Download Installation Instructions

Installation
Instructions
36"Stainless Steel
Gas Cooktops
Natural Gas Model:
ZGU375NS
LP 6as Model
Z6U375LS
Monogram:
Before w)u begin--Read
these instructions completely and carefldlv.
IMPORTANT: Save these instructions tor local inspector's use,
IMPORTANT: OBSERVE ALL GOVERNING CODES AND ORDINANCES.
NOTE TO INSTALLER: Be sure to leave these instructions with the Consulner.
NOTE TO CONSUMER:
tot fllture reference.
Keep these inst_ uctions with wmr Owners Manual
This appliance
must be properly
See "Power Supply", page 6.
grounded
Cet appareil doit _tre correctement
61ectrique
>> a la page 6.
Proper
installation
installer.
installation
Appliance
tOI"
is the
Product
is not
tailure
covered
Warranty:
WaITantv
See
responsibility
of the
due to improper
under
the GE
the
Owners
Manual
inforluation.
and with correct
polarity.
mis h la terre. Voir << Alimentation
For Monogrmu
1.800.444.1845.
local service
in your area,
For Monogrmn
1.888.880.3030.
service
For Monogram
1.800.626.2002.
Parts and Accessories,
in Canada,
call
call
call
In the Commonwealthof Massachusetts:
• This product must be installed by a licensed plumber or gas fitter.
• When using ball type gas shut off valves, they shall be T-handle type.
• A flexible gas connector, when used, must not exceed 3 feet.
FOR YOUR
Natm'al
SAFETY
If wm smell gas:
1. Open windows.
2. Don't touch electrical
3. Extinguish
4. hmnediatelv
any open flame.
call your gas supplier.
Association
according
latest edition.
SAFETY
Do not store
or use combustible
materials,
gasoline
or other flammable
vapors and
liquids in the vicinity of this or anv other
appliance.
with
local
codes,
with
ANSI
Z223.1,
installation
Con n
of this
codes,
the
cooktop
or in the
National
latest
must
edition.
conform
Code,
(_AN/CGA-
codes where applicable.
• This cooktop
has been design-certified
by
the American
Gas Association
according
to
ANSI Z21.], latest edition and Canadian
Gas
switches.
FOR YOUR
• Installation
Gas Installation
B149.1 or the cmTent Propane
Installation
Code, CAN/CGA-B149.2,
and with local
must
confl)rm
absence
Fuel
of local
Gas
Code,
to CAN/CGA-I.1
• Yore" cooktop
must be electrically
grounded
in accordance
with local codes or, in the
absence
of local codes, in accordance
with
the National
Electrical
Code (ANSI/NFPA
70, latest edition).
In Canada,
electrical
grounding
must be in accordance
with the
current
CSA C22.1 Canadian
Electrical
Code
Part
1 and/or
local
codes.
In Canada,
with
the
current
Design Information
Models Available .........................................................
3
Dimensions and Clearances .....................................
3
Advance Planning .......................................................
3
Advance Planning, Installation Options ..................4
Tools and Materials Required...................................
4
Installation
Install Cooktop .............................................................7
Install Pressure Regulator .........................................
7
Connect Electrical .......................................................
8
Assemble Burners, Check Ignition ..........................
8
Installation Option
Installation with Downdraft Vent .............................
9
Installation Preparation
10
Cut the Opening ...........................................................
5 Installation with Warming Drawer .........................
11
Power Supply Locations ............................................
6 Installation with Single Oven ..................................
Design Infi)rmation
Stainless
Steel
Gas
( ooktop
ZGU375NS
36" natural
ZGU375LS
gas cooktop
36" LP gas cooktop
For those who prefer gas heat fin _
cooking,
tile Monogram
built-in
gas stainless steel cooktop
ottbrs
the cooking
method
of choice.
These models are thctorv set fin" either natural
I,P gas operation.
Be sure to order tile correct
tot tile installation
situation.
gas or
model
Dimgnsions
and
clearances
\
20-5/8"
Deep
at Center
19-3/4"
_2-15/16' Min.
FromCooktop
to Vertical
Combustible
SurfaceWhen
Installed
3-3/8' Min. FromCutout
//
<
tical Combustibles
11-9/16"Min. to
Ti
95-5/1G"
II FromCutout
2-9/4" Min.
11"Min. to Wall
FromCooktopEdge
When InstalledBothSides
* If a countertop backsplash is used, it must be constructed
of non-combustible materials (such as masonry, ceramic,
granite, stainless steel, etc.) whenever the cutout to rear
vertical surface is less than 3-3/8".
IMPORTANT:Always maintain 2-3/4" Min. clearance from
cutout to front edge of countertop.
Ad73an(e
planning
• Refer to "Installation
Preparation"
fin.
information
on al)l)ropriate
placement
and necessary
clearances
when planning
installation,
• Avoid placing
cooktop
when
• If cabinetry
is
- Use cabinets
-Maintain
30"
cabinetrv
directly above
possible.
used above cooking
surtace:
no m ore than 13" deep.
minimum
clearance
between
cooktop
and unprotected
cabinets
directly
above cooktop.
-If clearance
is less than 30", protect cabinet
bottoms
with flame-retardant
millboard
at
least 1/4" thick, or gysum board at least
3/16" thick, covered with 28 gauge sheet
steel or .02" thick COl)per.
-Clearance
cabinetry
between
cooktop
and protected
must not be less than 24".
-An exhaust
hood that projects
at least 5"
bewmd front of cabinets
can reduce risk of
burns caused
surlhce units.
by reaching
over heated
-X&'orking areas a(!jacent
to the cooktop
should have 18" minimum
clearance
between
countertop
and cabinet bottom.
• Use the Monogram
gas stainless steel cooktop with any 36" or wider exhaust
hood with
350 CFM or greater air floW rating.
• Installation
inust confornl
with local codes.
In the absence
of local codes, the gas cooktop nlust comply with the National
Fuel Gas
Code, ANSI Z223.1, latest edition.
Design
Infi)nnation
Stainless
Ad73an(e
planning
installation
options
Cooktop
and ZVB36 Downdraft
Vent
Combination
Installation.
See page 9.
These cooktops
may be installed with a 36"
Monogran/
Downdratt
Vent, models ZVB36.
See page 9 for cutout and clearances.
-The cotmtertop
inust have a deep fiat
sm'tace to accommodate
the combined
installation
of the cooktop
and vent.
-The downdratt
vent with blower; motor
and
ductwork
will occupy the base cabinet.
-Consideration
must be given to electrical
and gas supply locations.
See page 6.
-Read
the Downdralt
Vent Installation
Steel
Gas
( ooktop
Cooktop
and ZTD910 Warming Drawer
Combination
Installation.
See page 10.
These cooktops
may be installed
over a
Monogram
30" _'mning
Drawer, models
ZTD910. See page 10 tot CtltOtlt and clearances.
-Consideration
must be given to electrical
and
gas supply locations.
See page 6.
-Read
the X4'arming Drawer Installation
Instructions
packed with the product,
or
to review ahead of time, order Pub. No.
49-8937.
Cooktop
and ZET837 Single Oven
Combination
Installation.
See page 11.
These cooktops
may be installed
over a
Monogram
30" ()veil, model ZET1038.
See page 11 tot cutout and clearances.
-Consideration
must be given to electrical
and
gas supply locations.
See page 6.
-Read
the 30" Oven Installation
Instructions
Inst_ uctions packed with tile product,
or
to review ahead of time, order Pub. No.
49-80185.
packed with tile product,
or to review
of time, order Pub. No. 49-80188.
7bols and
Materials
Required
• Gas pressm'e
regulator
(supplied)
• 90 ° street elbow
(suI)plied),
mav be
required
with a
downdrat*
vent
COlllbination
installation.
• Wok ring (accessory
supplied
on some
models)
• Saw
• Carpenter's
square
• Pipe wrench
• Manual gas line
shut-off wflve
o3/4" NPT x 3/4"
I.D. or 1/2" NPT x
1/2" I.D. flare
union
adaptor
connection
supply
tot
• 5 fi)ot AGA-certified
flexible metal
• 1/2" NPT x 3/4"
I.D. or 1/2" I.D.
flare
ti)r
union
connection
regulator
• Gas-resistant
joint sealant
ahead
adaptor
to
pipe
appliance
connector,
3/4" or
1/2" I.D. to match
gas supply line:
-If required
by local
codes, use solid
pipe with fittings.
to
line
NOTE:
Purchase
new flexible line,
DO NOT USE OLD,
PREVIOUSLY
USED
FLEXIBLE LINE.
Installation
Preparation
Stainless
Cut the
Steel
G as
( ooktop
11-9/16"
Min.
Opening
ToSide
Wall
to RearVertical
Combustibles
2-3/4'
Min. From
Front of
NOTE: Cutout
dimensions have a
Countertop
tolerance of plus or
minus 1/8"
CAUTION:Wallcoverings,
countertopsand cabinetsshould
withstand 200°Fheatgenerated
bythe cooktop.
Measure
Make
carefllllv
sure
rear and
to sides.
• The
when
sides
front
binet Base
Recommended
cutting
of opening
cuts
are
Monogram
exactly
stainless
and
below
i)erpendicular
steel
to fit in a 42"
cabinet.
If the
cooktop
of hold-down
clips
may
need
into
a 36"
may be required.
allow fi)r installation
at the
sides.
to be cut
away
The
side
- 18-7/8"
-Allow
back
rain.
to 19" max.
at least
3-3/8"
of cutout
and
cooktop
must
max. wide
be:
and
-Allow
fl'ont
at least
vertical
left
side
11-9/16"
between
of
COtlntei'top.
cutout
2-3/4"
and
above
a cabinet
necessary
to tlse
length drawer to allow clearance
• In some
cases,
two
pipe nipple may
with
a shorter
tot gas
I.D. 45 ° elbows
3/8"
be
added
between
and cooktop
to move
regulator
in order
to avoid interference
and
a
regtdator
flu'ther
back
with drawer.
ROTE:Some counterteps made from solid surface materials,
such as Corian® may require special cutout preparation (such
as radius corners and aluminum foil tape). Always consult the
countertop manufacturer for specific instructions.
Optional
combustible
clearance
of CtltOtlt
at least
be
deep
clearance
wall.
-Allow
cooktop
it illay
to provide
space.
• The counterto
I) cutout
for
-35-5/16"
rain. to 35-7/16"
5-1/2" space
connection.
base
is installed
modifications
base must
is
chassis occupies
countertop.
• If installing
gas cooktop
or larger
cabinet
base,
A 36" cabinet
this
parallel
drawers,
designed
walls
• The cooktop
countertop.
are
from
tO ac!jacent
clearance
front
edge
wall.
between
of
right
Combination
Installations,
This
cooktop
mav
be installed
with
a ZVB36
Monogram
a ZTDgl0
_.Vu'ming
single
oven.
wall
See
in combination
Downdrafl
Drawer,
"Optional
pages
9 through
11, fl_r cutout
of these
installations.
Vent,
or a ZET1038
Installations",
and
clearances
with
Installation
Preparation
Stainless
locations
Steel
Gas supply:
These cooktops
are shipped
fl'om tile tactorv
set ti)r either natural gas or I,P gas. Check to
be
s/IYe
VO/l
have tile COITeCt
cooktop
fl)r tile
type of gas being used.
• Tile pressure
regulator
must be connected
in series with tile manifold
of tile cooktop
and must remain in series with tile supply
line regardless
of type of gas being used.
• The natural gas model is designed
to
operate
at 5" water cohmm
pressure.
A regulator
is required
at tile natural gas
som'ce to provide a maximmn
of 7" water
pressure
to the cooktop
regulator.
• Tile liquid propane
model is designed
to
operate
at l 0" water cohmm
pressure.
A regulator
is required
at the I,P som'ce
to provide
a maximmn
of 14" water pressm'e
to tile cooktop
regulator.
For ease of installation,
permit,
should
and if local
codes
tile gas supply line into tile cooktop
be l/2" or 3/4" ]D flexible metal
appliance
connectoi;
three to five feet long.
NOTE: Purchase
new flexible line. DO NOT
USE OLD,
LINE.
PREVIOUSLY
USED
FLEXIBLE
• Make gas connection
through
rear wall, or
on cabinet floor at rear, as illustrated.
Electrical
supply:
This cooktop
features
pilotless electric
ignition
for energy savings and reliability.
It operates
on a 120 volt, 60 Hz power supply.
A separate
circuit, protected
by a 15 amp time
delay filse or circuit breaker,
is required.
Optional
Combination
This
cooktop
tion
with
Vent,
may
a ZVB36
a ZET1038
_mning
Installations
be installed
in combina-
Monogram
Downdrafl
Single
Oven
or a ZTD910
Drawer.
• The gas and electrical
located
where
it will
not
supply
must
be
interfere
with
housing,
drawer.
alternate
See
the
pages
installation
oven
or
9 through
the
( ooktop
NOTE: Locate gas and electrical
supplywithin shaded area. Locations
shown for a 42" cabinet base, adjust
when using other cabinet size.
• A properly-grom_ded
should be located
t0/n"
foot
power
3-prong receptacle
within reach of cooktop's
cord.
IMPORTANT:
(Please read carefully).
FOR
PERSONAL
SAFETY, THIS APPLIANCE
MUST BE PROPERLY
GROUNDED.
• Tile power cord of this appliance
is
equipped
with a three-prong
(grotmding)
plug which mates with a standard
threeprong grounding
wall receptacle
to minimize tile possibility
of electric shock hazard
from this appliance.
• The customer
should have the wall receptacle and circuit checked
by a qualified
electrician
to make sure the receptacle
is
properly
grotmded
and has correct polarity.
• Where a standard
two-prong
wall receptacle
is encotmtered,
it is tile personal
responsibilit)' and obligation
of tile customer
to have it
replaced
with a properly
grotmded
threeprong wall receptacle.
Do Not, Under Any Circumstances,
Cut Or
Remove
The Third (groined)
Prong From The
Power Cord.
Do
vent
Gas
not
rise
_111 extension
cord.
warming
11 fin.
requirements.
IMPORTANT:
hnproper
grounding
and
improper
polarity of tile house wiring can
cause continuous
sparking
of tile ignition
svsteln. Be stlre to check
ti)r correct
grotmding
and polarity.
Installation
Slail_[ess
• Remove packaging
fl'om the cooktop.
• Position
the cooktop
over the opening,
making stlre that the power cord is dropped
into the cabinet.
Install
Co&t@
and left sides
thumbscrews
the countertop
overtighten,
of the cooktop,
to touch the underside
until just
finger
tight,
Cooktop
Countertop
1"
• i,ower the cooktop
into the cutout,
pressing
gently and evenly to seat.
• Thumbscrew
brackets
are located on the
right
• Turn
Slcr, l (; as Cool, to D
NOTE: Countertop
must be a minimum
of 1"thick at the
thumbscrew locations.
of
Thumbscrew
Do not
,_
1
• Install the sui)plied
pressure
regulator
and
nil)pie in the gas line as close to the cooktop
inlet as possible.
-Make sure the regulator
is installed
in the
Install
right
direction.
See
arrow
on
underside
To C00kt0p
Regulator
of
regulator,
Reg'ulator
• Install
in an
a manual
shut-off
valve
easily accessible
location.
in the
gas line
or Flexible
Solid
Piping
Connector
NOTE:Refer to flow
direction arrow on
NOTE:
Instead of using solid piping to
connect
to pressure
regulator;
an approved
flexible metal appliance
connector
may be
used between
the pipe stub and the shut-oil
wdve to the pressure
regulator,
if local codes
permit.
-Ai)i)ropriate
flare ntlts and adapters
are
required
at each end of the flexible
connectoi'.
• Turn on the gas. Check flw leaks using a
liquid leak detector
at all joints in the system
(the pressure
test fitting is on the side of the
regulator).
II'!II,L_IlIlllI_I
gas
Do not
use
a flame
to check
for
leaks,
[;_I',J;I_ID]:IOIPi:I
li, NE _2__UTE__S UTII,ISER
DE FI,AMME POUR VERIFIER S']I, YA
DES FUITES.
underside of regulator.
_
hut-0ff
Valve
PHioPues
Set
UG
ba:rs; pIy
IMPORTANT:
Disconnect
the cooktop
and
the individual
shut-off valve from the gas
suI)ply piping s):stem during
any pressure
testing of that system at test pressures
greater
than 1/2 psig. Isolate the cooktop
from the
gas sui)ply piping system by closing the
individual
manual
shut-off wdve to the
cooktop
during any pressure
testing of the
gas suI)ply piping system at test pressures
equal to or less than 1/2 psig.
Installation
Slain[r,
• Check
wired
to be sm'e
the
by checking
receptacle
fi>r proper
ss Sl_(,[
(,;as
( oohto
D
is properly
polarity
and
grounding.
• Plug
in power
cord.
Connect
dectrical
Step
• Rein eve
• Assemble
that
bm'ner
seated.
Assemble
tape on
burner
burners.
as shown.
heads
Pin (s) must
to enstli'e
l)i'ol)er
and
Check
caps
completely
are
to be
sure
• Check
-Push
secm'ely
engage
for proper
ignition:
in one control
knob
HIGH
holes
-The
asselilblv.
b?_ YH£15'_
spark
and
light; the igniter
will
the bm'ner
is lit.
igniter
cease
-First
check qnition
j-- Burner Cap
BurnerHead
(Brass)
Burner Ring
i
• BurnerRing
LockingNut
With Chamfer
test
Pin SI0t_
Burner Base_'_-_j_
NOTE: Locater Pin Fits
Into Burner Base Pin Slot
To aid reassembly, each
brass Burner Head is
marked with a clock face.
Replace the Burner Head
with the arrow pointing
to the rear of the cooktop
(12 o'clock position).
require
some
procedure
If the
to spark
that
assembled
and
Electrode
may
the
continue
constant
Locater Pin
will
IMPORTANT:
check
SideView
tm'n
the
burner
90 ° to
sparking
time,
will
when
while
air is
flushed
out of the gas line.
-Tm'n
knob
to OFF.
-Repeat
Locater Pins
and
position.
each
and
gaps
reassemble
after
burner
for
ignitor
the
each
electrodes
burne_
component
seated
properly
between
each
as required.
burner.
are
lit,
is
by observing
laver.
Disassemble
Installation
Options
Slainless
Sled
Gas
( ool:top
Cooktop
Installation
with a 36" Monogram
Downdraft
Vent, models ZVB36.
Tile installation
of tile downdrafl
vent with
Countertop
Requirements:
Tile cotmtertop
must have a deep
this cooktop
requires
carefid consideration.
Both tile cooktop
and tile vent must be
installed according
to each specific installa-
Countertoi)s
with a rolled front edge and
backsplash
will not provide tile fiat surthce
area required.
• Review tile illustration
to determine
tile
to
tion instruction.
For accurate
planning,
review the Downdrafl
Vent Installation
Inst_ uctions
49-80185.
in adwmce,
order
Pub.
tile
accOillii/o(late
cooktop
and
fiat surface
vent.
cotmtertop
sm'thce requirements.
-All cutout clearances
tot this installation
nlust be observed.
No.
TopView-CountertopSurface
9/16"
2-9/16"
21-7/16"
Cutout
Depth
36-1/2'_
34" VentCutout
9/16
Overlap
'
;_
'
i
18-7/8"
Cooktop
Cutout
Depth
_Front
35-5/16"
CooktopArea Cutout
Edge of Countertop
Base Cabinet Requirements:
Tile combined
installation
will fit in a stan-
dard 24" deep base cabinet. A base cabinet
least 42" wide is recommended.
-Tile vent housing,
blower
occupy the base cabinet.
and ductwork
at
will
Ductwork:
Ductwork
should be planned
in adwmce.
• The blower system is designed
for use with
3-1/4" x 10" ductwork.
It can be transitioned
6"
22-3/4"
Total Flat
Surface
Required
at Center
7/16" CooktopOverlap
(1-1/4" at Center)
2-3/4" Min. Clearance to Cutout
to
Cutoutto
RearVertical
Combustible
Surface
I'Otlnd.
-The ductwork
MUST be vented to the
outside.
-The duct mn should not exceed 150 It. or
equiwdent
length when bends or wu'ious
fittings are used.
Again, refer to Downdraft
Vent Installation
Instructions
for details.
11-9/16" Min. Cutout
to Wall, Both Sides
Power Supply:
If local ('odes permit,
tile vent and cooktop
may operate
from tile same 120V, 15 amp
dui)lex outlet, i,ocate tile gas and electrical
suI)ply as shown on page 6.
Installation
Options
Slait_lr, ss Sled
Cooktop
Installation
Over a 30" Monogram
Warming Drawer, models ZTD910.
These cooktops
may be installed
over a 30"
_hrming
Drawer.
Both tile cooktop
and tile
warming
drawer must be installed
according
to each specific installation
instruction.
For
accurate
planning,
review the X_hrming
Drawer Installation
Inst_ uctions in advance,
order Pub. No. 49-8937.
Gas
( ooldop
-Allow 2" clearance
between
tile cooktop
bottom
and the top of the cutout,
or 7-1/9"
from tile top of tile c(mntertop
as illustrated.
Power Supply:
If local codes permit,
tile cooktop
and warming drawer may operate
from the same 120V
duplex
outlet. See page 6.
Install 2x4 or 2x2 Anti-Tip Block
Against Rear Cabinet Wall 9" From
Cutout Floor to Bottom of Block
Booktop 38-8/16"
23-1/2"Min.
ROTE:When installing a Monogram Warming Drawer below
a cooktop, a solid barrier must be installed at least 1"from
the lowest point of the bottom of cooktop burner box to th e
top of cutout. See Warming Drawer Installation Instructions
for details.
IMPORTANT:
for Combined
A 42"
wide
Base Cabinet
Installation
base
cabinet
Narrow
CtlStOll/
be
to fill tile
used
warming
• 30" or
drawer.
36" base
recoi//i//ended.
doors
Requirements
should
or
6" gap
cabinets
be
decorative
on
are
each
Anstall
2x4or 2x2
Anti-TipBlock
AgainstRear
CabinetWall
9" FromFloor
to Bottom
of Block
used.
stiles
side
can
of tile
g"
not
,-"
2x4 or 2x2
""Runners
or Solid_"
Bottom,25"on Center
"",,,
NOTE: Tile support
must be lexel,
m o/mted and capable of sui)porting
10
rigidl)
150 lbs.
Installation
Options
Slab_le,s,s Steel G a,s ( ooklop
Cooktop
Installation
Over a 30" Monogram
Single Oven, models ZET1038.
These cooktops
nlay be installed
over tile
Monogran/
ZET1038 single ()veil. Both tile
cooktop
and tile ()veil Inust be installed
according
to each specific installation
insti'iiction. For accurate
planning,
review the 30"
Oven hlstallation
hlsti uctions in adwmce,
order Pub. No. 49-80188.
-Alh)w
co/nltei'top
Power Supply:
Tile oven requires
a separate,
properly
grounded
30 Anlp, 3-wire 120/208
or
120/240 volt, 60 Hz power suppl> The cooktop requires
a separate
120V power supply.
See page 6. Where codes perniit,
the gas shutoIt wdve nlav be hicated in an ac!jacent cabinet
or other easily accessible
location.
6" Min. clearance
fix)in the top of the
to tile top of tile ()veil
c/itout.
1-1/2" Cabinet Top
Cooktop35-5/16"
2-3/4
36"
6" Min.
28-3/8" Max,
Countertop
ht
23" Max.
Usetwo 2x4'sor equivalentrunnersspaced25"centerline
to centerlinein the opening& flushwith top of toekick.Or,
elevatethe ovenfloor to desiredheight.Thesupportmust
be level,rigidly mountedandcapableof supporting2001bs.
IMPORTANT:
Base Cabinet
Requirements
for Combined
Installation
A 42" wide base cabinet should be used.
Narrow custoin doors or decorative
stiles can
be used
to fill tile 6" gap on each
side of tile
()veil,
• For best appearance
tile cooktop
centered
over tile oven.
• 30" or 36" base cabinets
are not
reconiniended.
should
be
NOTE: While performing installations described in this book,
safety glasses or goggles should be worn.
Ibr Mmwg_wm _ local wrying,i_l
your arch, cnll
1-80f)-444- 1845.
NOTE:
Product
iml)VOv( mcm
_t (;(:tv::val El€ ctric. Th(:v(fol-(:,
_1]1(t sl)(:(ifi(_alions
_lv,::sul._j((t
is _acontimling
(mdc_/vov
matcvbals,
al)l.',(:m-ml((
to (hmlgo
wilhoul
Iloti(o.
Monogram:
Pub.No.49-80218-1
Dwg.No. 164D4290P370
03-04JR
11173-E
6E Consumer & Industrial
LouisvilJe, KY40225
@2004 GE Company