAFETY, OUTLET BEFORE TROUBLESHOOTING,, TURN SWITCH TROUBLE , Excessive vibration. cut when PLUG FROM POWER SOURCE -- GENERAL REMEDY , ,,, l, Discard 2, See "Getting to tighten Lock REMOVE CAUSE ,, i ,,,,,,,,,u Failure Knob. Blade and use a different To Know Your blade, Saw" section, "Tilt Lock Knob" '"' " " '""'"'"'";" i l '_'' u _" t See Adjustments section M [e L_a g ,, gauge not adjusted ---- properly. crosscutting. I Cut binds, burns or stalls motor ALWAYS I. Btade out of balance. t. Miter make square AND 2 Tilt Cannot "OFF" SHOOTING PROBABLE TROUBLE SHOOTRNG Dull blade with tooth when 2, Blade ripping., 3 1 Sharpen improper or replace blade, set 2. See "Adjustments" is Heeting_ Warped section, 3 Make sure concave board, "down," 4, Rip fence not parallel to "Heeling or hollow Adjustments .... " side is facing feed slowly. 4, See "Assembly" section, "Aligning 5 section, "Installing Rip Fence" blade 5, Spreader out of See "Assembly" Blade Guard," alignment ...... Cut not true at 90 ° or 45 ° positions. Tilt crank and elevation Stop screws not Blade adjusted. 1 Tilt lock knob not loosened when making hand- tilt wheel turn hard. 1, See "Adjustments" properly-"- 1. See "Getting "Tilt section, "Blade Tilt, or Squareness to Table." Lock To Know Your Saw" section, Knob.," adjustment, 2, Gears worms teeth 2 See "Lubrication" and clogged section with sawdust, TROUBLE SHOOTING NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips TROUBLE PROBABLE -- MOTOR and should be blown out or "vacuumed" frequently prevent interference with normal motor ventilation,. CAUSE REMEDY H, Excessive noise° ! Motor, 1 Have motor technician, your Motor 1o Circuit fails to develop full power. (Power output of motor rapidly with decreases decrease voltage at motor For example, a reduction maximum capable, motors Increase appliances when wire See "Motor too long. at or motors on using the saw sizes, or reduce Specification Requirements" 3. General output the motor power overloading 3. Request of length of wiring, and Electrical section a voltage check from the power company facilities, is (in some sections of the a reduction country, demand a reduction electrical power of 36% in power 2 wires or circuit of 20% in voltage causes maximum same circuit and service Sears store. 1_ Do not use other with causes of 19% in while appliances other 2. Undersize a reduction power of which lights, nearest by qualified service is available in terminals, of 10% in voltage overloaded checked Repair exceed output.) for may the capacity of existing generating and distribution 4 Incorrect breakers systems.) 4 fuses or circuit in power line. 28 Install correct fuses or circuit breakers. company to TROUBLE TROUBLE SHOOTING PROBABLE -- MOTOR (Continued) REMEDY CAUSE ill Motor starts slowly 1, Low trip or fails to come up to full speed. 1, Request voltage will not voltage check from the power company, relay,, 2, Windings burned 2, Have motor out repaired or replaced or open. 3. Starting relay not 3, Have relay replaced 1, Feed work slower operating. Motor overheats. t, Motor overloaded 2._ Improper cooling, circulation (Air restricted through motor sawdust, into blade, 2. Clean out sawdust circulation to provide through See "Maintenance due to normal air motorr and Lubrication" section. accumulating inside of saw). Starting relay in motor will not t. Burned 1. Have relay relay contacts (due to extended hold-in operate. periods from and request a voltage check company, caused by low line voltage, 2 Shorted replaced the power etc.,) 2. Test capacitor capacitor and replace if defectlve, (when equipped) 3, Loose or broken 3o Have wiring checked and repaired connections. Motor stalls (resulting fuses or tripped circuit t. Starting in blown relay not 1, Have relay replaced, too low to permit 2, Request operating,, 2. Voltage breakers)° motor voltage check from the power company, to reach operating speed 3 Fuses or circuit 3, Install breakers proper size fuses or circuit breakers, do not have sufficient capacity. Frequent opening of fuses or circuit breakers. 1 Feed work 1, Motor overloaded, 2 Fuses or clrcuit breakers slower 2, Install proper capacity, operating not 3Have relay not (motor does reach speed),, 29 blade slze fuses or circuit do not have sufficient 3_ Starting into relay replaced breakers, i PARTS LIST FOR CRAFTSMAN 12-iNCH MOTORIZED I_IODEL NUMBER 113.242502 8 9 TABLE SAW 10 7 13 14 // 23 m 3O a Figure I PARTS LIST FOR CRAFTSMAN 12-iNCH MOTORIZED MODEL NUMBER 113.242502 TABLE SAW Always order by Part Number -- not by Key Number FIGURE Key Part No. No. .lul 1 PARTS LIST Part Key NO. Description ill ,,i,,, 1 STD 541025 *Nut, 2 STD 551225 *Lockwasher, 3 STD 522506 *Screw, Hex Hd. 4 62594 5 STD 523110 Guard *Screw, Assembly (See Figure 7) Hex Hd. 5/16-18 x 1 6 62541 Hex 1/4-20 Bar, Fence 7 62718 8 STD 501102 9 62731 Insert 10 60388 Nut, !1 133645 Screw. t2 62748 Rod, !3 62493 Insert, 14 60122 *Screw, 15 STD 541031 *Nut, 16 STD 551231 *Lockwasher. 17 62539 Clip, External 1/4 Bar Assembly, 22 23 Set 10-32 24 x 3/16 25 26 Key No. 7 & 8) Flat Hd. Separation 27 10-32 x 1 (includes 28 Key No. 10) 29 Exact-I-Cut Soc. Set 3/8-16 30 x 7/8 31 Hex 5/16-t8 Fence Tape, 62709 21 Self-threading Spacer, 62710 20 Assembly (Includes 18 19 External Guide 5/16 8at *Standard Fence (Includes Rear Locking Description n 1/4_20 x 5/8 Retaining *Screw, No. i,i Hardware Item - STD 523117 62773 62725 STD 551237 454896 STD 551243 60127 30613 STD 600803 STD 523112 62589 62704 62745 62746 62772 May be Purchased Locally. *Screw, Fence Guide Key No. Fence Assembly, Table. Saw * Lockwasher, Screw, 18) Hex Hd. 5/16-18 x 1-3/4 Rip (See Figure External 3/8 Hex Hd. 3/8-16 *Lockwasher, External x 1/2 7/16 8olt_ Hex Hd. 7/16-14 Clamp, x 1 Cord "Screw, Pan Hd. TV. "T" 8-32 x 3/8 *Screw, Hex Hd. 5/16-18 x 1-1/4 Extension. Table Gauge Assembly, Bag of 3) (See Figure Miter Loose Parts (Not 8) (See Figure Illustrated) Bag of Loose Parts (Not Illustrated) Owner's Illustrated) Manual (Not 6) PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED MODEL NUMBER !13,242502 TABLE SAW 3 2 4 5 / 2 29 \ / / / 30 \ ,,,.-._37.__ "_--_-'_ \ 38 / NEW RETAINING _ "a'._ 33 3"_ 40 43 36 28 / A _ _ / 56 57 IF THIS PART IS REMOVED, DISCARD AND REPLACE WiTH _..---'_ 11 J e 35 12 \ t0 30 64 44 54 45 58 59 62 63 55 46 47 49 48 39 RiNG 61 60 14 lJ 72 39 51 ._---- 73 "'"_ 74 _48 PARTS LIST FOR CRAFTSMAN 12-1NCH MOTORIZED MODEL NUMBER 113.242502 FIGURE Key No. Part No. Key No. Description 7 62743 30494 80177 6362 3540 63062 STD 600803 Motor Collar +Blade. Assembly Saw, (See Fig, 4) 12" Chtsel Nut, Saw Arbor Wrench, Arbor Wrench, Shaft *Screw. Self-Tapping, No. 8-32 x 3/8", Tooth Pan Hd. 8 9 10 I1 12 13 14 15 30613 STD 582075 62342 62756 62339 STD 551231 STD 523106 STD 503705 16 17 18 62093 62330 STD 503103 Screw, Cradle *Screw. 19 2O 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 62098 62100 STD 551012 STD 6011O3 62587 60204 STD 571812 62585 62218 STD 551050 62094 STD 581031 62097 62331 63011 62101 62099. 62086 STD 571810 62090 STD 551225 Trun_on. Back Boit,Sq. Hd. 3/8-16 x 7 *Washer, 7/32 x I x 1/16 °° *Screw, Pan Hd, Type "T" 10-32 Clamp, Cord Ring, Retaining, 3/4'" Washer, 25/32 x 1-3/8 Pin, Motor Pivot Hex. *Standard Hardware item x 1/8" Support, Motor *Lockwasher, 5/16" *Screw, Hex Hd. 5/16-18 x 5/8" *Screw, Set, 3/8-16 x 5/8", Hex. Soc. Fiat Pt, Stop Set, 5/16-18 Z_ Description ' ............... 4O 41 STD 522506 62332 42 43 44 45 62726 STD 511002 62727 62689 46 47 48 STD STD STD 49 5O 51 52 62730 62729 60354 STD 502503 53 54 55 56 57 62356 62222 STD 582087 62221 60159 58 59 60 61 62223 STD 541031 62220 60160 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 62096 STD 522503 62095 62460 STD 522505 STD 541250 803835 62113 62728 STD 541025 30504 37837 30505 37836 60393 551210 511107 610805 x 3/8". × 3/8" Support° Spreader Screw. Thumb 5/16-18 x 1 "Pin, Roll, 3/16 x 1-1/4" Rod, Spreader (Includes Key No. 25) Bar. Spreader "Washer. t7/32 x 1-1/4 x 3/32" Screw, Lock Ring, Retaining 5/16 Rod, Lock Screw Push Knob Assembly, 2-1/4" Washer, Knob Clamp Spacer Trunnion, Front Collar _Pin. Roll. 3/16 x 1" Plate, Bearing * Lockwasher. 1/4" - Part No. Soc. Cup Pt. May be Purchased +Stock Item -- May be secured through of most Sears Retail Stores or Catalog Locally. the hardware departments Order Houses. SAW 2 PARTS LIST L 1 2 3 4 5 6 TABLE SWhen *Screw, Hex, Hd. Knob Assembly, Indicator, Tilt *Screw, Pan Hd. 1/4-20 Pull Worm, Elevating Handwheel Assemb_v *Lockwasher. Externat *Screw. Pan Ftd. 10-32 x 5/8" No. 10 x 3/4 "Screw Type "AB °' Pan Hd. No. 8 x 1/2" Sca|e_ Adiustable Bevel Panel, Front Nut. Speed No. 8 "Screw, Set, 1/4-20 x 5/16", Hex, Soc, Cup PL Crank Assembly, Tilt Shaft, Tilt "Ring, Retaining 7/8 SGear, Miter Washer, Spacing, 1-1/2 x .630 x .005 (Used to adjust end-p_ay after installing Key No. 56, supplied 5 In a package) Worm, Tilt *Nut. Hex., 5/16-18 SGear, Miter Washer, Spacing, 1-1/2 x .875 x .005 (Used to adjust end-play after installing Key No. 60, supplied 5 m a package) Wrench, Lock *Screw. Hex. Hd., 1/4-20 x 3/8" Nut. Height Lock Leg, Base *Screw, Hex. Hd., 1/4-20 *Nut, Hex., 1/2-13 Foot, Leveling Stiffener, Leg Base, Saw *Nut. Hex 1/4-20 *Wrench, *Wrench, *Wrench, *Wrench, e Ring, Hex Hex Hex Hex "'L", "L". "'L". "'L', Retaining x 1/2" 3/16" 5/32" 1/8" 3/32" 3/4" replacing gear (Key 56), use spacing washers (Key 57) to adiust _"When replacing gear (Key 80). use spacing washers (Key 61} to ad{ust end-play. e If this palt is removed, discard and replace w_th a new retaining ring. end-play. PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED MODEL NUMBER 113.242502 TABLE SAW I0 13 FIGURE 3 - 62773 FENCE ASSEMBLY m Key No I I t ,l ,a i i 4 l b I 6 i 8 1 9 1 I0 1 11 I 12 1 13 1 14 1 15 1 Part No, 62773 62693 62692 STD 551031 62775 9404336 62774 423350 62582 STD 600805 62528 62529 62531 62583 62533 STD 551210 STD 611005 16 1 17 1 62532 *Standard Description Hardware Fence Assembly, Rip Plug, Button Knob (Includes *Washer, Indicator. *Screw, Fence "T" Seres 3/8-16 Channel, *Screw, x 1/2 Fence Pan H& Type Spring, "T "° 8-32 x 1/2 Fence Lock Lock, Rear Fence Roller, Rear Fence Fence Spring, Lock Head Alignment *Lockwasher, External Pan Hd. Type (Includes - May be Purchased 34 #t7) Noo t0 "A" Pad, Alignment Item 4-40 x 1/4 Fence Screws, *Screw, 1) x 1/2 x 1/32 Pan Hd. Type Head, Rod, Key No 21/64 Locally No. 10x 1/2 11 PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED MODEL NUMBER 113.242502 TABLE SAW O ANY ATTEMPT TO REPAIR THIS MOTOR MAY CREATE A HAZARD UNLESS REPAIR IS DONE BY QUALIFIED SERVICE TECHNICIAN. REPAIR NEAREST SERVICE IS AVAILABLE SEARS STORE. AT YOUR 15 16 12 13 14 I 19 18 FIGURE 22 4 - 21 I N°:l Description m 1 2 3 4 5 62743 63798 62245 62407 STD 376116 62749 6 STD 6006O3 7 8 9 63467 62265 62268 10 37908 15 .......... K,ey ..... No Complete Motor Assembly I Panel, Mounting Relay Protector Capacitor Box Assembly, Panel w/Nameplate Screw, Pan Hd. Self-Tapping No. 6-32 x 3/8 Hardware Item Part No, 63133 63134 14 15 37884 STD 600803 16 17 63309 30582 21 37415 35 Coi!, Brake Shoe, Brake Lining, Brake Disc, Brake *Screw, Self-Tapping, No. 8-32 x 5/16", Spring Washer, 30767 2_37412 - May be Purchased Description Cover, Brake Cap, Shaft Ring, Retaining, Washer, Spring Cleat 37158 37886 Cap, Flag Terminal Lead Assembly, Red 3" Long Lead Assembly, Red 6-I/2"" Long Housing, Brake Coil "Standard 17 62743 MOTOR ASSEMBLY Part Key No. 20 18 Locally.. Pan Hd 5/8" Spacer (As Required) PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED MODEL NUMBER 113.242502 1 SEE WIRING FIGURE PAGE 5 -- SWITCH 5 ASSEMBLY Description 62466 STD 601103; Bracket. STD 551210 STD 541110 62500 37838 60287 60256 STD 611005 37818 62613 60267 63467 Lockwasher, External No 10 Nut, Hex, 10-32 x 3/8x 1/8" Box. Switch Washer, 5/8 x 7/8 x t/64" O !1 i,i_, i_- DIAGRAM, Part No_ "Standard Hardware TABLE Housing Screw, Type Pan Hd Screw, Key Screw, Relief, 23, 10-32 x 3/8% Nylon, 6-32 x 5/16" Type B No Strain Cord with Switch 10 x I/2" Plug Cap, Insulator Item - May be Purchased 36 Locally 2 SAW PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED MODEL NUMBER 113.242502 \1__3 12 TABLE 11 10 FIGURE I F Kev NOo 6 - 62704 MITER GAUGE Pert No, ASSEMBLY Description i lU 1 2 3 4 5 6 7 8 9 62704 62693 62692 STD 551031 37893 STD 510803 135 37895 37896 9417295 10 62230 11 STD 541231 62225 82383 60288 12 t3 14 "Standard Hardware +Gauge Assembfy, Miter Plug, Button Knob, Miter *Washer, Gauge, *Screw, Gauge (Includes P_ain, 21/64 Key No. 1) x I x 1/16" Miter Pan Hd 8-32 x 5/t6 '° Indicator Block, Miter Pin, Miter Gauge Indicator Gauge Stop 'Screw, Pan Hd,, 8-32 x 5/8" w/Lockwasher, Rod Assemb}y, Miter Gauge, Consisting of Items 11, 12, 13 *Nut, Hex,, 5/16-18 Stud, C_amp Stud, Pivot Screw, Locking Set, I/4-20 Item - May be Purchased Locally, +Stock Item - May be secured through the Hardware most Sears Retail Stores or Catalog Order Houses 37 x 3/8" Departments of SAW PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED MODEL NUMBER 113_242502 2 TABLE SAW 1 3 / / / / / / / 8 11 1 6 7 10 6 / FIGURE Key No. 7 - 62594 GUARD Part No_ Description i 1 2 3 4 5 6 7 8 9 lO 11 _2 * Standard 62594 60297 62391 62395 62389 62390 STD 551025 62520 62396 62595 62410 STD 571810 62519 Hardware ASSEMBLY Item Guard Assembly, Saw Nut, Push Pin 1/4 x 1-1/2" Support, Guard Guard, Saw Pin, 1/4 x 1-3/4" "Washer, 17/64 x 5/8 x 1/16" Spacer, Paw/ Pawl Spreader, Assembly Blade Pin, I/4 x 1" *Pin, Roll, 3/t6 x 15/t6" Spring, Pawi - May Be Purchased 38 Locally° PARTS LIST FOR CRAFTSMAN 12-INCH I_IOTORIZED MODEL NUMBER 113.242502 TABLE / 6 FIGURE 8 - 62589 TABLE Key Part No. No. 1 2 3 4 5 6 "Standard Description 62589 tExtension 60323 Screw, Serrated t/4-20 x 1'" 62590 62549 STD 541025 STD 551225 62550 Hardware EXTENSION Assembly, Complete Truss Hdo, Extension Bracket, *Nut, Corner Hex 1/4-20 * Lockwasher, Bracket, Item - Support Ext,r 1/4 Corner Stiffener May be Purchased Locally, tStock Item - May be secured through the hardware departments of most Sears Retail Stores or Catalog Order Houses_ 39 SAW 12 RNCH MOTORIZED TAB LE SAW SERVICE Now that you have purchased your 12-inch table saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide afl pertinent facts when you call or visit. The model number of your 12-inch table saw will be found on a plate attached to your saw, at the rear of the base, HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR FOLLOWING INFORMATION: PARTS, ALWAYS GIVE PART NUMBER PART DESCRIPTION MODEL NUMBER 113°242502 NAME OF tTE_M 12-INCH TABLE SAW THE All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling_ Sold by SEARS, Part No 62772 ROEBUCK AND CO., Form No SP4541-1 Chicago, IL 60684 U.S.A. Printed in U_S.A_3/81