Download Craftsman 919.679180 Owner`s manual
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OWNER'S MANUAL CRRFTSMIIN 5.0 Horsepower 1800 PSI 2.0 GPM High Pressure Washer Model No: 919.679180 • Safety • Assembly • Operation • Maintenance WARNING: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. • Parts List • Fran£_ais Sold MGP-e7918GA 5/26/S9 by Sears Canada, Inc., Toronto, Ont. M5B2B8 TABLE OF CONTENTS Warranty ............................................ Safety Guidelines 2 .............................. Service and Adjustments 3-4 Storage ................ 13-14 .................................................. 14 Assembly ........................................... 5-6 Troubleshooting Operation ........................................... 6-9 Parts ................................................ 16-27 EPA Codes ...................................... 28-29 Product Specifications ...................... Maintenance ...................................... FULL ONE YEAR WARRANTY 10 10-12 .................................... How to Order Parts ................ Back Cover ON CRAFTSMAN HIGH PRESSURE WASHER For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship. If your Craftsman PressureWasher is used for eommerieal or rental purposes, this warranty applies only for 90 days from the date of purchase. If this washer is used for rented purposes this warraty applies for only 30 days from the date of purchase. FULL TWO YEAR WARRANTY ON CRAFTSMAN ENGINE For two years from the date of purchase, when this Craftsman engine is maintained and operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship. If your Craftsman engine is used for commerical or rental purposes, this warranty applies only for one year from the date of purchase. This warranty does not cover expendable items such as spark plugs and air filters, which become worn during normal use. Repairs necessary because of operator abuse or negligence, including damage resulting from no water being supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's manual, are not covered under warranty. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE NEAREST SEARS SERVICE CENTER THROUGHOUT THE UNITED STATES. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state. Sold by Sears Canada, 15 Inc., 2 Toronto, Ont. M5B2B8 SAFETY GUIDELINES - DEFINITIONS This manualcontainsinformation that is importantfor you to know and understand.This informationrelates to protecting YOUR SAFETYand PREVENTINGEQUIPMENTPROBLEMS.Tohelp you recognizethis information,we usethe symbols below. Pleaseread the manualand pay attentionto these sections.SAVETHESE DEFINrrloNS/INSTRUCTIONS. A WARNING indicates a potentially situation which, if not avoided, _ death or serious iniurv. hazardous result in A, DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious iniurv. A CAUTION indicates a potentially hazardous situation which, if not avoided, may resultin mi t iniurv. t0/2197 IMPORTANT SAFETY INSTRUCTIONS Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand warnings and operating instructions before using. HAZARD RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN • Spilled gasoline and its vapors can become ignitedfrom cigarette sparks, electrical arcing,exhaust gases, and hot enginecomponents such as the muffler. • Heat will expand fuel in the tank which could result in spillage and possible fire explosion. • Operating the pressure washer in an explosive environment could result in a fire. • Materials placed against or near the pressure washer can interfere with itsproper ventilationfeatures causing overheatingand possible ignitionof the materials. all HOW TO PREVENT IT • Shut off engine and allow itto cool before adding fuel to the tank. D Use care in filling tank to avoid spilling fuel. Move pressurewasher away from fuelingarea before startingengine. Keep maximum fuel level V2below top of tank to allow for expansion, Operate and fuel equipment in well ventilated areasfree from obstructions. Equip areas with fire extinguishers suitable for gasoline fires. Never operate pressure washer in an area containing dry brush or weeds. Improperlystored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of childrenor other unqualifiedpersons. Store fuel in container approvedfor gasoline, in a secure location away from work area, Breathing exhaust fumes will cause serious injury or death. Operate pressure washer in a well ventilated area. Avoid enclosed areas such as garages, basements ,etc. Never operate unit in a location occupied by humans or animals. Some cleaning fluids contain substances which could cause injury to skin, eyes, or lungs. Use only cleaning fluids specifically recommended for high pressure washers. Follow manufacturers recommendations. RISK TO BREATHING 3 IMPORTANT HAZARD RISKOF UNSAFE OPERATION SAFETY INSTRUCTIONS WHAT CAN HAPPEN Unsafe operationof your pressure washer could lead to serious injury or death to you or others. • The spray gun/wand is a powerful cleaningtool that could look like a toy to a child. Reactive force of spray will cause gun/wand to move, and could cause the operatorto slip or fall, or misdirect the spray.Improper control of gun/wand can result in injuriesto self and others. RISK OF INJURY FROM SPRAY • High velocityfluid spray can cause objects to break, propelling particles at high speed. • Ught or unsecured objects can become hazardousprojectiles. (cont'd) HOW TO PREVENT IT • Become familiar with the operation and controlsof the pressurewasher. • Keep childrenaway from the pressure washer at all times. • Never defeat the safety features of this product. • Do not operate maohine with missing, broken, or unauthorizedparfs. • Never leave wand unattended while unit is running. • Keep work area free of obstacles. • Stand on a stable surface and grip gun/ wand firmly. Expect the gun to kick when triggered. • Always wear ANSI approved Z87 safety glasses. Wear protective clothing to protect againstaccidental spraying. Never point wand at, or spray people or animals. I= Always secure trigger lock when wand is not in service to prevent accidental operation. • Never permanentlysecuretriggerin pull back (open) position. RISK OF ELECTRICAL SHOCK RISK OF FLUID INJECTION RISK OF CHEMICAL BURN • Spray directed at electrical outletsor switches, or objects connected to an electrical circuit, could result in a fatal electrical shock. • Unplug any electrically operated product before attempting to clean it. Direct spray away from electric outlets and switches. Your washer operates at fluid pressures and velocitieshigh enough to penetrate human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREATFLUID INJECTIONAS A SIMPLE CUT! See a physician immediately! • Never place handsin front of nozzle. • Direct spray away from self and others. • Make sure hose and fittings are tightened and in good condition. Never hold onto the hose or fittings during operation. • Do not allow hose to contact muffler. • Never attach or remove wand or hose fittings while system is pressurized. Relieve system pressure before attemptingmaintenance or disassembly of equipment. • Use only hose and high pressure accessories rated for 1800 PSI service. • To relieve system pressure, shut off engine, turn off water supply, and pull gun trigger until water stops flowing. • Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flammable solvent with this product could result in serious injury or death. • Do not use acids, gasoline, kerosene, or any other flammable materials in this product. Use only household detergents, cleaners and degreasers recommended for use in pressure washers. • Wear protective clothing to protect eyes and skin from contact with sprayed materials. 4 IMPORTANT SAFETY INSTRUCTIONS (cant'd) HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT RISK OF HOT SURFACES • Contact with hot surfaces,such as engines exhaust components, could result in sedous bum. • Duringoperation,touch onlythe control surfaces of the pressure washer. Keep children away from the pressurewasher at all times. They may not be able to recognizethe hazards of this product. Symbols Owner's Manual "_ Fuel i ['_[ Choke The powerful spray from your pressure washer is capable of causing damage to fragile surfaces such as: wood, glass, automobile paint, auto strippingand trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is robust enough to resist damage from the force of the spray. Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel. Operating unit with water supply shut off without flow of water willresult in equipment damage. You shouldnever run this pressure washer for more than 2 minutes without pulling the tdgger to allow cool water to enter the pump and the heated (recirculated) water to exit. Running the pressure washer with water supply shut off will void your warranty. Carton Contents Main Unit pressure Handle washer with wheels High Pressure Hose Chemical Pickup Hose and Filter Gun Wand Main Unit pressure with wheels Handle High Pressure Hose © Chemical • washer Pickup Hose and Filter Gun and Wand Bag Containing Video Cassette Owner's Manual Video Nozzle Cleaning Kit and Replacement O-Rings Engine Oil Rubber Isolator and Mounting Hardware Handle Mounting Hardware Cassette Owner's Manual Nozzle Cleaning Kit © Engine Oil Handle Mounting Hardware Rubber O Replacement 5 ][ _ Mounting O-Rings Isolator and Hardware , Tools Required for Assembly Adjustable wrench Allen wrench Remove Pressure Washer from Carton • Open carton from the top. Locate and remove from box the handle, gun, wand, videotape, and oil. • Cut carton along doffed lines. • Remove all carton inserts. Mount the rubber isolator to the frame. To mount isolatorplace threaded end of bolt throughthe washer. • Next with washer on bolt place threaded end of bolt throughthe largerhole in bottom of the rubberisolator. • Place threaded portion of bolt through the same hole locationthe wood plank was mounted to on the pressurewasher. • Next place the tee nut over the threaded portion of the bolt and usethe allen wrench provided to tighten isolatorto the frame. • Roll unitthroughopening in carton. NOTE: The hose is located at the bottom of the box. TEENtrr r[ Preparing the Pressure ] WASHER PRESSURE FRAME Washer for First Use W/i_HER Note: Included with your pressure washer is a video cassette tape on how to prepare your unitfor operation. It is recommended you view this tape before performing the nextsteps. 1. Insert handle onto frame. _ -_. -- EOL4TOR BOLT 4, Connect wand extensionto gun. To tighten, turn knob in clockwise direction. Hand tighten. • Insert knobs into the threaded slot in front of the frame handle and tighten by turning in a clockwise direction. • Slide bolts into the slot in the side of the frame handle and tighten the nut by turning in a clockwise direction. 5. Remove tie wrap off of high pressure hose, Unwind high pressure hose and attach the threaded end to the gun. Tighten with adjustable wrench. Insert bolt and tighten lock nut, Tighten knob in _.___ clockwise direction. 6. Connect high pressure hose to outlet on pressure washer and hand tighten firmly. Connect chemical pickup hose to hose barb on pump. 2. Using an adjustable wrench, remove nut from bolt that attaches board to frame. Remove wood plank from the frame of the unit. Discard bolt and board. CHEMICAL-HOSE HIGH PRESSURE HOSE NOTE: Always keep hose away from engine muffler. 6 Pull the cord under the wire bracket to the right of the wire loop. Lift the pull cord handle up and slide the cord to the left sliding the cord into the wire loop. Next slide handle behind the wire bracket to the left of the wire loop. Engine recoil will pull the cord into its final position. 7. Place assembled gun and wand on pressure washer holder. Checklist Before going any further please review the following: • Be sure you have completed assembly instructions. • Double check all fittings to be sure they are tight. IMPORTANT: Before any attempt to start your pressure washer be sure to check engine oil (See Operation under Adding EngineOil.) 8, Place pull cord intothewire bracket holder. Pull the cord under the wire bracket to the right of the wire loop. Know Your High Pressure SPRAY GUN ASSEMBLY Washer HANDLE Read this Owner's Manual and Safety Rules before operation of your High Pressure Washer Compare this illustrationwith our pressure washer to familiarize yourself with the location of various controlsand adjustments. Save this manual for future reference. RECOIL HIGH PRESSURE PUMP- HOSE_ Develops high pressure. PRESSURE REGULATOR- Allows you to adjust the pressure of the outlet stream. OIL FILL ENGINE RUN/STOP SWITCH- Sets engine in starting mode for recoil starter -- Stops running engine. ENGINE RECOIL STARTERmanually. Used for starting the engine SPRAY GUN ASSEMBLY (Contains Gun and Wand)Controls the application of water onto cleaning surface with trigger device. PUMP OIL FILL- Port where engine oil is poured. GAS TANKJCAP- Cap is removed and unleaded gasoline is poured. CHEMICAL INJECTOR TUBE & FILTER CHEMICAL INJECTION TUBE AND FILTER- Mixes water and detergent in outlet water flow. HIGH PRESSURE sure hose. CHOKE- OUTLET- Connection HIGH PRESSURE OUTLET for high pres- Lever used for starting unit. 7 WATER INLET CONNECTION Before to operate equipment until you have read Owners for Safety, Operation, and Maintenance A Manual ARNING: Read Owner's Manual. Do not attempt I Instructions. To operate the engine you will need to do the following. I I every start. Runningengine low of oilor out of oil I h, CAUTION: Always check engine oil level before I could resultin sedous damage. A, WARNING: Never adjust spray pattern when spraying. Never put hands in front of spray nozzle to adjust spray pattern you could be injured. Your Pressure The Engine Note: Yourpressure washer pump is a sealed pump, you should never have to add or change the oil. Note: Included with your unit is a video cassette that demonstrates how to operate your pressure washer. If you have a video cassette recorder you should to view the video before operation. Stopping Starting Washer & CAUTION: Do not run pump without the water ] supply connected and turned on. Failureto do so will result in pump damage. I Engine Oil Your unit has been shipped without oil in the engine. A bottle of SAE 30 weight oil is included in the carton. Remove oil dip stick located on top of the engine. Oil capacity is about 20 ounces of oil. The oil dip stick is clearly marked with a line that tells you when unit has enough oil To check oil, place dipstick into oil fill. Tighten dipstick then remove. Do not fill above this point. Pour slowly. • Move throttle control to the stop positionto turn pressure washer off. • Simply shuttingOFF engine willnot release pressure in the system. After engine has stopped, squeeze the trigger on the spray gun for about 3 seconds to relieve pressure. Spray stream will decrease in length. IMPORTANT: This unit is equipped with valve. If unit is allowed to run for several without pressing the trigger on the spray drops of water may be released through cool the unit. This small amount of water the bottom of the pump, a thermal relief minutes gun, several this valve to will drip from NOTE: When adding oil to the engine crankcase, use a high quality detergent oil classified "For Service SF, SG, SH, rated SAE 30 weight, Use no special additives. Select the oil's viscositygrade according to your expected operatingtemperatures. colder <.......... Synthetic 5W-30 40°F ...... I > warmer SAE 30 Although multi-viscosityoils (5W30, lOW30, etc.) improve starting in clod weather, these multi-viscosity oils will result in increased oil consumption when used above 40°F Check your engine oil level more frequently to avoid possible damage from running low on oil. Oil sump capacity is 20 ounces. Gasoline Your pressure washer engine is 4 cycle. Use unleaded fuel only. A, allow AUTION: Do fuel not expansion. overfillthe fuel tank. Always room for explosion and injury,never fill fuel tank when is runningor hot. notindoors. smoke or A, engine ARNING: Never fill fuelDo tank Tohave avoid open flame when fillingfuel tank. • Squeeze trigger on pressure washer wand to relieve air pressure caused by turning on the water. Water will spew out of the gun in a thin stream. This will make it easier to start the engine. Use clean, fresh, regular unleaded gasoline with a minimum of 85 octane. Do not mix oil with gasoline. If unleaded fuel is unavailable leaded fuel may be used. IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor,fuel filter hose or tank during storage. Also, experience indicates that alcohol-blended fuels (calledgasohol or usingethanol or methanol)can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Engage the safety latch on the spray gun. This locks the trigger in place and keeps you from accidentally sprayinga high pressure stream. SAFETY .LATCH ! water I_ source turned on and connected to pressure washer. Failure to do so will cause CAUTION: Never start pressure washer without pump damage. To Start Your Pressure I • On the engine there is a choke/run to the choke position. I "_..ml lever. Place lever I o_1 I Washer • Remove gas cap. • Add unleaded gasoline, slowly,to fuel tank. • Do not overfill. • On the engine there is a throttle control lever.Place throttle to the rabbit position. Always start engine with throttle in the rabbit (high speed) position. • Connect garden hose to the water inlet on the pressure washer. Tighten by turning counterclockwise. • Grasp the starter grip and pull slowly until resistance isfelt,then pull firmly to start engine. PUMP INLET NOTE: If engine does not start right away, squeeze the triggeron the gun to relieve air pressure caused by turning on the water. Water will spew out of the gun in a thin stream. This will make it easier to pull start the engine. If more than five pulls, place choke level back to run position. • When engine starts, gradually move choke lever to RUN position. • Connect high pressure hose to discharge on pump. • Connect the garden hose to the water spout and turn water supply on. • For hot engine restarts, make sure throttle is in the rabbit (high speed) position and the choke lever is in the RUN position. • Grasp the starter grip and pull slowly until resistance is felt, then pull firmly to start engine. How To Use Your Pressure Washer On the end of your spray gun is a nozzle that you can slide forward and backward and that you can also twist from side to side. With the adjustable nozzle you can adjust the spray pattern to either high pressure or low pressure. You can also adjust the spray so it is concentrated in a stream pattern or expanded into a fan pattem. Using Soaps/Chemicals IMPORTANT: Use soaps and chemicals that are designed specifically for use with pressure washers, To apply soaps/chemicals follow these steps: • Preparethe soap/chemical as required by yourjob. • Insertsoap/chemical line intoyour container (soap/ chemicalsand containernot included), • Slide the nozzle in a forward position to draw chemical and achieve low pressure. Pull nozzle back for high pressure. CHEMICAL HOSE -- CHEMICAL HIGH PRESSURE LOW PRESSURE • Slide the adjustable nozzle forward to low pressure mode. Soap/chemicals cannot be applied with nozzle in high pressure position. • To adjust your spray pattern twist the nozzle clockwise for fan spray or counterclockwisefor stream spray. • Review the use of the adjustable nozzle. • Connect garden hose to water inlet (see "To Start Your Pressure Washer" on page 9). Check that high pressure hose is connected to spray gun and pump (see Assembly), and start engine. • Apply soap/chemicals to dry surface, starting from the bottom and working up. FAN SPRAY STREAM SPRAY • Allow the soap/chemicals to soak in between 3-5 minutes before washing and dnsing. • For most effective cleaning, keep spray nozzle between 8 and 24 inches from cleaning surface. • When rinsingon high pressure, start at lower portion of area to be washed and work upward, using long, even, overlapping strokes. IMPORTANT: If you get spray nozzle too close, especially on high pressure, you may damage the surface you are cleaning. 10 CUSTOMER RESPONSIBILITIES TABLE MAINTENANCE TASK Beforeeach use Every25 hoursor veadv Every50 houmorveadv Every100 hoursor veadv PRESSURE WASHER Check/clean inletscreen, Check hiah pressurehose. Check soao and chemicalhose and filter Check gun and wand for le_ks, x x x x Purge oumoof air and contaminants x ENGINE Gheck0il level Char_aeengine oil Clean air cleaner and orecleaner ClearVreolacestark clua Clean enoine muffler & flnoer auard IPreDarefor storaee Product x }_ x x x Precare unitfor storaneif it is to remainidlefor Ionaerthan 30 davs. Specifications General The warranty of the high pressure washer does not cover itemsthat have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain high pressure washer as instructed in this manual. Pressure Washer Specifications Flow Rate I Pressure Cleaning Units (psi x GPM) 2.0 GPM 1600 3600 Some adjustments will need to be made periodically to maintain your high pressure washer. Engine Specifications RPM Rated Horsepower Spark Plug Gap Gasoline Capacity Oil (22 oz. capacity) Recommendations Once a year you should clean or replace the spark plug, and clean or replace the air filter, and thoroughly check the gun and wand assembly for wear. A clean spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer. 3600 5.0 %030" (0.76mm) Your pressure washer pump is a sealed pump; you should never have to add or change the oil. 1.5 quarts SAE 30 weight NOTE: Over time the o-rings in the gun assembly become worn. Attached to your owners manual is a replacememt o-ring and split backup ring. O-ring_._ _---- -_"_ 11 Split Backup _v Ring Pressure Washer Maintenance Changing Check and Clean Inlet Screen: Examine inletscreen on pump inlet fitting. Clean if clogged; replace if tom. Engine Oil • Change oil while engine is stillwarm. Preferably drain oil from top of engine as illustrated below. Drain oilwith air cleaner side up, Oil can be drained from engine bottom if necessary. Check High Pressure Hose: High pressure hose can develop leaks from wear, kinking,abuse. Inspect hose each time before use. Check for cuts, leaks, abrasions or bulgingof cover, and damage or movement of couplings. If any of these conditionsexist, replace hose immediately. IMPORTANT: Beforetipping engine or equipment to drain oil, drain fuel from tank by runningengine until fuel tank is empty. Check Chemical/Soap Hose: Examine the chemicaV soap hose and clean if clogged. Hose should fit tightly on pump fitting. Check for leaks and tears. Replace filter or hose if either is damaged. Cleaner e Check Gun and Wand: Examine hose connection to gun making sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Pump Maintenance • Todrain oilfrom bottom of engine, remove drain plug as illustrated below. Allow oil to drain and replace drain plug. Remove dipstick and refill with new oil of recommended grade. Start and run engine at idle for 30 seconds. (Changing Pump Oil) Your pressure washer pump is a sealed pump, you should never have to change oil. OIL DRAIN PLUG Purge Pump of Air and Contaminants 318" SQUARE To remove the air from the pump, follow these steps: • Set up the pressure washer as described in Assembly section and connect the water supply. P|PE • Stop engine. Wait 30 seconds and re-check oillevel. If required, add oil to bring level to FULL mark on dipstick, • Remove the wand extension from the spray gun. • Pullthe trigger on the gun and hold. To remove the contaminants from the pump, follow these steps: • Set up the pressure washer as described in ASSEMBLY section, connect the water supply. • Remove the wand extension from the spray gun. Check • Start the engine accordingto instructionsin the OPERATIONsection. Engine -- Finger Guard/Muffler • Do not clean engine with a forceful spray of water because water could contaminate fuel system. With a brush or cloth, clean any debris from finger guard after every useto prevent engine damage caused by overheating. • Start the engine according to instructionsin the OPERATIONsection. • Pullthe trigger on the gun and hold. • When the water supply is steady and constant, disengage triggerand refasten the wand extension. Engine Check Maintenance Oil Level • Before running engine, clean muffler area to remove all grass and combustible debris. • Oil level should be checked prior to each use or at least every 5 hours of operation. To check oil see Adding Engine Oil on page 9. 12 Clean Pre-Cleaner and Air Cleaner Cartridge NOTE: Do not use petroleum solvents,e.g., kerosene, which willcause the cartridge to detedorete. Do not use pressurizedair to clean cartridge. Pressurized air can damage the cartridge. Your engine is equipped with an oval dual element air cleaner: the two elements include a foam pre-cleaner and an air cleaner cartridge. • To remove the air cleaner element, loosen two cover screws and lift cover. Carefully remove foam precleaner and air cleaner cartridge. • To clean pre-cleaner and air cleaner cartridge,wash in liquiddetergent and water. Allow to dry thoroughly before using. Do not oil the precleaner or cartridge. Replace if very dirty or damaged. • After cleaning the pre-cleaner and air cleaner cartridge, replace pre-cleaner on air cleaner car tridge. • Install air cleaner assembly (pre-cleaner and cartridge) in base. Then installcover on air cleaner and tighten screws securely to base. Clean and Replace Spark Plug Change the spark plug every I00 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better. .030" (0.76 MM) RESISTOR oo.vER PRE-CLEANER _CARTRIDGE BASE Carburetor I The carburetor of your high pressure washer is pre-set at the factory. The carburetor should not be tampered with. If you pressure washer is used at an altitude in excess of 5000 feet consult with your nearest Sears Service Center regarding high altitude set changes. IA I load on the engine and could shorten engine CAUTION: Low engine speeds impose a heavy I life. Nozzle Cleaning If the nozzle becomes clogged with foreign materials, such as dirt, excessive pressure may develop. If the nozzle becomes partially clogged or restricted, the pump pressure will pulsate. Clean the nozzle immediately using the nozzle kit supplied and the following instructions. A CAUTION: Engine speed was properly adjusted at the factory and should require no additional adjustment. Do not attempt to change engine speed, If you believe the engine is running too fast or too slow, take your pressure to a Sears Authorized Service Center for repair and adjustment. 1. Shut off the pressure washer and turn off the water supply. ,& WARNING:High engine speeds are dangerous and increase the risk of personal injury or damage to equipment. 2, 13 Disconnect spark plug wire. 3. Pull tdgger on gun handle to relieve any water pressure. 4. Disconnect the wand from the gun. 7. Direct water supply into nozzleend to backflush loosened particles for 30 seconds. 5. Remove nozzle from the the end of the wand with the 2ram allen wrench provided. 6. Clean the nozzle usingthe nozzle cleaner provided or a straightened paper clip. Insert intothe nozzle end and work back and forth untilobstructionsis removed. 8. Reassemble the nozzle to the wand. Tightan securelyto prevent leaks. 9. Reconnect wand to gun and turn on water suppply. 10. Start pressure washer and place wand into high pressure setting to test. Preparing Pressure Washer for Storage sure water supply is turned on and flowing to the unit. NEVER rununit withoutwater supply running pump. Failureto do so willcause pump l a, through CAUTION: While while preparing the engine make damage. NOTE: If you do not plan to use your unit for 30 days or more, unit should be prepared for storage. IMPORTANT: It is important to prevent gum deposits from forming in essentialfuel system parts such as the carburetor,fuel filter hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasoholor using ethanol or methanol)can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Pump Preparation This pressure washer should be stored in such a way to protect it from freezing. Do not store this unit outdoors or in an area where temperatures will fall below 32 ° E This can cause extensive damage to this unit. If unit has to be stored under freezing conditions a nontoxic R.V.anti-freeze should be put in the pump according to steps below to protect from freezing. Engine Preparation • Be sure engine switch is in "OFF" position and spark plug wire has been removed from spark plug. • First add a fuel stabilizer to the fuel tank. • Pull the trigger on the spray gun to release the pressurein the high pressure hose. Detach high pressure hose and garden hose from the unit. • Run pressurewasherforafull5minutestoailowfuel stabilizer to enter the fuel system. • Next shut off engine and disconnect the water supply. • Pullthe recoil on the engine 4 to 6 times to discharge remaining water in pump. • Disconnect the spark plug wire and remove the spark plug. • Add one teaspoon hc4e. • Tip the unit on the end with the water inlet fitting pointing upward. of oil through the spark plug • If unit will be stored where temperturee fall below 32°F, pour approximately 1/4 cup of non-toxic R.V. anti-freeze down the fitting where the water hose attaches to the pump. • Place rag over spark plug hole and pull the recoil a few times to iubricate the combustion chamber. • Set unit upright and pull starter handle on engine 4 to 6 times to circulate anti-freeze in pump until antifreeze is discharged from the pump. • Replace the spark plug, but do not connect the spark plug wire. 14 SYMPTOM Engine won't start Won't Draw Chemical Pump running normally but pressure does not achieve rated values CAUSE 1. Engine throttleis in "OFF" SOLUTION Position. 2. Choke lever has not bean placed to choke, 3. Pressure buildup after initial use. 1. Slide throttle to "Run" position. 2. Slide choke lever to choke position. 1. Nozzle not in chemical draw position. 2. Chemical screen is obstructed. 3. Chemical screen not working. 1. Push nozzle forward at end of wand. 2. Check chemical screen; clean if obstructed. 3. Make sure chemical screen is submerged in chemical/water. 4. Chemical injector orifice obstructed or stuck. 4. Check and clean. 1. Water supply restricted. 1. Check water supply and filter screen for. blockage. Check hoses for blockage, kinks, leaks, etc. 2. Pull nozzle at end of wand back to the high pressure position. 3. Check and replace. 4. Check that hoses and ftttings are airtight. 5. Clean nozzle. 2. Nozzle is in low PSI position. 3. Nozzle incorrect or worn. 4. Pump sucking air. 5. Nozzle blocked. Fluctuating Pressure Check that hoses and fittings are airtight. Purge air from garden hose. 2. Clean. Check filter frequently. 3. Check and replace. 4. Check hose for kinks. 5. Check flow available to pump. Check for excessive heat, 145o F or above. 6. Clean inlet and discharge valve assemblies. Replace if damaged. 1. Pump sucking air. 1. Garden hose inlet strainer clogged. 3. Worn Seals or Packing. 4. Inadequate water supply. 5. Foaled or dirty inlet or discharge valves. 2, 6. Pressure drops after period of normal use Leaky discharge 3. Depress trigger gun. hose. 1. Nozzle clogged, partially obstructed. 2. Nozzle worn. 3. Valves wom, dirty or stuck. 4. Worn piston pecking. 1. Check connection. Replace if cracked or punctured. 2. Clean or replace. 3. Check and replace. 4. Check and replace. Pump noisy 1. 2. 3. 4. 1. 2. 3. 4. Presence of water in oil (oil milky); Water dripping from pump. 1. High humidity. 2. Piston packing and oil seal worn. 1. Change Oil. 2. Check and replace oil seals. Water dripping from pump 1. Fittings Loose. 2. O-rings of piston guide or retainer worn. 3. Piston packing worn. 1. Tighten. 2. Check and replace. 3. Check and replace. Oil Dripping 1. Oil seal worn 2. Loose drain plug or wom drain plug o-ring. 1. Check and replace 2. Tightendralnplugorrepisceo-dng.Donotovertorque. Water too hot. Pump sucking air. Valves dirty or worn. Wom bearings. 15 Reduce temperature below 63° C or 145° F. Check that hoses and fittings are airtight. Check, clean or replace. Check and replace if necessary. CRAFTSMAN 2400 PSI HIGH PRESSURE WASHER 919.679180 3 19 24 8 5 20 22 21 REF NO. PART NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 19 900 Handle Knob - 5/16" PARTS NOT ILLUSTRATED Gun MGP-679180 Owners Manual Tire Semi (7 x 1 3/4") NC3"OO1 Nut Pal 1/2" Nozzle Cleaning Kit F191 Rubber Foot, Hollow Screw, Hex-Engine to Pump F196 Tee Nut 5/160" x 3/4" Screw, Hex-Engine to Pump 16087 Frame Nut Flanghead-Engine to Pump F074 Hose, Chemical Washer Flat-Engine to Pump 16505 Thermal Relief Valve Lance, Multi-Reg Hose Decal Craftsman Screw - Hex 5/16" - 18 x 1LG Lock Nut 5/16" ACCESSORIES Screw HHC, 5/16" (Not Included with Pressure Washer) Decal Operation Handle Grip 919.76430 FlooHSiding Brush Engine (Refer to Engine Break919.76431 Fixed Brush down (Model 12F802-2017) 919.76450 25Ft. 3/8" high pressure hose Pump 919.76451 50Ft. 3/8" high pressure hose Garden Hose Adapter 1/2" 919.76484 Turbo nozzle 3/8" Coupling Washer O-Ring Kit 17715 C042 H128 17709 W137 16371 W131 17713 H140 N130 H040 17569 F064 F469 17712 17913 17367 ..... 20 21 22 PK17908 16829 F504W 23 24 Fl12 AL-650015 16 CRAFTSMAN 2400 PSI HIGH PRESSURE WASHER 919.679180 PUMP BREAKDOWN 3 s-_O 8 IS _ 41 47 48 10 4_ 17 MODEL PK-17908 CRAFTSMAN 2400 PSI HIGH PRESSURE WASHER 919.679180 Ref. Part No. No. _ PUMP BREAKDOWN _v. 1 FA-15203000 Oil Seal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 FA-13301000 FA-57015402 FA-52045401 FA-15001600 FA-52045302 FA-15062200 FA-52067400 FA-57138700A FA-15000900 FA-17400200 FA-16900200 FA-57138900 FA157130600 FA-57133100 FA-15024000 FA-57137800 FA-15001500 FA--57137401 FA-52069100 FA_57136300 FA-52052100 FA-18102500 FA-15000100 FA-15064200 FA-52022500 FA-15060500 FA-23732300A Elastic Ring Oil vented valve assembly Oil vented valve assembly O-dng Oil vented cap O-dng Oil vented valve spring Range O-dng Top disc beadng Needle bearing Wobble plate Cap Lower disc bearing O_ing Carter O-dng Oil sight glass Connection ring nut Inlet extension filter gasket under cap O-ring O-dng Valve assembly O-dng Manifold 1 1 1 1 1 1 1 1 t 3 2 1 1 1 1 1 3 1 1 1 1 1 3 3 6 4 t 29 30 FA-15065000 FAll 0801900 CLdng Screw 1 1 31 32 33 34 35 36 37 FA-50136200 FA-17600300 FA-15001400 FA-52036700 FA-1500(_o00 FA-50139700 F,t_52032700 Chemical spring Chemical ball O-ring Chemical Injector body O-ring Chemical Injector screw Balance flow valve 1 1 1 1 I 1 1 38 39 40 41 42 43 44 FA-52032801 FA-52032500 FA-15062600 FA-15001300 FA-52032601 FA-18104600 FA-10205200 Spring Injector nozzle O-dng O-ring Injector nipple body under cap Screw 1 1 1 2 1 1 4 Ref. Part No, No- _ 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 FA--52234500 FA-52068000 FA-52052302 FA-15100100 FA-15001100 FA-52036501 FA-52038300 FA-17600900 FA-52070600 FA-15101700 FA-5223530t FA-23731400 FA-52070700 FA-52033600 FA.-52033800 FA-52045201 FA-19200400 By-pass pin Valve seat plate Valve seat Back ring O-dng By-pass valve body Rug Ball By-pass piston Back ring Spacer Pressure regulator spring Pressure regulator nut Ring Piston Piston Spring Head screw 1 1 t 1 1 t 1 1 t t 1 1 1 3 3 3 3 62 63 64 65 66 67 68 69 70 71 72 73 74 FA-15665600 FA-t 5202400 FA-52038801 FA-15001800 FA-57t 37400 FA-t 550t 8C0 FA-15065300 FA-52068400 FA-52068101 FA-52068300 FA-52068200 FA-52030202 FA-10204100 O-ring OilSeal Brass bushing O-ring Oil fill cap High pressure seal O-dng Valve seat Valve plate Spnng valve Valve cage Pump head Screw 2 3 3 3 1 3 3 6 6 6 6 1 5 75 76 77 78 79 84 85 86 87 FA-15000700 FA-12406500 FA-15061800 FA-57136200 FA-52045100 FA-5206930 t FA-13500500 FA-16003000 FA-10801600 O-dng Washer O-dng Outlet extension Cap Washer Pin Beadng Screw 1 1 2 1 1 3 1 1 1 88 89 FA-15000300 FA-52036800 O_ng Hose barb for 1 90 FA-15611200 chemical injector Chemicat hose 1 1 91 FA-52037200 Chemical hose filter 1 PARTS KITS Oil Seal Kit Bearing Kit Valve Kit Piston Kit Water Packing Kit Unloader Kit Chemical Injector Kit FA-YK157015402 FA-YK157138900 FA-YK152022500 01 FA-YK152033600 FA-YK15501600 17911 FA-50381300 18 MODEL PK-17908 3,16,63,19,10,66,16 11,12,13,14,15 68 (6used) 26,25,79 58 (3used) 59,60 76 (3used) 67,65 52,53,54,65.56,57,24,33,85,87 31,32,35,62 _v. CRAFTSMAN 2400 PSI HIGH PRESSURE WASHER 919.679180 BRIGGS ENGINE MODEL #12F802-2017 287 684t 615e 404_ 177 616 525 10810 307 8 306 6356 REF. NO. PART NO, 1 2 493260 399269 3 5 *299819 691160 13_ DESCRIPTION REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL REF. NO. Cylinder Assembly Bushing/Seal Wut (Magneto Side) Seal-Oil (Magneto Side) Cylinder Head 690783 94511 306 307 224324 690345 337 383 404 523 525 562 584 * • 11 13 231685 94547 51 54 ,272199 94526 177 *280393 Cylinder Head Gasket Breather Assembly Gasket-Breather Screw (Breather Assy) Breather Tube Screw (Cylinder Head) Intake Gasket Screw (fntake Manifold) O*RingSeal (Dipstick) PART NO. 227 287 505 7*5272916 8 495786 9 _272481 10 94955 9_ 585 615 615 625 635 DESCRIPTION Governor Lever Screw (Dipstick Tube) Shield-cylinder Screw 11019 LABELKWl I10ssOWNER'S MANUAL REF. NO. 684 PART NO. I DESCRIPTION 690345 Screw 847 495263 (cylinder Shield) BO25g_ Sperkplug 89838 Wrench-Bparkplug 690272 Washer 86g 691155 (Breather Passage Cover) DipstickJTube Assembly Seat-Valve 970 690380 (Governor Crank) Nut (Gevemer Lever) 495264 Dipstick 495265 Dipstick Tube 94852 Bolt (Govemor Lever) 692342 Cover-Breather Passage *272238 Breather Passage Gasket 94474 Retainer-Governor Shaft 263175 Governor Crank Note 263202 Govemor Crank 871 262001 1010 1058 494256 273693 1081 *280966 2310_2 Used on Type No(s). 3116. 497465 Manifold-Intake 66538 Sparkplug Boot Included in Gasket Set-See Ref. No. 358. included in Carburetor Kit-See Ref. No. 121. (Intake) Seat-Valve (Exhaust) Bushing-Guide (Exhaust Valve) Note 63709 Bushing-Guide (intake Valve) Label Kit Owner's Manual O-Ring Seal (Dipstick Tube) • ' Included in Carburetor Gasket Set-See Ref. 977. O Included in Valve Overhaul Gasket Set-See Ref. No. 1095. 19 CRAFTSMAN 2400 pSI HIGH pRESSURE WASHER 919.679t80 BRIGGS ENGINE MODEL 912F802-2017 27 O REF. NO. 25 PART NO. 499429 DESCRIPTION REF. NO. PARt" NO. 26 499425 Piston Assembly 27 263190 DESCRIPTION Ring Set (Standard} Piston Pin Lock (Used After Code Date 97011200). * • REF. NO. 28 pART NO. 499423 DESCRIPTION Piston Pin (Standard) 29 499424 32 94699 33 34 262651 262652 35 691270 36 691270 40 93312 45 262204 Connecting Rod (Standard) Screw (Connecting Rod) Exhaust Valve Intake Valve Valve Spring (Intake) Valve Spring (Exhaust) Valve Retainer Vatve Tappet • Included in Carburetor Gasket Set-See Ref. 977. O Included in Valve Overhaul Gasket Set-See Ref. No. 1095. Included in Gasket Set-See Ref. No. 358. Included in Carburetor Kit-See Ref. No. 121. 2O CRAFTSMAN 2400 PSI HIGH PRESSURE WASHER 919.679180 BRIGGS ENGINE MODEL # 12F802-2017 24 ;-II I NO. lS I'AIII NO. D L::$,r.:m.-"i 'O "-- tiFF I'_€,) PAnT N(_ I]' _;4:1111' II[)N RF.F. NI) PART N_I I_ ._;(;I III'LII)N 691461 Cmnle;h_.ft 24. 1411 3_;7A 741 Inoluded Inra_r.,ket.,..:.et _e,_.14,_N_ _,0 h,4:k_|wd i. ¢.:_.ibur,.l,_._ KiI. :Br..:e p,,:f..NlO,121. 222Q91) I Iy_tlOOl K_ _4.'111 Ilrl_JOKM _, 94_,',?.9K,cy Drive. Pulley _R]_.'IRh [;_t- hmlrv_ Irlr:hllJi4tJ i|1( ;+rl _.+PI,_I< I' (;I_HkHI I:;_4t-_;€.11.1 1 (#_. _,"/, _:._.neluaed In Vb.f_e O_..'(:_haul Qa,.<et Set _;c.:" Ref No 21 1 _. CRAFTSMAN 2400 PSI HIGH PRESSURE WASHER 919.679180 BRIGGS ENGINE MODEL #12F802-2017 374_ 46A 15_ 374 715_ 101 REF. NO. PART NO. 4A 12 15 15A 20 493365 *272198 94880 94470 *399781 29A 391484 22 94220 DESCRIPTION REF. NO. PART" NO. 46 691445 Engine Sump Crankcase Gasket Oil Dmin Plug Oil Drain Plug OII Seal (PTO Side) Oil Seal (PTO Side) Screw DESCRIPTION Camshaft REF. NO. 83 PART NO. 231671 46A 691459 Used on Type No(s). 1170, 2950, 2951, 690527 Auxiliary Ddve Shaft Camshaft 101 374 715 721 743 493737 Auxiliary Drive Shaft Note 690522 Auxiliary Drive Shaft (Engine Sump) 43 DESCRIPTION 93474 691074 94929 690449 231279 Governor/Oil Slinger Note 499246 Governor/Oil Slinger Used on Type No(s). 3116, 1102 Included in Gasket Set-See Ref. No. 358. Included in Carburetor Kit-See Ref. No. 121. 691255 Used on Type No(s). 1141, 1172, 1516. Shaft Pin Washer Screw Stop-Shaft Gear-Drive (Counterclockwise) Note 690518 Gear-Drive (Clockwise) Used on Type No(s). 0860, 2950. Pilot-Guide • Included in Carburetor Gasket Set-See Ref. 977. O Included in Valve Overhaul Gasket Set-See Ref. No. 1095, 22 CRAFTSMAN 2400 PSi HIGH PRESSURE 1=51 WASHER 919.679180 I PRIMER BRIGGS ENGINE MODEL 1112F802-2017 SYSTEM I f 124 e7, 1137< 708 1_--_'_- 130 95 _ REF. NO. PART NO. 95 94098 97 104 117 493267 e691242 494870 DESCRIPTION REF, NO. 110 _) 617 PART NO. Screw (Throttle Valve) Throttle Shaft Float Hinge Pin Main Jet _ DESCRIPTION 1100 REF. NO. PART NO. DESCRIPTION ........ 498254 497315 Main Jet (High Altitude) (Used After Code Date 96O6O2OO). 496495 Main Jet Note ..... Carburetor 497314 Carburetor 130 691203 133 396187 134 e398188 137 •_ (Used Before Code Date 95103000). Welch Plug (Sold in Kit Only) Throttle Valve Carburetor Float Needle/Seet Kit Float Bowl Gasket 163,_e_272653 (Sold in Kit Only) Air Cleaner Gasket 127 497348 Main Jet 125 498170 (High Altitude) (Used Before Code Date 95103000). Carburetor (Used After Code Date 96060200). • 276 e. 365 94525 617 ee270344 708 •_.691321 975 * • Included in Gasket Set-See Ref. No. 358. Included in Carburetor Kit-See Ref. No. 121. 493640 Sealing Washer (Sold in Kit Only) Screw (Carburetor) O-Ring Seal (Intake Manifold) Seal-Dust (Throttle Shaft) Bowl- Float Included in Carburetor Gasket Set-See Ref. 977. Included in Vah/e Overhaul Gasket Set-See Ref. No. 1095. 23 CRAFTSMAN 2400 BRIGGS ENGINE MODEL # 12F802-2017 PSI HIGH PRESSURE WASHER 919.679180 365% 708A 0 F_-'] 12_ 0A 95_ Ic. s,s+ REF. NO, 94 95 97 98 104 108 109 109A PART NO. DESCRIPTION e493765 Idle Mixture Kit 94096 Screw (Throttle Valve) 493267 Throttle Shaft 398t 85 Idle Speed Kit e691242 Float Hinge Pin 223471 Choke Valve 494218 Choke Shaft 498593 Choke Shaft °'+ REF. NO. PART NO. 125A 498965 DESCRIPTION Carburetor FIEF. NO. 217 498977 DESCRIPTION 262749 Choke Return Spring Note 890572 Choke Retum Spring 276 •. 365 117A PART NO. 617 Main Jet 127 • Welch Plug (Sold in Kit Only) 130A 223470 Threttle Valve 133 398187 Carburetor Float 134 e398188 Needle/Seal K_t 137 h Float Bowl Gasket (Sold in Kit Only) 163.o+272653 Air Cleaner Gasket 706 708A 975 4P Included O Included Included in Gasket Sot-See Ref. No. 358. Included in Carburetor Kit-See Ref. No. 121. 24 Sealing Washer (Sold in Kit Only) 94525 Screw (Carburetor) e.270344 O-Ring Seal (Intake Manifold) •,691321 Seal-Dust (Throttle Shaft) Note e+691321 Seal-Dust (Choke Shaft) e_693867 Seal-Dust Used on Type No(s). 1910, 2001,2017, 2403. 2404, 2407, 2681, 2682, 3116, 493640 Bowl-Float in Carburetor Gasket Set-See Ref. 977. in Valve Overhaul Gasket Set-See RSt. No. 1095 BRIGGS ENGINE MODEL #12F802-2017 CRAFTSMAN 2400PSiHIGH PRESSURE WASHER 919,679180 Rcr. PP_T "J(1. 20g N¢). Rcr. r)l-_C:.:-ll P I I,;)N 0_3'i2eJ2 _ _tirG:i- Governt:r Irluludad iraC.,_P_L Sel-_e N() I PA_T N_) I_F.-_r_,T, ON I ' ;AH No. No. or.£.cNlr 2531:144_prm;_ [_av. n_r, i_,>,_. • include(:[ In _/bur_or _ar, ki_t .%_t up._ HRt RT7 r I,. Irluluded in Valw Owrhaul Go_k_t _L-'t _o_ H_. N_',. l,_r_r,. 25 CRAFTSMAN 2400 PSI HIGH PRESSURE WASHER 919.679180 BRIGGS ENGINE MODEL #12F802-2017 L, , .._':) t!,,+! ' tl 940 _,,_" 091_9_0 _ `'" ":_'_]* ...." 621 +_ Use With Choke Type, Cm'bulBto¢ "r"11%%11% g84 r... '°:' ,0,<f:/ RFF NO. 1B 9BA 1BO 202 23_ 22.2 FART NO. HH-. P',O. DrscnlPTION _J1142 _urew _tl._+ mr_l Cover) 49_,_DI Idle S_uu-Ji._. 94_4Zl+_,_r _(C'u.Lr,,,,I Bm¢l,,,_O 202.'S'_ Muul,ahi¢_lO0..,I i_ll_ 2024_;1 Lut;_u[ Link 497_a3 C._ntr,J{ Br_ke*L Ul+edwith Pri_er Type _:otbuml_r PAH I NO. DE,_.CFIIPTIDN 322B 892150 Cu_drol D_ar.:kut 259 347 447 4_1223 69139_ 93801 Br_;ket-C_iu_ Clu,u+J _wituh- R,,_ukvr _¢€@_ (GOh(rOI'C;.,0v_h HI-F. NO. I_ 043 e4_vt 092 _40 (_m.,_5_A_I, Brau'(.ut) e0_.A 0_I'_._,44 Ct..+V_,r - I_ U rktFj i In-'tudL'_ m GaSket G_t ._€_- R_f. No. 3:>t_. hiulu'J-L-_l iulC_buaul_ _L-Su_ +r'q_r.No. 121. 904 990 PARI NO. D:"SCFIIPTION ,4g3023 Spa_,er Orlulud_= Z_ 272618 _lue+,_u- L+_ur 2oo14_ ._l_'..,ve-L.+'.,',+r 6t_06+)_, -._,','i_l" F,,uy 94082 -_ruw (Ga+riri,j _--l_.r+lp D,r,u,_i_t) '6,_2072 Dr,t,t_l,,eL-_p 5wiL+h 3929_2 Key _.! Includedin _=-bumtor Gu=k_t_et _ee Ref. Lr//. IL_l==ulud_l ir=Wive OverhaulGauketS_t-Sue Re[. Hu. t_ 26 CRAFTSMAN 2400 BRIGGS ENGINE MODEL 112F802-2017 PSI HIGH PRESSURE WASHER 919.679180 tY I I 269 z 268 , 270 265 '_" 265A {_' 334 _' .., ,.. ...S",_..., ""..:'_ ,_-'-,:,.... RFF i'qO. R[F, PART NC.. 270 25_A L:_B C_ln_t-r.;orttrol Wnro (72 _ Lollg, _;Jt to Hc_iulro,_ L_ngtfl; ....... Not_ ..... _P_tD72 CaEin 9 ,-3o'_trnl W_m 25_ _ RF.F NO, 271 33,3 3a4 Nut {_._antrolWi'_ Cs=irlg) 2_I)_D_ Lev_r-Corlltol _g,2_74 Armstute-Mul_nuL_ g4731 _;rew 3_6 3_9 9Z'_1 Wu_l]u, _z3gO Wiru-_tuu 9Obr6 Nut 2215,')5 Ct_q,'r',l."¢;__In'x3 6_1_ PA_T DESGrt.IPTION (4_,"long, Cut to HCqblrod Longt|l_ Wnr_ Control 423 _S' Lang, CuL to R oquimd Lunngtlh_ --- .... Not= .... 2ED_9 Wiro Cuntrol 50? ,520 61425 e_37-5_ 5_:_uw PART NO. DESCRIPTION 8Zl _'_# 8Sl 396047 .'3w;_.lp-_IuF_ _4512 _;ruw 4_.lt_B l_nmnal C,31)l_ 91Q _-_ _3 9451D St.J¢l _tatar Mounkng 2ti2r_O ._3tml_ _raka t_E_ko,2 EI-_I_ _=ad ._,fterCade D_t= .=Y_ 1U_;[)D). ....... Note ..... 3_t'[_a _wttch Interlock :_5_5 h'_$ uI_I=X 6910_I T_,r.i=_l (AItP.rn,_t_r) _,_4' L_n_, Cut t_ H c;qtJltad included in C_k_t L_n 5ut-_ee _Ith) Re_ N_. _S_. • Irmlu_d nn _rlgur_tor Gasket _L-_ue _ur, _/t, Inclbd_d in _alve Overhud O_._ut _,_.-5ee qe" _J,) I0_5 27 CRAFTSMAN 2400 PSI HIGH PRESSURE WASHER 919,679180 BRIGGS ENGINE MODEL # 12F802-2017 m | 9zlB ..L • i _iq.,. "-.. '_'--f ,"._ .,....:., t ,°:" _.:-":':"" - _,_"" ...:::'"I .:.:,.. ,.... ../"" ,....... ../." '-... .° ..°'" 670''_ i RFF NO. F_.RT NO. D _ESCRIPT'ON RFF NO. 101 397974 C,._p--uel "_fr k. tva7 492790 Lir_'-[-uel 2_004 N,_te Lirlu- f"L,ul 4501 _0|A P,adTl" NO. 1(:136EMISSIONS L_J-_GHIPI ION 93063 Cl_mp Ho;e (GrReri;, 9,TB0"/ Clar_p I IGm ([:].la=_) I_E'r_)" 961t LABEL PJ_:(T Nt_ ! nF$_.,nlPTTOI_ 04r_6 I-Im:r,I;',O) •19_E 499141 I-ml_lmn._ I _1_._1 0_3. m7_t ;,"I_0) 499340 F.:rnl_ _.nn_ 190 z4ea _4,._11 8_'rvw _rL_ITArlk_ =_KgO I-i ter-r'uel 9.,30 9,._A • .3_ 28113_S GU;r_] R_.v,_nd 090_9B Gu,lr_ I_nd 69'1_45 (-_u,lrcJ.H_lnd 141_1J ('J_,rJ In €'_.',IIqf F,m-F,_R I-]qL ND. _SR. Ir_dudedin Ca'b=retor kC, Jt-See Ref. No. I_1. 28 1D.50 r3p_lv-_ 97_1 ,_t00:*. 3J[_54D $¢¢$w._llt_ r _t CRAFTSMAN 2400 PSI HIGH PRESSURE WASHER 919.679180 BRIGGS ENGINE MODEL # 12F802-2017 23A 37 I 304 305_ 925 REF. NO. PART NO. 23A 492175 DESCRIPTION REF. NO. 304 37 73 PART NO. 493293 DESCRIPTION REF. NO. PART NO. DESCRIPTION Housing-Blower Flywheel 224511 Guard-Flywheel 691222 Screen-Rotating 305 591108 Screw 332 363 455 925 92284 19069 691219 690595 (Blower Housing) Nut-Flywheel Flywheel Puller Cup-Flywheel Cover-Linkage Included in Carburetor Gasket Set-See Ref. 977. 0 IncJudedin Valve Overhaul Gasket Set-See Ref. No. 1095. Included in Gasket Set-See Ref. No. 358. • Included in Carburetor Kit-See Ref. No. 121. 29 CRAFTSMAN 2400 PSi HIGH PRESSURE WASHER 919.679180 BRIGGS ENGINE MODEL #12F802-2017 689 0 L REF. NO. PART NO. 55 691421 58 280399 59 60 60A 396892 281434 393152 DESCRIPTION Rewind Starter Housing Starter Rope (Cut To Ri_luired Length) Grip Insert Starter Rope Grip Starter Rope Grip REF. NO. PART NO. 65 94904 144 456 459 498144 281503 281505 DESCRIPTION Screw (Rewind Starter) Pulley/Spring Assy Plate-Pawl Friction Pawl- Retchet Included in Gasket Set-See Ref. No. 358. Included in Carburetor Kit-See Ref, No, 121. REF. NO. PART NO. DESCRIPTION 461 94943 592 (Pawi Friction Plate) 949O8 Nut 608 689 946 497680 263073 223294 Screw (Rewind Starter) Starter-Rewind Spring-Friction Stop-Rope Included in Carburetor Gasket Set-See Ref. 977. Included in Valve Overhaul Gasket Set-See Ref. No. 109_ 30 CRAFTSMAN 2400 PSI HIGH PRESSURE BRIGGE ENGINE MODEL #12F802-2017 WASHER 919.679180 68 592 _) 1 689O 456 I_ 461 946 L REF. NO. PART NO. 55 891421 58 280399 59 60 60A 396892 281434 393152 Included Included DESCRIPTION Rewind Starter Housing Starter Rope (Cut To Required Length) Grip Insert Starter Rope Grip Starter Rope Grip REF. NO. PART NO, 65 g4904 144 456 459 4_144 281503 281505 DESCRIPTION Screw (Rewind Starter) Pulley/Spring Assy Plate-Pawl Friction Pawl- Ratchet REE NO. PART NO. 461 94943 592 94908 608 689 946 497680 263073 223294 DESCRIPTION Screw (Pawl Friction Plate) Nut (Rewind Starter) Starter-Rewind Spdng-Fdction Stop-Rope • Included in Carburetor Gasket Set-See Ref. 977. O Included in Valve Overhaul Gasket Set-See Ref. NO. 1095 in Gasket Set-See Ref. No. 358, in Carburetor Kit-See Ref. No, 121. 31 CRAFTSMAN 2400 PSI HIGH PRESSURE WASHER 919.679180 BRIGGS ENGINE MODEL #12F802-2017 S92 . ..," ! / .p" ,,,._,. _'-. •.;-_ --...." ._. ...:.. .i _ _'-7_. _u t.. t .. .7,.... •-:-.,-'--_..=. -;_;.,.: .. ,, PAH I NO. r'iF!l .P,RIPTil"lN _.F.l". Nl_l llS PAINT N:). _cr. r_._t'_,R'llaTION N_) PART N_ _1_89 21K]_99 Hetvlrill '_t;l-lcr ,._pr,_f_ _t_rt_.r -IDI_ r_RIFITION 949(14 HCmW H_IJ_I_ 57A 511 ,o" 946 ..q..;, 101 Ht-f', NO. • _'_...:_.._ 73_ 101 2"P5_ 2_4627 _'_n HDt_tln0 262626 P_ _h_ft 2B09T_ W_._F_r _J 4,_/JiA 439A 224_21 Plam-Pliw" I'rl=llori 492e33 Paw]- F{_l_'l_-i 67B 1t2427B In_:ludc(l;l: 691219 (_up)-I'#'_lhc_l _'v_lrl_l _llDcar 3_lll 224322 Guide-Rule W_U h_,r (i_ui T_Requi_ed Lenilith) 1f9 6OA _ :!1t_1_l Grip Inll_rl _lii/t-'_ -"lope Glip 94_A 1_:_4 (_w_ind _l_lr_l) lil;lud_ ill _,itll_[ ,_tl-,.e, le _ef NO 35_ _#_IllP.IIJtllI(t In Vi_I_ 32 ()v_rblllJI ('-iil._kitt F,lli -_;_l_ l-lilt. NI'_I II_R CRAFTSMAN 2400 PSI HIGH PRESSURE 35BEHG_E 177 .t" ......._ OVERHAULGASKETSET "_i_" 3 _,_, ..,J,._ 1081 _.'$ _... _ ..._ <;,:.,_. :_ / 1095 VALVE OVERHAUL GASKET SET HLI. NO F',/,.'_T NC). 3; *QggwI_) I;I-P;'L:HIP 1 I_N 977 CARBURETOR GASi_ET SET r_EF. NO. PAFI'r NO. _J_E.,_3 RIl>'i'lON RFF NO. PAR1 NO. 12 _Q'i_lg_ {:rankca-_=G_-k_t @:alggTgl _u_l-Oil 61 +_rZ199 intakeC1,u_t _4 e4_3?E5 Idle M_xtur_ Kit 1D4 12t _g1242 4_I_gEG rlt_Lltiii_Pir_ E_mur_t_r 12_ iv W_l(':l'_ =hJQ !7,0(Lle 1"/7 ^_103_ C%RIhQt-1_ll (Di_ti_ 275 _@ R_llncj W_hm (_:ld m I_t Only_ 358 40731G Fngrr _ _,_'h_ul Gasket _et _e) 20 565 ^272238 Rt_,_er G=ket (Goad rl Kit O.Iy') g77 49_.G1 1_81 *2B0gEG t a£6 4g_:,,2_ 134 _,,_gOl_8 N_udl,.,_Se,_ I<_" (_uld .n KitO.Iy_ in C_tLmrulur Ki_-._ee SF,={t) Pp_g_ 817 • 412704J44 0 - R;I_,_I _1 ,_lnt=kaM_nifo_ $80 ,493623 SIJ_uur /In €llJClP.¢ 2) O_=.rh_ulKi_ In_lud_J DC_Ci-[IPTION 1_3*_'IFZT"_S3 Air _:le_J_ur_kuL _D=J 'r.3;l (Muuneto BRIGGS ENGINE MODEL # 12F802-2017 WASHER 919.679180 (_a:,k_L't _t CarbLs_tor U HIn¢] _nt t,UIp=tlak hlbP.) t.;;ar._,t F,(_t V,11_ t.)vP.rh,ll JI ,(i ]llUll.lLtUd in CdlbU'U'.Ui _,,_€_lte_..°,e_.-.._ecJRef g77 h.oluLl*)(I in V_lve Overl'_ll qm_t Ht_t-H_R R_t. Nn. 10_ R_r NO _21 33 Bdggs &Stratton Corporation (B&S), theCalifornia AirResources Board (CARB) andtheUnited States Environmental Protection Agency (U.S. EPA) Emission Control System Warranty Statement (Owner's Defect Warranty Rights andObligations) Intheintarast of theenvironment,B&Seegines thatmeet stricternis- TO CERTIFIED ENGINES PURCHASED IN CALIFORNIAIN 1995 sionrequirernentsarelabeled,"Thlaenginasontormeto 1995-1998 AND THEREAFTER, WHICH ARE USED IN CALIFORNIA, AND Califomia emissionregulationsfor ULGE enginesand U.S. EPA TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES Phese I regulstionsfor smallnon-roedengines." WHICH ARE PURCHASED AND USED ELSEWHERE IN THE EMISSION CONTROL WARRANTYCOVERAGE IS APPLICABLE UNITED STATES. Callfomla and United States Emission Control Defects Warranty Statement CARB, U.S. EPA and B&S are pleased to explain the Emission there has been no abuse,neglector impropermaintenanceofyour ControlSystemWarrantyon your1996 andlat_" utilityor lawnand ULGEengine. gardenequipment(ULGE)engine. InCalifomia,newULGEengines Youremissioncontrolsystamincludespartssuchas the carburetor, producedon or after August 1, 1995 must be designed,built and air cleaner,ignitionsystem, muffler end catalyticconverter.Also equippedto meet the State'sstringentanti-smogstendards_Elseincludedmaybeconnectorsandotheremissionrelatedassemblies. where in the United States, new non-road,spark-ignitionengines Where a warrantablecondition exists, B&S will repairyour ULGE certifiedfor modelyear 1997and later,mustmeet similarstandards engine at nooust to youincludingdiagnosis,partsand labor. setforthby the U.S. EPA. B&S must warrantthe emissioncontrol systemonyourengineforthe pe_s of time listed below,provided Bdggs & Stratton Emission Control Defects Warranty Coverage ULGE engines are warranted relative to emissioncontrol parts bstow.lfanycoveredpartonyourenginaisdefective,thepartwillbe defectsfor a periodof two years, subjectto provisionsset forth repairedor replacedby B&S. Owner's Warranty Reel:X)nelbilttlas Asthe ULGEengineowner,youare responsiblefor the performance Youare responsibleforpresentingyourULGE engineto an Authoofthe requiredmaintenancelisted in yourOperatar/OwnerManual. rizedB&S ServiceDeeler as soonas a problemexists.The undisB&S recommendsthat youretainallyourreceiptscoveringmainta. pu:tsdwarrantyrepairsshouldbe completedina reasonableamount nanceon yourULGE engine,but B&Scannotdenywarrantysolely oftime, notto exceed 30 days, forthe lackofreceiptsorfor yourfailuretoensurethe performanceof if you have any questions regarding your warranty rightsand all scheduledmaintenance. responsibilities, you shouldcontacta B&S ServiceRepresentative at 1-414-259-5262. Asthe ULGEengine owner,youshouldhoweverbeawarethat B&S may deny youwarrantycoverageifyourULGEengineor a part has The emissionwarrantyis a defectswarranty.Defectsarejudgedon faileddueto abuse, neglect,impropermaintenance or unapproved normalenginepedormanos.The warrantyisnot relatedtoan in-use modifications. emissiontest. Brlggs & Stratton Emission Control Defects Warranty Provisions Thefollowingare specificprovisionsrelativeto yourEmissionControlDefectsWarrantyCoverage.It is in additiontothe B&S enginewarranty for non-regulatedenginesfound in the Operatar/OwnerManual. 1. WarrantedParts 3. No Charge Repairor replacementof any WarrantedPartwill be performed Coverage underthis warrantyextendsonly to the partslisted at nocharge to the owner,including diagnostic labor which laeds below (theemissioncontrolsystemsparts) to the extentthese to the determination that a Warranted Part is defective, if the partswere presentonthe enginepurchased. diagnostic work is performed at an AuthorizedB&S Service a. FuelMeteringSystem Dealer. For emissionswarrantyservicecontactyour nearest • Cold startendchmentsystem(softchoke) Authorized B&S Service Dealer as listed in the "YellowPages" • Carburetorandinternalparts under =Engines, Gasoline," "Gasoline Engines," "Lawn Mowers," or similarcategory. • FuelPump 4. Claims and Coverage Exclusions b. Air InductionSystem Warranty claimsshallbe filed in accordancewiththe previsions • Air cleaner ofthe B&S EngineWarranty Policy.Warrantycoverage shallbe • Intake manifold excluded for failures of Warranted Parts whichare not original B&S parts or because of abuse, neglector improper maintec. IgnitionSystem nenos as setforth Inthe B&S Engine WarrantyPolicy.B&S is not • Spark plug(s) liable to coverfailuros of Warranted Parts caused by the use of • Magnetoignitionsystem add-on, non..odginal,or modified parts. 5. Maintenance d. Catalyst System Any Warranted Part which is not scheduledfor replacement as Catalyticconverter required maintenance or which is scheduledonly for regular • Exhaustmanifold inspection to the effectof =repair or replace as necessary" shall • Air injectionsystemor pulsevalve be warranted as to defects for the warranty period. Any Warranted Part whichis scheduledfor replacement as required e. MiscellaneousItems Used in AboveSystems maintenance shall be warrantedas to defectsonly for the period • Vacuum,temperature,position,timesensitivevalves of time up to the first scheduledreplacement for that part. Any and switches replacementpart that is equivalentinperformance and durability • Connectors and assemblies may be used inthe performance of any maintenance or repairs. 2. Lengthof Coverage The owner is responsible for the performanceof all required maintenance, as defined in the B&S Operator/Owner Manual. B&Swarrantstotheinitialownerandeachsubsequentpurchaser thatthe WarrantedPartsshallbe free from defectsin materials 6. Consequential Coverage and workmanshipwhich caused the failure of the Warranted Coverage hereunder shall extend to the failure of any engine Partsfor a pariud oftwo yearsfrom the datethe engine is delivcomponentscaused by the failure of any Warranted Part still ered to a retailpumhaser. under warranty. 34 Bdggs & Stratton welcomes warranty repair and apologizes to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For example, warranty would not apply if engine damage occurred because of misuse, lack of routine maintenance, shipping, handling, warehousing or improper installation. Similarly, warranty Is void if the serial number of the engine has been removed or the engine has been altered or modified. 4. 5. Repair or adjustment of associated parts or assemblies such as clutches, transmissions, remote controls, etc., which are not manufactured by Briggs & Stratton. 6. Damage or wear to parts caused by dirt, which entered the engine because of improper air cleaner maintenance, re-assembly, or use of a non-original air cleaner element or cadddge. (At recommended intervals, clean and re-oil the Oil-Foam® element or the foam pre-cleaner, and replace the cartridge.) Read "Owner's Manual." 7. Parts damaged by overspeeding, or overheating caused by grass, debris, or dirt, which plugs or clogs the cooling fins, or flywheel area, or damage caused by operating the engine in a confined area without sufficient ventilation. (Clean fins on the cylinder, cylinder head and flywheel at recommended intervals.) Read "Owner's Manual." 8. Engine or equipment pads breken by excessive vibration caused by a loose engine mounting, loose cotter blades, unbalanced blades or loose or unbalanced impellers, improper attachment of equipment to engine crankshaft, overspeeding or other abuse in operation. 9. A bent or broken crankshaft, caused by stdking a solid object with the cutter blade of a rotary lawn mower, or excessive v-bait tightness. 10. Routine tune-up or adjustment of the engine. 11. Engine or engine component failure, i.e., combustion chamber, valves, valve seats, valve guides, or bumed starter motor windings, caused by the use of alternate fuels such as, liquified petroleum, natural gas, altered gasolines, etc. If a customer differswith the decisionof the Service,Dealer, an investigation will be made to determine whether the warranty applies. Ask the Service Dealer to submitall supportingfacts to his Distributor or the Factory for review. If the Distributoror the Factory decides that the claim isjustified, the customer will be fully reimbursed for those items that are defective. To avoid misunderstanding which might occur between the customer and the Dealer, listed below are some of the causes of engine failure that the warranty does not cover. Improper maintenance: The life of an engine depends upon the conditions under which it operates, and the care it receives. Some applications, such as tillers, pumps and rotary mowers, are very often used in dusty or dirty conditions, which can cause what appears to be premature wear. Such wear, when caused by dirt, dust, spark plug cleaning grit, or other abrasive material that has entered the engine because of improper maintenance, is not covered by warranty. This warranty covers engine related defective material and/or workmanship only. and not replacement or refund of the equipment to which the engine may be mounted. Nor does the warranty extend to repairs required because of: 1. PROBLEMS CAUSED BY PARTS THAT ARE NOT ORIGINAL BRIGGS & STRA'I-rON PARTS. 2. Equipment controls or installations that prevent starting, cause unsatisfactory engine performance, or shorten engine life. (Contact equipment manufacturer.) 3. Leaking carburetors, clogged fuel pipes, sticking valves, or other damage, caused by usingcontaminated or stale fuel. (Use clean, fresh, lead-free gasoline and Briggs & Stratton gasoline stabilizer, Part No. 5041 .) Pads which are scored or broken because an engine was operated with insufficient or contaminated lubricating oil, or an incorrect grade of lebdceting oil (check oil level daily or after every 8 hours of operation. Refill when necessary and change at recommended intervals.) Read "Owner's Manual." 35 _ARS OWNER'S MANUAL CRAFTSMAN The model number of your Sears Air Compressor found can be on the maintenance label on the top of the shroud or on the bar code label on the rear of the air tank. MODEL NO. 919.679180 SERVICE AND REPAIR PARTS CALL 1-800-665-4455" Keep this number handy should you require a service SERVICE call or need to order repair parts. If ordering parts make sure you have the name, make and model no. of the merchandise and the name and number of the part you wish to order. *If calling locally, please use one of the following numbers: Regina -566-5124 Toronto-744-4900 Kitchener-894-7590 Vancouver Montreal-333-5740 Halifax -454-2444 Ottawa-738-4440 - 420-8211 WHEN ORDERING REPAIR PARTS, ALWAYS FOLLOWING INFORMATION: HOW TO ORDER REPAIR PARTS GIVE THE • PART NUMBER • PART DESCRIPTION • MODEL NUMBER • NAME OF ITEM All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling. Sold By Sears Canada, Inc., Toronto, Ont. M5B 2B8