Download Craftsman 917.271022 Owner`s manual

Owner's Manual
rRAFTSMIIN+
15.5 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.271022
•
•
•
•
Safety
Assembly
Operation
Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment.
Seam,
Roebuck
and Co., Hoffman
For answers to your questions
about this product,Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Estates,
IL 60179
,....::.....;:;
Maintenance
..._- ...............
2
...... ;••.o,..•••=....... _ .............. 2
Pre_!_ct SpecihcatjoR_
..................... 5
• • &E&._......
.i .=.•o
.........................................
18
Service and Adjustments ...................... 22
Storage ................................................
29
Troubleshooting ....................................
30
Repair Parts .........................................
36
Parts Ordering ....................... Back Cover
.••••*••.•••••6
11
............ 18
i
YEaR
'dIAF
he
This _
does n
CRAFTSMAN
RIDING
EQUIPMENT
iof purchase, if this Craftsman Riding Equipment is main! to the instructions in the owner's manual,
any parts found to be defective in material or
coven
=
i items which become wom during normal use, such as blades, spark
a_ircleaners, belts_ etc;
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in
the owner's manual•
• Riding equipment used for commercial or rental purposes.
LIMITED
90 DAY WARRANTY
ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge• In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center• After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip
merit to your nearest Sears Service Center• (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply)• This
warranty applies only while this product is in the United States• This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state•
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERALOPERATION-
• Never carry passengers.
• Do not mow in reverse unless absolute-
• Read, understand, and follow all instructions in the manual and on the machine
before starting.
• Only allow responsible adults,-who are
familiar with the instructions, to operate
the machine•
ly necessary. Always look down and
behind before and while backing•
• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place•
• Slow down before turning.
• Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove
keys before dismounting.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
2
•Tum
off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
SLOPE
• Do nottry to stabilize the machine by
putting your foot on the ground.
• Do notuse grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
responsible adult.
• Be alert and tum machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's
recommen-
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
dations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires=lose traction, disengage the blades
and proceed slowly straight down the
slope.
-,. ,,,
DO NOT:
• Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
3
beforerestarting.
• Nevermakeadjustmentsor repairswith
the enginerunning.
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Mow up and down slopes (15 ° Max), not
across.
• Before and when backing, look behind
and down for small children.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Donottum on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
,_Look for this symbol to point out important safety precautions. It means CAUTIONH! BECOME AWAREI!I YOUR SAFETY IS INVOLVED.
AWARNING:
The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall oft
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
ACALtTION:
In order to prevent accidental starting when setting up, transporting,
adjusting or making repabs always disconnect spark plug wire and place wire where
it cannot contact spark plug.
4
PRODUCT SPECIFICATIONS
ASOLINE
1.25GALLONS
APACITY
UNLEADED
NDTYPE:
REGULAR
)ILTYPE
API-SF/SGJSH):
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES'.
SAE10W30
(above 32°1=)
SAE 10W30
4.0 W/PINTS
3.5 W/O PINTS
MAINTENANCE
AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your nearest
Sears store for details.
SPARK PLUG:
GAP: .040")
Champion RC12YC
CUSTOMER
GROUND SPEED
FORWARD:
0 - 5.5
(MPH):
REVERSE:
0- 2.4
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under =Mainte-
TIRE PRESSURE:
FRONT: 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
BAI-FERY:
AMP/HR: 30
MIN. CCA:240
CASE SIZE: UIR
BLADE BOLT
TORQUE:
27-35 FT. LBS.
(below 32°F)
PlLCAPACITY:
RESPONSIBILITIES
nance" and =Storage"
owner's manual.
sections of this
A.WARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered,
brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
CONGRATULATIONS
on your purchase
of a Craftsman Tractor. It has been
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
5
PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Large Rat Washer
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher
3/8
(1) Hex Bolt
5/16-18x 1-1/4
(1) Locknut
5/16-18
(1) Shoulder Bolt
5/16-18
(1) Knob
6
PARTS BAG CONTENTS
SHOWN FULL SIZE
#10 x 5/8
_
Washers #10
(2)screws
_
(2)Lock
(2) Weld Nuts
#10
(2) Washers
3/16 x 3/4 x 16 Gauge "_,
'!
Parts Bag contents not shown full size
Parts packet separately in carton
Tm
r_
(2) Latch Hook
Assemblies
Seat
Video
,
._
Cassette
Mulcher f/
Steering
Wheel Insert
Steedng Wheel
Adapter
,>,ate
J///,
(2) Keys
Steedng =
Extension
Shaft
,
=
Manual
Steering
Boot
_
(_
i
I
I
I
i
i
i
I
I
I',
I
Slope Sheet
',
Shoulder Bolt
I (2) Gauge Wheels
3/8 x 7/8 x 14
(2)
Washers
Gauge
Q
7
(2) Centedock Nuts
Yournewtractorhas been assembledat the factorywith excephonof thosepartsleft
unassembledfor shippingpurposes•Toensuresafeand properoperationof yourtractor
allparts andhardwareyou assemblemustbe tightenedsecurely.Usethe correcttools
as necessaryto insurepropertightness•Reviewthe videocassettebeforeyou begin,
TOOLS REQUIRED FOR
ASSEMBLY
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from tractor hood and grill.
A socket wrench sdt will make assembly
easier• Standard w=(enchsizes you need
are listed below•
l) 9/16" wrench
(1) 3/4" Socket w/
2) 1/2" wrench
dnve rachet
1) 3/4" wrench
(1) Phillips Screw1) Utility knife
drwer
1)Pliers
(1) Tire pressure
auge
When nght or left hand =sment=oned=n
this manual, it means, from your point of
view, when you are in the operating position (seated behind the steedng wheel).
TO REMOVE
CARTON
TRACTOR
_
Insert
or,o
FROM
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
5/16 Locknut
L_
Bolt
BEFORE ROLLING TRACTOR OFF
SKID
IMPORTANT: Check for and remove any
staples in skid that maypuncture tires
where tractor is to roll offskid.
ATTACH
TO ROLL TRACTOR OFFSKID (See
Operation section for location and
function of controls)
STEERING
WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs. torque.
• Place tabs of steedng boot over tab
slots in dash and push down to secure•
INSTALL STEERING WHEEL
• Position front v_heelsof the tractor so
they are pointir_gstraightforward.
ment liftlever to ltshighest position.
Release parking brake by depressing
clutch/brake pedal.
Place freewheel control in freewheeling
position to disengage transmission (See
Press
liftlever plunger
andOperation
raise attach=TO TRANSPORT"
in the
'sectionof this manual),
Roll tractor forward offskid.
• Remove banding holding discharge
guard up against tractor.
ing shaft extension.
Position steering wheel so cross bars
are
to adapter
dght) and
slide
Slidehorizontal{left
steering Wheel
onto
steerinside boot and onto adapter•
Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
8
HOW TO SET UP YOUR TRACTOR
CHECK
BATTERY
• Lift seat pan to raised position and open
battery box door.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BA-I-rERY" in
MAINTENANCE
section of this manual
for charging instructions).
Seat Pan
Bakery
ASSEMBLE
GAUGE WHEELS
MOWER DECK
TO
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are properly adjusted to ensure optimum mower performance.
• Assemble gauge wheels with tractor on
a flat level surface.
• Adjust mower to desired cutting height
(See =TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of this
manual).
• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 318 washer, and 3/816 Iocknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
Moun_ng
Bracket
Terminal
3/8-16
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt. 13ghten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
3/8 Washer
Gauge Wheel
Shoulder
Bolt
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS"
on page
5 of this manual.
CHECK
DECK LEVELNESS
For best cutting results, mower housing
should be propedy leveled. See "TO
LEVEL MOWER HOUSING" in the Service
Seat
and Adjustments section of this manual.
Seat Pan
Shoulder
BoR \
Adjuslment _.,
Knob
Rat Washer
9
CHECKFORPROPERPOSITIONOF
ALL BELTS
Seethe figures that are shown for replacing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you leam how to operate your tractor, check to see that the brake is properly
adjusted. See =TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
Weld Nut From
The Top
Weld
Hook Points
Down
Lock
Washer
Latch
Latch
Hook
A, CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO RAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
v' CHECKLIST
PLEASE REVIEW
CHECKLIST:
V' All assembly instructions have been
completed.
v' No remaining loose parts in carton.
v' Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and
tightened securely.
v' All tires are properly inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
v' Be sure mower deck is propedy leveled
side-to-side/front-to-rear
for best
cutting results. (Tires must be properly
inflated for leveling).
v' Check mower and drive belts. Be sure
they are routed properly around pulleys
andinsidre all belt keepers.
v' Check wiring. See that all connections
are still secure and wires are properly
clamped.
=/ Before driving tractor, be sure freewheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAATTENTION
TO
THE FOLLOWING IMPORTANT
ITEMS:
Lock Washer
Washer
Washer
Mulcher
Plate
_
Screw
_,
THE FOLLOWING
,/
,/
._
,/
Deflector
Shield
/
/
Latch
Hooks
10
Engine oil is at proper level
Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
Become familiar with all controls - their
location and function. Operate them
before you start the engine.
Be sure brake system is in safe operating condition.
It is important to purge the transmission before operating your tractor ror
the first time. Follow proper starting
and transmission purging instructions
(See =TO START ENGINE" and
"PURGE TRANSMISSION"
in the Operation section of this manual).
These symbols
may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BA'N'ERY
REVERSE
CAUTION OR
WARNING
FORWARD
FAST
SLOW
ENG,NEON
ENG,NEOFF
O,'P.E_RE
.GHTSO.O%_MP I
FUEL
CHOKE
MOWER HEIGHT
r 'h R N
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
ATTACHMENT
IGNITION
PARKING BRAKE
LOCKED
H
L
HIGH
LOW
KEEP AREA CLEAR
CLUTCH DISENGAGED
UNLOCKED
MOWER LIFT
PARKING BRAKE
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(AutomaticModelsonly)
DANGER, KEEP HANDS AND FEET AWAY
11
KNOW YOUR TRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATING
YOURTRACTOR
Comparethe illustrationswithyour tractorto familiarizeyourselfwiththe locationsof
variouscontrolsandadjustments.Savethis manualfor futurereference.
Attachment
Clutch Lever
Ignition
Switch
Light Switch
PosWon
Ammeter
Lift Lever
Plunger
Throttle/Choke
Control
Attachment
Lift Lever
Clutch/Brake
Control
Height
Adjustment
Indicator
Freewheel
Control
Parking
Motion
Control Lever
1 MP_
Our tractors conform to the safety standards of the American
National Standards Institute,
ATTACHMENT
CLUTCH
LEVER:
Used to
MOTION
CONTROL
LEVER: Selects the
engage the mower blades, or other attachments mounted to your tracer.
LIGHT SWITCH: Tums the headlights on
and off.
THRO'I'rLF.JCHOKE
CONTROL: Used to
speed and direction of the tractor.
ATTACHMENT
UFT LEVER: Used to
raise and lower the mower deck or other
control engine speed.
CLUTCH/BRAKE
PEDAL:
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
Used for
declutching and braking the tractor and
starting the engine.
FREEWHEEL
CONTROL: Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
into the brake position.
12
i
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or
he operation
of any tractor
can vision
result safety
in foreign
objects
thrown into or
thestan- I
repairs.
We recommend
a wide
mask
over spectacles,
_
dard safety ,qlasses.
HOW TO USE YOUR
TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING
BRAKE
• Depress clutch/brake pedal into full
=BRAKE" position and hold.
• Place parking brake lever in "ENGAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
• Tum ignition key to =OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition switch
in any position other than =OFP will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
Attachment Clutch
Lever =Engaged"
Position
Throttle/Choke
Control
_
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
"_'_
,_ CAUTION:
Always stop tractor completely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THRO'FI'LE CONTROL
=Disengaged"
Posi on
=Brake" _r
Position
_onn_._
Pedal Drive
Position
,X,__#/Parking
",,,._,,
\_
Disengaged
Position
Brake
=
•
"Engaged
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
Control
Lever
The direction and speed of movement is
controlled by the motion control lever.
• Start tractor with motion control lever in
neutral (N) position.
• Release parking brake and clutch/brake
pedal.
• Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
STOPPING
MOWER
BLADES
-
• To sto_) mower blades, move attachment clutch lever to =DISENGAGED"
position.
GROUND
=_ "
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately
1-1/2 to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
DRIVE -
• To stop ground drive, depress
clutch/brake pedal into full =BRAKE"
position.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not retum to neutral (N) position
when the clutch/brake
pedal is depressed.
ENGINE
-
• Move throttle control to slow position.
13
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
• Select desired height of cut.
• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disen-
clutcWbreke pedal quickly to brake position and engage parking brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not retum to neutral (N) position
when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all tums slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
• Raise attachment lift to highest position
with attachment lift control.
• Pull freewheel control knob out and hold
in position by inserting retainer spring
into forward hole of control rod.
gage
attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher, on
Attachment Clutch
Lever "Engaged"
Position
Position
• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
Attachment Lift
Lever High Position
above procedure.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
Low
Position
Guard
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
mowemso equipped, or the discharge
guard in place.
_O OPERATE ON HILLS_ _,
CAUTION: Do not drive up or down
hillswith slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
TOWING CARTS
ATTACHMENTS
AND OTHER
Tow only the attachments that are recommended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
14
shipped,fromthe factory,alreadyfilled
with summerweight oil.
• Checkengineoil withtractoron level
ground.
•
• Place motion control lever in neutral (N)
position.
• Move attachment clutch to =DISENGAGED" position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until "FULL" mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY
CHART" in the Maintenance section of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD
onseat oper= po on,dspreas
dutt brake
psd
park brake.
GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of loaded gasoline will
increase carbon and lead oxide
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
,_d weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage_ Instructions for additional information. Never use engine or carburetor
COLD WEATHER STARTING ( 50 ° F and
below)
• When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast position. This may require an engine warmup period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION
WARM UP
• Before driving the unit in cold weather,
the transmission should be warmed up
as follows:
Be sure the tractor is on level _lround.
Place the motion control lever m neutral.
cleaner products in th_jue_tank or permaZnct damage may occur.
AUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
Release the parking brake and let the
clutch/brake slowly retum to operating
position.
• Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
• The attachments
can also be used during the engine warm-up period after the
transmission has been warmed up.
NOTE: At a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
15
See ='1"OADJUST
CARBURETOR"
cedure with the motion control lever
three (3) times.
• Your tractor is now purged and ready for
normal operation.
in the
Service and Adjustments section of this
manual.
_RGE
TRANSMISSION
CAUTION.
Never engage or disen-
MOWING
TIPS
• 13re chains cannot be used when the
mower housing is attached to tractor.
• Mower should be propedy leveled for
best mowing performance. See 9"0
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Driveso that cli_
are cisc_
onto
the areathat hasbeencut.Have thecutarea
to the dghtofthe tzactor.
Thiswillresultin a
moreeven_
of d_0pingsand morn
uniformcutting.
• When mowing large areas, start by turning to the dght so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left
hand tums untilfinished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
• performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
gage freewheel lever while the engine is
running.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the transmission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
• Place tractor safely on level surface with
engine off and parking brake set.
• Disengage transmission by placing freewheel control in freewheeling
position
(See "TO TRANSPORT"
in this section
of manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutch/brake pedal.
• Move motion control lever to full forward
position and hold for five (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive system.
• Move motion control lever to neutral (N)
position. Shut off engine and set parking
brake.
• Engage transmission by placing freewheel control in ddving position (See
"TO TRANSPORT"
in this section of
manual).
_ '• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N)position, slowly disengage clutch/brake
pedal.
• Slowly move motion control lever forward; after the tractor moves approximately five (5) feet, slowly move motion
control lever to'reverse position. After
the tractor moves approximately five (5)
feet re_turn the motion control lever to
the neutral (N) position. Repeat this pro-
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.
16
MULCHING MOWING TIPS
IMPORTANT:Forbestperformance,keep
mowerhousingfree of built-upgrass and
• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
trash. Clean after each use.
• The special mulching blade will recur
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn: Always
mulch with your highest engine (blade)
speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
h r" .
17
CUSTOMER
RESPONSIBILITIES
MAINTENANCE
SCHEDULE
.___
._<
_'_
,._
f"
FILL IN DATES
.EGoSE.V,CE
..
Check Operator
Presence
f f f"F f
and
T
a
int=tockSymms
I/
Check for Loose Fasteners
I_
T
Lub,_st_on
cha,t
0
Check BatteryLevel
R
cla=.
VP7
Battery and Terminals
I_
If
Adjust Blade Belt(s) Tension
II_s
Adjust Motion Drive Belt(s) Tension
V's
Check
Change
Engine
Engi_
Oil Level
V p
_.:
Clean
Air Filter
cleanAirScreen
GI
Inspect Muffler/Spark Arrester
Replace
I# #
Oil
E
N
V'
_V';
i/
Oil Filter (If equipped)
_.2
Clean Engine Cooling Fins
t#/2
Replace
Spark
If
Replace
Air Filter Paper
ReplaCe
Fuel Filter
1 - Change
2. Sendce
Plug
more often when operating
rnore often when op_-a_-_g
Cartridge
V'
temperatures.
SO houri.
in _ndy
soil.
I
5 - If equipped vK_h adJuslab_ systBm.
6 - Not required if equipped with msinte_ance-fr ee battery.
7 - Tighten front rode pivot bdt to 35 fL-Ibs, maximum,
DO not ovedJghle_.
RECOMMENDATIONS
LUBRICATION
CHART
O Spindle--i,.,___..,_..__l----
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or repr&cd'air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE
II_
fk_=
undm" • heavy Ioed or In high an/o_nt
in dlrly or dusty cormlSon=.
3 - If qu_0_ld
"dlh dl lute, change dl INar/
4. RepUte
bh_e= rllofe olten when mowing
GENERAL
tl_
I/'
Check Transaxle Cooling
N
SE"V'CE
_-"_
"
_
/
Q Front Wheel _-_ /
O Spindle
rw! -_.
Beadng_
e Front
Wheel
Bearin
_erk
Clutch
,YI
t
Pivot(s)
"L_j_.=__
I
g
II
_
O SAE 30 or 10w30 Motor OIL
• General Purpose Grease
• Refer to Maintenance "Engine"Section
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt
EACH USE
•
•
•
•
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock
systems for proper operation.
• Check for loose fasteners.
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lubricant sparingly.
18
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE
OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed Jn highest
gear, then brake must be adjusted. (See
=TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See PRODUCT
SPECIFICATIONS
on page 3 of this manual).
• Keep tires free of gasoline, oil or insect
control chemicals wh ch can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. nre sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE
SYSTEM
Be sure that operator presence and interlock systems are working properly. Ifyour
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
i
attempt by the operator to leave the
seat without first se_ing the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
hen the
is running,
any the
attempt
byengine
the operator
to leave
seat shou|d shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE
CARE
For best results mower blades must be
kept sharp. Replace be1'tt o'I'damaged
blades.
Up
Trailing I
MandrelAssembly
Blade
Center
Flat
Lock
Star
Hex Bolt(Grade 8)*
IMPORTANT:
treated.
Blade bolt is grade 8 heat
TO SHARPEN BLADE
NOTE: We do not recommend sharpeningblade but if you do, be sure the blade
isbalanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade canbe sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with balancer.)
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced it should remain in a horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreadedportion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a horizontal position. If either end of the blade
moves downward sharpen the heavy
end until the blaae is ba anced.
Center Hole
/
5/8" Bolt
or Pin
BATTERY
BLADE REMOVAL
Your
tractor has a battery charging system
• Raise mower to highest position to allow
which is sufficient for normal use.
access to blades.
However, periodic charging of the battery
• Remove hex bolt, lock washer and flat
with an automotive charger will extend its
washer securing blade.
life.
• Install new or resharpened blade with
trailing edge up towards deck as shown.
Keep battery bolts tight.
IMPORTANT:
To ensure proper assembly,
Keep small
battery
andholes
terminals
Keep
vent
open.clean.
center hole in blade must align with star
Recharge at 6-10 amperes for 1 hour.
on mandrel assembly.
• Beas_semble hex bolt, lock washer and
flat washer in exact order as shown.
• _ghten bolt securely (27-35 Ft. Lbs,
19
torque).
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak"
power.
• Open battery box door.
• DmconnectBLACK
battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bdght.
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this manual).
Check the crankcase oil level before starting the engine and after each ei_lht (8)
hours OToperation. Tighten oil rill cap/dip
stick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
After oil has drained completely, replace
_• oil
Remove
drain plug
drs.inand
plug.
tighten securely.
Refill engine with o_through oil fall dipstick tube. Pour slowly. Do not overfill.
For approximate capacity see =PRODUCT SPECIFICATIONS"
on page 3 of
this manual.
• Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading.
Keep oil at
"FULL" line on dipst=ck. Tighten cap
onto the tube securely when finished.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Reptacebelts if they begin to shp from
wear.
TRANSAXLE
COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attemp! to clean fan or transmission while engine is running or while the
transmission _s hot.
• Inspect cooling fan to be sure fan
blades are intact ano clean.
• Inspect cooling fins for dirt, grass clippings and other matedals. To prevent
damage to seals, do not use compressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE
PUMP FLUID
Air Cleaner
Cover
Cover Knob
Wing Nut
Foam
Pre-Cleaner
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center.
ENGINE
LUBRICATION
Rubber
Grommet
AirCleaner
Base
Air
Cleaner
Paper
Cartridge
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE_is_'osity grade
according to your expected operating temperature.
OilFill
Cap,Dipstick
Oil Drain Plug
Chan_le the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
20
CLEAN
AIR
ENGINE
SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn
dried gum fibers.
AIR
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
• Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIL" in this sec-
FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
• after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
•
•
•
Service air cleaner more often under dusty
conditions.
• Remove knob and cover.
• Remove wing nut and air cleaner from
base.
TO SERVICE
•
PRE-CLEANER
tion of this manual, through step remove
drain plug).
Remove oil filter and wipe off filter
adapter.
Apply a thin coating of new engine oil to
the rubber gasket on replacement oil filter.
Install replacement oil filter on filter
adapter. Tum oil filter clockwise until
rubber gasket contacts the filter adapter,
then tighten filter an additional 1/2 tum.
Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section
of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS"
on page 3 of this manual.
• Start the engine and check for oil leaks.
Correct any leaks before placing engine
into full operation.
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it
to dry.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil
TO SERVICE
OIL FILTER
CARTRIDGE
• Replace a dirty, bent, or damaged cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.
•
Reinstall the pre-cleaner (cleaned
and oiled) over the paper cartridge.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
•
Reassemble
air cleaner, wing nut,
cover and tighten knob securely.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of th_=r,,en_neare kept
clean at all times.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and extemal surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE:
Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds removed_will cause engine damage due to
overheating.
on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
21
• Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
• Be sure there are no fuel line leaks and
clam.ps are properly positioned.
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water
in engine can result in a shortened engine
A, CAUTION: Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in =DISENGAGED"
position.
•Tum
ignition key =OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in
contact with
TO REMOVE
plug.
• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under tractor.
IMPORTANT:
If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
• Raise attachment lift lever to its highest
MOWER
Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch in =DISENGAGED" position.
• Move attachment lift lever forward to
lower mower to its lowest position.
• Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever
by removing retainer spring.
• Disconnect anti-swaybar
from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
position.
• Slide mower under tractor with discharge guard to fight side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of
removal instructions.
Clutch
Retainer
Spring
P.Jut_
Suspension
Arms
Front
Unk
;prings
(Both Sides)
Retainer
Spring
(Both Sides)
Anti-Swaybar
22
TO LEVELMOWERHOUSING
Adjustthe mowerwhiletractoris parked
on levelgroundor driveway.Makesure
tires are propedyinflated(See "PROD-
• If links are not equal in length, adjust
one link to same length a s other link.
• To lower front of mower housing, loosen
nut "G" on both front links an equal
number of rums.
• When distance "P is 1/8" to 1/2" lower
UCT SPECIFICATIONS"
on page 5 of this
manual). If tires are over or underinflated,
you will not propedy adjust your mower.
SIDE-TO-SIDE
at front than rear, tighten nut =H" against
trunnion on both front links.
ADJUSTMENT
• To raise front of mower housing, loosen
nut "H" from trunnion on both front links.
• Raise mower to its highest position.
• Measure height from bottom of deck
curl to ground level at front comers of
mower. Distance "A" on both sides of
mower should be the same.
Tighten nut "G" on both front links an
equal number of turns.
• When distance "P is 1/8" to 1/2" lower
at front than rear, tighten nut "H"
against trunnion on both front links.
NOTE: Each full tum of nut "G" will
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment
nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each half turn of adjustment nut
will change mower height about 3/16".
• Recheck measurements
after adjusting.
change dim. "P by approximately 3/8".
• Recheck side-to-side adjustment.
Mandrel
o
•
e
Bottom
Both Front Links Should be Equal in Length
A--]-'["-'_
Ground Line
_T--_-'_
Suspenmon
_m
Lift Unk Adjustment Nut
FRONT-TO-BACK
IMPORTANT:
ADJUSTMENT
Deck must be level side-to-
side. If the following front-to-back
adjustment is-necessary, be sure to adjust beth
-'
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT (See lllustration Next Page)
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so the
front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its
BELT REMOVAL-
highest position.
Check adjustment on right side of tractor.
Measure distance "P directly in front of
and behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjustmentsrcheck that both front links are
equal in length.
• Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
• Pull belt away from mower.
23
• Make sure belt is in all pulley grooves
and inside all belt guides.
• Install mower in reverse order of
removal instructions.
BELT INSTALLATION • Install new belt in reverse order of
removal.
Idler
Pulleys
Mandrel
Pulley
Mandrel Pulley
TO ADJUST
TO REPLACE
BRAKE
MOTION
DRIVE
BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake operating arm and nut =A" on brake rod.
• If distance is other than 1-9/16", loosen
jam nut and turn nut =A" until distance
becomes 1-9/16". Retighten jam nut
against nut =A'.
• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized service center/department.
• Remove mower (See =TO REMOVE
MOWER" in this section of this manual.)
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over cooling fan blades.
• Pull belt toward front of tractor and
remove downward from around engine
pulley.
• Install new belt by reversing above procedure.
Engine._..........__
Pulley
Clutching Idler-Stationary Idler-.-...
Jam Nut
--@
Transmission
Input Pulley\
,J_
0
I)o Not'touch this nut. if further brake adjustment is
necessary contact your nearest authodzed service
center/departrnent
/ (--=_,
24
TO ADJUST
MOTION
CONTROL
LEVER
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key,
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
If for any reason the motion control lever
will not hold its position while at a selected
speed, it may be adjusted at the friction
pack located on the right side of transmission.
• Park tractor on level surface. Stop tractor by turning ignition key to =OFF" position, and engage parking brake.
• Adjust motion control lever by tightening
adjustment Iocknut one half (1/2) turn.
NOTE: If for any reason the effort to move
the motion control lever becomes too
Washers
excessive, reverse the above adjustment
procedure by loosening Iocknut 1/4 to 1/2
turn.
Retaining
Road test tractor after adjustment and
repeat procedure if necessary.
TRANSMISSION
MENT
Rin _r__
REMOVAL/REPLACE-
Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before
operating the tractor. See "PURGE
TRANSMISSION"
in the Operation section
of this manual.
Axle Cover
TO START
_
ENGINE
Square Key
(Rear Wheel Only)
WITH
A WEAK
BAI"FERY
ACAUTION:
Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE
sec-
Adjustment
Locknut
TO ADJUST
MENT -
STEERING
WHEEL
tion of this manual).
If =jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
Your tractor Is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
ALIGN-
If steering wheel crossbars are not horizontal (left to right) when v_dleels are positioned straight forward, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual.
TO ATTACH JUMPER
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
WHEEL
-
the POSITIVE (+) terminal of each battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center.
TO REMOVE
CABLES
• Connect each end of the RED cable to
FOR REPAIRS
• -Block up axle securely.
• Remove axle cover, retaining ring and
cable to good CHASSIS GROUND,
away from fuel tank and battery.
25
TO REPLACE HEADLIGHT
BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
• Close hood.
TO REMOVE CABLES, REVERSE
ORDER • BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
Positive Terminal
Negative Terminal
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or prevent it from starting.
• Check widng. See electrical wiring diagram in the Repair Parts section of this
manual.
Chassis
Negative Terminal
REPLACING
TO REPLACE
BATTERY
FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
ACAUTION:
Do not short battery terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting
battery, remove metal bracelets, wristwatch bands,rings,etc.
Positive terminal must be connected
first to prevent sparking from accidental grounding.
• Liftseat pan to raised position and open
battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
• Install new battery with terminals in
same position as old battery.
• First connect RED battery cable to positive (+) terminal with hex bolt and keps
nut as shown. Tighten securely.
• Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt and keps nut. Tighten securely.
• Close battery box door.
TO REMOVE HOOD AND GRILL ASSEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedures.
_.'_ / _._
•
Headlight
_ector
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE
CONTROL
CABLE
Battery.
Keps
Hex Bolt
(Red) Cable
The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjust-
Negative (Black)
Cable
26
meritis necessary,proceedas follows:
• Withenginenot running,movethrottle
controlleverfromslowto chokeposition.Slowlymove leverfromchoketo
fastposition.
• Idle speed settino - With throttle control
lever in slow position, engine should
idle at 1750 RPM. If engine idles too
slow or fast, tum idle speed adjusting
screw in or out until correct idle is attained.
• Check to see if hole in throttle lever and
hole in speed control bracket are
aligned.
• If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit
through both holes.
• Pull throttle cable up to remove slack
and tighten cable clamp screw. Remove
alignment pencil or drill bit.
TO ADJUST CARBURETOR
• Idle fuel needle settin 9 - With throttle
control lever in slow position, turn idle
fuel adjustment needle in (clockwise)
,, • until engine begins to die and then turn
out (counterclockwise) until engine runs
rough. Turn needle to a point midway
between those two positions;
• Recheck idle speed. Readjust if necessary.
The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be
required to compensate for differences in
fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
° Move throttle control lever from slow to
ACCELERATION
TEST -
fast position. If engine hesitates or dies,
tum idle fuel adjusting needle out
(counterclockwise) 1/8 tum. Repeat test
and continue to adjust, if necessary,
until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT:
Never tamper with the
engine governor, which is factory set for
proper engine speed. Ovempeeding the
engine above the factory high speed setting can be dangerous. If you think the
engine-govemed high speed needs
adjusting, contact your nearest AUTHORIZED service center/department, which
has proper equipment and experience to
make any necessary adjustments.
In general, turning the adjusting needles
in (clockwise) decreases the supply of fuel
to the engine giving a leaner fueVair mixture. Turning the adjusting needles out
(counterclockwise) increases the supply of
fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needles and
the seats in carburetor may result if needle is turned in too tight.
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
Cable Clamp
Screw
Speed Control
Bracket
• Be_sure you have a clean air filter and
the throttle control cable is adjusted
properly (see above),,
_,
• Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever in
neutral (N) position.
Throttle Lever
Idle Speed
Adj.s,ng.,
sc,ew
Adjusting Needle /
27
_-----------_l
II
II
II ]_
J
Immediatelypreparayour tractorfor storage at the endof the seasonor if the tractor will not be usedfor 30 days or more.
,_CAUTION:
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thoroughly. Remove all did, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See =CLEANING" in
the Maintenance section of this manual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see fro
CLEAN BATTERY AND TERMINALS" in
_
tor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE
OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See =ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
• Turn ignition key to =START" position for
a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
the Maintenance section of this manual).
• After cleaning, leave cables disconnected and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage,-do not store battery directly on
concrete or damp surfaces.
ENGINE
NOTE: Fuel stabilizer is an acceptable
altemative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-
• Cover your tractor with a suitable protective cover that does not retain moisture.
"
Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.
FUEL SYSTEM
IMPORTANT:
It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fupl filter,
fuel hose, or tank during storage. Also,
experience indicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads
to separation and formation of acids dudng
storage. Acidic gas can damage the fuel
system of an engine while in storage.
28
ROUBLESHOOTING
CHART
PROBLEM
CAUSE
Will not start
CORRECTION
• Out of fuel,
• Engine not "CHOKED"
properly.
• Engine flooded.
•
•
•
•
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
•
•
•
•
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of
adjustment.
Hard to start
•
•
•
•
•
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of
adjustment.
Engine will not turn
over
• Clutch/brake pedal not
depressed.
• Attachment clutch is
engaged.
• Weak or dead battery.
• Blown fuse.
.
I ° Fill fuel tank.
• See "TO START ENGINE" in
Operation section.
=• Wait several minutes before
• Corroded battery termiI_als.
• Loose or damaged wiring.
• Faulty ignition switch.
• Faulty solenoid or starter.
• Faulty operator presence
swltch(es).
29
attempting to start.
Replace spark plug,
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
• Check all wiring.
• See "To Adjust Carburetor"
in Service and Adjustments
section.
• Contact an authorized service center,
air filter.
• Clean/replace
Replace spark plug.
• Recharge or replace battery.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See "To Adjust Carburetor"
in Service and Adjustments
section.
• Contact an authorized service center.
• Depress clutch/brake pedal.
• Disengage attachment
clutch.
• Recharge or replace battery.
• Replace fuse.
• Clean battery terminals.
• Check all wiring.
• Check/replace ignition
switch.
• Check/replace solenoid or
starter.
• Contact an authorized service center.
TROUBLESHOOTING
CHART
ICORRECTION
PROBLEM
CAUSE
Engine clicks but
will not start
• Weak or dead battery.
• Corroded battery terminals.
• Recharge or replace battery.
• Clean battery terminals.
• Loose or damaged wiring.
• Faulty solenoid or starter.
• Check all wiring.
• Check/replace solenoid or
starter.
• Cutting too much
grass/too fast.
• Throttle in =CHOKE" position.
• Set in =Higher Cut" position/reduce speed.
• Adjust throttle control.
• Build-up of grass, leaves
and trash under mower.
• Clean underside of mower
Loss of power
• Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.
fresh gasoline.
• Drain fuel tank and carbure-
Water in fuel.
• Spark plu_] wire loose.
• Dirty engine air
screen/fins.
• Dirty/clogged muffler.
• Loose or damaged wiring.
• Carburetor out of adjustment.
Engine valves out of
adjustment.
Excessive vibration
• Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s).
Engine continues to
run when operator
leaves seat with at
tachment clutch
housing.
• Clean/replace air filter.
• Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
• Faulty operator-safety
presence control system.
engaged
3O
tor, refill tank with fresh gasoline and replace fuel filter.
• Connect and tighten spark
plug wire.
• Clean engine air screen/fins.
• Clean/replace muffler.
• Check all wiring.
• See =1-oAdjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service center.
• Replace blade. Tighten blade
bolt.
• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.
• Check wiring, switches and
connections. If not
corrected, contact an authorized service center/
department.
TROUBLESHOOTING CHART
PROBLEM
CAUSE
Poorcut-uneven
•Wom,
CORRECTION
bent or loose blade.
• Mower deck not level.
• Buildup of grass, leaves,
and trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
_owerbladeswill
n_ mt_e
Poorgrass
charge
dis
• Replace blade. Tighten blade
boll.
• Level mower deck.
• Clean underside of mower
housing.
i _ Replace blade mandrel.
Clean around mandrels to
open vent holes.
• Obstruction in clutch
mechanism.
•
• Worn/damaged
drive belt.
• Replace mower drive belt.
mower
Remove obstruction.
• Frozen idler pulley.
• Frozen blade mandrel.
• Replace idler pulley.
• Replace blade mandrel.
• Engine speed too slow.
• Place throttle control in
• Travel speed too fast.
• Wet grass.
"FAST" position.
• Shift to slower speed.
• Allow grass to dry before
mowing.
• Level mower deck.
• Mower deck not level.
• Low/uneven tire air pressure.
• Worn, bent or loose blade.
• Buildup of grass, leaves
and trash under mower.
• Mower drive belt worn.
• Blades improperly
installed.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
• Check tires for proper air
pressure.
• Replace/sharpen blade.
Tighten blade bolt.
• Clean underside of mower
housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual,
• Clean around mandrels to
open vent holes.
Headlight(s) not
working (if so
equipped)
%,Sv_tch is "OFP.
• Bulb(s) bumed out.
• Faulty light switch.
• Loose or damaged wiring.
• Blown fuse.
•
•
•
•
•
Battery will not
charge
• Bad battery cell(s).
• Poor cable connections.
• Replace battery.
• Check/clean all connections.
• Faulty regulator (if so
equipped).
• Faulty allemator.
• Replace regulator.
31
Tum switch "ON'.
Replace bulb(s).
Check/replace
light switch.
Check wiring and connections.
Replace fuse.
• Replace allemator.
TROUBLESHOOTING CHART
PROBLEM
CAUSE
_
• Freewheel
_d_e
CORRECTION
control in =dis-
• Place freewheel
control in
engaged" position.
• Motion drive belt worn,
damaged or broken.
• Air trapped in transmission during shipment
or servicing.
"engaged" position.
• Replace motion drive belt.
• Engine throttle control not
set at "SLOW _
• Move throttle control to
• Purge transmission.
L
Engine =backfires"
when turning
engine =OFF"
position for 30 seconds
before stopping engine.
32
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
TRACTOR""
MODEL
NUMBER
917.271022
SCHEMATIC
RED
SOLENOID
BATTERY
RED
FUSE 30 AMP.
AMMETER
CLUTCH I BR/_KE
1
L+O,
• (pEDAL UP)
Gy
i ....
I
AL
NOTE
YOUR TRACt'OR
IGNmON
SWITCH
[posI130N I CIRCUITI -M/_KE" ]
OFF
G + M + L NONE
"__
e_'_
%S
ALTERNATOR SYSTEM.
THE L]GHTS ARE NOT
HEADUGHTS
CONNECTED TO THE
EQUtPPED WITH A SPECIAL
ICBA'TI'ERY BUT HAVE 31_REctRE
OWN ELECTR CAL S_uHu .
BECAUSE OF THIS THE
, RELAY
BRIGHTNESS OF THE L GHTS
WILL CHANGE WITH ENGINE
--APSPEED. AT IDLE THE LIGHTS
REMOVABLE
WILL DIM. AS THE ENGINE |S
NON-REMOVABLE
CONNECTIONS
SPEEDED UP, THE LtGHTS
CONNECTIONS
WiLL BECOMETHEIR
BRIGHTESTWIRING INSULATED cuPS
NOTE:
.......
'_'_ "D BE REPLACED TO
SERVICING OF UNII, I _¢_ on,_.-N
IF WIRING
INSULATED
CLIPS
PROPERLY
SECURE
yOUR WIRI
G. WERE REMOVE_OFOR
33
TRACTOR
- - MODEL NUMBER
917.271022
ELECTRICAL
21
26
I
t
34
TRACTOR
- - MODEL NUMBER
917.271022
ELECTRICAL
KEY
NO.
1
2
8
16
19
20
21
22
24
25
26
27
28
29
30
31
32
33
40
41
42
43
44
45
52
70
81
PART
NO.
DESCRIPTION
163465
74760412
156417
161343
STD551125
73350400
147430
4152J
4799J
146147
108824X
73510400
4207J
160784
140301
124211X
141226
109310X
161352
71110408
131563
145673
7364O4OO
121433X
141940
142621
109748X
Battery 12 Volt28 Amp
Bolt, Hex Head 1/4-20 unc x 3/4
Case, BatteryMech Hinge
Switch, InterlockN OprvN Opn
Washer, Lock
Nut, Hex, Jam 1/4-20 UNC
Hamass, LightSocket (Includes4152J)
Bulb, Light
Cable, Battery, 6 Gauge, Red, 11"
Cable, Battery, 6 Gauge, Red, W/16 Wire
Fuse, 30 Amp
Nut KepsHex 1/4-20 Unc
Cable, Ground, 6 Gauge, Black, 12"
Switch, PlungerNormalOp Olive
Switch,Jgnition
Nut, Ignition
Cover, Key Switch
Key, Ignition
Harness, Ignition
Bolt,Hex Head, Fin. 1/4-20 x 1/2
Cover, Terminal,Red
Solenoid
Nut Keps BIkHex 1/4-20 UNC
Ammeter Rectangular6 Amp
ProtectionWire Loop
Hamess Engine
RelayAsm,
NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
35
TRACTOR
- - MODEL
NUMBER
917.271022
CHASSIS AND ENCLOSURES
28
58
12
53
5
31
14
11
52
55
54
14
36
TRACTOR
- - MODEL NUMBER
917.271022
CHASSIS AND ENCLOSURES
KEY
PART
NO.
NO.
DESCRIPTION
160392
140356
17490612
19131216
155272
161917X013
STD533710
155927
145660
155934X010
17490608
144983X558
126_TJSX
19131312
STD541437
145198X558
155217
151287X558
139976
17490508
139886
139887
73800400
19091416
145201
161464
145202
STD522507
150127
72140606
154798
73680600
158418
156095
154966
154207
156524
5479J
ChassisStamping
Drawtrar
Screw,Thd. Roll. 3/8-16 x 3/4
Washer 13/32.x 3/4 x 16 Gauge
BumperHood/Dash
Dash
Bolt,Cardage 3/8-16 x 1
Panel, Dash, L.H.
Clip TinnermanGrille P/L
Panel, Dash, R.H.
ScrewThdrol 3/8-16 x 1/2
HoodAssembly
BumperHood
Washer 13/'32x 13/16 x 12 Gauge
Nut
Grillew/Clips MS-558
Lens, Grille
Fend/Ftrest Pnt STLT N HLD 558
Bracket, Fender Support
ScrewThdrol 5/16-18 x 1/2 Tyt
PivotBracketAssembly,LH.
Pivot BracketAssembly,R.H.
Nut Lockw/Insert 114-20UNC
Washer 9/32 x 7/8 x 16 Ga.
BracketGrille PickoffLH
Screw Hex Wshd 8-18 x 7/8
BracketGdlio PickoffRH
Bolt, Fin Hex 1/4-20 UNC x .75
Duct Air Engine P/L LT
Bolt RdhdSqnk 3/8-16 UNC x 3/4
Dash Lower STLT
Nut Crownfock3/8-16 UNC
BracketSuspensionFront
Plate ReinforcementSTLT
BracketSwaybar Cha_is
BracketPnt FootrestSTLT
RJod Pivot Chassis_ood
Plug, Button
1
2
3
4
5
9
10
11
12
13
14
17
18
25
26
28
29
30
31
37
38
39
51
52
53
54
55
57
58
60
64
74
140
142
143
144
145
-NOTk
Ailacomponent dimensionsgiven in U.S. inches
1 ir_h = 25A mm
37
TRACTOR
- - MODEL
NUMBER
917.271022
GROUND DRIVE
32
,_,
16
/30
103
102
_-
16
94__6_
97
,
62
19
32
%18_
•
"' _98
30
61
i
.146
27
77
55
)106
lOO
38
TRACTOR
- - MODEL
NUMBER
917.271022
GROUND DRIVE
KEY
NO.
PART
NO.
KEY
NO.
DESCRIPTION
1
2
3
8
10
16
150071
142431
143995
154792
76020416
738005G0
16
74780616
19
73800600
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42
130564
145627
73350600
106888X
19131316
76020412
145204
124236X
130807
74760512
155071
120183X
19211616
1572H
123674X
74760644
4470J
154777
19131312
43
47
48
49
50
51
62
53
19111012
127783
154407
123206X
74760624
73680600
73680500
105710X
TransaxleAssembiy
Spring, Return, Brake
Pulley,Transaxle
Rod Shift Hydro LT
Pin Cotter 1/8 x 1 CAD
Nut Lock Hex W/Ins. 5/16-18
Unc
BoltFin Hex 3/6-16 Unc x 1 Gr.
5
NutLockHexW/Wsh 3/8-16
Unc
Kneb, Deluxe 1/2-13
Rod, Brake Hydro
Nut, Hex Jam 3/8-16 Unc
Spring,Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD.
ROd,Parking Brake
Cap, ParkingBrake
Bracket, Transaxle
BoltHexHd 5/16-18Uncx3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pulley, Idler, Flat
Bolt
Spacer, Split
Keeper,Belt Idler
Washer 13/32x 13/16x 12
Gauge
Washer 11i32x5/8x12Ga.
Pulley,Idler, V-Groove
Be,crank, Clutch
Retainer,Belt
Bolt
Nut Crownleck 3/6-16 UNC
Nut, Crownlock 5/16-18 Unc
Unk, Clutch
55
56
105709X
74760620
57
59
61
140294
140312
17490612
62
63
64
65
66
8883R
140186
71170764
10040700
154778
PART
NO.
DESCRIPTION
70
71
134683
140158
72
19132012
73
156347
74
75
121199X
121749X
76
77
78
12000001
123583X
121748X
81
156046
82
83
B4
86
87
88
89
90
93
94
95
96
97
123782X
19171216
161901
71208
19212016
12000008
158388
124346)(
142564
140462
144643
4497H
140469
98
100
102
73510600
19111216
141322
103
73940800
104
140156
Arm,Co_t_ Hydro
105
106
71079516
74780520
Screw Cap Hex 5/16x18x1
Bolt Fm Hex 5/16-18 Unsx 1-
Spdng, Return, Clutch
BoltHex 3/6-16x1-1/4
116
72110610
V-Belt,Ground Drive, Hydro
Keeper,_rdePSpan
ScrewThdrol. 3/8-16x3/4Ty.
37"
Cover, Pedal
Pulley, Engine
BoitHex 7/16-20x4Gr.5
Washer
Keeper Bolt Engine Hydro
144
145
146
147
148
149
150
151
19111016
7449(_40
744905.36
7449(2324
159103
122052X
150935
19133210
Bolt RdlKI Sqneck 3/6-16 x
1.25
Washer 11/32 x 5/8 x 16 Ga.
Bolt Hex Flghd 5/16-18xGr. 5
Bolt Hex FIghd s/16-18 x 2-1/4
Bolthex F!ghd5/16-18 x 1-1/2
Spacer
Spacer, Retainer Pm Mower
BushingNylonCollered
Washer 13/32 x 2 x 10 Ga.
Keeper Bolt Engine
StrapTorque Lh Hydro 18/20"
T
Washer 13/32 x 1-1/4 x 12
Gauge
TStrapTorque Rh Hydro 18/20"
Spacer, Split
Washer 25/32 x 1-1/4 x 16
Gauge
E-Ring
Key, Square
Washer 25/32 x 1.5/8 x 16
Gauge
Shaft Asm. Cross Hydro 20"
"liras
SpdngTorsion T/A
Washer 17/32 x 3/4 x 16 Ga.
Fk_, 1ie Hydro 20" "lires
Bushing
Washer 21/82 x 1-114X 16 Ga.
Ring Klip #5304-62
Console, Shift
Nut Selt-Thd Wsh-P_ 1/4 Zinc
Une Fuel Hydro 4"
Fan, Hydro7"
Control Bypass Hydro 20"'lires
Retainer Spdng 1"7inc/Cad
Keeper Bolt Rh Hydro 0750.
18/20"
Nut Keps Hex 3/8-16 Unc
Washer 11/32 x 3/4 x 16 Ga.
Washer Bellville .501D x
1.50D
Nut Hex Jam Toplock 1/4-20
Unf
I/4
NO'r_: ANcomponentdimensionsgiven in U.S. inches
1 inch= 25.4 mrn
39
TRACTOR - - MODEL NUMBER
STEERING ASSEMBLY
----.-.__43
s
i
a
......
D-'---'--
1
j
_41
62
44
4O
917.271022
TRACTOR
- - MODEL
NUMBER
917.271022
STEERING ASSEMBLY
KEY
NO.
1
2
3
4
5
6
7
6
9
10
11
13
15
17
18
19
20
22
23
25
26
27
28
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
54
62
63
65.
66_
67
68
PART
NO.
DESCRIPTION
139768
154427
156483
157473
6266H
121748X
19272016
SteedngWhest
Axle AssemblySTMP DroppedSTL
SpindleAssembly,L.H.
SpindleAssembly,R.H.
Beadng, Race,Thrust, Hardened
Washer 25i32x1-5i8x16Gauge
Washer 27/32x1-1/4x16Gauga
12oooo29
R_g,_o
3366R
156438
STD551137
154779
73901000
156546
57079
124035X
126684X
71200410
127501
154406
126847X
136874
19131416
17490612
STD561210
130465
155099
152927
139769
19133808
STD541537
100711L
145054
121749X
153720
121232X
6855M
STD541431
74780520
156594
STD523710
154780
1,_04
74781044
154429
Beadng,Steedng Column
DraglinkExtended Stamped
Washer, Lock
' BeadngAxleSTLT/GT
Nut, Lock, Flange 5/8-11 UNC
Shaft Assembly,Steedng
Washer, Thrust .515 x .750 x .033
Support, Shaft
Washer, Shim 1/4 x 5/8 x .062
Screw Hex Socket 1/4-20x5/8
PittrnenShaft Assembly
Bracket, Steering
Bushing,Unk, Drag
Gear, Sector
Washer 13/32 x 7/8 x16 Gauge
Scraw, Thd.,Roll. 3/8-16x3/4
Pin
Rod, "Re
Bushing,Steedng
Screw
Insert, SteedngWheel
Washer 13i32x2-3,'8x8Gauge
Gdpco Nut
Adaptor, SteedngWheel
Boot,Steedng Shaft
Washer 25/32xl-1/4x16Gauge
ExtensionShaft Stesdng LR.LT
Cap, Spindle
FitUng, Grease
Nut LockHex w/Ins. 5/16-18 UNC
Bolt Fin Hex 5/1 6-18 UNC x 1-1/4
K"dSteedngAsm Service
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Spacer Axle
BeadngArm P_ltman
Bolt, Fin Hex 5/8-11 UNC x 2-3/4
Axle, Brace
NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
41
TRACTOR
- - MODEL
NUMBER
917.271022
ENGINE
4
6
._
_
i=.
_.;,
¢._._-_.'_
L_
33
4O
29
\
23
t,O_TIONAL
EQUIPMENT
Spark Arrester
42
I
•
_ _.
ss
_
I
_
M
i
I
TRACTOR
- - MODEL
NUMBER
917.271022
ENGINE
KEY
NO.
PART
NO.
1
2
3
4
13
14
15
16
23
29
31
32
33
35
37
162156
17720410
......
137350
12-041-03
13280328
13200300
STD551237
159880
137180
109202X
158990
123487X
17490512
137040
38
.......
40
44
46
62
77
79
80
81
101
124028X
17490412
19091416
STD551131
19101216
M740108025
74760508
128861
M73030800
DESCRIPTION
Control,Throttle
Screw, Hex Head, Thread Cuffing 114-20x 5/8
Engine, (See Breakdown)KohlerModel No. CV15S-41567
Muffler
Gasket KohlerCV13-CV16.5
Nipple, Pipe 3/8 NPT x 3-1/2
Elbow, Standard90", 3/8-18 NPT
Washer
Shield Brn/Dbr Guard
Arrestor,Spark
Tank, Fuel
Cap Assembly,Fuel Sears, Vented
Clamp, Hose
Screw Thdrel 5/16-18 x 3-4 Tyt
Line, Fuel
Plug, Oil Drain(Order From Engine Manufacturer)
Bushing,Snap, Fuel Line
Screw, Hex Washer Head, Thd., Roll 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer, Lock
Washer 5/16 x 3/4 x 16 Ga.
Bolt Hex
Bolt Hex Hd 5/16-18 Unc x 1/2
Nut Flange 1/4-20 Starter Nut
Nut Flange M8-1.25 Non-LK
NOTE: Allcomponent dimensionsgiven In U.S. inches
1 inch= 25.4 mm
43
TRACTOR
- - MODEL
NUMBER
917.271022
SEAT ASSEMBLY
I
i
J
t
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
DESCRIPTION
140123
140551
STD523710
19131610
145006
STD541437
124181X
17490616
19131614
155925
120068X
121246X
Seat ;,- ,_.
Bracket,Pivot, Seat
Bolt
Washer 13/32 x I x 10 Gauge
Clip, Push-in Hinged
Nut
Spdng, Seat
Screw,Thd.,RoD. 3/8-16xl
Washer 13/32 x I x 14 Gauge
Pan, Seat Emboss QCK Conn.
Knob Seat
Bracket,Switch Mounting
KEY
NO.
PART
NO.
13
14
15
16
17
21
22
24
121248X
72050412
1_
121250X
123976X
153236
STD541431
19171912
25
127018X
DESCRIPTION
B(_,
Snap
Bolt,Gan'_ge 114-20x 1-1/2
Spacer, Split .28 x .88
Spdng
Lcololut,Flange I/4 Grade 5
Bolt, Shoulder 5/16-18 UNC
Nut
Washer 17/32 x 1-3/16 x 12
Gauge
Bolt, Shoulder 5/16-18 x .62
NOTE: All component dimensions given in U.S. inchas1 inch = 25.4 mm
44
TRACTOR
- - MODEL
NUMBER
917.271022
DECALS
7
7
21
6
9
1
10
16
2O
3
11
12
KEY
NO.
PART
NO.
1
3
4
5
6
7
8
9
10
11
156811
163200
163202
12-113,-55
133644
163261
163203
163204
156439
142341
WHEELS
DESCRIPTION
KEY
NO.
PART
NO.
12
14
16
20
21
------
146046
160396
138047
149516
163205
138311
154515
154516
165012
165013
Decal, V-Belt Drive Schematic
Decal, V-Bait Schematic
Decal, Battery Diehard
Decal, Battery Dngr/Psn Eng
Decal, Fender Auto Sears Gold
Decal, LiftHandle
Pad FootrestLH STLT
Pad FootrestRH STLT
Owners Manual, English
OwneCsManual, Spanish
KEY
NO.
PART
NO.
DESCRIPTION
Decal, Opel'. Instr.
Decal, Hood, R.H.
Decal, Hood, LH.
Decal, Hp Engine
Decal, Customer Maintenance
Decal, Side Panel
Decal, Deck Mower EZ3
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, Drawbar Cntrl Mvt Hyd Lt
& TIRES
1
2
3
4
4,10
11
59192
65139
106227.X
59904
5
6
7
8
9
10
106732)(427
278H
9040H
106108X427
122082X
7152J
11
104757X
144334
-.
DESCRIPTION
Valve Cap, 33re
Stem, Valve
-fire, Front
Tube, FrontTim
(Not Provided,SeMce Item Only)
Rim, Front
R_ng, Grease (Front Wheel Only)
Bearing, Range (Front Wheel Only)
Rim, Rear
1ire, Rear
Tube, Rear-fire
(Not Provided, Service ItemOnly)
Cap, Axle
Sealant, "life 10 oz.
NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
45
TRACTOR
- - MODEL
NUMBER
917.271022
LIFT ASSEMBLY
7
8
,I
•
i,I I
5
3
13
2
6
12
11__
6
13
20
46
TRACTOR
- - MODEL NUMBER
917.271022
LIFT ASSEMBLY
KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
31
32
PART
NO.
DESCRIPTION
159460
159471
105767X
12000002
19211621
120183X
125631X
122365X
139865
139866
4939M
127218
73350800
130171
73680800
139668
163552
140302
73540600
Lift Lever Inner Wire Assembly
Shaft Assembly,Lift
Pin, Groove
E-Ring
Washer 21132x I x21 Gauge
Bearing, Nylon
Gdp, Handle, Ruted
Button, Plunger,Red
Unk, Lift,LH.
Link, Lift, R.H.
Retainer Spdng
Link, Front
Nut, Hex, Jam 1/2-13 UNC
Trunnion
Nut, Crownlock 1/2-13 UNC
Arm, Suspension,Rear
Retainer Spdng
Bearing, Pvt, LiftSpherical
Nut,Crowrdock 3/8-24
NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
47
TRACTOR - - MODEL NUMBER 917.271022
MOWERDECK
21
'
22
t23
24
i
\
2
26
2;
48
TRACTOR
- - MODEL
NUMBER
917.271022
MOWER DECK
KEY
NO.
PART
NO.
1
2
3
144393
STD533107
138017
4
5
6
8
138440
STD624008
130832
850857
9
10
11
12
13
STD551137
140296
134149
129895
137t_45
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
128774
110485X
140329
72110610
72140505
132827
159770
STD541431
134753
131267
105304X
123713X
110452X
130968
19111016
29
30
31
32
33
34
35
36
37
131491
157722
129963
153535
137266
STD533717
133835
131494
19131316
40
41
STD541437
133551
43
44
45
46
48
49
50
51
52
53
54
55
KEY
NO.
DESCRIPTION
Mower Housing
Bolt
BracketAssembly,Sway Bar,
Front
BracketAssembly,Sway Bar
Retainer Spdng
Arm, Suspension,Rear
Bolt, Hex 3i8-24x1.25Grade
8
Washer, Lock
Washer, Hardened
Blade, Mulching
Beadng, Ball
ShaftAssernbly,Mandrel,
Vented (Includes Key Number
s)
PART
NO,
56
58
59
67
68
71
72
73
74
122052X
140086
141043
162113
144200
142427
131870
127847
121748X
75
76
12000029
128903
77
78
127845
160570
Hous_ Mandrel, Vented
Beadng, Ball, Mandrel
Stripper.Vented Mower Deck
Bolt,Carriage 3/8-16 x 1-1/4
BolLCardage 5/16-18x5/8
Bolt, Shoulder
Baffle, Vortex
Nut Crownlock5/16-18 UNC
StJffenerBracket
Bracket, Deflector
Cap, Sleeve
Spdng, Torsion.Deflector
Nut, Push
Shield, Deftactor
Washer 11i32x5i8x16
Gauge
Rod, Hinge
ScrewThdRollingWasaHead
Washer, Spacer
Pulley,Mandrel
Nut, Toplock,Flanged
BaR
Fas_er, ChdstmasTree
Pufley,rdter, Fiat
Washer 13/32 x13/16 x16
Gauge
Nut Crowrdock3/8-16 UNC
Rod, Pivot, wi_ Nibs
79
80
81
82
83
84
85
92
101
102
103
104
105
106
111
112
113
114
115
116
117
118
119
121
128
129
130
127498
153701
733506o00
142028
120958X
156084
72140620
STD541437
136420
71161010
19061216
STD551110
160793
2029J
155197
155198
17490512
73510500
72110504
137644
133957
73930600
19121414
143723
153390
19131312
STD5237"10
140083
ROd, Clatch,_,Secondary,
with
Nibs
131
STD533710
140088
STD624003
137729
133944
155066
131340
STD541410
139888
131845
133943
155046
Guard, Mandrel, L.H.
Retainer
Screw,'r_. Roll 1/4-20 x 5/8
Washer, Hardened
RollerAssembly,Cam Follower
Bolt,Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Ann, Idler
132
19132203
141
--
6266H
130794
--
145411
DESCRIPTION
Spacer, Retainer
Spring,TorsionBrakes
Guard, TUV Idler
KnobCustom Oval
V-Belt
Rod, Clutch, Primary,_
Nihe
Spring, Return
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x 16
Gauge
Ring, Knp
Boll SheuMer 3/8-16 UNC x
1.44
Keeper, Spdng
Lever ASm. Clutch Pd PIm
STLT
Bushing,LaKje, Brass
Spdng, Mower Clutch
Nut, HexJam 3/8-16Unc
Trunnion,Adj.
Washer Sintered
Keeper Belt Idler Fixed
BoltCarriage 3/8-16 x 2-1/2
Nut
MulcherCover
Screw
Washer #10
Washer, Lock
LatchAssembly, Bagger
Nut, Weld
Bracket, Gauge, Wheal LH.
Bracket, Gauge, Wheal R.H.
Screw Thdro# 5/16-18 x 3/4
Nut, Hex, Keps 5/16-18 UNC
Bolt,Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Centarlock3/8-16
Washer 3/8 x 7/8 x 14 Gauge
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ga.
Bait, Fin Hex 3/8-16 UNC x 1
Gr. 5
Bolt, RDHD SQNK 3/8-16 UNC
xl
Spacer Washer 13/32 I.D. x 13/80.D. x 1/4
Washer Thrust .75 x 1.230
Mandrel Assembly(Includes
Key Numbers 6-10, 12-15, 31
and32)
Mower Deck, C_nplete
(Standard Deck, Order
Separately Mulcher Plate and
Gauge Wheel Components,
Key Nos. 101-106 and 111-121)
NOTE: Allcomponent dimensionsgiven in U.S.inches
1 inch= 25A mrn
49
TRACTOR
- - MODEL
NUMBER
917.271022
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650
58
41
139
28
59
23
19
91
35
5O
TRACTOR
- - MODEL
NUMBER
917.271022
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 310-0650
KEY
NO.
1
2
3
4
5
6
7
8
9
13
14
15
17
18
19
23
24
25
26
27
28
29
30
34
35
36
37
38
39
40
41
PART
NO.
DESCRIPTION
142930
142931
142932
142928
142933
142934
142935
150771
142937
142938
142939
142940
142941
150772
150773
142944
142945
142946
150774
142948
142949
142950
150787
142951
142952
142953
142954
142955
150777
150778
142958
Housing,Lower
Assembly,Upper Housing
Seal, Up
Ring, Wire Retaining
Ring, Retaining
Bearing, Shaft Ball
Bearing, Cradle
Beadng, Thrust 30 x 52 x 13
Swashplate, Variable
Block, CylinderAssembly
Arm, Trunnion
Seal, Up
Guide, Slot
Shaft, Motor
Bearing, Thrust 42x68x16
Block,CylinderAssembly
Seal, Lip 10 x 25 x 7
Actuator, Bypass
Center SectionAssembly Kit
Seal, Lip 26x42xB
Ring, Retaining
Washer 26 x 35 x I
Plate, Bypass
Oil Filter Element
Arm, Bypass
Ring, Retaining
Arm, Actuating
Pin,Actuating
Bolt 5/16-24 x 1-3/4
Locknut,Rex 5/16-24 UNJC
Brake Rotor/StatorKit
KEY
NO.
43
44
52
53
56
58
59
62
63
64
68
69
83
85
88
89
90
91
92
93
113
114
119
134
135
139
140
PART
NO.
DESCRIPTION
142884
150829
142991
142961
142963
142964
142965
142966
142967
142920
142969
144610
142971
150806
142973
142974
142978
142976
142977
142978
142917
142918
142980
144607
144608
150775
150776
Washer 7/16 x 7/8 x .060
DifferentialAssembly
Washer 3/4x1.Sx.13
Seal .75 x 1.25 x .250
Shaft, Input
Bolt 114-20 x 1.38
Pin .50D x.43 ID x .750
Arm, Control
Puck, Dampener
Set Screw
Spring
Stud 5/16-24
JackshaftAssembly
Jackshaft
Screw, Cap
Washer 7/16 x I x 1/2
Sleeve Baadng
Seal, Wiper
Spring,Block
Washer, BIockThrust
Cap, Vent Assembly
Fitting,O-Ring Assembly
Spacer
Nut, Castle 5/16-24
Pin, Cotter
Spdng, Compression
Nut, Hex 5/16-24
NOTE:dAII componon_dimensionegiven in U.S. inches
1 inch= 25.4 mm
51
TRACTOR
- - MODEL
KOHLER ENGINE-MODEL
NUMBER
917.917.271022
NUMBER CV15S, TYPE NUMBER PS-41567
I
/
BLOWER
AIR INTAKE
i
HOUSING
AND BAFFLES
J
2
1
_
3
15
8
14
-1
6--D
13-1k
1_,
ENGINE
11 --
CONTROLS
I
_--10
--9
/
CRANKSHAFT
I
6
52
3
TRACTOR
- - MODEL
KOHLER ENGINE-MODEL
NUMBER
NUMBER CV15S, TYPE NUMBER PS-41567
AIR INTAKE
KEY
NO.
1
PART
NO.
12_43-05
ENGINE
KEY
NO.
DESCRIPTION
_AirCleaner
(Includes Key Numbers 2 thru
12)
2
3
4
5
6
7
25-341-02
12-O96-24
12-083-08
12-100-01
X-25-63
12-083-05
Knob,Air Cleaner Cover
Cover, Air Cleaner
Precleaner Element
Wing Nut
Washer, Plain 1/4
Element.Air Cleaner (Includes
#7)
8
9
12-313-04
12-094-12
10
12-072-05
11
12-086-01
Grommet
Base, Air Cleaner
(Includes Key Numbers9 and
10)
Stud, Mounting Plate M6 x 1.0 x
66
Screw, #10 Hi-Lo Thread
Forming(2)
12
12-041-02
NOT ILLUSTRATED
-12-113-53
Gasket, Air Cleaner
Decal Air Cleaner
1
2
PART
NO.
DESCRIPTION
12-014-37
12-139-01
Crankshaft
Plug, Cup
BLOWER
KEY
NO.
HOUSING
PART
NO.
1
M-0545010
2
3
4
24-468-10
12-146-07
M-0645020
6
7
9
8
10
11
2_4-096-05
12-027-32
12-141-01
12-096-28
25-154-02
M-0545020
12
13
12-063-05
M-0645016
PART
NO.
1
2
3
12-079-07
12-237-01
M-0664020
4
5
M-0545016
12-536-09
6
7
8
9
10
11
12
M-044_020
SM-0443025
12-089-11
12-089-23
12-089-24
M-0641060
SM-0642025
13
14
15
16
12-090-05
25-158-11
12-079-01
25-158-08
KEY
NO.
AND BAFFLES
DESCRIPTION
PART
NO.
1
2
3
4
M-0829033
12-O41-03
M-0841080
12-125-11
5
12-445-06
6
DESCRIPTION
Unkage, Choke
Clamp, Cable
Screw, Locked Socket
M6 x 1.0 x20 (2)
Screw, HexFlange M5x.8x16
Control,Speed Assembly
(Includes Key Numbers6
through9)
Screw, Pan Head M4 x 0.7 x 20
S_ew, Pan Read M4 x 0.7 x 25
Spdng, Choke Adjuet (2)
Spring,Choke Return
Spring,Governor
Nut. Hex Range M6 x 1.0
Screw, He)( Range
M6x1.0x25
Lever, Governor
Bushing,Throttle Linkage
Linkage,Throttle
Bushing,Linkage Retaining
M-0645025
DESCRIPTION
Stud, M8 x 1.25 x 33 (2)
Gasket, Exhaust Manifold
Nut, Hex Flange M8 x 1.25 (2)
Bracket,Muffler
Strap, Lifting
Screw, Hex Range
M6 x 1.0 x 25 (2)
NOT ILLUSTRATED
Screw, Hex Range
M5 x 0.8 x 10 (8)
Washer, Plain 1/4
Plate, BlowerHousing
Screw, Hex Range M6 x 1.0 x
20
Cover, Pinion
Housing, Bower
Ring, Retainer (2)
Cover "= _"_
Clip, Mounting(3)
Screw, HexFlange M5x.8x20
---
12-522-18
12-755-59
RPM Sefflngs:
RPM Settings:
Short Block
Gasket Set
Low Speed: 1500-2000
High Speed: 3200-3400
NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
(3)
14
12-063-08
15 12-063-O1
NOT ILLUSTRATED
-12-113-64
CONTROLS
EXHAUST
CRANKSHAFT
KEY
NO.
917.917.271022
Baffle, Intake Side
Screw, Flex Range
M6x 1.0 x 16(2)
Baffle, CyllnderHead
Baffle,Cylinder
Decal,Horsepower
53
TRACTOR
- - MODEL
KOHLER ENGINE-MODEL
FUEL SYSTEM
NUMBER
917.917.271022
NUMBER CV15S, TYPE NUMBER PS-41567
I
4
/
;2
CYLINDER
HEAD, VALVE AND BREATHER
I
54
26_
TRACTOR - - MODEL NUMBER
KOHLER ENGINE-MODEL
NUMBER CV15S, TYPE NUMBER PS-41567
FUEL SYSTEM
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART
NO.
12-853-56
12-041-02
12-053-56
12-041-01
12-089-23
12-079-07
12-265-04
X-426-9
25-353-10
25-050-02
47-15401
12-086-07
12-431-01
12-368-05
12-089-09
12-086-04
12-089-09
12-14603
25-085-27
12-144-09
21
22
23
24
25
26
27
28
12-144-08
12-089-10
12-146-02
12-337-03
12-757-02
12-041-05
12-104-01
12-757-09
29
30
31
32
33
12-041-06
M-0641060
X-25-63
X-22-11
M-O629122
NOT ILLUSTRATED
-12-041-01
- - 12-757-03
-12-518-05
--
41-518-34
---
277563
12-454-03
917.917.271022
CYLINDER HEAD, VALVE AND BREATHER
KEY
NO.
DESCRIPTION
Kit,Carburetor (Includes #2 thin
6)
Gasket, Air Cleaner
CarburetorAssembly
(For InformationOnly- Not
Available Sepemtely)
(Includes Key Numbers 12 thin
27)
Gasket, Carburetor(2)
Spdng, Choke Retum
Unkage, Choke
Deflector,Heat
Clamp, Hose (2)
Une, Fuel, 9"
Filter, Fuel
Clip, Cable
Screw, Hex Cap 8-32 x 3/8
Sleeve, Insulating
Needle, Idle, Fuel Adjust
Spring, Idle Fuel
Screw, IdlaSpeedAdjuet
Spdng, Idle Speed
Plate, Throttle
Screw, Throftle Plate (2)
Shaft, Throttlewith Lever and
Seal
Shaft, Choke
Spdng, Choke
Plate, Choke
Jet, Main
Kit, Float
Gasket, Bowl
Bowl, Fuel
Solenoid Assembly
(Includes Key Number 29)
Gasket, Bowl Retainer Screw
Nut, Hex Flange IV_ x 1.0 (2)
Washer, Plain 1/4
Washer, Lock 114
Stud, M6 x 1.0 x 122 (2)
1
2
3
4
5
PART
NO.
7
8
9
10
12-351-01
12-755-60
12-411-01
12-041-10
12-017-01
12-017-0_
12-016-01
12-016-02
12-146-13
12-468-05
12-112-13
12-086-15
11
12
13
14
15
16
12-089-01
12-173-01
12-755-03
X-426-9
12-326-03
M-0645020
17
18
19
20
12-096-07
235011
24-032-05
M-0640034
21
22
23
24-194-01
24-18603
M-0545010
24
25
26
27
12-018-01
12-402-0_
12-318-09
X-75-23
6
DESCRIPTION
Lifter,Valve (2)
Kit, Cylinder Head
Red, Push(2)
Gasket, Cylinder Head
Valve, Intake, Standard Size
Valve, Intake, .25" Oversize
Valve, ExhaustStandard
Valve, Exhaust,.25" Oversize
Plate, Guide
Washer, Plain 13/32
Spacer, Head Bolt Exhaust Port
Screw, Hex Flange
M10x 1.5 x 81 (5)
Spdng, Valve (2)
Cap, _alve Spdng (2)
I_,t,Retainer (2)
Clamp, Hose (2)
Hose, Breather
Screw, Hex Flange
M6 x 1.0 x 20 (5)
Cover, Valve with Nipple
Retainer,Spdng
Seal, Valve Stem
Screw, Hex Flange M6 x 1 x 34
(2)
Pivot, Rocker Arm (2)
Arm, Rocker (2)
Screw, Hex Flange
M5 x0o8x 10
Retainer, Breather Reed
Reed, Breather
Head, Cylinder
Plug, Pipe, Allen Head 1/8
NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
Gasket, _rbt_or
Kit, Carburetor Repair
Lead, Solenoid, Black, 5", 14
Gauge, Uninsulated Push-On
Tabs
Lead, Ground, Green, 5", 18
Gauge Insulated Gdp Barrel
Eyelets
Connector
"fie,Cable
55
TRACTOR
- - MODEL NUMBER917.271022
KOHLER ENGINE-MODEL
IGNITION
/ ELECTRICAL
NUMBER CV15S, TYPE NUMBER PS-41567
OIL
I
PAN I LUBRICATION
I
_-,
I-
0
_-,o_
6--II
CRANKCASE
I
STARTING
SYSTEM
I
23
(_--1
2
3
4
'I
56
TRACTOR
KOHLER
IGNITION
KEY
NO.
- - MODEL
ENGINE-MODEL
NUMBER
! ELECTRICAL
PART
NO.
1
12-086-14
2
3
4
12-468-03
24-162-03
M-0639016
5
6
7
8
9
10
12-112-01
12-157-02
X-42-15
12-025-37
12-155-02
M-0548025
11
M-0FAS010
12
13
14
15
16
17
12-154-02
12-085-07
12-132-02
X-728-1
12-584-01
M-0545020
DESCRIPTION
_Screw, Hex Flange
M10x 1.5x46
Washer, Plain 3/8
Screen, Grass
Screw, HexFlange M6xlx16
NUMBER
917.271022
CV15S, TYPE NUMBER
CRANKCASE
KEY
NO.
PART
NO.
DESCRIPTION
1
2
12-032-03
12-522-18
Seal, Crankshaft
Block, Cylinder (Use Short
3
4
12-445-02
M-0839025
5
6
12-380-03
12-755-49
7
8
12-089-18
12-422-08
12-422-09
12-422-10
12-422-11
12-422-12
12-422-13
12-422-07
12-144-27
12-874-07
12-874-08
12-874-09
12-018-02
12-198-07
12-108-08
12-108-09
12-067-05
12-067-06
12-380-01
Bk_k)
(4)
NOT ILLUSTRATED
- - 12-518-11
Spacer, Fan (4)
Fan
Key
FlywheelAssembly
Connector (4 Contact)
Screw, Hex Cap
M5 x 0.8 x 25 (2)
Screw, Hex Flange
M5 x 0.8 x 10 (2)
Clip, Stator Harness
Stator Assembly
SparkPlug
Clip, Cable
Module, Ignition
Screw, Hex Flange
M5 x 0.8 x20 (2)
Lead, White, Ground To Kill(19",
18 Gauge, Fully InsulatedPushon Tab and UninsulatedPush-on
TabTerminals)
9
10
11
12
13
14
OIL PAN I LUBRICATION
15
12-043-05
KEY
NO.
16
17
18
M-0631005
12-144-02
52-139-09
19
12-755-64
20
21
22
23
24
12-144-24
X-25-102
12-032-01
SM-0631015
12-154-05
PART
NO.
1
12-038-01
2
3
4
5
6
25-755-13
12-153-03
12-153-02
12-123.O4
M-0545020
7
8
9
10
12-153-01
25-162-07
12-096-03
M-0545016
11
M-1039025
12
13
14
15
16
17
18
19
20
21
12-126-02
12-089-03
12-462-01
12-208-01
12-050-01
X-75-10
12-893-01
12-032-04
12-096-02
M-0545016
22
23
12-032-03
SM-0839045
24
12-199-30
DESCRIPTION
DipstickAssembly
(includes Key Numbers2 and 3)
Kit, Oil FillCap (Includes Key #3)
O-Ring, Dipstick
O-Ring, UpperOiIFiilTube
Tube, Oil Fill
Screw, Hex Flange M5 x 0.8 x
20
O-Ring, Lower Oil FillTube
Screen, Oil Pick-up
Cover, Oil Pick-up Screen
Screw, Hex Range M5 x 0.8 x
16
Screw, I_ex F_nge M10 x 1.5 x
25
Bracket,Oil Pump Relief Valve
Spdng, Oil Pump Relief Valve
Pistcrl,Oil Pump Relief Valve
Body.Oil Pump Relief Valve
Filter, Oil
Plug,Square Head, Solid 3/8
Oi/Pump Assembly
O-Ring, Oil Pump Cover
Cover, Oil Pump
Screw, Hex Range
M5 x 0.8 x 16 (3)
Seal, Oil (P.T.O. End)
Screw, Hex Flange
M8 x 1.25 x45 (12)
57
Pan, Oil
PS-41567
STARTING
KEY
NO.
1
Strap, Lifting
Screw, Hex Flange M8 x 1.25 x
25
Dowel, LocaUng(4)
Kit, Camshaft (includesKey #7
&8)
Spring,Actuating
Shim, Camshaft, Blue
Shim, Camshaft, Red (A.R.)
Shim, Camshaft, Yellow(A.R.)
Shim, Camshaft, Green (A.R.)
Shim, Camshaft, Grey (A.R.)
Shim, Camshaft, Black (A.R.)
Shim, Camshaft, White (A.R.)
Shaft, Balance
PistonwiRing Set, Standard
Pistonw/Ring Set .25" Oversize
Pistonw/Ring Set .50" Oversize
Retainer, Piston Pin (2)
Ring Set, Standard
Ring Set .25" Oversize
Ring Set .50" Oversize
Connecting Rod, Standard
Connecting ROd .25" Oversize
Pin, Governor RegulalJng
Gear, Governor Aseambly
Washer, Plain, 6mrn
Shaft,Governor Gear
Plug, Cup
Kit, Shaft, Govemor Cross,with
Clip (Includes Key #20 and 24)
Shaft, Govemor Cross
Washer. Plain 1/4
Seal, Governor CrossShaft
Washer, Plain, 6ram
Clip, Hitch Pin
SYSTEM
PART
NO.
M-0839070
DESCRIPTION
Screw, Hex Flange
M8 x 1.25 x 70 (2)
2 25-098-03
StarterAssembly
(Includes Key Numbers 3 thru 8)
3
12-755-54
K'_ Drive End
4
12-227-06
Cap, Drive End
5 45-170-03
Armature
7
12-227-11
End Cap, Commutator
8 12-086-25
Screw, Hex Range
1/4-20 x 4-5/8 (2)
NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
58
SUGGESTED
_r
GUIDE FOR SIGHTING
SLOPES FOR SAFE OPERATION
_
I
""
SIGHTING
GUIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
O1
(D
I
Operate your Tractor up and down the face of slopes (not I
greater than 15 '), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
caution when changing dlrecUon on slopes.
I
For the repair or replacement parts you need
delivered directly to your home
Call 7 am - 7 pm, 7 days a week
1-800-366-PART
(1-600-366-7278)
Para ordenar piezas con entrega
domicilio - 1-600-659-7084
a
For in-house major brand repair service
Call 24 hours a day, 7 days a week
1-800-4-REPAIR
(1-800-473-7274)
Para pedir servicio de reparaci6n
domicilio - 1-800-676-5811
a
For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week
1-800-488-1222
Iilii_
HI|H||
For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday
1-800-827-6655
WherJ requesting service or ordering
parts, always provide the following
information:
• Product Type
• Model Number
• Part Number
- Part Description
SHARS
Amenca's Repair Specia/_sts
165012
REV.3
10.15.98
VB/RD/RH
Printed
in U.S.A.