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Introducing Welding Features .................................................................................................59 CellSetup Welding Tools.........................................................................................................62 Welding Tools....................................................................................................................62 Welding Table Configuration ......................................................................................62 Welding Machine Properties .......................................................................................63 Gun Stand.....................................................................................................................66 Welding Jig A (T-Joint) ...............................................................................................66 Welding Jig B ..............................................................................................................66 Welding Materials..............................................................................................................68 Plate 38 x 2 x 89 ..........................................................................................................68 Metal Cube...................................................................................................................69 Additional Welding Features ...................................................................................................70 Advanced Send Robot Commands ....................................................................................70 Recording Positions for Welding Jig A .......................................................................70 Recording Positions for Welding Gun.........................................................................70 Welding Booth Doors ........................................................................................................71 Welder................................................................................................................................72 Welding Parameters ...........................................................................................................72 Welding Process.................................................................................................................74 Welding Gun Operation...............................................................................................74 Weld Temperature .......................................................................................................74 Welded Part..................................................................................................................74 Weld Analysis....................................................................................................................75 Chapter 8: Replicating Real and Simulated Cells ................................................... 77 From Simulation to Real..........................................................................................................77 From Real to Simulation..........................................................................................................78 Chapter 9: Sample RoboCell Projects .................................................................... 79 3D Project Descriptions .....................................................................................................79 ER4Cell1......................................................................................................................79 ER4Cell2......................................................................................................................79 ER4Cell3......................................................................................................................79 ER4Cell4......................................................................................................................79 ER4Cell5......................................................................................................................79 ER4Cell6......................................................................................................................79 Butt Joint......................................................................................................................80 Excel_EX1 ...................................................................................................................80 Intelitek ........................................................................................................................80 MICROCIM.................................................................................................................80 New Project..................................................................................................................80 Polygon ........................................................................................................................80 Script Demo .................................................................................................................80 Serial Port ....................................................................................................................80 Tjoint............................................................................................................................80 Chapter 10: Troubleshooting ................................................................................... 81 RoboCell User Manual 0510 iii Introducing RoboCell