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Z8 Encore MC™ Family Z8FMC16100 Series Motor Control Development Kit User Manual UM019202-0705 ZiLOG Worldwide Headquarters • 532 Race Street • San Jose, CA 95126 Telephone: 408.558.8500 • Fax: 408.558.8300 • www.ZiLOG.com Z8FMC16100 Series Motor Control Development Kit User Manual ii This publication is subject to replacement by a later edition. To determine whether a later edition exists, or to request copies of publications, contact: ZiLOG Worldwide Headquarters 532 Race Street San Jose, CA 95126 Telephone: 408.558.8500 Fax: 408.558.8300 www.ZiLOG.com Document Disclaimer ZiLOG is a registered trademark of ZiLOG Inc. in the United States and in other countries. All other products and/or service names mentioned herein may be trademarks of the companies with which they are associated. ©2006 by ZiLOG, Inc. All rights reserved. Information in this publication concerning the devices, applications, or technology described is intended to suggest possible uses and may be superseded. ZiLOG, INC. DOES NOT ASSUME LIABILITY FOR OR PROVIDE A REPRESENTATION OF ACCURACY OF THE INFORMATION, DEVICES, OR TECHNOLOGY DESCRIBED IN THIS DOCUMENT. ZiLOG ALSO DOES NOT ASSUME LIABILITY FOR INTELLECTUAL PROPERTY INFRINGEMENT RELATED IN ANY MANNER TO USE OF INFORMATION, DEVICES, OR TECHNOLOGY DESCRIBED HEREIN OR OTHERWISE. Devices sold by ZiLOG, Inc. are covered by warranty and limitation of liability provisions appearing in the ZiLOG, Inc. Terms and Conditions of Sale. ZiLOG, Inc. makes no warranty of merchantability or fitness for any purpose Except with the express written approval of ZiLOG, use of information, devices, or technology as critical components of life support systems is not authorized. No licenses are conveyed, implicitly or otherwise, by this document under any intellectual property rights. PRELIMINARY UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual iii Revision History The following table provides a revision history of this document. UM019202-0705 Date Description of Change Page(s) Affected June 2005 Original Issue July 2005 Updated MCU description. PRELIMINARY 5 Z8FMC16100 Series Motor Control Development Kit User Manual iv PRELIMINARY UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual iii Table of Contents Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii List of Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Kit Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Development Kit block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 MC MDS Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 MCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Connector JP2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Jumper and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 3-Phase Motor Control Application Board. . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Power MOSFETs and Gate Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Fused External Power Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 ZDS II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Troubleshooting and Developer Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . .15 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Recheck Procedures Using the Quick Start Guide, QS0054 . . . . . . . . . . . .15 IrDA Port Not Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Contacting ZiLOG Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 UM019202-0705 PRELIMINARY Table of Contents Z8FMC16100 Series Motor Control Development Kit User Manual iv Linix Motor Wiring Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3-Phase Motor Control Application Board . . . . . . . . . . . . . . . . . . . . . 19 MC MDS Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Customer Feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Table of Contents PRELIMINARY UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual v List of Figures UM019202-0705 Figure 1. FMC16100 Motor Control Development Kit . . . . . . . . . . . .2 Figure 2. MC MDS Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Figure 3. MC MDS Board Connector JP2 . . . . . . . . . . . . . . . . . . . . . .7 Figure 4. 3-Phase Motor Control Application Board . . . . . . . . . . . . .12 Figure 5. 3-Phase Motor Control Application Board Schematic (1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Figure 6. 3-Phase Motor Control Application Board Schematic (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Figure 7. 3-Phase Motor Control Application Board Schematic (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Figure 8. MC MDS Board Schematic (1 of 2) . . . . . . . . . . . . . . . . . .22 Figure 9. MC MDS Board Schematic (2 of 2) . . . . . . . . . . . . . . . . . .23 PRELIMINARY List of Figures Z8FMC16100 Series Motor Control Development Kit User Manual vi List of Figures PRELIMINARY UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual vii List of Tables Table 1. Table 2. Table 3. UM019202-0705 Connector JP2 Signal Descriptions . . . . . . . . . . . . . . . . . . . .8 MC MDS Module Jumper Settings . . . . . . . . . . . . . . . . . . .11 3-Phase Motor Wiring Information . . . . . . . . . . . . . . . . . . .17 PRELIMINARY List of Tables Z8FMC16100 Series Motor Control Development Kit User Manual viii List of Tables PRELIMINARY UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual 1 Introduction The Z8FMC16100 Series Motor Control Development Kit is designed to help you develop motor control applications using the ZiLOG 32-LQFP Z8FMC16100 Motor Control MCU. The development kit provides an application-specific platform for creating a design based on ZiLOG’s Z8FMC16100 Series microcontroller. The development kit features an MC MDS module mounted on a 3-Phase Motor Control Application board. A 24VDC, 3200RPM 3-phase motor is included with the kit. Kit Features The key features of the Z8FMC16100 Series Motor Control Development Kit are: • • • • MC MDS module • • Universal 5VDC power supply 3-Phase Motor Control Application Board USB Smart Cable with optoisolator 3-Phase 24VDC, 30W, 3200RPM motor with spade connectors and internal Hall sensors (powered by external adjustable 24VDC supply, not included in kit) Motor Control Software and Documentation CD-ROM. For Z8FMC16100 Series Motor Control Development Kit installation and setup instructions, refer to the Z8FMC16100 Series Motor Control Development Kit Quick Start Guide, QS0054. UM019202-0705 Introduction Z8FMC16100 Series Motor Control Development Kit User Manual 2 Development Kit block Diagram A block diagram of the Z8FMC16100 Series Motor Control Development Kit is shown in Figure 1. +24 V, 1A Phase A AH AL Phase B BH BL Phase C 5VDC 3.3V to 12V Converter POWER MOSFETs CH CL 3.3 V Power regulator Analog signals JP2 GATE DRIVERS and SENSORS Z8FMC16100 MCU Debug PWM GND SPEED Motor Control Application Board Motor Control MDS Module Figure 1. FMC16100 Motor Control Development Kit Introduction UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual 3 MC MDS Module Description Introduction The MC MDS module (Figure 2) contains the Z8FMC16100 MCU and provides circuitry that interfaces the chip to an external development PC running the ZDS II Integrated Development Environment, and to the 3Phase Motor Control Application Board. It also provides a prototype area for developer use. Figure 2. MC MDS Module UM019202-0705 MC MDS Module Description Z8FMC16100 Series Motor Control Development Kit User Manual 4 Features • Z8FMC16100 device operating at 20 MHz, with 16 KB of internal Flash memory and 512B of internal register SRAM • • 20MHz ceramic resonator Y1 • • • • • • • One 5K potentiometer, R7 (labeled SPEED) Two SPDT switches, S1 and S2 (labeled DIRECTION and RUN/ STOP, respectively) Green LED D4 (illuminates when 3.3VDC is applied to the board) Three general-purpose LEDs D1, D2, and D3 IRDA interface RS232 port 6-pin DBG interface Two 60-pin headers for connection to the 3-Phase Motor Control Application Board (JP1 and JP2; JP1 used for physical mounting only) MCU The Z8FMC16100 Series Flash microcontrollers, a part of the Z8 Encore! MC® family of motor control devices, are based on ZiLOG’s advanced eZ8 8-bit CPU core. Optimized for motor control applications, these devices support the control of single and multi-phase variable-speed motors. Target applications are large appliances, small appliances, and HVAC. MC MDS Module Description UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual 5 The Z8FMC16100 Series Motor Control Development Kit contains circuitry to support and present all the features of the Z8FMC16100 MCU. The main features of the Z8FMC16100 MCU are: UM019202-0705 • • • • 20 MHz ZiLOG eZ8 CPU core • 12-bit PWM module with three complementary pairs or six independent PWM outputs with dead-band generation and fault trip input • • • • • • • • • One 16-bit timer with capture/compare/PWM capability • • • • • Up to 17 General Purpose I/O pins (GPIO) 16 KB Flash program memory 512 B register SRAM Fast 8-channel 10-bit analog-to-digital converter for current sampling and back-EMF detection One analog comparator for current limiting or over-current shutdown Operational Amplifier I2C in master, slave, or multimaster mode SPI UART with LIN interface IrDA interface with ENDEC Internal precision oscillator (IPO) Oscillator supports either internal IPO or external crystals and ceramic resonators Voltage Brown-Out/Power On Reset (VBO/POR) Watch-Dog Timer (WDT) with internal RC oscillator Single-pin on-chip debugger In-circuit serial programming MC MDS Module Description Z8FMC16100 Series Motor Control Development Kit User Manual 6 • • • Operating at 2.7 to 3.6 Volts 32-LQFP package Standard temperature range: 0º to 70º (S) For further information on the Z8FMC16100 MCU consult the product specification, PS0246, or product brief, PB0166, available on the kit CDROM or from www.zilog.com. Connector JP2 Connector JP2 is a 60-pin header that connects I/O from the Z8FMC16100 MCU to the 3-Phase Motor Control Application Board. Figure 3 illustrates the pin layout. Table 1 identifies the signals and their functions. MC MDS Module Description UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual 7 ANA0_M ANA2_M PA0_OPINN ANA4 VCC_33V ANA6 PWM2H PA2_CINP PWM1H GND PWM1L NC NC NC PA6_CTS PA4_RXD GND NC NC PA3_TXDE R6 0 PA6_CTS NC -RESET VCC_33V VCC_33V NC NC NC 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 ANA1_M PA1_OP_CN PB3_ANA3_OPOUT ANA5 GND ANA7 PWM2L VREF PWM0H PWM0L PC0_T0OUT NC NC GND NC PA7_COUT PA5_TXD NC NC NC NC GND -DIS_232 -DIS_IRDA NC GND NC NC Figure 3. MC MDS Board Connector JP2 UM019202-0705 MC MDS Module Description Z8FMC16100 Series Motor Control Development Kit User Manual 8 Table 1. Connector JP2 Signal Descriptions Signal Pins Direction (with respect to MCU) Description General-Purpose I/O PA_OP_CN PA0_OPINN PA2_CINP PA6_CTS PA7_COUT PA4_RXD PA5_TXD PA3_TXDE 4 5 15 33 34 35 36 45 I/O Port A[7:0]. Used for general-purpose I/O. ANA0_M ANA1_M ANA2_M PB3_ANA3_OPOUT ANA4 ANA5 ANA6 ANA7 1 2 3 6 7 8 11 12 I/O Port B[7:0]. Used for general-purpose I/O. PC0_T0OUT 24 I/O Port C[0]. Used for general-purpose I/O. Pulse-Width Modulator for Motor Control PWM2H PWM1H PWM0H 13 17 18 O PWM High output. PWM2L PWM0L PWM1L 14 20 21 O PWM Low output. PA7_COUT RESET 34 53 I PWM FAULT condition input. FAULT0/ RESET is active low, FAULT1/PA7_COUT is active high. MC MDS Module Description UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual 9 Table 1. Connector JP2 Signal Descriptions Signal Pins Direction (with respect to MCU) Description Timers PC0_T0OUT PA7_COUT 24 34 O General-Purpose Timer Outputs ANA0_M ANA1_M ANA2_M 1 2 3 I General-Purpose Timer Inputs. Used as the capture, gating and counter inputs. PA5_TXD 36 O Transmit Data. This signal is the transmit output from the UART and IrDA. PA4_RXD 35 I Receive Data. This signal is the receiver input for the UART and IrDA. PA6_CTS 33 I Clear To Send signal from the receiving device that ready to receive data. PA3_TXDE 45 O Driver Enable. This signal allows automatic control of external RS-485 drivers. The DE signal may be used to ensure an external RS-485 driver is enabled when data is transmitted by the UART. 1 2 3 6 7 8 11 12 I Analog Input. These signals are inputs to the analog-to-digital converter (ADC). UART Controller Analog ANA0_M ANA1_M ANA2_M PB3_ANA3_OPOUT ANA4 ANA5 ANA6 ANA7 UM019202-0705 MC MDS Module Description Z8FMC16100 Series Motor Control Development Kit User Manual 10 Table 1. Connector JP2 Signal Descriptions Signal Pins Direction (with respect to MCU) PA2_CINP 15 I Comparator positive input. ANA4 7 I Comparator negative input. PA7_COUT 34 O Comparator out. PA1_OP_CN 4 I Operational amplifier positive input. PA0_OPINN 5 I Operational amplifier negative input. O Operational amplifier output. I/O RESET input pin generates a Reset or PWM fault when asserted (driven Low). The function selection is determined by the FLTSEL bit of the User Options Bits at MCU Program Memory Address 0001h, and the FAULTSEL bit in the MCU Reset Status and Control Register. PB3_ANA3_OPOUT 6 Description RESET-PWM Fault 53 RESET/FAULT0 Power Supply VCC_33V 9, 55, 59 3.3VDC Power. GND 10,30, 39, 46, 48, 56 Ground. Jumper and Switch Settings The MDS Module has two SPDT switches (S1 and S2) and a 10K potentiometer (R7) that are used by the development kit’s preloaded demonstration software to perform the following functions: • • S1, DIRECTION – Used to change the 3-phase motor spin direction. S2, RUN/STOP – Used to turn the 3-phase motor on and off. MC MDS Module Description UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual 11 • R7, SPEED – Used to adjust the 3-phase motor RPM. The jumpers on the MC MDS module function as described in Table 2. Table 2. MC MDS Module Jumper Settings Jumper Jumper Name Shunt Position Function J2 DIS_RS232 IN Disables the RS-232 interface. OUT Enables the RS-232 interface. IN Disables the IRDA interface. OUT Enables the IRDA interface. 1-2 Enables external analog input from header J1 (ANA2). 2-3 Disables external analog input from header J1 (ANA2). 1-2 Enables external analog input from header J1 (ANA1). 2-3 Disables external analog input from header J1 (ANA1). 1-2 Enables external analog input from header J1 (ANA0). 2-3 Disables external analog input from header J1 (ANA0). J3 J4 J5 J6 DIS_IRDA J4 J5 J6 Physical Dimensions The footprint of the MC MDS module PCB is 9.14 cm x 8.12 cm. When mounted on the 3-Phase Motor Control Application Board, the overall development kit height is 4.31 cm. UM019202-0705 MC MDS Module Description Z8FMC16100 Series Motor Control Development Kit User Manual 12 3-Phase Motor Control Application Board Introduction The 3-Phase Motor Control Application Board (Figure 4) provides circuitry that drives the 3-phase 24VDC, 3200 RPM motor included with the development kit. It provides fused 24VDC inputs for supplying external adjustable workbench power to run the motor, and interfaces the motor to the Z8FMC16100 MCU mounted on the MC MDS module. Figure 4. 3-Phase Motor Control Application Board 3-Phase Motor Control Application Board UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual 13 Features • • • • Three spade lug connectors, one for each motor phase • • 5A Fuse F1 Dual power MOSFETs for each motor phase Heatsink temperature sensor Spade lug connectors for power input from adjustable 24VDC power source (for connection to 3-phase motor) Two 60-pin headers for connection to the MC MDS module (JP1 and JP2; JP1 used for physical mounting only) Power MOSFETs and Gate Drivers Each of the phase outputs on spade lugs P1, P2, and P3 are driven by a pair of power MOSFETs, one for the high side and one for the low side. A gate driver circuit is associated with each pair of power MOSFETs. Fused External Power Interface An interface to an adjustable 0VDC to 24VDC workbench power supply is provided through spade lug connectors P4 (+) and P5 (-). The input power is fused through 5A 3AG fuse F1. Physical Dimensions The footprint of the 3-Phase Motor Control Application Board PCB is 12.44 cm x 12.44 cm. With the MC MDS module mounted on it, the overall development kit height is 4.31 cm. UM019202-0705 3-Phase Motor Control Application Board Z8FMC16100 Series Motor Control Development Kit User Manual 14 ZDS II The ZiLOG Developer Studio II (ZDS II) Integrated Development Environment is a complete stand-alone system that provides a state-of-the-art development environment. Based on the Windows® Win98SE/NT4.0SP6/Win2000-SP2/WinXP user interfaces, ZDS II integrates a languagesensitive editor, project manager, C-Compiler, assembler, linker, librarian, and source-level symbolic debugger that supports the Z8FMC16100 Series device. ZDS II UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual 15 Troubleshooting and Developer Guidelines Overview Before contacting ZiLOG Customer Support to submit a problem report, please follow these simple steps. If a hardware failure is suspected, contact a local ZiLOG representative for assistance. Recheck Procedures Using the Quick Start Guide, QS0054 Follow the procedures in the kit quick start guide, QS0054, to verify that the kit is set up as specified. IrDA Port Not Working If you plan on using the IrDA transceiver on the MC MDS module, make sure the hardware is set up as follows: • DIS_IRDA jumper J3 must be OUT (shunt not installed) to enable the control gate that drives the IrDA device. • DIS_RS232 jumper J2 must be IN (shunt installed) to disable the console serial port driver. Contacting ZiLOG Customer Support For additional troubleshooting solutions, see ZDS II Online Help. For valuable information about hardware and software development tools, visit ZiLOG Customer Support online. Download the latest released version of ZiLOG Developer Studio! UM019202-0705 PRELIMINARY Troubleshooting and Developer Z8FMC16100 Series Motor Control Development Kit User Manual 16 Get the latest software updates from ZiLOG as soon as they are available! Troubleshooting and Developer GuidelinesPRELIMINARY UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual 17 Linix Motor Wiring Information The Linix 3-phase motor included with the development kit provides three heavy-gauge wires for phase connections and five light-gauge wires used to power and access internal sensors. Table 3. 3-Phase Motor Wiring Information Wire Description Heavy-gauge white wire Motor Phase A connection Heavy-gauge blue wire Motor Phase B connection Heavy-gauge green wire Motor Phase C connection UM019202-0705 Light-gauge red wire Sensor power VCC (+) Light-gauge black wire Sensor power ground (-) Light-gauge white wire Sensor signal SA Light-gauge blue wire Sensor signal SB Light-gauge green wire Sensor signal SC PRELIMINARY Linix Motor Wiring Information Z8FMC16100 Series Motor Control Development Kit User Manual 18 Linix Motor Wiring Information PRELIMINARY UM019202-0705 Z8FMC16100 Series Motor Control Development Kit User Manual Schematics 19 3-Phase Motor Control Application Board Figures 1 through Figure 3 provide schematics for the 3-Phase Motor Control Application Board. 3 PHASE POWER STAGE P4 F1 +VDC +BUS 5A FUSE Q1 Q3 GATE_AH GATE_BH Q5 GATE_CH IRFZ48 IRFZ48 IRFZ48 P1 PHASE_A R6 150k + C4 3300uF 50V + A P2 PHASE_B C1 C2 B 0.1uF 50V C5 GATE_AL 0.1uF 50V Q4 Q6 GATE_CL GATE_BL IRFZ48 C3 C 0.1uF 50V Q2 3300uF 50V P3 PHASE_C IRFZ48 IRFZ48 V+ R2 R5 10.00k 10.0k CS+ 10.0k CS- R1 0.100 OHM P5 R3 GND HEATSINK TEMP SENSOR TH TH R4 NTC 10k Title 3 PHASE MOTOR CONTROL APPLICATION BOARD Size A Date: Document Number Rev B 96C0960-001 Friday, January 21, 2005 Sheet 1 of 3 Figure 1. 3-Phase Motor Control Application Board Schematic (1 of 3) UM019202-0705 PRELIMINARY Schematics Z8FMC16100 Series Motor Control Development Kit User Manual 20 GATE DRIVE BEMF DIVIDERS PHASE_A PHASE_B D1 +12V C6 C7 10uF 0.1uF BAV19 C8 C9 0.1uF 10uF PHASE_C U1 R8 150k R10 150k VA R12 150k 1 VCC VB 8 AH 2 HIN HO 7 AL 3 LIN VS 6 4 COM LO 5 VC VB 22.1 GATE_AH R13 PHASE_A 22.1 GATE_AL R14 IR2101 R7 10.00k R9 10.00k R11 10.00k D2 +12V C10 C11 10uF 0.1uF BAV19 C12 C13 0.1uF 10uF U2 1 VCC VB 8 BH 2 HIN HO 7 BL 3 LIN VS 6 4 VCC_33V COM LO 5 R15 22.1 GATE_BH R16 22.1 GATE_BL PHASE_B IR2101 12V SUPPLY D3 +12V C14 C15 10uF 0.1uF BAV19 C16 C17 0.1uF 10uF L1 D4 BAV19 +12V U3 10uH C18 1 VCC VB 8 CH 2 HIN HO 7 CL 3 LIN VS 6 4 COM LO 5 C19 C20 U4 10uF 5 4 SW 1 FB 3 GND 2 10uF 68pF VIN EN R20 86.6k R17 22.1 GATE_CH PHASE_C 22.1 GATE_CL R18 IR2101 R19 10.0k Title 3 PHASE MOTOR CONTROL APPLICATION BOARD TPS61041 Size A Date: Document Number Rev B 96C0960-001 Wednesday, June 08, 2005 Sheet 2 of 3 Figure 2. 3-Phase Motor Control Application Board Schematic (2 of 3) UM019202-0705 PRELIMINARY Schematics Z8FMC16100 Series Motor Control Development Kit User Manual 21 UNUSED POWER INTERFACE JP1 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 JP2 VA 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 VC CSV+ VCC_33V CH BH BL VCC_33V VCC_33V 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 VB CS+ TH CL AH AL HEADER 30x2/SM HEADER 30x2/SM Title 3 PHASE MOTOR CONTROL APPLICATION BOARD Size A Date: Document Number Rev B 96C0960-001 Wednesday, June 08, 2005 Sheet 3 of 3 Figure 3. 3-Phase Motor Control Application Board Schematic (3 of 3) UM019202-0705 PRELIMINARY Schematics Z8FMC16100 Series Motor Control Development Kit User Manual MC MDS Board 22 Figures 1 and 2 provide a schematic of the MC MDS Board. connector 2 100 JP2 D1 1 -RESET DBG VCC_33V ANA6 PWM2H PA2_CINP PWM1H GND Z8FMC16110_32 16 15 14 13 12 11 10 9 RED ANA0_M ANA2_M PA0_OPINN ANA4 0.01 PWM1H PWM0L PWM0H GND XOUT XIN VCC_33V PA3_TXDE 17 18 19 20 21 22 23 24 PWM1H PWM0L PWM0H GND XOUT XIN VDD PA3/TXDE/SCL Y1 1 3 3 C4 2 1 C5 20MHz D2 2 1 YEL LED PA4_RXD PA5_TXD PA6_CTS 100 D3 2 100pF R3 12.4K 0.1uF PA6_CTS PA4_RXD PA1_OP_CN PA0_OPINN 8 7 6 5 4 3 2 1 AGND AVCC ANA0 ANA1 ANA2 10K R6 0 C26 R7 5K 10uF 2 PA6_CTS VCC_33V C20 C19 C18 0.01 0.01 0.01 SPEED 1K R24 1 NC GND ANA7 PWM2L VREF PWM0H PWM0L PC0_T0OUT NC NC GND NC PA7_COUT PA5_TXD NC NC NC NC GND -DIS_232 -DIS_IRDA NC GND NC NC C3 GND Connection between AGND should be done as close to the pin 5, AGND. Connection between AVCC should be done as close to the pin 4, AVCC. R9 JP1 and GND as possible and VCC_33V as possible GND 49.9K GND J4 HEADER 3 R23 10K VREF 1 2 3 VCC_33V LOCAL/MDS ANA2 C21 R11 R12 R13 ANA2_M J5 HEADER 3 100pF R15 10K VCC_33V NC NC ANA1_M PA1_OP_CN PB3_ANA3_OPOUT ANA5 1000pF VCC_33V R14 10K -RESET VCC_33V ANA6 GRN LED NC NC PA3_TXDE R5 NC 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 C6 12pF ANA5 R10 C2 10K 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 HEADER 30x2/SM ANA4 PB3_ANA3_OPOUT 100 PA4_RXD PA5_TXD PA6_CTS ANA7 ANA6 R8 R2 7.5K R4 NC NC NC GND PA1/OPINP/CINN PA0/OPINN VREF AGND AVDD PB0/ANA0/T0IN0 PB1/ANA1/T0IN1 PB2/ANA2/T0IN2 25 26 27 28 29 30 31 32 2 22pF 22pF PWM1L PWM2H PWM2L PC0/T0OUT DBG RESET/FAULT0 PA7/FAULT1/T0OUT/COUT PA2/CINP C17 0.01 C1 PA4/RXD PA5/TXD PA6/CTS/SDA PB7/ANA7 PB6/ANA6 PB5/ANA5 PB4/ANA4/CINN PB3/ANA3/OPOUT C16 PWM1L U1 3 2 1 R1 PWM1L PWM2H PWM2L PC0_T0OUT DBG -RESET PA7_COUT PA2_CINP VCC_33V 10K 10K 10K C22 GND 100pF 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 VCC_33V VCC_33V GND VCC_33V GND 1 2 3 ANA1_M 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 PC0_T0OUT -RESET ANA1 J1 ANA0_M C23 SW SPDT RUN/STOP C24 Z8FMC16 AND MDS CONNECTORS C25 1 3 5 7 9 SW SPDT HEADER 5X2 S2 1 2 3 S1 DIRECTION HEADER 30x2/SM 2 4 6 8 10 J6 HEADER 3 0.1uF 0.1uF 0.1uF Title ANA0 SCHEMATIC, Z8FMC16 MDS MODULE Size B Date: Document Number Rev B 96C0987-001 Tuesday, June 21, 2005 Sheet 1 of 2 Figure 1. MC MDS Board Schematic (1 of 2) UM019202-0705 PRELIMINARY Schematics Z8FMC16100 Series Motor Control Development Kit User Manual VCC_33V 23 P1 VCC_5V PWR JACK + C9 C10 0.1uF 100/10 GND VI VO VCC_33V 2 VCC_33V PA5_TXD R16 R17 + C13 1 change pinout C14 680 V+ 3 CONSOLE GND P2 C11 0.1uF C2+ C2- PA5_TXD 13 T1IN T1OUT 17 GND 12 T2IN T2OUT 8 15 R1OUT R1IN 16 10 R2OUT R2IN 9 V- 7 1 6 2 7 3 8 4 9 5 TXD0 CTS0 RXD0 0 PA4_RXD PA4_RXD 2 C1- 6 PA6_CTS 100/10 0.1uF C1+ 4 5 C12 0.1uF U3 SPX2815AU-3.3 3 2 C7 0.1uF 19 U2 C8 0.1uF VCC 2 3 1 DB9 Female USER LED 1 3.3 OK EN SHDN 18 1 20 GND D4 GND NC NC 14 11 SP3222EBCA VCC_33V GND R18 10K 14 U4A 14 74LVC04/SO U4B 1 -DIS_232 2 7 74LVC04/SO 3 J2 4 1 2 7 GND U4C 74LVC04/SO GND 5 R19 C15 VCC_33V 6 68 330nF R20 7 U5 R21 10K U4E U4D PA5_TXD 74LVC04/SO 74LVC04/SO 11 14 14 2R7 9 -DIS_IRDA 10 IRDA_SD 8 PA4_RXD 5 VCC 1 LEDA 2 TXD 4 SD 3 RXD 6 GND 7 J3 7 1 2 T 14 DIS RS232 ZHX1810 0 GND 14 DIS IRDA GND U4F VCC_33V TP1 R22 10K 1 2 3 4 5 12 7 13 1 2 3 4 5 74LVC04/SO TP2 P3 VCC_33V GND 1 3 5 POWER AND COMMUNICATIONS DBG INTERFACE 2 4 6 Header 3x2 -RESET DBG -RESET DBG Title SCHEMATIC, Z8FMC16 MDS MODULE Size B Date: Document Number Rev B 96C0987-001 Tuesday, June 21, 2005 Sheet 2 of 2 Figure 2. MC MDS Board Schematic (2 of 2) UM019202-0705 PRELIMINARY Schematics Z8FMC16100 Series Motor Control Development Kit User Manual 24 Customer Feedback If you note any inaccuracies while reading this User Manual, please copy and complete this form so that we can better understand the problem you’re having, then contact ZiLOG at http://www.zilog.com for return information. Product Information Z8FMC16100 Series Motor Control Development Kit Serial # or Board Fab #/Rev. # Software Version Document Number Host Computer Description/Type Customer Information Name Company Address City/State/Zip Country Phone Fax E-Mail Problem Description or Suggestion Provide a complete description of the problem or your suggestion. If you are reporting a specific problem, include all steps leading up to the occurrence of the problem. Attach additional pages as necessary. UM019202-0705 PRELIMINARY Customer Feedback Z8FMC16100 Series Motor Control Development Kit User Manual 25 Customer Feedback PRELIMINARY UM019202-0705