Download USER`S MANUAL

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XH-KG55B
XH-KG55B
XH-KG55B Temperature Controller
USER’S MANUAL
一 OVERVIEW
XH-KG55B is a in telligen t te mpe ra tu re con tro lle r,
design ed
by
object’s
charac teristics,
con tro lling
progra mmed te mpera tu re according to proc ess cu rse .
It simplifie s syste m op era tion of KG66 and d ecrea ses
outpu t
in te rfac e,
to
going
to
sma ller
an d
mo re
intelligen t d irection. A nd it is strong versatile , fit for
controlled te mpe ra ture wh ich is less than 15 0
℃ , i.e.
wash ing mechan ism an d ele ctric hea te r.
二 MAIN SPECIFICTIONS
2.1 I/O interfaces
1 inpu t ch anne l fo r te mpera ture mea sure men t
3 outpu t ch anne ls with switch ing variab le o f which :
2 he ating c ontro ls
1 ca ll con tro l
rela y ou tput: AC 240V/3A
2.2 Temp erature con trol specifications
te mp era ture me asu re me nt co mponen t
P t100 pla tin u m the rmo -resistor
：
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XH-KG55B
：000.0℃～153.0℃
te mp era ture con tro l ran ge ：030.0℃～150.0℃
te mp era ture con tro l a cc urac y ： sta ble error ≤± 1.2 ℃
te mp era ture me asu re me nt range
2.3 Programmable Functions
prog ra mmab le p rocess No
.： (0 ～ 9 ) ， to ta l 10
P rogra mma ble p rocess step s of each p rocess is ten.
Each step is b e set ob jec t te mp era tu re, gradient and
iso the rm time.
2.4 Temperature Control Method:
optimize self-adaptive method
2.5 Temperature p arameters setting range
：（ 030.0 ～ 150.0 ）℃
g rad ien t ：（ 0.2 ～ 9.9 ）℃ /min
time o f iso the rmic phase ：（ 00 ～ 9 9 ） min
ob jec t te mperatu re
2.6 Programming Checkout Functions
P ress
“△” ke y to check wheth er se tting
para mete rs correspon d with pa ra meters in the
process flo wcha rt or no t.
2.7 Safekeeping
（ 1）
Suddenly powe r cu t o ff, a run ning con tro ller
can con tin ually run in retrie ving the old proc e ss step
data after powe r is on a gain.
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XH-KG55B
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XH-KG55B
XH-KG55B
Reader’s Card
(2) During run ning p robe is
Dear Sir,
broken,
the con troller
calls 18 times, then it stops.
(3) When te mpe ra ture is hig her than 150
Thank you for accepting our product.
Ple ase fill in Re ade r’s Card and se nd to us.
We ’d like to give you e xce lle nt se rvice .
℃,
the
controlle r ca lls and au to matica lly stop s.
2.8 Power Range
AC
✄
（180～250）V、50/60HZ
≤3W
Power consumption
2.9 Dimension o f Apparatus
Type of Controller
W（96）×H（96）×L（100）mm
Qty.
3
2.10 Dimension o f I nstallatio n
W（92）×H（92）mm
Date
2
2.11 Work Environment
Company
Temp era ture
Contac t Pe rson
≤ 50 ℃
re la tive hu mid ity
≤ 90 ％
三 OPERATING GUIDE
Te l.
3.1
Add
（ 1） RST
Functional Keys
When press it,”P” will flash on pan el. In
runnin g sta te pu sh STOP at first, then p ush RS T.
P.C.
（ 2） PRG
Advice
：
——
：
Add:Building1NanhaiTiananCyberPark,FoshanGuangdong
Tel 0757-81230666 Fax 0757-81230666
—— P r e s s i t t o g o t o p r o g r a m m i n g s t a t e .
—— In re se t sta te press it to displa y F*L* , it
（ 3） RUN
means process No. & step No. After en te r F*L* it
sta rt to run . During running press it to d ispla y
process No. & step No for 3 sec s.
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XH-KG55B
(4)STOP
— — In
op era ting
sta te
pre ss
it
to
XH-KG55B
pause
Problem
controlle r.
—— (P age up ) P ress it to page u p da ta o f each step
(5)
in sequence and me mo rize p ara meters. And ch eck
Can’t
program.
operation
progra m step b y step.
(6)
——（
——（ P age down ）P ress it to page do wn data o f ea ch
error
step in sequen ce. And c heck prog ra m in nega tive step.
“ 0 ～ 9 ” ——（
—— （number）Enter decimal number 0～9.
(8)
—— （ shift righ t ） Dig ital displa ying p lace sh ifts
(7)
towa rds righ t.
When
controller is
on, it’s in
isothermic
phase. STOP
and RST key
can’t
be
operated.
3.2 Operating Flowchar t
F — pro cess No . L — step No .
i.e . pro cess No .: F2， step No .: L1
Can’t run to
next step.
(1)program:
p r e s s 【 R S T 】 to display P
press 【 P R G 】 to display F0L0
enter【F2】,press【►】to input【L1】
press【 ▲ 】 memorize and page up
4
enter data & next step
press【 ▲ 】 memorize
Don’t display.
Abnormal
enter end code 00000000
press 【 R S T 】
Reason
Don’t push RST or
PRG key. Don’t enter
finish code 00000000
in programming mode.
Troubleshooting
Program again.
Or turn on
controller
to
program again.
Up-gradient rate and
down-gradient rate is
set
00
in
programming mode.
Quickly push
STOP and RST
key, it can
return
to
normal
state.
Check
error
parameter and
program again.
Set data is unsuitable,
i.e., set temp is 30 Readjust
set time is 10 parameters.
min. But actual temp
is higher than 30
in summer.
℃,
℃
Press STAET key of
sampling
dyeing
machine, but keys
can’t run rightly. It
results in wrong initial
state.
Cut off power
for
8-10
seconds, then
power on again.
八 Service
A wa rran ty of time fo r ou r produc t is o ne yea r. We
pro vid e ou r custo me rs with consisten t b est a fter-sale s
support. If you h a ve an y p roble m, p lea se don ’t hesitate to
contac t with u s.
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（ 2） Check Progra m:
8.0 Troubleshooting
Problem
℃
Display
Probe
000
℃
or 153
Instable temp
during upgradient phase
Circu
it
Temp
inaccurate
which is up to
95
℃
Val
ve
Can’t increase
or
decrease
temp
when
controller runs,
but lights is on.
Output is ok.
Increase temp
slowly
Increase temp
rapidly. Temp
continually rise
in isothermic
phase
XH-KG55B
Reason
P robe circuit is short
or cut.
Probe flex connected
wrongly.
Joins in probe line or
three-core insulating
line
can’t
be
connected or bad to
ground.
Probe wet.
Water come into
probe. It become
vapor at high temp.
Vapor
influences
probe.
AC contactor can’t
run or heated flex is
burnt out..
display P
Troubleshooting
Check probe
and lines.
Check
and
connect probe
line
again.
Blow out water
in probe, then
seal and fix it.
If
necessary,
change
new
one.
Maintain
external electric
apparatus.
press
【 0～9】 to display F0L0
press
press
enter F*L*
（ 3） Run process( F2 L1)
display P
enter F 2 L1
press
【 RUN】 to display F0L0
press
【 RUN】 to start
（ 4） Re-run proce ss after halt
running state
running state
change a new
one
【RST】
：
p r e s s S TO P
（ 5） Process Step Jump：
Power of heated flex
is smaller.
AC contactor is bad
or can’t run.
【 ▲】 to check
press STOP
press
press RUN
△ towards object process
push RUN twice
（ 6） Process Param eters Correction ：
display P
press △
p r e s s P R G t o d i s p l a y F 0L0
modify data
press △
enter F*L*
press 【 R S T 】
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3.3 Subroutine Fu n ction
(1) Running pau se sub.161 00000 & e nd sub .00000 000
，
XH-KG55B
℃)
Temperature (
Ω)
PT100 resistor(
24
109.352
26
110.230
28
110.904
30
111.670
40
115.540
50
119.400
60
123.240
70
127.070
80
130.890
90
134.700
d ispla y - 5.
100
138.540
B If chan ge ne w IC, re -se t te mp correc tion p rogra m.
If ne edn ’t correc t te mp , ple ase se t 16200000 .
110
142.290
120
146.060
C
130
149.820
And temperature correction subroutine is 16200000. Only there
140
153.580
is old apparatus and bad probe, we have to correct temperature.
148
156.570
150
157.310
the co ntrolle r stops and calls.
(2)Te mp era ture
co rrec tio n
： i.e.
enter
F9 L9,
se e
corre ction func tion as belo w,
162
000 0
9
0
subroutine No.
Note
A
△
press
to memorize
～9: max corrected temp is 9℃
0—positive correction
1—negative correction
：
、 During runn ing pu sh （ 0 ～ 9 ） ke y to disp la y
corre cte d te mp, i. e. +5
、
℃
，℃
displa y 5 -5
、 Temperature deflection of KG55B is less than ±0.6℃.
℃
The corrected temp value is used under 99 after the controller
is in isotherm time 20mins. It is right correction method that 6
Start contro ller to pre -he at for 3 min s.
bits standard resistor corresponds with standard temperature.
Moreover, three-core insulating line can’t effect measured
Then calib rate low p oint 50
temperature within 50 meters.
130
6
℃
and h igh poin t
℃ . P rimarily ca lib rate th is two po ints and
then o the rs. Te mpe ra ture deflec tion of each
poin t is less than 0.6 ℃。
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1
XH-KG55B
4.0 Operation Attention
17
(1 )The last bit flashes in isotherm phase, not flashing in up-
2
CALL
3
18
gradient temperature phase. It is to identify if setting
temperature is equal with real temperature or not.
PT100 19
(2 ) It is ea sy to start at an y proc ess No .(F) & step
No.(L).
4
20
0
5 HEAT 1 COM21
(3) Handle abno rma l situ ation : If abn ormal situa tion
happens in ope ra tion , cut o ff powe r for 5secs
before th e con tro ller ru ns aga in o r press RST.
22
HEAT 2
23
6
24
(4) Opera tion of ke ys should be on for one se cond to
a void error.
7
25
(5) When programming, set temperature had better to be
integer(set zeroes after decimal point).
KG55B Back Panel
d iagram 2
7.0 Method of Temperature Calibration
(6 ) In ru nning sta te push STOP to o nly displa y te mpra ture of d ye ing ta nk.
(7 ) If c orrecting pro cess p ara me ters, nee dn ’t sh ift last
p lace to pre ss △ to pag e up
“ ”
Replace P T100 with 6 b its sta ndard re sistor.
℃)
Temperature (
10
Ω)
PT100 resistor(
(8)
We
pro vide
.
custo me rs
with
gene ra l
softwa re
withou t te mpe ra ture c orrec tion. If cu sto mers ha ve
10
103.900
special
20
107.790
corre ction software.
22
108.576
o rde r,
we
can
give
you
te mpe ratu re
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XH-KG55B
5.0 Explanation of Programming
,
i.e. proce ss No. F2 ste p No
.
XH-KG55B
6.0 Diagram of KG55B Output Connection
L0 .
hold ing te mperatu re 8 0℃ fo r 30
END
up -g rad ient
XH-KG55B DYEING CONTROLLER
1.5℃ / min
a mbie nt te mperatu re
TEMP (℃)
*GRAD (℃ /min) *TIME (min) *
Diagram of Programming
No
action
setting
gr a d
isotherm
t e mp
（℃ /min ）
time
（℃ ）
8
Process
HOLD
CALL
RUN
No.F *
（min ）
Step No L *
1
press RST
P
2
press PRG
F0L0
enter F*L*
3
press 0～
0～9
F2L0
enter F2
4
press
000.0
0.0
0 0
enter data
5
set parameters
1 .5
3 0
F2L1
6
press
△
0 8 0.
0.0
000.0
0.0
0 0
enter data
7
set end program
000.0
0.0
0 0
F2L2,set 0
8
press RST
P
△
HEAT
end
0～9
RUN
STOP
PRG
RST
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FOSHAN HANSUNG AUTOMATION Co., Ltd.
KG55B Front Panel
Diagram 1
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