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SAG582140000 System Application Guide Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home LPS INTRODUCTION LPS is Emerson Network Power's next generation power platform. Its high-degree of integration and revolutionary design pack unparalleled capacity and features into a small footprint. Key features and benefits include: • • • • • A patented internal bus work that improves AC and DC cable routing options. A modular distribution design that includes built-in monitoring for both fuses and breakers. An integrated DC bus that eliminates costly overhead busses and eases plant expansion. An integrated LMS1 design that simplifies monitoring of external equipment. A controller with a backplane that accepts plug-in MCA alarm cards, MCA I/O cards, and LMS I/O cards. LPS48E1 OVERVIEW LPS48E1 is a –48VDC digital power plant that operates with 200 Amp Power Conversion Units (PCUs). Two input options are currently available: 480VAC and 208/240VAC. Each bay provides power conversion and distribution – up to ten PCUs (2000A total) along with 2400A of distribution. Larger plants up to 10,000A are created by adding secondary bays. The heart of this system is the LPS200E50 (480VAC) or LPS200D50 (208/240VAC) PCU. A true three-phase three-wire rectifier, the unit operates at 0.998 power factor and with less than 5% THD. It can deliver 110% of rated current up to 40°C, and a reduced amount up to 80°C by virtue of its thermal current limit feature. Designed for positive ground applications, the normal output voltage ranges from 47 to 58 volts, with a test voltage adjustable down to 45 volts. AC service is wired individually to each PCU. A horizontal terminal strip is located on the left top of the bay. An optional Power Distribution Service Cabinet (PDSC) bolted to the left side of the bay facilitates wiring in one or two AC branch circuit applications. Distribution is divided into two rows, top and bottom. Each row has a flexible design that accommodates breakers and fuses, up to a 1200 amps maximum. There can be up to 24 (3-100A) breakers/fuses or up to 12 (100-800A) devices, or a combination. Elements of 100A and greater include a shunt for monitoring by the meter, control and alarm (MCA) panel. The MCA provides a multi-line vacuum fluorescent display. It also consists of a removable CPU, alarm cards, and optional input/output (I/O) cards. These are located in a shelf below the distribution. The shelf is dual-purpose and also accepts an LMS CPU for modem and Ethernet access, plus LMS I/O cards for other monitoring points. As a system, the MCA controls the steady state output voltage to within 0.05% of any setting, from no load to full load. The MCA also uses a patented algorithm to balance the PCU output currents to within 1% of their rated current. 1 LMS is Emerson Network Power’s newest monitor featuring a distributed I/O architecture, an Ethernet port, and Web pages. Page 1 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home Family: LPS Spec. No.: 582140000 Model: LPS48E1 Output Voltage: -48 Volts DC Output Capacity: per System (five Power/Distribution Bays): 10,000 Amperes, maximum per Power/Distribution Bay 2400 Amperes, maximum per Distribution Row (two Distribution Rows per Power/Distribution Bay): 1200 Amperes per PCU: 200A / -48V Agency Approval: Listed UL 1801, NEBS Framework Type: Seismic Rated (Zone 4) Box Framework (Seismic rated through design verification and analysis only. Test results pending.) Mounting Width: 24 Inches, plus 10 inches if PDSC used Mounting Depth: 30 Inches Mounting Height: 84 Inches Access: Single Bay Plants: Front Access for Installation, Maintenance, and Operation. Multi-Bay Plants: Front and Rear Access for Installation and Maintenance, Front for Operation. Secondary Bay(s) Available: Nine Control: Microprocessor Color: Silver (Lorain Spec. M500-142) Options: 480VAC Input Option, 208/240VAC Input Option, Primary Bay (cannot be used with bolt-on PDSC [AC Input 'Power Distribution Service Cabinet']), Primary Bay (must be used with bolt-on PDSC [AC Input 'Power Distribution Service Cabinet']), Secondary Bay (cannot be used with bolt-on PDSC [AC Input 'Power Distribution Service Cabinet']), Secondary Bay (must be used with bolt-on PDSC [AC Input 'Power Distribution Service Cabinet']), 480VAC Input PCU, 208/240VAC Input PCU, 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') (22kA interrupting capacity), 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') (65kA interrupting capacity), 208/240VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') (65kA interrupting capacity), Surge Suppression Option for 480VAC Input PDSC, Surge Suppression Option for 208/240VAC Input PDSC, Optional LMS Monitor (Refer to SAG586505000 for additional LMS options.), MCA Customer Alarm Relay Card, MCA Analog Input/Output and Binary Input Circuit Card, MCA Binary Input Circuit Card Page 2 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) Accessories: Environment: SAG582140000 Issue AE, July 28, 2005 Home Distribution Devices, Internal Ground Busbar Assembly, External Top-Mount Battery Input Busbar Assembly, Busbar Shield Kit, External Top-Mount Ground (Load Return) Busbar Assemblies, Load Return Lug Extension Busbar Assembly, Battery Charge Temperature Compensation Probe, Replacement MCA Network Cable, Replacement LMS Network Cable, Replacement Circuit Cards, 0°C to +40°C (+32°F to +104°F) Page 3 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home 582140000 Primary Power/Distribution Bay List A: 480VAC Plant Input List B: 208/240VAC Plant Input List 30: Optional 480 VAC Input Bolt-On PDSC (22kAIC) Distribution Row (see Distribution Devices in ACCESSORY INFORMATION Section for distribution options) List 31: Optional 480 VAC Input Bolt-On PDSC (65kAIC) Distribution Row (see Distribution Devices in ACCESSORY INFORMATION Section for distribution options) List 32: Optional 208/240 VAC Input Bolt-On PDSC (65kAIC) List 35: Surge Suppression Option (480 VAC Input PDSC) (see Monitor/Control Diagram) List 36: Surge Suppression Option (208/240 VAC Input PDSC) List 20: PCU (480VAC Input) List 1: Primary Power/Distribution Bay (e/w Individual PCU Feed AC Input Termination Panel) List 21: PCU (208/240VAC Input) List 2: Primary Power/Distribution Bay (for use with optional bolt-on PDSC) Page 4 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home 582140000 Secondary Power/Distribution Bay List A: 480VAC Plant Input List B: 208/240VAC Plant Input List 30: Optional 480 VAC Input Bolt-On PDSC (22kAIC) Distribution Row (see Distribution Devices in ACCESSORY INFORMATION Section for distribution options) List 31: Optional 480 VAC Input Bolt-On PDSC (65kAIC) Distribution Row (see Distribution Devices in ACCESSORY INFORMATION Section for distribution options) List 32: Optional 208/240 VAC Input Bolt-On PDSC (65kAIC) List 35: Surge Suppression Option (480 VAC Input PDSC) (see Monitor/Control Diagram) List 36: Surge Suppression Option (208/240 VAC Input PDSC) List 20: PCU (480VAC Input) List 21: PCU (208/240VAC Input) List 11: Secondary Power/Distribution Bay (e/w Individual PCU Feed AC Input Termination Panel) List 12: Secondary Power/Distribution Bay (for use with optional bolt-on PDSC) Page 5 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home 582140000 Monitor/Control Diagram P/O List 1 and 2: MCA Circuit Card (Primary Bay) P/O List 11 and 12: ROUTER Circuit Card (Secondary Bay) Available MCA Input/Output (I/O) Circuit Cards List 70: MCA Customer Alarm Relay Circuit Card (Six [6] Form-C Contacts) List 50: Optional LMS Monitor Refer to SAG586505000 for additional LMS options. List 71: MCA Analog Input/Output and Binary Input Circuit Card List 72: MCA Binary Input Circuit Card See ACCESSORY INFORMATION Section for… Internal Ground Busbar Assembly External Top-Mount Battery Input Busbar Assembly SEE ALSO Busbar Shield Kit System Overview Table of Contents List Information Accessory Information List of Parts Specifications Physical Size Information Related Documentation External Top-Mount Ground (Load Return) Busbar Assemblies Load Return Lug Extension Busbar Assembly Battery Charge Temperature Compensation Probe Page 6 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 TABLE OF CONTENTS System Overview Picture List Information Accessory Information List of Parts Specifications Physical Size Information Related Documentation LPS INTRODUCTION ................................................................................................................................................1 LPS48E1 OVERVIEW ................................................................................................................................................1 582140000 Primary Power/Distribution Bay .....................................................................................................4 582140000 Secondary Power/Distribution Bay ................................................................................................5 582140000 Monitor/Control Diagram .................................................................................................................6 TABLE OF CONTENTS.............................................................................................................................................7 LIST INFORMATION..................................................................................................................................................9 List Structure .......................................................................................................................................................9 Power System List Options ..............................................................................................................................9 Distribution Options........................................................................................................................................10 See also the following located in this document ............................................................................................11 List Descriptions ...............................................................................................................................................12 List A: 480VAC Plant Input Voltage ..............................................................................................................12 List B: 208/240VAC Plant Input Voltage .......................................................................................................12 List 1: Primary Power/Distribution Bay (Common Equipment) .....................................................................12 List 2: Primary Power/Distribution Bay (Common Equipment) .....................................................................13 List 11: Secondary Power/Distribution Bay (Common Equipment) ..............................................................14 List 12: Secondary Power/Distribution Bay (Common Equipment) ..............................................................15 List 20: PCU (480VAC Input) ........................................................................................................................16 List 21: PCU (208/240VAC Input) .................................................................................................................16 List 30: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') ................16 List 31: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') ................17 List 32: Optional 208/240VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') .........17 List 35: Surge Suppression for 480VAC Input PDSC ...................................................................................17 List 36: Surge Suppression for 208/240VAC Input PDSC ............................................................................18 List 50: Optional LMS Monitor.......................................................................................................................18 List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card..............................................................19 List 71: MCA I/O Circuit Card P/N 524550....................................................................................................19 List 72: MCA I/O Circuit Card P/N 524551....................................................................................................19 ACCESSORY INFORMATION ................................................................................................................................21 Distribution Devices..........................................................................................................................................21 218 Circuit Breaker Assemblies .....................................................................................................................23 TPL Fuses and Fuseholder Assemblies ........................................................................................................25 Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly............................................................................................27 TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly............................................................................................29 Replacement Alarm, Reference, and Control Fuses .....................................................................................32 Optional Internal Ground Busbars ..................................................................................................................32 Optional External Top-Mount Horizontal Battery Input Busbar Assembly .................................................34 Optional Busbar Shield Kit...............................................................................................................................34 Optional External Top-Mount Ground (Load Return) Busbar Assemblies..................................................34 Optional Load Return Lug Extension Busbar Assembly ..............................................................................35 Recommended Wire Sizes, Branch Circuit Protection, and Lugs................................................................43 Distribution (Load) Wire Sizes and Lugs........................................................................................................43 Page 7 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Battery Wire Sizes and Lugs..........................................................................................................................47 Bay Frame Grounding Wire Sizes and Lugs..................................................................................................49 AC Input (Individual PCU Feeds) Wire Sizes, Branch Circuit Protection, and Lugs......................................50 AC Input (Dual PCU Feeds) Wire Sizes, Branch Circuit Protection, and Lugs..............................................52 AC Input (Single PCU Feed) Wire Sizes, Branch Circuit Protection, and Lugs.............................................54 External Alarm, Reference, and Control Wire Sizes ......................................................................................56 Optional Battery Charge Temperature Compensation Probe for Digital Compensation...........................57 Replacement/Additional MCA Network Cable ................................................................................................58 Replacement/Additional LMS Network Cable.................................................................................................58 Replacement Circuit Cards ..............................................................................................................................58 LIST OF PARTS.......................................................................................................................................................59 SPECIFICATIONS....................................................................................................................................................63 1. System ...........................................................................................................................................................63 1.1 Environmental Ratings .............................................................................................................................63 1.2 Compliance Information ...........................................................................................................................64 1.3 Local Controls and Indicators...................................................................................................................64 2. DC Distribution..............................................................................................................................................64 2.1 Ratings .....................................................................................................................................................64 2.2 Local Controls and Indicators...................................................................................................................64 3. PCU.................................................................................................................................................................65 3.1 Output Ratings .........................................................................................................................................65 3.2 Input Ratings (480VAC – List 20).............................................................................................................66 3.3 Input Ratings (208/240VAC – List 21)......................................................................................................68 3.4 Standard Features....................................................................................................................................71 4. MCA ................................................................................................................................................................75 4.1 Standard Features....................................................................................................................................75 5. Optional LMS Monitoring System ...............................................................................................................85 PHYSICAL SIZE INFORMATION ............................................................................................................................86 Primary and Secondary Bays Floor Hole Drilling Pattern Dimensions .......................................................86 Overall Dimensions - Primary and Secondary Power/Distribution Bays ....................................................87 Overall Dimensions – Optional PDSC (AC Input 'Power Distribution Service Cabinet') ...........................88 Overall Dimensions – Optional Battery Charge Digital Temperature Compensation Probes P/N 107021 (25 feet) and P/N 106824 (100 feet).......................................................89 RELATED DOCUMENTATION................................................................................................................................90 APPENDIX (A RECORD OF CHANGES MADE TO THIS DOCUMENT)...............................................................91 Page 8 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home LIST INFORMATION List Structure When viewing electronically, click on the List # to jump to the detailed description page. Power System List Options List # Part Number Description A B 5821400000A 5821400000B 1 58214000001 2 58214000002 11 58214000011 12 58214000012 20 21 58214000020 58214000021 30 58214000030 31 58214000031 32 58214000032 35 58214000035 36 58214000036 50 70 71 72 58214000050 58214000070 58214000071 58214000072 Order by Part Number (see Accessory Information Section) Specifies 480VAC Plant Input. Specifies 208/240VAC Plant Input. Common Equipment for one (1) 2000 Ampere Primary Power/Distribution Bay Mounted in a 7'0"H x 24"W x 30"D Box Framework. E/W Individual PCU Feed AC Input Termination Panel. Common Equipment for one (1) 2000 Ampere Primary Power/Distribution Bay Mounted in a 7'0"H x 24"W x 30"D Box Framework. For use with bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30, List 31, or List 32). Common Equipment for one (1) 2000 Ampere Secondary Power/Distribution Bay Mounted in a 7'0"H x 24"W x 30"D Box Framework. E/W Individual PCU Feed AC Input Termination Panel. Common Equipment for one (1) 2000 Ampere Secondary Power/Distribution Bay Mounted in a 7'0"H x 24"W x 30"D Box Framework. For use with bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30, List 31, or List 32). 200 Ampere / -48 Volt Power Conversion Unit (PCU) (480VAC Input). 200 Ampere / -48 Volt Power Conversion Unit (PCU) (208/240VAC Input). Optional Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet'). (480VAC Input) (22kA interrupting capacity). For use with List 2 and List 12. Optional Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet'). (480VAC Input) (65kA interrupting capacity). For use with List 2 and List 12. Optional Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet'). (208/240VAC Input) (65kA interrupting capacity). For use with List 2 and List 12. Surge Suppression (480VAC Input PDSC). For use with List 30 and List 31. Surge Suppression (208/240VAC Input PDSC). For use with List 32. Optional LMS Monitor Optional MCA Customer Alarm Relay Circuit Card (6 Form-C Contacts) Optional MCA Analog Input/Output and Binary Input Circuit Card Optional MCA Binary Input Circuit Card -- Battery Charge Temperature Compensation Probe Page 9 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home List # -- -- Part Number Order by Part Number (see Accessory Information Section) Order by Part Number (see Accessory Information Section) Description Replacement/Additional MCA Network Cables Replacement/Additional LMS Network Cables Distribution Options List # -- -- -- -- -- -- -- -- Part Number Order by Part Number (see Accessory Information Section) Order by Part Number (see Accessory Information Section) Order by Part Number (see Accessory Information Section) Order by Part Number (see Accessory Information Section) Order by Part Number (see Accessory Information Section) Order by Part Number (see Accessory Information Section) Order by Part Number (see Accessory Information Section) Order by Part Number (see Accessory Information Section) Description 218 Circuit Breaker Assemblies TPL Fuses and Fuseholder Assemblies Bullet-Nose Type Circuit Breakers and Bullet-Nose Type Circuit Breaker/Fuseholder Mounting Assemblies TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assemblies Internal Ground Busbar Assembly External Top-Mount Battery Input Busbar Assembly Busbar Shield Kit External Top-Mount Ground (Load Return) Busbar Assemblies Page 10 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home List # Part Number -- Order by Part Number (see Accessory Information Section) Description Load Return Lug Extension Busbar Assembly See also the following located in this document • System Overview • Table of Contents • Accessory Information • List of Parts • Specifications • Physical Size Information • Related Documentation Page 11 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home List Descriptions List A: 480VAC Plant Input Voltage Features ♦ Specifies 480VAC Plant Input Voltage. List B: 208/240VAC Plant Input Voltage Features ♦ Specifies 208/240VAC Plant Input Voltage. List 1: Primary Power/Distribution Bay (Common Equipment) List of Parts Features ♦ Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24"W x 30"D box framework. ♦ Provides ten (10) PCU mounting positions. ♦ Provides an AC input termination panel that accepts ten (10) AC input branch circuits, one (1) per PCU mounting position. ♦ Provides forty-eight (48) distribution device mounting positions. ♦ Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation. ♦ Provides the MCA Assembly and Local MCA Control Panel. ♦ Provides mounting for optional LMS Main CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided. ♦ Expandable either left or right. Restrictions Only one (1) Primary Bay per power system required. Ordering Notes 1) Specify List A (480VAC Input) or List B (208/240VAC Input). 2) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input). 3) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY INFORMATION section. 4) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71 and List 72. 5) Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY INFORMATION section. 6) Order optional LMS Monitor and LMS options as required per List 50. 7) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. Page 12 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 8) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY INFORMATION section. Home 9) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC Input (Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 10) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 11) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY INFORMATION. List 2: Primary Power/Distribution Bay (Common Equipment) List of Parts Features ♦ Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24"W x 30"D Box Framework. ♦ Provides ten (10) PCU mounting positions. ♦ Provides forty-eight (48) distribution device mounting positions. ♦ Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation. ♦ Provides the MCA Assembly and Local MCA Control Panel. ♦ Provides mounting for optional LMS Main CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided. ♦ Expandable either left or right. Restrictions Only one (1) Primary Bay per power system required. Requires List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208/240VAC Input) Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet'). Ordering Notes 1) Specify List A (480VAC Input) or List B (208/240VAC Input). 2) Order Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') per List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208/240VAC Input). 3) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input). 4) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY INFORMATION section. 5) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71 and List 72. 6) Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY INFORMATION section. 7) Order optional LMS Monitor and LMS options as required per List 50. Page 13 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) 8) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. Home 9) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 10) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC Input (Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 11) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 12) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY INFORMATION. List 11: Secondary Power/Distribution Bay (Common Equipment) List of Parts Features ♦ Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24"W x 30"D Box Framework. ♦ Provides ten (10) PCU mounting positions. ♦ Provides an AC input termination panel that accepts ten (10) AC input branch circuits, one (1) per PCU mounting position. ♦ Provides forty-eight (48) distribution device mounting positions. ♦ Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation. ♦ Provides the Router Assembly. ♦ Provides mounting for optional LMS Expansion CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. ♦ MCA and LMS Network bay interconnect cables provided (Qty. 1 P/N 514642, Qty. 1 P/N 514639). Ordering Notes 1) Specify List A (480VAC Input) or List B (208/240VAC Input). 2) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input). 3) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY INFORMATION section. 4) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71 and List 72. 5) Order optional LMS Expansion CPU circuit card as required per List 50. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. 6) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 7) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY INFORMATION section. Page 14 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 8) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC Input (Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. Home 9) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 10) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY INFORMATION. 11) If Secondary Bays are placed on both sides of the Primary Bay, a different length MCA Network cable is required that connects a Secondary Bay on one side with a Secondary Bay on the other side. Order per Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 5876) for bay line-up and MCA Network cabling requirements. 12) Side cover panels are provided with Primary Bays. These cover panels are used with Secondary Bays when bays are placed next to each other. In installations where a Secondary Bay is placed by itself, order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484. List 12: Secondary Power/Distribution Bay (Common Equipment) List of Parts Features ♦ Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24"W x 30"D Box Framework. ♦ Provides ten (10) PCU mounting positions. ♦ Provides forty-eight (48) distribution device mounting positions. ♦ Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation. ♦ Provides the Router Assembly. ♦ Provides mounting for optional LMS Expansion CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. ♦ MCA and LMS Network bay interconnect cables provided (Qty. 1 P/N 514643, Qty. 1 P/N 509900). Restrictions Requires List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208/240VAC Input) Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet'). Ordering Notes 1) Specify List A (480VAC Input) or List B (208/240VAC Input). 2) Order Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') per List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208/240VAC Input). 3) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input). 4) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY INFORMATION section. 5) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71 and List 72. Page 15 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) 6) Order optional LMS Expansion CPU circuit card as required per List 50. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. Home 7) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 8) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 9) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC Input (Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 10) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 11) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY INFORMATION. 12) If Secondary Bays are placed on both sides of the Primary Bay, a different length MCA Network cable is required that connects a Secondary Bay on one side with a Secondary Bay on the other side. Order per Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 5876) for bay line-up and MCA Network cabling requirements. 13) Side cover panels are provided with Primary Bays. These cover panels are used with Secondary Bays when bays are placed next to each other. In installations where a Secondary Bay is placed by itself, order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484. List 20: PCU (480VAC Input) List of Parts Features ♦ Consists of one (1) Model LPS200E50 PCU, Spec. No. 486532600. Ordering Notes 1) Each Power/Distribution Bay holds up to ten PCUs. List 21: PCU (208/240VAC Input) List of Parts Features ♦ Consists of one (1) Model LPS200D50 PCU, Spec. No. 486534000. Ordering Notes 1) Each Power/Distribution Bay holds up to ten PCUs. List 30: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') Features List of Parts ♦ Provides an AC Input Service Cabinet pre-wired to the PCU mounting positions. ♦ Provides a 30 ampere AC Input Circuit Breaker rated for 22kA interrupting capacity for each PCU position. Circuit breakers are pad-lockable. ♦ Provides terminations for one or two AC input branch circuits. Page 16 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home Ordering Notes 1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered. 2) Order a List 35 if additional surge suppression is required. List 31: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') Features List of Parts ♦ Provides an AC Input Service Cabinet pre-wired to the PCU mounting positions. ♦ Provides a 30 ampere AC Input Circuit Breaker rated for 65kA interrupting capacity for each PCU position. Circuit breakers are pad-lockable. ♦ Provides terminations for one or two AC input branch circuits. Ordering Notes 1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered. 2) Order a List 35 if additional surge suppression is required. List 32: Optional 208/240VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') Features List of Parts ♦ Provides an AC Input Service Cabinet pre-wired to the PCU mounting positions. ♦ Provides a 60 ampere AC Input Circuit Breaker rated for 65kA interrupting capacity for each PCU position. Circuit breakers are pad-lockable. ♦ Provides terminations for one or two AC input branch circuits. Ordering Notes 1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered. 2) Order a List 36 if additional surge suppression is required. List 35: Surge Suppression for 480VAC Input PDSC List of Parts Features ♦ Provides two (2) surge suppression assemblies for the PDSC. One wired to PCU AC input circuit breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10. ♦ 100kA interrupting capacity. ♦ Overcurrent fusing and thermal protection. Restrictions For use with List 30 or List 31 manufactured after 12/01/04 only. See Surge Protection in the SPECIFICATION section for additional ratings. Ordering Notes 1) Order if additional surge suppression is required. 2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression assembly for remote monitoring. Connect the wire harness to the first two binary inputs on an MCA I/O circuit card (separately ordered – See List 71 and 72). The MCA then provides alarm display messages Page 17 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) and an audible alarm when a surge suppression assembly activates. Order a List 71 or List 72 MCA I/O Circuit Card as required to provide MCA binary inputs for the surge suppression alarms. Home 3) Note that two (2) MCA customer alarm relay circuit cards are provided with the primary bay. If remote surge suppression alarm relay contacts are required and you expect to use the alarm relays on the factory provided cards for other uses, order a List 70 MCA relay circuit card as required. List 36: Surge Suppression for 208/240VAC Input PDSC List of Parts Features ♦ Provides two (2) surge suppression assemblies for the PDSC. One wired to PCU AC input circuit breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10. ♦ 100kA interrupting capacity. ♦ Overcurrent fusing and thermal protection. Restrictions For use with List 32 only. See Surge Protection in the SPECIFICATION section for additional ratings. Ordering Notes 1) Order if additional surge suppression is required. 2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression assembly for remote monitoring. Connect the wire harness to the first two binary inputs on an MCA I/O circuit card (separately ordered – See List 71 and 72). The MCA then provides alarm display messages and an audible alarm when a surge suppression assembly activates. Order a List 71 or List 72 MCA I/O Circuit Card as required to provide MCA binary inputs for the surge suppression alarms. 3) Note that two (2) MCA customer alarm relay circuit cards are provided with the primary bay. If remote surge suppression alarm relay contacts are required and you expect to use the alarm relays on the factory provided cards for other uses, order a List 70 MCA relay circuit card as required. List 50: Optional LMS Monitor List of Parts Features ♦ Provides the LMS Monitoring System. ♦ Refer to the "Specifications" section of this document for further information. Restrictions LMS Monitoring System Main CPU card mounted in the Primary Bay only. LMS Monitoring System Expansion CPU cards mounted in Secondary Bays (required only if LMS I/O circuit cards are to be installed in the same bay). Ordering Notes 1) Order the optional LMS Monitor if increased monitoring capabilities are required. Order the LMS Main CPU circuit card for the Primary Bay. Order the LMS Expansion CPU circuit card for Secondary Bays that are to be equipped with LMS I/O circuit cards. 2) Order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. Note that LMS Network cables are factory provided with Lists 11 and 12. Page 18 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 3) This List option only provides the LMS CPU circuit cards for the bays, additional LMS options must be ordered separately per SAG586505000. List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card Home List of Parts Features ♦ Provides six relays each with one set of Form-C relay contacts. ♦ These relays are used for alarm applications and can be programmed by the user. ♦ Refer to the "Specifications" section of this document for further information. ♦ Plugs into any slot in 7-position card cage in Primary and Secondary Bays. ♦ User maps relay closure to any or multiple programmable alarm functions. Restrictions Relay contacts rated for 2A at 30 volts DC. The system may contain up to 16 MCA Relay circuit cards. Ordering Notes 1) Order one (1) List 70 relay circuit card for every six (6) customer relay contacts to be provided by the MCA. List 71: MCA I/O Circuit Card P/N 524550 List of Parts Features ♦ Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs. ♦ Refer to the "Specifications" section of this document for further information. ♦ Plugs into any slot in 7-position card cage in Primary and Secondary Bays. Restrictions Analog input and output rating = 0-50mv DC. Binary input rating = dry contact. Analog inputs should be protected by a 49.9 ohm resistor. Recommended to use current limiting resistors to protect binary input wiring. Ordering Notes 1) Order optional MCA I/O circuit cards as required. List 72: MCA I/O Circuit Card P/N 524551 List of Parts Features ♦ Provides 4 binary inputs. ♦ Refer to the "Specifications" section of this document for further information. ♦ Plugs into any slot in 7-position card cage in Primary and Secondary Bays. Restrictions Binary input rating = dry contact. Page 19 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Recommended to use current limiting resistors to protect binary input wiring. Home Ordering Notes 1) Order optional MCA I/O circuit cards as required. Page 20 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home ACCESSORY INFORMATION Distribution Devices Each bay has two (2) distribution rows. Each distribution row has twenty-four (24) fuse/circuit breaker device mounting positions. Note that the various fuse/circuit breaker devices require different number of mounting positions, as detailed in the following sections. Note also that each distribution row is divided into half, and each half MUST be populated with distribution devices from left-to-right, without skipping any distribution device mounting positions within each half. The load side of each fuse/circuit breaker mounting position is bused up to the top of the bay. Each fuse/circuit breaker device is supplied with a load lug adapter plate that mounts to the appropriate load side busbars at the top of the bay (except bullet nose-type devices which use the existing busbars provided at the top of the bay and do not require a lug adapter plate). Load return leads are terminated either inside the bay if equipped with the optional internal ground busbar, or outside the bay if equipped with the optional external ground busbar mounted on top of the bay (see internal and external ground busbar accessory options). Load Lug and/or Load Lug Adapter Plate Mounting Location Row #1 Distribution Device Mounting Location Row #2 Distribution Device Mounting Location Left Half Distr. Row #1 and #2 Right Half Distr. Row #1 and #2 Note: Each half of each row MUST be populated with distribution devices from left-to-right, without skipping any distribution device mounting positions within each half. 0.765" 0.625" 1/4-20 Studs and Hardware Load Lug and/or Load Lug Adapter Plate Mounting Location Dimensions (for load return lug requirements, refer to the internal and external ground bar accessory options) Page 21 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 to Distribution: Row #2 Position #12 System Application Guide Spec. No. 582140000 (Model LPS48E1) Load Lug and/or Load Lug Adapter Plate Mounting Location to Distribution: Row #2 Position #24 to Distribution: Row #2 Position #1 to Distribution: Row #2 Position #13 to Distribution: Row #1 Position #12 to Distribution: Row #1 Position #24 to Distribution: Row #1 Position #1 to Distribution: Row #1 Position #13 Home Row #1 Distribution Device Mounting Location Load Lug Adapter Plate P/N 513700, Kit P/N 520891* Row #2 Distribution Device Mounting Location Load Lug Adapter Plate P/N 513701, Kit P/N 520892* Load Lug Adapter Plate P/N 513702, Kit P/N 520893* Load Lug Adapter Plate P/N 514765, Kit P/N 520894* * Includes Load Lug Adapter Plate, plus 1/4" and 3/8" Mtg. Hardware. Page 22 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home 218 Circuit Breaker Assemblies Features ♦ Each circuit breaker assembly is equipped with a shunt for MCA load current measurements. ♦ Bolts into bay's distribution device mounting positions. ♦ Respective load lug adapter plate provided with each circuit breaker assembly. Load lug adapter plate provides 3/8" clearance holes on 1" centers for installation of customer provided two-hole lugs. For load return lug requirements, refer to the internal and external ground busbar accessory options. Restrictions Load should not exceed 80% of device rating. Refer to Table 1 for required distribution row mounting positions. Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-toright, without skipping any distribution device mounting positions within each half. Maximum size of wire to be connected to a single lug position is 750 kcmil. Maximum lug width, 1.937 inches. Ordering Notes 1) Order circuit breaker assemblies per Table 1. 2) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs". Part Number Ampere Rating Required Distribution Row Mounting Positions Number of Poles Electrical Trip1 (White Handle) Electrical/ Mechanical Trip2 (Black Handle) 100 125 150 175 200 225 250 300 350 400 450 500 600 800 2 2 2 2 2 2 2 4 4 4 6 6 6 8 1 1 1 1 1 1 1 2 2 2 3 3 3 4 513766 513768 513770 513772 513774 513776 513778 513780 513782 513784 513786 513788 513790 513792 513767 513769 513771 513773 513775 513777 513779 513781 513783 513785 513787 513789 513791 513793 for wire size and lug selection, refer to the following table Table 7 Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition. Table 1 218 Circuit Breaker Assemblies Page 23 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home 1.000" 1.000" 1.000" 2.000" 3/8" Clearance Holes 3/8" Clearance Holes Lug Adapter P/N 513700, Kit P/N 520891* Lug Adapter P/N 513702, Kit P/N 520893* Load Lug Adapter Plate for 1-Pole Devices (for load return lug requirements, refer to the internal and external ground bar accessory options) Load Lug Adapter Plate for 3-Pole Devices (for load return lug requirements, refer to the internal and external ground bar accessory options) 1-Pole 218 Circuit Breakers Assemblies 3-Pole 218 Circuit Breaker Assemblies 1.000" 3/8" Clearance Holes 2.000" 3/8" Clearance Holes Lug Adapter P/N 514765, Kit P/N 520894* Lug Adapter P/N 513701, Kit P/N 520892* Load Lug Adapter Plate for 2-Pole Devices (for load return lug requirements, refer to the internal and external ground bar accessory options) Load Lug Adapter Plate for 4-Pole Devices (for load return lug requirements, refer to the internal and external ground bar accessory options) 2-Pole 218 Circuit Breaker Assemblies 4-Pole 218 Circuit Breaker Assemblies * Includes Load Lug Adapter Plate, plus 1/4" and 3/8" Mtg. Hardware. Page 24 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home TPL Fuses and Fuseholder Assemblies Features ♦ Each fuseholder assembly is equipped with a shunt for MCA load current measurements. ♦ Bolts into bay's distribution device mounting positions. ♦ Respective load lug adapter plate provided with each fuseholder assembly. Load lug adapter plate provides 3/8" clearance holes on 1" centers for installation of customer provided two-hole lugs. For load return lug requirements, refer to the internal and external ground busbar accessory options. Restrictions Load should not exceed 80% of device rating. Refer to Table 2 for required distribution row mounting positions. Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-toright, without skipping any distribution device mounting positions within each half. Maximum size of wire to be connected to a single lug position is 750 kcmil. Maximum lug width, 1.937 inches. Ordering Notes 1) Order fuses per Table 2. 2) Order the appropriate fuseholder assembly for each fuse ordered per Table 2. 3) For each fuse ordered, also order one (1) P/N 248610301 alarm fuse, and one (1) P/N 248898700 safety fuse cover. 4) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs". Ampere Rating 70 80 100 150 200 225 250 300 400 500 600 800 Required Distribution Row Mounting Positions Part Number Fuse Fuseholder Assembly 4 248251500 4 248252000 4 248252600 4 248253300 4 248254000 4 248254500 4 248255000 4 248255700 4 248257000 4 248258000 4 248259000 6 102901 18/100A GMT Alarm Fuse Safety Fuse Cover 514403 514403 514403 514403 514403 514403 514403 514403 514403 514403 514403 514404 for wire size and lug selection, refer to the following table Table 7 P/N 248610301 P/N 248898700 Table 2 TPL Fuses and Fuseholder Assemblies Page 25 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home 1.000" 3/8" Clearance Holes Lug Adapter P/N 513701, Kit P/N 520892* Load Lug Adapter Plate (for load return lug requirements, refer to the internal and external ground bar accessory options) * Includes Load Lug Adapter Plate, plus 1/4" and 3/8" Mtg. Hardware. TPL Fuse 18/100A GMT Alarm Fuse and Safety Fuse Cover 1.000" Fuseholder Assembly P/N 514403 2.000" 3/8" Clearance Holes Lug Adapter P/N 513702, Kit P/N 520893* Load Lug Adapter Plate (for load return lug requirements, refer to the internal and external ground bar accessory options) * Includes Load Lug Adapter Plate, plus 1/4" and 3/8" Mtg. Hardware. TPL Fuse 18/100A GMT Alarm Fuse and Safety Fuse Cover Fuseholder Assembly P/N 514404 Page 26 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Home Features ♦ Each bullet nose-type circuit breaker/fuseholder mounting assembly can mount up to six (6) bullet nosetype circuit breakers and/or fuseholders. ♦ Each bullet nose-type circuit breaker/fuseholder mounting assembly is equipped with a shunt for MCA load current measurements (one shunt per six bullet nose-type devices). ♦ Bolts into bay's distribution device mounting positions. ♦ Load lugs are connected to the existing load busbars provided at the top of the bay. These busbars provide 1/4-20 studs on 5/8" centers and hardware for installation of customer provided two-hole lugs. For load return lug requirements, refer to the internal and external ground busbar accessory options. Restrictions Load should not exceed 80% of device rating. Each bullet nose-type circuit breaker/fuseholder mounting assembly requires six (6) distribution row mounting positions. Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-toright, without skipping any distribution device mounting positions within each half. Bullet nose-type circuit breaker/fuseholder mounting assembly rated for 480 amperes, maximum. Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the circuit breaker/fuseholder mounting assembly. Maximum size of wire to be connected to a single lug position is 2 AWG. Maximum lug width, 0.671 inches. Ordering Notes 1) Order circuit breakers per Table 3. 2) Order a Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly, P/N 513747, for every six circuit breaker/fuseholder combinations ordered. 3) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs". Page 27 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home Ampere Rating Number of Poles (and Mtg. Pos.) Part Number Electrical Trip1 (White Handle) Electrical/ Mechanical Trip2 (Black Handle) 1 1 102272 3 1 102273 5 1 102274 10 1 102275 15 1 102276 20 1 102277 25 1 102278 30 1 102279 35 1 102280 40 1 102281 45 1 121998 50 1 102282 60 1 102283 70 1 102284 75 1 102285 80 1 121996 100 1 102286 Bullet Nose-Type Circuit Breaker/ Fuseholder Mounting Assembly for wire size and lug selection, refer to the following table 101596 101597 101598 101599 101600 101601 101602 101603 101604 101605 121997 101606 101607 101608 101609 121995 101610 Table 6 P/N 513747 Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition. Table 3 Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Page 28 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Home Features ♦ Each bullet nose-type circuit breaker/fuseholder mounting assembly can mount up to six (6) bullet nosetype circuit breakers and/or fuseholders. ♦ Each bullet nose-type circuit breaker/fuseholder mounting assembly is equipped with a shunt for MCA load current measurements (one shunt per six bullet nose-type devices). ♦ Bolts into bay's distribution device mounting positions. ♦ Load lugs are connected to the existing load busbars provided at the top of the bay. These busbars provide 1/4-20 studs on 5/8" centers and hardware for installation of customer provided two-hole lugs. For load return lug requirements, refer to the internal and external ground busbar accessory options. Restrictions Load should not exceed 80% of device rating. Each bullet nose-type circuit breaker/fuseholder mounting assembly requires six (6) distribution row mounting positions. Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-toright, without skipping any distribution device mounting positions within each half. Bullet nose-type circuit breaker/fuseholder mounting assembly rated for 480 amperes, maximum. Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the circuit breaker/fuseholder mounting assembly. Maximum size of wire to be connected to a single lug position is 2 AWG. Maximum lug width, 0.671 inches. Ordering Notes 1) Order fuses per Table 4. 2) For each fuse ordered, also order a Bullet Nose-Type Fuseholder P/N 117201. 3) For each fuse ordered, also order one (1) P/N 248610301 alarm fuse, and one (1) P/N 248898700 safety fuse cover. 4) Order a Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly, P/N 513747, for every six circuit breaker/fuseholder combinations ordered. 5) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs". Page 29 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home Ampere Rating Part Number 3 248230900 5 248231000 6 248231200 10 248231500 15 248231800 20 248232100 25 248232400 30 248232700 40 248233300 50 248233900 60 248234200 70 248234500 80 118413 90 118414 100 118415 18/100A 248610301 GMT Alarm Fuse Safety Fuse 248898700 Cover Bullet Nose-Type Fuseholder Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Bussmann P/N Littelfuse P/N for wire size and lug selection, refer to the following table TPS-3 TPS-5 TPS-6 TPS-10 TPS-15 TPS-20 TPS-25 TPS-30 TPS-40 TPS-50 TPS-60 TPS-70 ---- TLS003 TLS005 TLS006 TLS010 TLS015 TLS020 TLS025 TLS030 TLS040 TLS050 TLS060 TLS070 TLS080 TLS090 TLS100 Table 6 GMT-A -- -- GMT-Y -- -- P/N 117201 P/N 513747 Table 4 TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Page 30 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home Assembled View Bullet Nose-Type Fuseholder Alarm Fuse, P/N 248610301 TLS/TPS Fuse Safety Fuse Cover, P/N 248898700 Bullet Nose-Type Fuseholder, P/N 117201 Bullet Nose-Type Circuit Breaker and Bullet Nose-Type Fuseholder Mounting Assembly, P/N 513747 Note: Load leads are connected to the existing load busbars provided at the top of the bay. These busbars provide 1/4" studs on 5/8" centers and hardware for installation of customer provided two-hole lugs. (for load return lug requirements, refer to the internal and external ground bar accessory options) Bullet Nose-Type Circuit Breaker Bullet Nose-Type Circuit Breaker and Bullet Nose-Type Fuseholder Mounting Assembly, P/N 513747 Page 31 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home Replacement Alarm, Reference, and Control Fuses Alarm, reference, and control fuses are located on the fuseblock mounted in the left center of the bays. These fuses are not available for customer connected loads. Note also that distribution fuses also contain alarm-type fuses as detailed in the previous sections of this document. ASSEMBLY DESIG. TYPE PART NO. 3 SAN-O AX-1 248609200 3 SAN-O AX-1 248609200 3 SAN-O AX-1 248609200 -FA -18/100A SAN-O SAX-1 Bussmann GMT-A 248898600 248610301 -- Safety Fuse Cover -- Bussmann GMT-X 248898700 F2 F3 Distribution Fuseholder Alarm Fuse SIZE (Amperes) LMS CPU Circuit Card Input Power Distribution Row Monitoring Circuit Card Input Power MCA/Router Circuit Card Input Power Safety Fuse Cover Fuse Alarm F1 Bay FUNCTION Table 5 Alarm, Reference, and Control Fuses Optional Internal Ground Busbars Features ♦ Provides two (2) internal ground busbars which mount inside the bay between the two top distribution load busbars. ♦ Provides for installation of customer provided two-hole lugs with 1/4" clearance holes on 5/8" centers. ♦ Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers. Restrictions FACTORY INSTALLED ONLY. Not recommended for use with >100A distribution devices. Rated for 2000 amperes per busbar. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. Ordering Notes 1) Order (2) internal ground busbars per bay, P/N 514446. 2) Order (1) insulator per bay, P/N 513752. 3) Factory to supply busbar mounting hardware as required. Page 32 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home Internal Ground Busbars Mounting Locations Internal Ground Busbar Assembly P/N 514446 Page 33 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Optional External Top-Mount Horizontal Battery Input Busbar Assembly Home Features ♦ Provides a battery input busbar assembly which mounts to the top of the bay. ♦ Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers. Restrictions Rated for 2000 amperes. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. Ordering Notes 1) Order an External Top-Mount Battery Input Busbar Assembly per bay as required, P/N 514431. Optional Busbar Shield Kit Features ♦ Provides a plastic shield which mounts below the "Negative Battery (Supply -48V)" busbar on the External Top-Mount Battery Input Busbar Assembly P/N 514431. Restrictions Requires the External Top-Mount Battery Input Busbar Assembly P/N 514431. Ordering Notes 1) Order a Busbar Shield Kit (P/N 528482) as required for each External Top-Mount Battery Input Busbar Assembly ordered. Optional External Top-Mount Ground (Load Return) Busbar Assemblies Features ♦ Provides a ground busbar assembly which mounts to the External Top-Mount Battery Input Busbar Assembly P/N 514431. ♦ Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers. Restrictions Requires the External Top-Mount Battery Input Busbar Assembly P/N 514431. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. Ordering Notes 1) Order an External Top-Mount Ground (Load Return) Busbar Assembly per bay as required. P/N 514688, 6000A, for use with List 1 and 11 (no PDSC [AC Input 'Power Distribution Service Cabinet']) P/N 514689, 10000A, for use with List 1 and 11 (no PDSC [AC Input 'Power Distribution Service Cabinet']) P/N 514690, 6000A, for use with List 2 and 12 equipped with a List 30 or 31 PDSC (AC Input 'Power Distribution Service Cabinet') Page 34 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 P/N 514691, 10000A, for use with List 2 and 12 equipped with a List 30 or 31 PDSC (AC Input 'Power Distribution Service Cabinet') Home Optional Load Return Lug Extension Busbar Assembly Features ♦ Provides a load return lug extension busbar which mounts to an External Top-Mount Ground (Load Return) Busbar Assembly. ♦ Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers. Restrictions Rated for 1000 amperes. Requires an External Top-Mount Ground (Load Return) Busbar Assembly; P/N 514688, 514689, 514690, or 514691. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. Ordering Notes 1) Order a Load Return Lug Extension Busbar Assembly per bay as required, P/N 514543. POSITIVE BATTERY (GROUND RETURN +48V) (see Detail A for hole size and spacing dimensions) NEGATIVE BATTERY (SUPPLY -48V) (see Detail A for hole size and spacing dimensions) (see Detail C for illustration of assembly mounted on top of Power/Distribution Bay) External Top-Mount Battery Input Busbar Assembly (P/N 514431) Page 35 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home POSITIVE BATTERY (GROUND RETURN +48V) BUSBAR NEGATIVE BATTERY (SUPPLY -48V) BUSBAR P/N 528482 Mounted to P/N 514431 Busbar Shield Kit (P/N 528482) Page 36 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home View #1 View #2 LOAD RETURN (GROUND RETURN +48V) (see Detail B for hole size and spacing dimensions) P/N 514689 Shown P/Ns 514688, 514690, and 514691 Similar LOAD RETURN (GROUND RETURN +48V) (see Detail B for hole size and spacing dimensions) P/N 514689 Mounted to P/N 514431 View #3 View #4 (see Detail C for illustration of assembly mounted on top of Power/Distribution Bay) External Top-Mount Ground (Load Return) Busbar Assemblies (for use with External Top-Mount Battery Input Busbar Assembly P/N 514431) P/N 514688 (6000A) (for use with List 1 and 11, no PCU AC Input Service Cabinet) P/N 514689 (10000A) (for use with List 1 and 11, no PCU AC Input Service Cabinet) P/N 514690 (6000A) (for use with List 2 and 12 e/w List 30 or 31 PCU AC Input Service Cabinet) P/N 514691 (10000A) (for use with List 2 and 12 e/w List 30 or 31 PCU AC Input Service Cabinet Page 37 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home LOAD RETURN (GROUND RETURN +48V) (see Detail B for hole size and spacing dimensions) Load Return Lug Expansion Busbar P/N 514543 Load Return Lug Expansion Busbar P/N 514543 Mounted to External Top-Mount Ground [Load Return] Busbar Assembly P/N 514689 Load Return Lug Expansion Busbar P/N 514543 5.250" (see Detail C for illustration of assembly mounted on top of Power/Distribution Bay) External Top-Mount Ground [Load Return] Busbar Assembly P/N 514689 Load Return Lug Extension Busbar P/N 514543 (cont'd on next page) (mounts to External Top-Mount Ground [Load Return] Busbar Assembly Page 38 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home P/N 514543 Mounted to P/N 514689 Mounted to P/N 514431 (see Detail C for illustration of assembly mounted on top of Power/Distribution Bay) Load Return Lug Expansion Busbar P/N 514543 (cont'd from previous page) (mounts to External Top-Mount Ground [Load Return] Busbar Assemblies) Page 39 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home 11 Spaces at 2.00" centers = 22.000" 1.250" 0.437" Dia. (24) 1.000" Detail A Positive and Negative Battery Busbars Hole Size and Spacing Dimensions (for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers) 1.000" 1.000" 0.437" Dia. (24) 11 Spaces at 2.00" centers = 22.000" Detail B Load Return Busbars Hole Size and Spacing Dimensions (for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers) Page 40 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home 17.87" Front Top of Bay 11.62" 6.67" 6.12" 0.25" Method of Mounting 514431 and 514688 - 514691 and 514543 Horizontal Battery and Load Return Busbars Positive (+) Busbar Negative (-) Busbar Detail C (cont'd on next page) Busbar Assemblies Mounted On Top of Power/Distribution Bay Page 41 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home Top View Expansion Bay Ground Bar Mounting P/N 514688 - 614689 Top View Expansion Bay Ground Bar Mounting P/N 514690 - 614691 Detail C (cont'd from previous page) Busbar Assemblies Mounted On Top of Power/Distribution Bay Page 42 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Recommended Wire Sizes, Branch Circuit Protection, and Lugs Home Distribution (Load) Wire Sizes and Lugs Features ♦ Distribution (load) leads are connected as described in the section titled Distribution Devices under "Accessory Information". ♦ For lug mounting hole size and spacing dimensions, refer to the illustrations in the section titled Distribution Devices under "Accessory Information". Restrictions All lugs for customer connections must be ordered separately. Ordering Notes 1) The type of distribution device determines the load lug hole size and spacing requirements. The rating of the distribution device determines the wire size requirements. For wire size and lug selection; refer to Tables 6 and 7 (Load Side). (Load return leads are terminated either inside the bay if equipped with the optional internal ground busbar, or outside the bay if equipped with the optional external ground busbar mounted on top of the bay. For load return lug requirements, refer to the internal and external ground bar accessory options.) 2) For other available lugs and hardware, refer to drawings 031110100 through 031110300. Page 43 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home Recm 90°C Wire Size (1) Fuse/Circuit Breaker Amperage 14 AWG 1, 3, 5, 6, 10A 37 (3, 4) 58 (3, 4) 93 (3, 4) -- 15A 24 (3, 4) 39 (3, 4) 62 (3, 4) -- (3, 4) (3, 4) 12 AWG 10 AWG 8 AWG 6 AWG Loop Length (feet) 20A -- 25A -- 29 46 (3, 4) 74 4 AWG 2 AWG -- -- -- -- -- -- -- -- -- (2) -- 37 (3, 4) 59 (3, 4) 94 (3, 4) -- -- (3, 4) (3, 4) (3, 4) -- -- 107 (3, 4) -- 30A -- -- 35A -- -- 31 49 78 -- 42 (3, 4) 67 (3, 4) (3, 4) (3, 4) (3, 4) -- 40A -- -- -- 37 45A -- -- -- 33 (3, 4) 52 (3, 4) 83 (3, 4) -- (3, 4) (3, 4) (3, 4) -- 29 59 94 50A -- -- -- 60A -- -- -- -- 39 (3, 4) 62 (3, 4) 99 (3, 4) 70A -- -- -- -- 33 (3) 53 (3, 4) 85 (3, 4) 75A -- -- -- -- 31 (3) 50 (3, 4) 79 (3, 4) 80A -- -- -- -- -- 47 (3, 4) 74 (3, 4) 90A -- -- -- -- -- 41 (3) 66 (3, 4) 100A -- -- -- -- -- -- 59 (3, 4) 245346700 245346800 245346900 47 75 Recommended Crimp Lug (5) Lug 245342300 245342300 245342300 245390200 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information. Table 6 Recommended Distribution (Load) Wire Size and Lug Selection for TLS/TPS Fuse and Bullet Nose-Type Circuit Breaker (Load Side) Page 44 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home Recm 90°C Wire Size (1) Fuse/ Circuit Breaker Amperage 6 AWG 70A 33 (3) 4 AWG 2 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil Loop Length (feet) (2) 80A -- 100A -- 53 (3, 4) 85 (3, 4) 135 (3, 4) -- -- -- -- -- -- (3, 4) (3, 4) (3, 4) -- -- -- -- -- -- 119 (3, 4) -- 47 -- 125A -- -- 150A -- -- 74 59 (3, 4) 47 (3) -- 118 95 (3, 4) 76 (3, 4) 63 (3, 4) 175A -- -- -- -- 200A -- -- -- -- 95 (3, 4) 79 (3, 4) 68 (3, 4) -- 225A -- -- -- -- -- 250A -- -- -- -- -- -- -- -- -- (3, 4) -- -- -- -- 100 (3, 4) -- -- -- -- -- -- -- 95 (3, 4) 112 (3, 4) -- -- (3, 4) (3, 4) 120 86 (3, 4) 75 (3, 4) 67 (3) -- 108 84 (3, 4) 100 120 (3, 4) -- 76 (3) 90 (3, 4) 108 (3, 4) 126 (3, 4) 245347400 245347500 245347600 245347700 Recommended Crimp Lug (5) Lug 245349900 245350000 245348200 245347100 245347200 245347300 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 7 (cont'd on next page) Recommended Distribution (Load) Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker (Load Side) Page 45 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home Recm 90°C Wire Size (1) Fuse/ Circuit Breaker Amperage 2/0 AWG 300A -- -- -- 350A 68 (3, 4) (2) Wires 86 (3, 4) (2) Wires 75 (3, 4) (2) Wires 67 (3) (2) Wires 108 (3, 4) (2) Wires 95 (3, 4) (2) Wires 84 (3, 4) (2) Wires 76 (3) (2) Wires 150 (3, 4) (2) Wires 128 (3, 4) (2) Wires 112 (3, 4) (2) Wires 100 (3, 4) (2) Wires 90 (3, 4) (2) Wires 4/0 AWG 250 kcmil -- 500A -- 600A -- -- -- -- -- 84 (3) (3) Wires 800A 300 kcmil 350 kcmil 400 kcmil 90 (3) 105 (3, 4) 120 (3, 4) -- 90 (3) 103 (3) -- -- -- -- -- 126 (3, 4) (2) Wires -- 105 (3, 4) (2) Wires 120 (3, 4) (2) Wires 118 (3, 4) (3) Wires 135 (3, 4) (3) Wires 245347700 (per cable) 245347800 (per cable) Loop Length (feet) (2) 400A 450A 3/0 AWG -- 120 (3, 4) (2) Wires 108 (3, 4) (2) Wires 90 (3) (2) Wires 135 (3, 4) (3) Wires 101 (3, 4) (3) Wires Recommended Crimp Lug (5) Lug 245347200 (per cable) 245347300 (per cable) 245347400 (per cable) 245347500 (per cable) 245347600 (per cable) 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 7 (cont'd from previous page) Recommended Distribution (Load) Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker (Load Side) Page 46 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home Battery Wire Sizes and Lugs Features ♦ Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole lugs. These studs are accessed from the rear of the each Power/Distribution Bay. (Overhead busbars may be furnished. Refer to the section titled External Top-Mount Battery Input Busbar Assembly under "Accessory Information" for battery lug selection.) ♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. Ordering Notes 1) Battery wire size varies depending on load, therefore no specific information is provided for wire size. Refer to Table 8 for recommended wire sizes and lugs at rated maximum bay load (2400 amperes). When making connections, observe correct polarity. 2) For other available lugs and hardware, refer to drawings 031110100 through 031110300. Ambient Operating Temperature (1) 30°C 40°C Loop Length (2) (Ft) Recm 90°C Wire Size (1, 2) Recommended Crimp Lug (3) 140 140 168 (5) 750 kcmil (5) 750 kcmil (6) 750 kcmil 245348100 1 Wire sizes are based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire rated at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at rated full load output current of the bay for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 8 Recommended Battery Wire Size and Lug Selection Page 47 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home 2.000" POSITIVE BATTERY (GROUND RETURN +48V) 1.000" 1.000" NEGATIVE BATTERY (SUPPLY -48V) 3/8-16 Stud (40) Positive Busbar Link to/from Next/Previous Bay Positive Busbar Link to/from Next/Previous Bay Negative Busbar Link to/from Next/Previous Bay Negative Busbar Link to/from Next/Previous Bay Rear View Page 48 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home Bay Frame Grounding Wire Sizes and Lugs Features ♦ Two sets of captive nuts (1/4-20 on 5/8" centers) are provided for installation of customer provided twohole lugs. ♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. The recommended frame ground wire size is 6 AWG. Recommended lug P/N 245346700. Two holes with 1/4-20 captive nuts provided for installation of customer provided two-hole lug with 1/4" bolt clearance holes on 5/8" centers Two holes with 1/4-20 captive nuts provided for installation of customer provided two-hole lug with 1/4" bolt clearance holes on 5/8" centers Top View Page 49 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home AC Input (Individual PCU Feeds) Wire Sizes, Branch Circuit Protection, and Lugs Features ♦ Studs (10-32 on 5/8" centers) are provided for installation of customer provided two-hole AC Input lugs. These studs are accessed from the inside top left side of the each Power/Distribution Bay. ♦ Studs (10-32 on 5/8" centers) are provided for installation of customer provided frame ground lugs. These studs are accessed from the inside top left side of the each Power/Distribution Bay. ♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. An individual feed AC input panel is provided for Lists 1 and 11 only. Ordering Notes 1) Refer to Table 9 for recommended wire sizes, branch circuit protection, and lugs. Ambient Operating Temperature (1) Nominal Input Voltage (VAC) 30°C and 40°C 480 240 208 Line Ground (5) Recm Branch Recm 90°C Recm 90°C Circuit Wire Size Recommended Wire Size Recommended Protection (AWG and Crimp Lug (3) Crimp Lug (3) (AWG and (2) (1) (4) (Amperes) kcmil) kcmil) 20 40 50 12 8 6 245390100 245346600 245346500 12 8 6 245390100 245346600 245346500 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature, operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 The AC input branch circuit protective device should be of the time-delay or high inrush type. 3 Two-hole lug, #10 bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information. 4 Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 5 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Table 9 Recommended AC Input Wire Size and Lug Selection Individual PCU Feeds - Up to Ten AC Input Branch Circuits Page 50 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home 480VAC (List A) or 208/240VAC (List B), 3 Phase, 60Hz Separate Feed per PCU PCU AC INPUT: 10-32 Studs on 5/8" Centers for Installation of Customer Provided Two-Hole Lugs PCU #1 PCU #2 PCU #3 PCU #4 PCU #5 PCU #6 PCU #7 PCU #8 PCU #9 PCU #10 A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C Frame Ground Studs (10-32 Studs on 5/8" Centers for Installation of Customer Provided Lugs) PCU #1 PCU #2 PCU #3 PCU #4 PCU #5 PCU #6 PCU #7 PCU #8 PCU #9 PCU #10 Front View Page 51 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home AC Input (Dual PCU Feeds) Wire Sizes, Branch Circuit Protection, and Lugs Features ♦ Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole AC Input lugs. These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet'). ♦ Captive nuts (3/8-16 on 1" centers) are provided for installation of customer provided frame ground lugs. These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet'). ♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. Requires optional bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30 or 31). For use with List 2 and 12 only. Ordering Notes 1) Refer to Table 10 for recommended wire sizes, branch circuit protection, and lugs. Ambient Operating Temperature (1) Line Ground (5) Recm Nominal Branch Recm 90°C Recm 90°C Input Feed Circuit Wire Size Recommended Wire Size Recommended Voltage (3) Protection (AWG and Crimp Lug (3) (AWG and Crimp Lug (VAC) (4) (Amperes) (2) kcmil) (1) kcmil) 480 30°C and 40°C 240 208 #1 #2 #1 #2 #1 #2 100 2 245348200 2 245348200 200 3/0 245347300 3/0 245347300 250 250 245347500 250 245347500 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature, operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 The AC input branch circuit protective device should be of the time-delay or high inrush type. 3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. 4 Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 5 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Table 10 Recommended AC Input Wire Size and Lug Selection Dual PCU Feed - Two AC Input Branch Circuits Page 52 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home 480VAC (List A) or 208/240VAC (List B), 3 Phase, 60Hz Two Feeds: Feed #1 Powers PCU #1, #3, #5, #7, #9 Feed #2 Powers PCU #2, #4, #6, #8, #10 Frame Ground Nuts to Secure Lugs and Lug Mounting Hardware Feed #1 Feed #1 Feed #1 (3/8-16 on 1" Centers) A B C (Accessed from Inside Cabinet) Feed #2 Feed #2 Feed #2 A B C 1.000" 3/8-16 x 1.25 Studs (12) 1.843" Note: Remove factory installed shorting plates. See next page for illustration with shorting plates installed. Rear View Optional Bolt-On PCU AC Input Service Cabinet Page 53 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home AC Input (Single PCU Feed) Wire Sizes, Branch Circuit Protection, and Lugs Features ♦ Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole AC Input lugs. These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet'). ♦ Captive nuts (3/8-16 on 1" centers) are provided for installation of customer provided frame ground lugs. These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet'). ♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. Requires optional bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30 or 31). For use with List 2 and 12 only. Ordering Notes 1) Refer to Table 11 for recommended wire sizes, branch circuit protection, and lugs. Ambient Operating Temperature (1) 30°C and 40°C Recm Nominal Branch Input Circuit Voltage Protection (VAC) (Amperes) (2) 480 240 208 200 400 500 Ground (5) Line Recm 90°C Wire Size (AWG and kcmil) (1) Recommended Crimp Lug (3) Recm 90°C Wire Size (AWG and kcmil) (4) Recommended Crimp Lugs (3) 3/0 600 750 245347300 245348000 245348100 3/0 600 750 245347300 245348000 245348100 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature, operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 The AC input branch circuit protective device should be of the time-delay or high inrush type. 3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. 4 Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 5 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Table 11 Recommended AC Input Wire Size and Lug Selection Single PCU Feed - One AC Input Branch Circuit Page 54 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home 480VAC (List A) or 208/240VAC (List B), 3 Phase, 60Hz Single Feed Frame Ground Nuts to Secure Lugs and Lug Mounting Hardware (3/8-16 on 1" Centers) (Accessed from Inside Cabinet) A B C 1.000" 3/8-16 x 1.25 Studs (6) 3.686" 3.686" Rear View Optional Bolt-On PCU AC Input Service Cabinet Page 55 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home External Alarm, Reference, and Control Wire Sizes Features ♦ External Alarm, Reference, and Control connections are made to TB1 on the MCA circuit card and TB1 on the MCA Customer Alarm Relay Circuit Cards. Terminals Capacity Type 28 to 16 AWG Screw Clamp Recm Wire Size 22 AWG for Loop Lengths Up to 200 ft. 18-20 AWG for Loop Lengths Over 200 ft. Table 12 Recommended Alarm, Reference, and Control Wire Size (TB1 on MCA Circuit Card) (TB1 on MCA Customer Alarm Relay Circuit Card) MCA Circuit Card (Primary Bay only) MCA Customer Alarm Relay Circuit Cards and/or LMS Input/Output (I/O) Circuit Cards. TB1 18 1 10 9 1 10 TB1 MCA Circuit Card P/N 509478 (Primary Bay) MCA Customer Alarm Relay Circuit Card P/N 514348 (Primary and/or Secondary Bays) Page 56 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home Optional Battery Charge Temperature Compensation Probe for Digital Compensation Features ♦ This system can be used with a Battery Charge Temperature Compensation Probe. This probe must be mounted near the battery to sense battery ambient temperature. The probe connects to and allows the MCA to automatically increase or decrease the output voltage of the system to maintain battery float current as battery ambient temperature decreases or increases, respectively. Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained. ♦ Refer to the "Specifications" section of this document for further information. ♦ Temperature Curve: The following figure details a user defined, via the MCA, Temperature Compensation Probe Curve. Ordering Notes 1) Order one Battery Charge Temperature Compensation Probe per power system. Part No. 107021 has a 25-foot long cord. Part No. 106824 has a 100 foot-long cord. Decreasing Voltage Increasing MAX W/T Adjustable from Float to 58.5V max.* SLOPE Adjustable from 0.0 V / °C to 0.2 V / °C FLOAT Determines Float Mode Output Voltage at 25°C. Adjustable from 47.0V to 58.0V max.* MIN W/T Adjustable from Float to 44V * Maximum setting is automatically limited to 1.0 volt less than HVSD setting. Decreasing Temperature Increasing +25°C (+77°F) Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe Page 57 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Replacement/Additional MCA Network Cable Home Features ♦ MCA bay-to-bay interconnect cable. Connects between bay expansion ports located on the bay's MCA (Primary Bay) and Router (Secondary Bays) circuit cards. ♦ Cable identification color is yellow. Restrictions Maximum combined cable length must not exceed 125 feet. Ordering Notes 1) For a replacement or additional cable, order the proper length cable from those listed below. P/N 514642 (3 feet) (factory provided with List 11) P/N 514643 (4 feet) (factory provided with List 12) P/N 514645 (6 feet) P/N 514646 (50 feet) P/N 514647 (100 feet) Replacement/Additional LMS Network Cable Features ♦ LMS bay-to-bay interconnect cable. Connects between the bay's LMS Echelon expansion ports. Also connects the LMS System to LMS Expansion Assemblies, if furnished. ♦ Cable identification color is blue. Restrictions Refer to SAG586505000 (LMS System Application Guide) for maximum LMS network cabling length. Ordering Notes 1) For a replacement or additional cable, order the proper length cable from those listed below. P/N 509070 (6 inches) P/N 514639 (3 feet) (factory provided with List 11) P/N 509900 (4 feet) (factory provided with List 12) P/N 514640 (25 feet) P/N 514641(150 feet) Replacement Circuit Cards Ordering Notes 1) PCU: Order via List 20 or List 21. 2) MCA Circuit Card (Primary Bay): P/N 509478. 3) Router Circuit Card (Secondary Bay): P/N 509509. 4) Distribution Monitoring Circuit Card: P/N 509525. 5) MCA Customer Alarm Relay Circuit Card: Order via List 70. 6) MCA I/O Circuit Card: Order per Optional MCA Input/Output (I/O) Cards. 7) LMS Primary CPU Circuit Card (Primary Bay): Order via List 50. 8) LMS Expansion CPU Circuit Card (Secondary Bay): Order via List 50. Page 58 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home LIST OF PARTS (This Stocklist may not list every component contained in each List.) List Number Qty. Part Number 1 1 4 1 1 1 1 1 10 4 1 1 10 10 1 1 1 2 1 20 1 2 1 1 2 1 1 1 1 1 1 1 2 2 6 2 1 10 1 1 1 1 1 1 247145300 425140100 425140400 513697 513698 513892 514387 514579 514728 514764 520333 520334 520447 520539 520684 520809 520897 520898 113594 317535300 513708 513709 513710 513746 513905 514440 514447 514448 514449 514450 514454 514482 514484 514492 514493 514494 514536 514729 514730 515867 515869 516023 516024 Banana Jack Pigtail Assy. Pigtail Assy. Bracket Bracket Rear Shield Distribution Designation Label Card Panel Insulator Nameplate Hardware Kit Pigtail Assy. Pigtail Assy. Box Framework Assy. Distribution Label Insulator Rear Offset Cover Busbar Shield Busbar Connector Terminal Static Discharge Label Bracket Plate Plate Distribution Assembly ECU Shelf Assy. Wire Harness Busbar Busbar Busbar Busbar Bracket Cover Cover Bracket Bracket Door Pin Guide Cover Shield Cover Lamination Lamination Lamination 2 1 4 2 1 1 1 247145300 425140100 425140300 425140400 513697 513698 Banana Jack Pigtail Assy. Pigtail Assy. Pigtail Assy. Bracket Bracket Description Page 59 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 List Number 11 System Application Guide Spec. No. 582140000 (Model LPS48E1) Qty. Part Number 1 1 1 1 1 10 1 1 10 1 10 1 1 2 1 20 1 2 2 1 1 1 1 1 1 1 6 2 1 10 4 1 1 513892 514387 514482 514483 514484 514579 514762 520333 520334 520421 520447 520539 520684 520897 520898 113594 317535300 513708 513746 513905 514440 514447 514448 514449 514450 514454 514492 514493 514494 514536 514728 516023 516024 Rear Shield Distribution Designation Label Card Cover Cover Cover Panel Nameplate Hardware Kit Pigtail Assy. Shield Pigtail Assy. Box Framework Assy. Distribution Label Rear Offset Cover Busbar Shield Busbar Connector Terminal Static Discharge Label Bracket Distribution Assembly ECU Shelf Assy. Wire Harness Busbar Busbar Busbar Busbar Bracket Bracket Bracket Door Pin Guide Insulator Lamination Lamination 1 4 2 1 1 1 1 1 1 1 1 1 10 1 10 1 1 1 2 1 247145300 425140100 425140300 425140400 513697 513698 513892 514387 514639 514642 514764 520333 520334 520336 520447 520539 520684 520809 520897 520898 Banana Jack Pigtail Assy. Pigtail Assy. Pigtail Assy. Bracket Bracket Rear Shield Distribution Designation Label Card Jumper Jumper Nameplate Hardware Kit Pigtail Assy. Interconnect Busbar Kit Pigtail Assy. Box Framework Distribution Label Insulator Rear Offset Cover Shield Description Page 60 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) List Number 12 SAG582140000 Issue AE, July 28, 2005 Qty. Part Number 20 1 2 1 1 2 1 1 1 1 1 1 6 2 1 10 10 4 1 1 1 1 1 1 1 113594 317535300 513708 513709 513710 513746 514440 514447 514448 514449 514450 514454 514492 514493 514495 514536 514579 514728 514729 514730 514755 515867 515869 516023 516024 Busbar Connector Terminal Static Discharge Label Bracket Plate Plate Distribution Assy. Wire Harness Busbar Busbar Busbar Busbar Bracket Bracket Bracket Door Pin Guide Panel Insulator Cover Shield MCA Expansion Bay Shelf Assy. Cover Lamination Lamination Lamination 1 4 2 1 1 1 1 1 1 1 1 1 10 1 1 10 1 1 2 1 20 1 2 2 1 1 1 1 247145300 425140100 425140300 425140400 509900 513697 513698 513892 514387 514643 514762 520333 520334 520337 520421 520447 520539 520684 520897 520898 113594 317535300 513708 513746 514440 514447 514448 514449 Banana Jack Pigtail Assy. Pigtail Assy. Pigtail Assy. Jumper Bracket Bracket Rear Shield Distribution Designation Label Card Jumper Nameplate Hardware Kit Pigtail Assy. Interconnect Busbar Kit Shield Pigtail Assy. Box Framework Assy. Distribution Label Rear Offset Cover Shield Busbar Connector Terminal Static Discharge Label Bracket Distribution Assembly Wire Harness Busbar Busbar Busbar Description Page 61 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 List Number System Application Guide Spec. No. 582140000 (Model LPS48E1) Qty. Part Number 1 1 6 2 1 10 10 4 1 1 1 514450 514454 514492 514493 514495 514536 514579 514728 514755 516023 516024 20 1 486532600 PCU (200 Ampere / -48 Volt) (480VAC Input) LPS200E50 21 1 486534000 PCU (200 Ampere / -48 Volt) (208/240VAC Input) LPS200D50 30 1 1 513849 514763 PDSC (AC Input 'Power Distribution Service Cabinet') Nameplate 31 1 1 513850 514763 PDSC (AC Input 'Power Distribution Service Cabinet') Nameplate 32 1 1 524443 524440 PDSC (AC Input 'Power Distribution Service Cabinet') Nameplate 35 2 126628 Surge Suppressor 36 2 126627 Surge Suppressor 50 as reqr'd 521185 506153 LMS Main CPU Circuit Card (Primary Bay) LMS Expansion CPU Circuit Card (Secondary Bays) 70 1 514348 MCA Customer Alarm Relay Circuit Card 71 1 524550 MCA Analog Input/Output and Binary Input Circuit Card 72 1 524551 MCA Binary Input Circuit Card Description Busbar Bracket Bracket Bracket Door Pin Guide Panel Insulator MCA Expansion Bay Shelf Assy. Lamination Lamination Page 62 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home SPECIFICATIONS 1. SYSTEM 1.1 Environmental Ratings 1.1.1 Operating Ambient Temperature Range: 0°C to +40°C (+32°F to +104°F). 1.1.2 Storage Ambient Temperature Range: -40°C to +65°C (-40°F to +149°F). 1.1.3 Humidity: This system is capable of operating in an ambient relative humidity range of 0% to 95%, noncondensing. 1.1.4 Altitude: The maximum operating ambient temperature should be derated by 10°C at an elevation of 10,000 feet above sea level. For elevations between 3,000 feet and 10,000 feet, derate the maximum operating ambient temperature linearly. 1.1.5 Heat Dissipation: With PCU output adjusted to 54.00 volt DC at rated full load and nominal input voltage. 1.1.6 No. of PCUs Bay Output Current (Amperes) BTU/Hr (Typical) 1 1 1 2 3 4 5 6 7 8 9 10 0 (PCU no load) 100 (PCU half load) 200 (PCU full load) 400 600 800 1000 1200 1400 1600 1800 2000 0 1900 4400 8800 13200 17600 22000 26400 30800 35200 39600 44000 Ventilation Requirements: The PCUs are fan cooled and utilize front to back forced ventilation. The Power/Distribution Bays must be mounted so ventilating openings are not blocked and temperature of the air entering the PCU shelf does not exceed the Operating Ambient Temperature Range stated above. Also, the distance from the rear of a Power/Distribution Bay to a wall or other solid structure must not be less than 6 inches. This will assure proper air flow through the PCUs. See also Paragraph 1.1.12 (Mounting). 1.1.7 1.1.8 Audible Noise: The audible noise does not exceed the following when measured at any point two feet from any vertical surface of a Power/Distribution Bay and five feet from the floor using a Sound Level Meter conforming to ANSI S1.4. No. of PCUs Audible Noise 1 10 65 dBA 75 dBA EMI/RFI Suppression: PCUs operating in a Power/Distribution Bay conform to the requirements of FCC rules Part 15, Subpart B, Class A for Radiated and Conducted emissions limits. Page 63 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 1.1.9 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home Surge Protection (A) Standard: Compliance with EN61000-4-5 Installation Class 4, and capable of withstanding surges per ANSI/IEEE C 62.41-1991 Category B across the input terminals. Note: This level of protection is a widely used standard for telecommunications power equipment. As with all such equipment, it is the end user's responsibility to provide an adequately sized Surge Suppression Device at the commercial power service entrance of the building that reduces all incoming surges to levels below the classes/categories stated for the equipment. (B) When Equipped with List 35 or List 36: Compliance with EN61000-4-5 Installation Class 4, and capable of withstanding surges per ANSI/IEEE C62.41-1991 Category A, Category B, and Category C, and ANSI/IEEE C62.41.2 Scenario II, Exposure 3, 100KA 8/20us, 10KA 10/350us. 1.2 1.3 1.1.10 ESD Protection: Complies with EN61000-4-2 Level 4 (8kV contact). 1.1.11 Electrical Fast Transient / Burst Immunity: Complies with EN61000-4-4 Level 4. 1.1.12 Mounting: Rear access is required for wiring. Recommended minimum aisle space clearance is 2'6" for the front of the Power/Distribution Bay and 2' for the rear of the Power/Distribution Bay. Compliance Information 1.2.1 Safety Compliance: This power board is UL Listed ("c UL") as a DC Power Distribution Center for Communications Equipment. This unit meets the requirements of CSA 22.2, No. 225 and is tested and Certified by UL ("c UL") as a Custom Built Power Distribution Center for Communications Equipment. 1.2.2 NEBS Compliance: Compliance verified by a Nationally Recognized Testing Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Emerson Network Power for NEBS compliance reports. Local Controls and Indicators 1.3.1 "Bay Alarm" Indicator: Located at the top center of each bay. Green = OK Red = Bay Failure Yellow (flashing) = Identified by the MCA 1.3.2 See also specifications for PCU, MCA, and LMS. 2. DC DISTRIBUTION 2.1 2.2 Ratings 2.1.1 Power/Distribution Bay: 2400 amperes, maximum, per bay. 10,000 amperes, maximum, per system. 2.1.2 Distribution Row: 1200 amperes, maximum. Each Power/Distribution Bay has two (2) Distribution Rows. 2.1.3 Fuse/Circuit Breaker Mounting Positions: Each Distribution Row contains 24 fuse/circuit breaker mounting positions which provides 48 fuse/circuit breaker mounting positions per bay. Note that some fuse/circuit breaker combinations require more than one fuse/circuit breaker mounting position. Refer to Distribution Devices under ACCESSORY INFORMATION for details. Local Controls and Indicators 2.2.1 MCA Component Identification Indicator: Each MCA component (i.e. PCU, Row Monitoring Circuit Card, Bay Router Circuit Card, MCA Relay Circuit Card) contains an ID LED Indicator. Page 64 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 The ID indicator illuminates Green when the component is OK, Red when the component has failed, and flashing yellow when the component is identified by the MCA. 2.2.2 Home "Distribution Row" Indicators: Each distribution row contains and indicator located on a hinged door panel covering the row's MCA Monitoring circuit card. Green = OK Red = Card Failure Yellow (flashing) = Identified by the MCA 3. PCU 3.1 Output Ratings 3.1.1 Voltage: Nominal -48 volts DC, Positive Ground. (A) Without Battery Charge Temperature Compensation: Float voltage is adjustable from 47.00 to 58.00 volts DC. Test/equalize voltage is adjustable from 45.00 to 58.00 volts DC. Both float and test/equalize voltages are factory set at 52.00 volts, unless otherwise specified. The output voltage temperature coefficient does not exceed 0.01% per degree centigrade from 0°C to +40°C. (B) With Battery Charge Digital Temperature Compensation Probe: With an optional battery charge digital temperature compensation probe installed, the MCA automatically increases or decreases the output voltage as battery ambient temperature decreases or increases, respectively. Float voltage is factory set at approximately 54.48 volts at 25°C battery ambient. The float and test/equalize voltage range is the same as without battery charge temperature compensation. Using battery and equipment manufacturers’ recommendations, the user selects the following temperature compensation curve parameters via the MCA. Refer to "Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe" in Battery Charge Temperature Compensation Probe for Digital Compensation under ACCESSORY INFORMATION. (1) The temperature compensation slope in volts/°C. Adjustable from zero to 200 millivolts/°C. Factory set at 0V/°C (DIGITAL TC OFF). (2) The maximum voltage limit in volts DC. Adjustable from float up to 58.5 volts DC, but automatically limited to one volt below the High Voltage Shutdown setting. Factory set at 56.5 volts DC. (3) The minimum voltage limit in volts DC. Adjustable from float down to 44 volts DC. Factory set at 50.0 volts DC. 3.1.2 Current: Two hundred (200) amperes per PCU, up to a total of 2,000 amperes per Power/Distribution Bay with ten (10) PCUs installed, and up to a total of 10,000 amperes per system when equipped with 50 PCUs. 3.1.3 Regulation (A) Static: The MCA controls the steady state output voltage to within ±0.05% of any voltage setting within the range of 44.0 to 58.0 volts DC for any and all combinations of load from no load to full load, input voltage, and input frequency at a constant ambient temperature. If the MCA's regulation feature is disabled for any reason, steady state regulation is ±1.0% as controlled within the PCUs. (B) Dynamic Response: For any step load change from 10% to 90% or from 90% to 10% of full rated load within 250 microseconds, shall not cause the voltage measured at the output to overshoot or undershoot more than 5% of the regulated output level within 1 millisecond. The output voltage must return and stay within the ±1% regulation band within 4 milliseconds and within the ±0.5% regulation band within 3 seconds. Page 65 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home Any step change of the line voltage within the limits specified in Paragraph 3.2.1 shall not cause the output voltage to deviate outside the ±0.5% regulation band. 3.1.4 Filtering (with or without battery): Typical readings were taken at nominal input voltage, nominal output voltage, 50% load, and 25°C (77°F) ambient. (A) Voice Band Noise: Complies with Telcordia GR-947-CORE. (1) Typically 13 dBrn with C-message weighting. Does not exceed 32 dBrn C. (2) Typically 0.100 millivolt psophometric. Does not exceed 1 millivolt psophometric. (B) Wide Band Noise: Complies with Telcordia GR-947-CORE. (1) Typically 150 millivolt peak-to-peak. Does not exceed 200 millivolt peak-to-peak. (2) Typically 10 millivolts rms. Does not exceed 100 millivolt rms. 3.2 Input Ratings (480VAC – List 20) 3.2.1 Voltage: Nominal 480 volts AC, three phase, 60 Hz, with an operating range of 408 to 528 volts. Acceptable input frequency range is 57 to 63 Hz. 3.2.2 Harmonic Content: Complies with IEEE-519-1992. Voltage harmonic distortion of less than 5% when operating on a line impedance of 0.104 ohms or less. 3.2.3 Inrush Current: Peak does not exceed 6 times the RMS input current at full load, under any conditions of input voltage within the rated input voltage range stated in Paragraph 3.2.1 and for any duration of AC input interrupts. Under the above conditions, standard AC distribution circuit breakers will not trip. 3.2.4 Typical Input Data: 60 Hz input. (A) System output is initially adjusted to 54.48 volts DC as measured at the output bus at 50% of full load and nominal input. Number of PCUs Installed 1 Number of PCUs Installed 5 Nominal Input Voltage 480 Nominal Input Voltage 480 Percent of Full Load Input Current (Amperes) Input VA Input Watts Power Factor Efficiency % 0 0.155 129 90 0.700 -- 25 3.811 3169 3061 0.966 89.00 50 7.293 6071 5968 0.983 90.55 75 10.858 9030 8958 0.992 90.30 100 14.562 12121 12048 0.994 89.33 Percent of Full Load Input Current (Amperes) Input VA Input Watts Power Factor Efficiency % 0 0.775 645 450 0.700 -- 25 15.055 15845 15305 0.966 89.00 50 36.465 30355 29840 0.983 90.55 75 54.290 45150 44790 0.992 90.30 100 72.810 60605 60240 0.994 89.33 Page 66 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home Number of PCUs Installed 10 Nominal Input Voltage 480 Percent of Full Load Input Current (Amperes) Input VA Input Watts Power Factor Efficiency % 0 1.550 1290 900 0.700 -- 25 38.110 31690 30610 0.966 89.00 50 72.930 60710 59080 0.983 90.55 75 108.580 90300 89380 0.992 90.30 100 145.620 121210 120980 0.994 89.33 (B) Typical Efficiency versus Output Current: Typical Efficiency versus Output Current 92.00 90.00 Percent Effieciency 88.00 86.00 408V 480V 84.00 528V 82.00 80.00 78.00 76.00 0.000 50.000 100.000 150.000 200.000 250.000 Output Current (Amps) Page 67 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home (C) Maximum input current at 100% of full load with output adjusted to 58 volts DC as measured at the output bus. Nominal Input Voltage Input Voltage 480 3.3 Number of PCUs Installed Input Current (Amperes) 1 18.44 2 36.89 3 55.32 4 73.77 5 92.20 6 110.64 7 129.08 8 147.55 9 165.96 10 184.40 408 Input Ratings (208/240VAC – List 21) 3.3.1 Voltage: Nominal 208/240 volts AC, three phase, 60 Hz, with an operating range of 176 to 264 volts. Acceptable input frequency range is 47 to 63 Hz. 3.3.2 Harmonic Content: Complies with IEEE-519-1992. Voltage harmonic distortion of less than 5% when operating on a line impedance of 0.104 ohms or less. 3.3.3 Inrush Current: Peak does not exceed 6 times the RMS input current at full load, under any conditions of input voltage within the rated input voltage range stated in Paragraph 3.2.1 and for any duration of AC input interrupts. Under the above conditions, standard AC distribution circuit breakers will not trip. 3.3.4 Typical Input Data: 60 Hz input. (A) System output is initially adjusted to 54.48 volts DC as measured at the output bus at 50% of full load and nominal input. Number of PCUs Installed 1 1 Nominal Input Voltage 208 240 Percent of Full Load Input Current (Amperes) Input VA Input Watts Power Factor Efficiency % 0 0.100 120 84 0.700 -- 25 8.720 3149 3078 0.977 88.30 50 16.855 6075 6032 0.992 89.97 75 25.720 9163 9132 0.996 89.03 100 34.480 12398 12371 0.997 87.51 0 0.080 109 82 0.750 -- 25 7.702 3209 3115 0.970 88.88 50 14.590 6074 6004 0.988 90.41 75 22.070 9157 9106 0.994 89.42 100 29.610 12335 12294 0.996 88.06 Page 68 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home Number of PCUs Installed 5 5 Number of PCUs Installed 10 10 Nominal Input Voltage 208 240 Nominal Input Voltage 208 240 Percent of Full Load Input Current (Amperes) Input VA Input Watts Power Factor Efficiency % 0 0.50 600 420 0.700 -- 25 43.60 15745 15390 0.977 88.30 50 84.28 30375 30160 0.992 89.97 75 128.60 45815 45660 0.996 89.03 100 172.40 61990 61855 0.997 87.51 0 0.40 545 410 0.750 -- 25 38.51 16045 15575 0.970 88.88 50 72.95 30370 30020 0.988 90.41 75 110.35 45785 45530 0.994 89.42 100 148.05 61675 61470 0.996 88.06 Percent of Full Load Input Current (Amperes) Input VA Input Watts Power Factor Efficiency % 0 1.00 1200 840 0.700 -- 25 87.20 31490 30780 0.977 88.30 50 168.55 60750 60320 0.992 89.97 75 257.20 91630 91320 0.996 89.03 100 344.80 123980 123710 0.997 87.51 0 0.80 1090 820 0.750 -- 25 77.02 32090 31150 0.970 88.88 50 145.90 60740 60040 0.988 90.41 75 220.70 91570 91060 0.994 89.42 100 296.10 123350 122940 0.996 88.06 Page 69 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home (B) Typical Efficiency versus Output Current: Typical Efficiency versus Output Current 92.00 90.00 Percent Efficiency 88.00 86.00 176V 208V 240V 84.00 264V 82.00 80.00 78.00 76.00 0.000 50.000 100.000 150.000 200.000 250.000 Output Current (Amps) (C) Maximum input current at 100% of full load with output adjusted to 58 volts DC as measured at the output bus. Nominal Input Voltage Input Voltage Number of PCUs Installed 1 208 208 Input Current Nominal (Amperes) Input Voltage Input Voltage 36.78 Number of PCUs Installed Input Current (Amperes) 1 31.71 2 73.56 2 63.42 3 110.34 3 95.13 4 147.12 4 126.84 5 183.90 5 158.55 6 220.68 6 190.26 7 257.46 7 221.97 8 294.24 8 253.68 9 331.02 9 285.39 10 367.80 10 317.10 240 240 Page 70 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home 3.4 Standard Features 3.4.1 Type of Power Conversion Circuit: High frequency. 3.4.2 Float Charging Output Mode: In this mode of operation, system output voltage is constant and output current does not exceed the current limit setting. During normal operation, the battery is not required to furnish load current and remains in a fully charged condition. The float voltage setting can be checked and/or adjusted without removing a PCU or affecting the load. One adjustment changes the output of all PCUs. Note: If the current demanded by the load exceeds the current limit setting of the system, the battery is required to furnish the difference in load current and begins discharging. Note: If the system is used with a digital battery charge temperature compensation probe, the MCA automatically adjusts system output. This ensures proper voltage to the battery as battery ambient temperature fluctuates. 3.4.3 Test/Equalize Charging Output Mode: This mode of operation is used if higher output voltage is required for equalizing the charge on all battery cells of a conventional flooded cell battery, or for recharging the battery following a commercial power failure. If the installation site does not require system equalize mode of operation, the equalize feature can be used as a test feature. System equalize voltage can be adjusted to a test voltage value. Placing the system into the test/equalize mode causes system output voltage to increase or decrease to this test voltage value. The test/equalize voltage setting can be checked and/or adjusted without removing a PCU or affecting the load. One adjustment changes the output of all PCUs. Note: If the system is used with a battery charge temperature compensation probe, typical equalize mode of operation is not used. 3.4.4 Output Mode of Operation Selection: There are four methods of placing the system from the float mode to the test/equalize mode. (A) Method 1 (Manual Test/Equalize): A user manually places the system into the test/equalize mode via the MCA interface. A user must manually return the system to the float mode via the MCA interface. (B) Method 2 (Manually Initiated Timed Test/Equalize): A user manually places the system into the test/equalize mode via the MCA interface. The system automatically returns to the float mode after a preset programmable time period (1-99 hours, in increments of one hour). (C) Method 3 (Automatic Test/Equalize): THE AUTOMATIC EQUALIZE FEATURE IS INTENDED FOR USE ONLY WITH WET CELL BATTERIES. USING THIS FEATURE WITH VALVE REGULATED BATTERIES IS NOT RECOMMENDED. This feature can be enabled or disabled by a user via the MCA. The default state is disabled. The Automatic Equalize feature is a time based function that is controlled by a customer selectable multiplier and by the Battery on Discharge (BOD) alarm setpoint. The MCA’s default setting is for a multiplier of zero, which disables the Automatic Equalize feature. When the Automatic Equalize feature is enabled, if system voltage drops to less than the BOD alarm setpoint, the MCA initiates a timing cycle to measure the discharge time period. The MCA requires at least 15 minutes of continuous BOD alarm in order to prevent nuisance equalization cycles. When system voltage rises to above the BOD alarm setpoint, the MCA ends the discharge timing cycle and (assuming a minimum of 15 Page 71 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) minutes has elapsed) places the PCUs into the equalize mode for a customer selectable multiple of the discharge time period (the discharge time period includes the initial 15 minutes). Home The equalize time period can be set for 0 to 15 times the discharge time period, up to a maximum of 300 hours. A zero (0) setting disables the feature. (D) Method 4 (External Test/Equalize): A user (or external equipment) places the system into the test/equalize mode by applying an external signal to the system. The system returns to the float mode when the external signal is removed. This method overrides the other three methods. 3.4.5 Input Protection: Lists 1 and 11 provide connections for up to ten AC input branch circuits, one per PCU mounting position. Customer to provide AC input branch circuit protection. Lists 2 and 12 must be used with a PDSC (AC Input 'Power Distribution Service Cabinet'). This cabinet provides connections for one or two AC input branch circuits. A 30 ampere AC input circuit breaker with an interrupting capacity of 22kA (List 30) or 65kA (List 31) amperes at 480 volts AC is provided for each PCU mounting position. (A) Low AC Input Voltage Inhibit: If AC input voltage decreases to a preset non-adjustable value, the PCU's power conversion circuitry inhibits, disabling system output. When AC input voltage increases to another preset non-adjustable value, the system automatically restarts. (1) 480VAC Input: Designed to inhibit at approximately 385 volts AC, and to restart at approximately 400 volts AC. (2) 208/240VAC Input: Designed to inhibit at approximately 160 volts AC, and to restart at approximately 166 volts AC. (B) High AC Input Voltage Inhibit: If AC input voltage increases to a preset non-adjustable value, the PCU's power conversion circuitry inhibits, disabling system output. When AC input voltage decreases to another preset non-adjustable value, the system automatically restarts. (1) 480VAC Input: Designed to inhibit at approximately 550 volts AC, and to restart at approximately 535 volts AC. (2) 208/240VAC Input: Designed to inhibit at approximately 278 volts AC, and to restart at approximately 274 volts AC. (C) Phase Loss: If any of the three phases of the AC input voltage decreases below the lower limit or increases above the upper limit in Paragraph 3.2.1, the PCU's power conversion circuitry inhibits, disabling system output. When the phase is restored, the system automatically restarts. 3.4.6 Output Protection (A) Current Limiting: The maximum current delivered by the system can be programmed from 10% to 110% of total system capacity. The MCA automatically adjusts the current limit circuit on each PCU so that this value is not exceeded. If a PCU fails, the MCA automatically resets each remaining PCU's current limit point to maintain this value. The MCA also insures that the current limit circuit on any PCU is not set above 110% of its capacity. The default current limit setting is the sum of each installed PCU's output rating. If an additional PCU is added to the system, the system current limit is automatically increased by the rating of the new PCU and the new current limit value is displayed. The current limiting point can be adjusted without removing a PCU. One adjustment changes the setting of all PCUs. The current limit is factory set at 100% of rated full load, unless otherwise specified. Page 72 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 (B) Output Fusing: Output fusing is provided in each PCU. If a fuse opens, local and remote PCU Fail Alarms activate. This fusing is not customer replaceable. Home (C) Thermal Current Limiting: Each PCU continuously monitors the ambient temperature surrounding the power conversion unit circuit. If this temperature for any reason (such as a high ambient office temperature) increases above approximately +40°C (+104°F), the PCU will not shut down. Rather, the PCU will limit its maximum output current to maintain the temperature of the power conversion circuit within design parameters. Full current capability is restored when the temperature decreases to below approximately +40°C (+104°F). The following figure illustrates typical operating parameters. Note: If the current limit setting is greater than the maximum allowable output current for the existing room ambient temperature, the current limit setting will automatically be reduced. Refer to the following figure. Local and external indications will be given. Warning: The PCU is rated for continuous operation at full output current up to +40°C (+104°F). Operation between +40°C and +80°C (+104°F and +176°F) 1 is considered abnormal and should be used on a temporary basis only. 1 Temporary Operation at Abnormal Temperature: Temporary operation refers to a period of not more than eight consecutive hours per day, and a total of not more than 15 days in a year. (This refers to a total of 120 hours in any given year, but no more than 15 occurrences in that one year period.) PCU THERMAL CURRENT LIMIT CURVE (TYPICAL) 220 200 180 160 140 120 100 80 60 40 20 0 0 25 30 35 40 45 50 55 32 77 86 95 104 113 122 131 NORMAL CONTINUOUS OPERATION 60 65 70 75 80 °C 140 149 158 167 176 °F ABNORMAL TEMPORARY OPERATION AMBIENT TEMPERATURE Typical Thermal Current Limit Curve (D) High Temperature Inhibit: A thermal switch present in each PCU continuously monitors the temperature of the power conversion circuit. If the temperature of the power conversion circuitry exceeds the design limits a circuit will inhibit the PCU. Manual restart is then required. Page 73 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home (E) High Voltage Shutdown (1) Internal: If PCU output voltage exceeds an adjustable preset value and is delivering more than 10% of its rated current, the PCU shuts down. After approximately 3 seconds, the PCU automatically restarts. If PCU output voltage again exceeds the high voltage shutdown value within 5 minutes, the PCU shuts down and locks out. Manual restart is then required. If the PCU does not experience a high voltage condition within the 5 minute time period, the restart circuit is reset. If two or more PCUs are installed in the Power/Distribution Bay, or if the Power/Distribution Bay is paralleled with other Power/Distribution Bays, only the PCU causing the high voltage condition shuts down. The high voltage shutdown point can be checked and/or adjusted without removing a PCU. One adjustment changes the setting of all PCUs. Adjustable from 48.00 to 59.50 volts DC. Factory set at 57.50 volts, unless otherwise specified. (2) Remote: See Paragraph 4.1.13 (B). (3) Backup: If PCU output voltage exceeds a second (non-adjustable) value, the PCU shuts down and locks out regardless of load. Manual restart is then required. 3.4.7 DC/DC Converter Failure: If a PCU's DC/DC converter fails, the PCU shuts down. After approximately 3 seconds, the PCU automatically restarts. If a DC/DC converter failure condition occurs again within 5 minutes, the PCU shuts down and locks out. Manual restart is then required. If the PCU does not experience a DC/DC converter failure condition within the 5 minute time period, the restart circuit is reset. 3.4.8 Power Factor Corrector Converter Failure: If a PCU's power factor corrector converter fails, the PCU shuts down. After approximately 3 seconds, the PCU automatically restarts. If a power factor corrector failure condition occurs again within 5 minutes, the PCU shuts down and locks out. Manual restart is then required. If the PCU does not experience a power factor corrector failure condition within the 5 minute time period, the restart circuit is reset. 3.4.9 Thermal Shutdown: If the internal temperature of a PCU exceeds the over temperature protection threshold, the PCU shuts down. After approximately 3 minutes, the PCU automatically restarts. If the internal temperature of the PCU again exceeds the over temperature protection threshold within 30 minutes, the PCU shuts down and locks out. Manual restart is then required. If the internal temperature of the PCU does not exceed the over temperature protection threshold within the 30 minute time period, the thermal shutdown lockout circuit is reset. 3.4.10 Paralleling: This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage. 3.4.11 Load Sharing: The MCA load sharing feature automatically balances the load to within ±1% of the PCUs rated output currents. If the MCA's load sharing feature is disabled for any reason, pre-programmed slope control in each PCU balances the load to within ±10% of their rated output currents. The MCA will balance a system of up to 50 PCUs within 5 minutes. The MCA's load sharing feature is disabled whenever the system is in current limit, the system is delivering more than 97% capacity, or the system is delivering less than 3% capacity. Page 74 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) 3.4.12 SAG582140000 Issue AE, July 28, 2005 Output Current Walk-In: Output current gradually increases after the system is switched on, or AC service is supplied or restored as indicated below. Load Current % Minimum Elapsed Time (seconds) 20 50 75 100 2.5 5.0 8.0 Home 3.4.13 Cooling: Each PCU contains six (6) fans for forced convection cooling. If one fan in a PCU fails, the PCU continues to operate but at reduced output current (maximum output current is reduced to 50% of rated output current). If two or more fans fail, the PCU's power conversion circuitry inhibits. 3.4.14 Local Controls: See Operation section of the User Manual for complete descriptions. Location PCU 3.4.15 NAME / Description Type Standby/Operate Switch Rocker Switch Local Status and Alarm Indicators: See Operation section of the User Manual for complete descriptions. Location NAME / Description AC/Identification PCU PCU Fail/Minor Output Current Type LED Green = AC OK Yellow (blinking) = Being ID'd LED Red = PCU Fail Red (blinking) = PCU in low voltage inhibit mode Yellow = Minor Alarm Yellow (blinking) = communications with MCA lost 10-Segment Green LED Indicator Bar (blinks when in overload condition) 4. MCA 4.1 Standard Features 4.1.1 MCA Interface: You interface with the MCA locally via the MCA Control Panel located on the outside of the primary Power/Distribution Bay's front door. You can also interface with the MCA via the LMS, if furnished. 4.1.2 MCA Local Display: Provides digital metering of system load voltage and current, individual PCU output, and individual load shunts. Also displays system alarm messages and adjustment information, as detailed in Paragraph 4.1.12 (MCA Display). 4.1.3 MCA Meter Accuracy: ±0.01 V, ±0.005% / °C 4.1.4 MCA Universal Adjustment Circuit: Provides single point control of float output voltage, test/equalize output voltage, high voltage shutdown, and current limit adjustments. Note: If the MCA should fail, the PCUs remember the float and high voltage shutdown settings last delivered by the MCA. The current limit setting of each PCU goes to 100% of rated full load. Page 75 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Provides adjustments for all MCA alarm and control circuits. Adjustment ranges and factory settings as follows. Home All adjustments can be performed locally via the MCA Control Panel, and most can be performed remotely via the LMS (if furnished). (A) System High Voltage #1 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at 55.5 volts, unless otherwise specified. (B) System High Voltage #2 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at 56.5 volts, unless otherwise specified. (C) Battery On Discharge Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at 51.0 volts, unless otherwise specified. (D) Very Low Voltage Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at 47.0 volts, unless otherwise specified. (E) Total Distribution Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. (F) Distribution Group A Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. (G) Distribution Group B Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. (H) High Battery Ambient Temperature #1 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -50°C to +99°C. You disable the feature by selecting the setting above +99°C. Factory set to off, unless otherwise specified. (I) High Battery Ambient Temperature #2 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -50°C to +99°C. You disable the feature by selecting the setting above +99°C. Factory set to off, unless otherwise specified. (J) Low Battery Ambient Temperature #1 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -49°C to +100°C. You disable the feature by selecting the setting below -49°C. Factory set to off, unless otherwise specified. (K) Low Battery Ambient Temperature #2 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -49°C to +100°C. You disable the feature by selecting the setting below -49°C. Factory set to off, unless otherwise specified. (L) Audible Alarm Cutoff Reset Feature: Adjustable from 0 to 15 minutes, in one minute intervals. A zero setting disables the feature. Factory set at 15 minutes, unless otherwise specified. (M) PCU Sequencing: The time delay between turning individual PCUs on is adjustable from 1 to 20 seconds, or feature disabled. The PCU Sequencing feature is factory set to ‘disabled’. (N) Timed Test/Equalize Period (also enables/disables the manually initiated timed test/equalize feature): Adjustable from 1 to 99 hours, in one hour intervals. When a value is set, the feature is enabled. You disable the feature by selecting the setting above 99. Factory set at 1 (one) hour, unless otherwise specified. (O) Automatic Test/Equalize Period (also enables/disables the automatic test/equalize feature): Adjustable from 0 to 15 times the discharge time period, up to a maximum of 300 hours. A zero (0) setting disables the feature. Factory set at zero (0), unless otherwise specified. Page 76 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 (P) Relay Test Seconds: Adjustable from 5 to 120 seconds, in one second intervals. Factory set at 45 seconds, unless otherwise specified. 4.1.5 Home MCA Audible Alarm and Audible Alarm Cutoff: The MCA contains an Audible Alarm, which is located on the MCA Control Panel. The audible alarm sounds when any alarm condition monitored by the MCA occurs. The alarm can be manually silenced (cutoff) by pressing a local pushbutton. A local indicator illuminates when the audible alarm has been cutoff. The alarm remains silenced for the current alarm condition only. If another alarm condition occurs, the audible alarm again sounds. A programmable audible alarm cutoff reset feature is provided. Once an audible alarm has been cutoff, it automatically resets (and sounds if the alarm condition is still present) after the time period programmed expires. If another alarm condition occurs, the audible alarm again sounds. 4.1.6 Remote On/Off (TR): The operation of any or all PCUs can be inhibited (TR) via the MCA Control Panel or from the LMS (if furnished). A PCU fail alarm is NOT issued. 4.1.7 MCA Alarm Logging: The MCA logs (with a date/time stamp) up to 500 recordable events. 4.1.8 PCU Sequencing: The MCA can be set to provide PCU Sequencing. When the MCA senses an “AC Power is OFF to All PCUs” alarm, it turns off all PCUs. When the “AC Power is OFF to All PCUs” alarm clears, the MCA turns on PCU #1, then turns on the other PCUs starting with PCU #2 every n seconds (n is user programmable from 1 to 20 seconds). If the MCA fails or the communication link is broken during a PCU Sequencing routine, all PCUs turn on immediately. 4.1.9 Local Controls: See Operation section of the User Manual for complete descriptions. Location MCA Control Panel NAME / Description Type Function Select Up Function Select Down Function Set Enter / Move Left / Move Right Function Set Yes / + / i Function Set No / Alarm Cutoff Pushbutton Switch Pushbutton Switch Pushbutton Switch Pushbutton Switch Pushbutton Switch Pushbutton Switch Page 77 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home 4.1.10 Local Status and Alarm Indicators: See Operation section of the User Manual for complete descriptions. Location NAME / Description Type Message Display, Shows... MCA Control Panel 4.1.11 • Active Alarms or "SYSTEM OK" • Various Measurement Items and Values • Various Inventory Items • Various Adjustment Items and Values • Various Operation Items --- • Various Configuration Items and Settings See Paragraph 4.1.12 "MCA Display" Alarm Cutoff Major Minor AC Test/EQ LED - yellow LED - flashing red LED - red LED - green/red LED - yellow MCA Numbering Scheme: The MCA identifies (numbers) the components of the system as follows. MCA IDENTIFICATION NUMBER COMPONENT MCA NUMBERING SCHEME (note that each line shown below is separated with a dash in the MCA display) NOTES EXAMPLE Main Bay 1 Bay # MCA/Router Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Second Bay 2 Fifth Bay 5 Bay # PCU PCU # w/in the Bay Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. PCU #1 = Top, PCU #10 = Bottom. Main Bay, First PCU 1-01 Second Bay, Third PCU 2-03 Fifth Bay, Tenth PCU 5-10 Page 78 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 MCA IDENTIFICATION NUMBER COMPONENT Distribution Row Distribution Device MCA Relay Circuit Card MCA I/O Circuit Card MCA NUMBERING SCHEME (note that each line shown below is separated with a dash in the MCA display) NOTES Bay # Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Distribution Row # w/in Bay (A or B Designation) Distribution Row #1 = Top, Distribution Row #2 = Bottom. A or B as set by jumper on MCA Distribution Row Monitoring Circuit Card. Type Type = Breaker, Fuse, or Plug-In. Bay # Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Distribution Point # w/in Bay Distribution Point = 1-12 (left – right, Left Side, Row #1). 13-24 (left – right, Right Side, Row #1). 25-36 (left – right, Left Side, Row #2). 37-48 (left – right, Right Side, Row #2). Note that distribution components may take more than one mounting position, designation number is the left most mounting position. Bay # Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Card Position # w/in Bay Card #1 = left slot, Card #7 = right slot. Relay # w/in Card Relay # (see illustration in System Overview Chapter) Bay # Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Card Position # w/in Bay Card #1 = left slot, Card #7 = right slot. EXAMPLE Main Bay, Top Row, Set for A Designation 1-1A Second Bay, Bottom Row, Set for B Designation 2-2B Fifth Bay, Top Row, Designation Not Set 5-1 Main Bay, Circuit Breaker Mounted in Position One, Row 1 Set for A Designation Breaker 1-01A Second Bay, Fuse Mounted in Position Sixteen, Row 1 Designation Not Set Fuse 2-16 Fifth Bay, Plug-In Mounted in Position Twenty-Six, Row 2 Set for B Designation Plug-In 5-26B Main Bay, Relay Card in First Slot, Relay One on Card 1-1-1 Second Bay, Relay Card in Third Slot, Relay Four on Card 2-3-4 Fifth Bay, Relay Card in Seventh Slot, Relay Six on Card 5-7-6 Main Bay, I/O Card in First Slot 1-1 Second Bay, I/O Card in Third Slot 2-3 Fifth Bay, I/O Card in Seventh Slot 5-7 Page 79 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 4.1.12 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home MCA Display: Presented next are illustrations from the MCA Menu Tree (Section 5886). Refer to the latest version of Section 5886 for the most recent MCA Menu Tree. See Operation section of the System's User Manual for complete descriptions of menu items. Page 80 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 The User navigates Lines 3 and 4 of the MCA Display using the Keypad on the MCA Control Panel. (The following indicates the actual text shown on each line of Lines 3 and 4 of the MCA Display, Line 4 also displays applicable navigation key codes, see previous page for explanation of codes.) INITIALIZATION MENU A V########### B C D E F G H I J K L M N O P Q R S T U V W X Y Z MAIN ALARM MENU ############ WAIT ## CHECK VALUES BEFORE STARTING FLOAT SETPOINT = vv.vvV TEST/EQUALIZE = vv.vvV HI VOLTAGE SHUTDOWN = vv.vvV PCU CURRENT LIMIT = aaaaaA SYSTEM HI VOLTAGE #1 = vv.vvV SYSTEM HI VOLTAGE #2 = vv.vvV BATTERY ON DISCHARGE = vv.vvV VERY LOW VOLTAGE = vv.vvV TOTAL DISTRIBUTION = aaaaaA DISTRIBUTION GROUP A = aaaaaA DISTRIBUTION GROUP B = aaaaaA HIGH TEMPERATURE #1 = ttt°C/F or NO HIGH TEMPERATURE #1 ALARM HIGH TEMPERATURE #2 = ttt°C/F or NO HIGH TEMPERATURE #2 ALARM LOW TEMPERATURE #1 = ttt°C/F or NO LOW TEMPERATURE #1 ALARM LOW TEMPERATURE #2 = ttt°C/F or NO LOW TEMPERATURE #2 ALARM AUDIBLE SILENT TIME = mm MINUTES or AUDIBLE ALARMS STAY SILENCED PCU SEQUENCING IS DISABLED or PCU SEQUENCING DELAY = ss SECONDS MANUAL TEST/EQUALIZE = hh HOURS or TEST/EQUALIZE STOP IS MANUAL AUTO EQUALIZE IS DISABLED or AUTO EQUALIZE FOR ## x DISCHARGE NO TEMPERATURE COMPENSATION or TEMPERATURE SLOPE = 0.vvvV/ °C/F MAXIMUM COMPENSATION = vv.vvV MINIMUM COMPENSATION = vv.vvV IT IS NOW hh:mm:ss dd-mon-yy READY TO START THE SYSTEM NOW? 16 1 EMERGENCY STOP INPUT ACTIVE 2 HI VOLTAGE SHUTDOWN INPUT ACTIVE 3 SYSTEM VOLTAGE IS VERY LOW 4 SYSTEM BATTERY IS ON DISCHARGE 5 SYSTEM HIGH VOLTAGE #1 ALARM 6 7 11 12 38 53 64 76 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 SYSTEM HIGH VOLTAGE #2 ALARM 1 SYSTEM BREAKER OR FUSE ALARM or ### SYSTEM BREAKER & FUSE ALARMS AC POWER IS OFF TO ALL PCUs 1 PCU HAS FAILED or ### PCUs HAVE FAILED or NO PCUs ARE IN INVENTORY 1 DIST. PANEL HAS FAILED or ## DIST. PANELS HAVE FAILED or NO DIST. PANELS ARE IN INVENTORY 1 I/O BOARD HAS FAILED or ## I/O BOARDS HAVE FAILED or NO I/O BOARDS ARE IN INVENTORY 1 ROUTER HAS FAILED or ## ROUTERS HAVE FAILED or NO ROUTERS ARE IN INVENTORY 1 RELAY BOARD HAS FAILED or ## RELAY BOARDS HAVE FAILED or NO RELAY BOARDS ARE IN INVENTORY HIGH TEMPERATURE #1 ALARM HIGH TEMPERATURE #2 ALARM LOW TEMPERATURE #1 ALARM LOW TEMPERATURE #2 ALARM TEMPERATURE SENSOR NO SIGNAL MAJOR MONITORING ALARM(S) or Monitoring Major LED Messages MINOR MONITORING ALARM(S) or Monitoring Minor LED Messages MONITORING INFORMATION or Monitoring Info LED Messages MONITORING DOES NOT RESPOND CONTROLLER FAILURE #### THE CONTROLLER IS INITIALIZING TOTAL DISTRIBUTION LOAD ALARM DISTRIBUTION GROUP A LOAD ALARM DISTRIBUTION GROUP B LOAD ALARM THE DISPLAY DOES NOT RESPOND 101 GO TO FUNCTION MENU 102 GO BACK TO MENU TREE BEGINNING 3A, 4A, 5A, 6A ALARM LIMIT vv.vvV NOW AT vv.vvV 17 PCU B#-P# HI VOLTAGE SHUTDOWN 18 PCU B#-P# AC OFF OR NO AC DATA 19 PCU B#-P# AC LINE TOO LOW 20 PCU B#-P# AC LINE TOO HIGH 21 22 8 9 10 13 14 15 FUSE ALARM MENU F/CB/PI B#-P#A/B IS OPEN GO TO MAIN ALARM MENU GO BACK TO MENU TREE BEGINNING PCU ALARM MENU PCU B#-P# FAILURE GO TO MAIN ALARM MENU GO BACK TO MENU TREE BEGINNING DISTRIBUTION ALARM MENU DIST. PANEL B#-P#A/B 39 FAILURE GO TO MAIN ALARM 40 MENU GO BACK TO MENU TREE 41 BEGINNING 54 I/O BOARD ALARM MENU I/O BOARD B#-P# FAILURE PCU ALARM DETAIL MENU PCU B#-P# EMERGENCY STOP ACTIVE 23 24 25 26 27 28 29 30 31 32 33 34 PCU B#-P# AC LINE PHASE LOST PCU B#-P# POWER FACTOR FAIL PCU B#-P# DC/DC CONVERTER PCU B#-P# OUTPUT FUSE/BREAKER PCU B#-P# OUTPUT IS INHIBITED PCU B#-P# IS SET TO STANDBY PCU B#-P# THERMAL CURRENT LIMIT PCU B#-P# THERMAL SHUTDOWN PCU B#-P# HI AMBIENT TEMPERATURE PCU B#-P# LOAD SHARE IMBALANCE GO TO MAIN ALARM MENU 35 56 GO BACK TO MENU TREE BEGINNING 36 GO TO PCU ALARM MENU 37 GO BACK TO MENU TREE BEGINNING 65 66 67 77 78 79 RELAY ALARM MENU RELAY BOARD B#-P# FAILURE GO TO MAIN ALARM MENU GO BACK TO MENU TREE BEGINNING 44 45 46 47 48 49 50 51 52 POSITION B#-P#A/B NOT FOUND or POSITION NOT FOUND PANEL B#-P#A/B POSITION B#-P#A/B TYPE UNKNOWN F/CB/PI B#-P#A/B OVER CURRENT DIST. PANEL B#-P#A/B LVD FAILURE DIST. PANEL B#-P#A/B A/B CHANGED DIST. PANEL B#-P#A/B PROCESSOR DIST. PANEL B#-P#A/B IS DUPLICATED DIST. PANEL B#-P#A/B NO RESPONSE GO TO DISTRIBUTION ALARM MENU GO BACK TO MENU TREE BEGINNING I/O BOARD ALARM DETAIL MENU Binary Input Customer Text Messages I/O BOARD B#-P# 58 OVERCURRENT I/O BOARD B#-P# 59 PROCESSOR I/O BOARD B#-P# IS 60 DUPLICATED 57 61 62 ALARM LIMIT ttt°C/F NOW AT ttt°C/F 43 PCU B#-P# 1 FAN SLOW/STOPPED PCU B#-P# 2+ FANS SLOW/STOPPED PCU B#-P# NO SENSE VOLTAGE PCU B#-P# IS DUPLICATED PCU B#-P# NO RESPONSE 55 ROUTER ALARM MENU ROUTER B# FAILURE GO TO MAIN ALARM MENU GO BACK TO MENU TREE BEGINNING DISTRIBUTION ALARM DETAIL MENU DIST. PANEL B#-P#A/B DISCONNECTED or 42 DIST. PANEL B#-P#A/B RECONNECT? 63 I/O BOARD B#-P# NO RESPONSE GO TO I/O BOARD ALARM MENU GO BACK TO MENU TREE BEGINNING ROUTER ALARM DETAIL MENU ROUTER B# REMOTE SENSE OPEN ROUTER B# INTERNAL 69 SENSE OPEN 68 86A, 87A, 88A, 89A 70 71 72 73 74 75 ROUTER B# PROCESSOR ROUTER B# REPORTS AN ILLEGAL NODE ROUTER B# IS DUPLICATED ROUTER B# NO RESPONSE GO TO ROUTER ALARM MENU GO BACK TO MENU TREE BEGINNING RELAY ALARM DETAIL MENU RELAY B#-P#-R# IS STUCK RELAY BOARD B#-P# 81 PROCESSOR RELAY BOARD B#-P# IS 82 DUPLICATED 80 97A, 98A, 99A ALARM LIMIT aaaaaA NOW AT aaaaaA 83 84 85 RELAY BOARD B#-P# NO RESPONSE GO TO RELAY ALARM MENU GO BACK TO MENU TREE BEGINNING NORMAL DISPLAY MENU A to (Sheet 2 of 4) Page 81 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) from (Sheet 1 of 4) A FUNCTION MENU (cont'd on next page) 103 130 131 VIEW THE SYSTEM MEASUREMENTS FLOAT MODE IS ACTIVE SET TEST/EQ? or TEST/EQ MODE ACTIVE SET FLOAT? or TEST/EQUALIZE INPUT IS ACTIVE VIEW THE SYSTEM INVENTORY ROUTER VOLTAGE MENU MEASUREMENT MENU 104 109 117 118 119 123 127 SYSTEM OUTPUT SENSE vv.vvV (REM) or SYSTEM OUTPUT SENSE vv.vvV (AVG) TOTAL DISTRIBUTION LOAD aaaaaA DISTRIBUTION GROUP A LOAD aaaaaA DISTRIBUTION GROUP B LOAD aaaaaA TOTAL AUXILIARY LOAD aaaaaA TOTAL PCU OUTPUT aaaaaA TEMPERATURE SENSOR ttt°C/F 128 GO TO FUNCTION MENU 129 GO BACK TO MENU TREE BEGINNING 105 10 6 10 7 108 ROUTER B# REMOTE SENSE vv.vvV ROUTER B# INTERNAL SENSE vv.vvV GO TO MEASUREMENT MENU GO BACK TO MENU TREE BEGINNING DISTRIBUTION LOAD MENU 110 111 112 113 DIST. PANEL B#-P#A/B LOAD aaaaaA I/O BOARD B#-P# LOAD aaaaaA GO TO MEASUREMENT MENU GO BACK TO MENU TREE BEGINNING AUXILIARY CURRENT MENU 120 B 121 to (Sheet 3 of 4) 122 I/O BOARD B#-P# LOAD aaaaaA GO TO MEASUREMENT MENU GO BACK TO MENU TREE BEGINNING DISTRIBUTION LOAD DETAIL MENU 114 115 116 136 137 138 139 PCU CURRENT MENU 124 INVENTORY MENU 1 PCU IS REPORTING 132 146 147 158 168 179 189 190 197 198 or ### PCUs ARE REPORTING or NO PCUs ARE INSTALLED 1 PCU POSITION IS EMPTY or ### PCU POSITIONS ARE EMPTY or NO PCU POSITIONS ARE EMPTY 1 DIST. PANEL IS REPORTING or ## DIST. PANELS ARE REPORTING or NO DIST. PANELS ARE INSTALLED 1 I/O BOARD IS REPORTING or ## I/O BOARDS ARE REPORTING or NO I/O BOARDS ARE INSTALLED 1 ROUTER IS REPORTING or ## ROUTERS ARE REPORTING or NO ROUTERS ARE INSTALLED 1 RELAY BOARD IS REPORTING or ## RELAY BOARDS ARE REPORTING or NO RELAY BOARDS ARE INSTALLED TEMPERATURE SENSOR REPORTING or NO TEMPERATURE SENSOR MONITORING IS REPORTING or NO MONITORING IS INSTALLED SENSE VOLTAGE IS REMOTE INPUT or SENSE VOLTAGE IS AVERAGED CONTROLLER ASSEMBLY ############ 208 UPDATE THE INVENTORY 209 GO TO FUNCTION MENU 210 GO BACK TO MENU TREE BEGINNING 125 126 PCU B#-P# OUTPUT aaaaaA GO TO MEASUREMENT MENU GO BACK TO MENU TREE BEGINNING PCU INVENTORY MENU 140 141 142 143 F/CB/PI B#-P#A/B LOAD aaaaaA GO TO DISTRIBUTION LOAD MENU GO BACK TO MENU TREE BEGINNING PCU INVENTORY DETAIL MENU PCU B#-P# ASSEMBLY ##################### PCU B#-P# SERIAL # ##################### PCU B#-P# BOOTCODE ##################### PCU B#-P# SOFTWARE ##################### PSC B#-P# ASSEMBLY ##################### PSC B#-P# SERIAL # ##################### PSC B#-P# BOOTCODE ##################### PSC B#-P# SOFTWARE ##################### GO TO PCU INVENTORY GO BACK TO MENU TREE BEGINNING 133 PCU B#-P# IS RATED AT aaaaaA 134 GO TO INVENTORY MENU 145 135 GO BACK TO MENU TREE BEGINNING DISTRIBUTION INVENTORY DETAIL MENU DISTRIBUTION INVENTORY MENU 144 151 148 PANEL B#-P#A/B INCLUDES 1 POINT or PANEL B#-P#A/B INCLUDES ## POINTS 149 GO TO INVENTORY MENU 154 150 GO BACK TO MENU TREE BEGINNING 155 I/O BOARD INVENTORY MENU 156 159 I/O BOARD B#-P# IS INSTALLED 160 GO TO INVENTORY MENU 161 GO BACK TO MENU TREE BEGINNING 152 153 157 163 169 ROUTER B# IS INSTALLED 170 GO TO INVENTORY MENU 164 171 GO BACK TO MENU TREE BEGINNING 165 RELAY INVENTORY MENU 166 180 RELAY BOARD B#-P# IS INSTALLED 167 181 GO TO INVENTORY MENU 182 GO BACK TO MENU TREE BEGINNING 195 GO TO INVENTORY MENU 196 GO BACK TO MENU TREE BEGINNING CONTROLLER INVENTORY DETAIL MENU CONTROLLER SERIAL # 199 ##################### CONTROLLER BOOTCODE 200 ##################### CONTROLLER SOFTWARE 201 ##################### DISPLAY ASSEMBLY 202 ##################### 203 204 205 DISPLAY SERIAL # ##################### DISPLAY BOOTCODE ##################### DISPLAY SOFTWARE ##################### 206 GO TO INVENTORY MENU 207 GO BACK TO MENU TREE BEGINNING GO TO DISTRIBUTION INVENTORY GO BACK TO MENU TREE BEGINNING I/O BOARD INVENTORY DETAIL MENU 162 ROUTER INVENTORY MENU MONITORING INVENTORY DETAIL MENU MONITORING ASSEMBLY 191 ##################### MONITORING SERIAL # 192 ##################### MONITORING BOOTCODE 193 ##################### MONITORING SOFTWARE 194 ##################### POINT B#-P#A/B IS A F/CB/PI PANEL B#-P#A/B ASSEMBLY ############ PANEL B#-P#A/B SERIAL # ############ PANEL B#-P#A/B BOOTCODE ############ PANEL B#-P#A/B SOFTWARE ############ BOARD B#-P# ASSEMBLY ############ BOARD B#-P# SERIAL # ############ BOARD B#-P# BOOTCODE ############ BOARD B#-P# SOFTWARE ############ GO TO I/O BOARD INVENTORY GO BACK TO MENU TREE BEGINNING ROUTER INVENTORY DETAIL MENU 172 173 174 175 176 177 178 ROUTER B# CAN HANDLE ## PCUs ROUTER B# ASSEMBLY ############ ROUTER B# SERIAL # ############ ROUTER B# BOOTCODE ############ ROUTER B# SOFTWARE ############ GO TO ROUTER INVENTORY GO BACK TO MENU TREE BEGINNING RELAY INVENTORY DETAIL MENU BOARD B#-P# ASSEMBLY ############ BOARD B#-P# SERIAL # 184 ############ BOARD B#-P# BOOTCODE 185 ############ BOARD B#-P# SOFTWARE 186 ############ 183 187 188 GO TO RELAY BOARD INVENTORY GO BACK TO MENU TREE BEGINNING Page 82 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 SYSTEM ADJUSTMENT MENU FLOAT SETPOINT = vv.vvV TEST/EQUALIZE = vv.vvV HI VOLTAGE SHUTDOWN = vv.vvV TEST H.V. SHUTDOWN = vv.vvV 212 213 from (Sheet 2 of 3) 214 B 215 211 220 234 238 318 319 432 433 FUNCTION MENU (cont'd from previous page) ADJUST THE SYSTEM VOLTS & AMPS ADJUST THE ALARM SETPOINTS TURN PCUs ON OR OFF or ENERGY MANAGEMENT IS IN CONTROL CHANGE CONFIGURATION PARAMETERS VERIFY TEST, ESTOP, & HVS INPUTS or TEST SHUTDOWN INPUT IS ON or EMERGENCY STOP INPUT IS ON or HI VOLTAGE SHUTDOWN INPUT IS ON 235 PCU ENABLE MENU PCU B#-P# IS NOW ON TURN IT OFF? or PCU B#-P# IS NOW OFF TURN IT ON? 236 GO TO FUNCTION MENU 237 GO BACK TO MENU TREE BEGINNING LAST NODE RECOGNIZED PCU B#-P# or LAST NODE RECOGNIZED DSM B#-P#A/B or LAST NODE RECOGNIZED I/O B#-P# or LAST NODE RECOGNIZED CRM B# or LAST NODE RECOGNIZED RCB B#-P# GO BACK TO MENU TREE BEGINNING 258 217 100% PCU CURRENT IS *****A 259 218 GO TO FUNCTION MENU 260 219 GO BACK TO MENU TREE BEGINNING 221 222 ALARM ADJUSTMENT MENU SYSTEM HI VOLTAGE #1 = vv.vvV SYSTEM HI VOLTAGE #2 = vv.vvV BATTERY ON DISCHARGE = vv.vvV VERY LOW VOLTAGE = vv.vvV TOTAL DISTRIBUTION = aaaaaA 226 DISTRIBUTION GROUP A = aaaaaA 227 DISTRIBUTION GROUP B = aaaaaA 228 246 247 C to (Sheet 4 of 4) 257 PCU CURRENT LIMIT = aaaaaA 225 239 248 249 250 305 306 310 311 312 313 314 CHANGE I/O BOARD PARAMETERS AUDIBLE SILENT TIME = mm MINUTES or AUDIBLE ALARMS STAY SILENCED PCU SEQUENCING IS DISABLED or PCU SEQUENCING DELAY = ss SECONDS MANUAL TEST/EQUALIZE = hh HOURS or TEST/EQUALIZE STOP IS MANUAL or END TEST/EQUALIZE IN hh.hh HOURS AUTO EQUALIZE IS DISABLED or AUTO EQUALIZE FOR ## x DISCHARGE or END AUTO EQUALIZE IN hhh.hh HOURS DEFINE RELAY FUNCTIONS START RELAY FUNCTION TEST or TIME PER FUNCTION = sss SECONDS or TESTING FUNCTION A# sss SECONDS TEST ASSIGN RELAYS TO FUNCTIONS NO TEMPERATURE COMPENSATION or TEMPERATURE SLOPE = 0.vvvV/°C/F 229 230 231 232 233 240 241 242 243 HIGH TEMPERATURE #1 = ttt°C/F or NO HIGH TEMPERATURE #1 ALARM HIGH TEMPERATURE #2 = ttt°C/F or NO HIGH TEMPERATURE #2 ALARM LOW TEMPERATURE #1 = ttt°C/F or NO LOW TEMPERATURE #1 ALARM LOW TEMPERATURE #2 = ttt°C/F or NO LOW TEMPERATURE #2 ALARM GO TO FUNCTION MENU GO BACK TO MENU TREE BEGINNING I/O BOARD CONFIGURATION MENU ANALOG INPUT B#-P# IS DISTRIBUTION or ANALOG INPUT B#-P# IS AUXILIARY ANALOG INPUT B#-P# 50mV = aaaaaA ANALOG OUTPUT B#-P# 50mV = aaaaaA BINARY INPUT B#-P#-I# ALARM = CLOSED or BINARY INPUT B#-P#-I# ALARM = OPEN 244 GO TO CONFIGURE MENU GO BACK TO MENU TREE 245 BEGINNING RELAY FUNCTION MENU 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 CHECKED CONDITIONS DE-ENERGIZE or CHECKED CONDITIONS ENERGIZE 9/_EMERGENCY STOP INPUT ACTIVE 9/_HI VOLTAGE SHUTDOWN INPUT ACTIVE 9/_SYSTEM VOLTAGE IS VERY LOW 9/_SYSTEM BATTERY ON DISCHARGE 9/_SYSTEM HIGH VOLTAGE #1 ALARM 9/_SYSTEM HIGH VOLTAGE #2 ALARM 9/_1 SYSTEM BREAKER OR FUSE ALARM 9/_2+ SYSTEM BREAKER & FUSE ALARMS 9/_AC POWER IS OFF TO 1 PCU 9/_AC POWER IS OFF TO 2+ PCUs 9/_AC POWER IS OFF TO ALL PCUs 9/_1 PCU FAILURE ANY TYPE 9/_2+ PCU FAILURES ANY TYPE 9/_1 PCU FAILURE 'MAJOR' TYPE 9/_2+ PCU FAILURES 'MAJOR' TYPE 9/_1 PCU FAILURE 'MINOR' TYPE 9/_2+ PCU FAILURES 'MINOR' TYPE 9/_NO PCUs ARE IN INVENTORY 9/_1 DIST. PANEL FAILURE 9/_2+ DIST. PANEL FAILURES 9/_NO DIST. PANELS ARE IN INVENTORY 9/_1 I/O BOARD FAILURE 9/_2+ I/O BOARD FAILURES 9/_NO I/O BOARDS ARE IN INVENTORY 279 9/_1 ROUTER FAILURE 280 9/_2+ ROUTER FAILURES 281 282 283 284 285 286 287 288 289 290 291 251 DEFINE RELAY FUNCTION A# 292 252 GO TO CONFIGURE MENU 293 253 GO BACK TO MENU TREE BEGINNING 294 295 MAXIMUM COMPENSATION = vv.vvV MINIMUM COMPENSATION = vv.vvV NOW DISPLAYING °C/F SET TO °C/F? IT IS NOW hh:mm:ss dd-mon-yy 256 216 224 CONFIGURE MENU 255 LOSS IS POSSIBLE. GO AHEAD ANYWAY? 223 VIEW THE ALARM LOG RELAY FUNCTION DEFINITION MENU 254 RELAY ASSIGNMENT MENU 296 307 ASSIGN RELAY B#-P#-R# FUNCTION A# 297 308 GO TO CONFIGURE MENU 298 309 GO BACK TO MENU TREE BEGINNING 299 315 ERASE THE ALARM LOG 316 GO TO FUNCTION MENU 300 317 GO BACK TO MENU TREE BEGINNING 301 302 303 304 9/_NO ROUTERS ARE IN INVENTORY 9/_1 RELAY BOARD FAILURE 9/_2+ RELAY BOARD FAILURES 9/_NO RELAY BOARDS ARE IN INVENTORY 9/_HIGH TEMPERATURE #1 ALARM 9/_HIGH TEMPERATURE #2 ALARM 9/_LOW TEMPERATURE #1 ALARM 9/_LOW TEMPERATURE #2 ALARM 9/_TEMPERATURE SENSOR NO SIGNAL 9/_MAJOR MONITORING ALARM(S) 9/_MINOR MONITORING ALARM(S) 9/_All Monitoring LED Messages 9/_MONITORING DOES NOT RESPOND 9/_CONTROLLER FAILURE 9/_THE CONTROLLER IS INITIALIZING 9/_TOTAL DISTRIBUTION LOAD ALARM 9/_DIST. GROUP A LOAD ALARM 9/_DIST. GROUP B LOAD ALARM 9/_THE DISPLAY DOES NOT RESPOND 9/_TEST/EQUALIZE MODE IS ACTIVE 9/_THE AUDIBLE ALARM IS ACTIVE 9/_AUDIBLE ALARMS ARE SILENCED GO TO RELAY FUNCTION MENU GO BACK TO MENU TREE BEGINNING Page 83 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) from (Sheet 3 of 4) C MCA ALARM LOG DETAIL MENU ALARM LOG MENU 320 351 dd-mon-yy hh:mm:ss / CONTROLLER 321 PCU ALARM LOG DETAIL MENU dd-mon-yy hh:mm:ss / PCU B#-P# 379 dd-mon-yy hh:mm:ss / PANEL B#-P#A/B 395 dd-mon-yy hh:mm:ss / I/O B#-P# 406 dd-mon-yy hh:mm:ss / ROUTER B# 420 dd-mon-yy hh:mm:ss / RELAY B#-P# 430 GO TO FUNCTION MENU 431 GO BACK TO MENU TREE BEGINNING 380 381 382 383 384 385 407 408 409 410 411 412 413 414 415 416 417 ROUTER ALARM LOG DETAIL MENU ROUTER B# NO ALARMS ROUTER B# REMOTE SENSE OPEN ROUTER B# INTERNAL SENSE OPEN ROUTER B# PROCESSOR FAILURE ROUTER B# REPORTS AN ILLEGAL NODE ROUTER B# IS DUPLICATED ROUTER B# DOES NOT RESPOND ROUTER B# REMOTE SENSE vv.vvV ROUTER B# INTERNAL SENSE vv.vvV SYSTEM OUTPUT SENSE vv.vvV TOTAL LOAD CURRENT aaaaaA 418 GO TO ALARM LOG MENU 419 GO BACK TO MENU TREE BEGINNING 386 387 388 389 390 391 392 421 422 423 424 425 426 427 TOTAL LOAD CURRENT aaaaaA 428 GO TO ALARM LOG MENU 429 GO BACK TO MENU TREE BEGINNING DIST. PANEL B#-P#A/B PROCESSOR DIST. PANEL B#-P#A/B IS DUPLICATED DIST. PANEL B#-P#A/B NO RESPONSE SYSTEM OUTPUT SENSE vv.vvV TOTAL LOAD CURRENT aaaaaA 393 GO TO ALARM LOG MENU 394 GO BACK TO MENU TREE BEGINNING 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 396 397 398 399 RELAY ALARM LOG DETAIL MENU RELAY BOARD B#-P# NO ALARMS RELAY B#-P#-R# IS STUCK RELAY BOARD B#-P# PROCESSOR RELAY BOARD B#-P# IS DUPLICATED RELAY BOARD B#-P# NO RESPONSE SYSTEM OUTPUT SENSE vv.vvV DISTRIBUTION ALARM LOG DETAIL MENU DIST. PANEL B#-P#A/B NO ALARMS DIST. PANEL B#-P#A/B DISCONNECTED POSITION B#-P#A/B IS OPEN POSITION B#-P#A/B NOT FOUND or POSITION NOT FOUND PANEL B#-P#A/B POSITION B#-P#A/B TYPE UNKNOWN POSITION B#-P#A/B OVER CURRENT DIST. PANEL B#-P#A/B LVD FAILURE DIST. PANEL B#-P#A/B A/B CHANGED 400 401 402 403 I/O BOARD ALARM LOG DETAIL MENU I/O BOARD B#-P# NO ALARMS I/O BOARD B#-P# BINARY I# I/O BOARD B#-P# OVER CURRENT I/O BOARD B#-P# PROCESSOR I/O BOARD B#-P# IS DUPLICATED I/O BOARD B#-P# NO RESPONSE SYSTEM OUTPUT SENSE vv.vvV TOTAL LOAD CURRENT aaaaaA 404 GO TO ALARM LOG MENU 405 GO BACK TO MENU TREE BEGINNING 370 371 372 373 374 375 376 PCU B#-P# NO ALARMS PCU B#-P# EMERGENCY STOP ACTIVE PCU B#-P# HI VOLTAGE SHUTDOWN PCU B#-P# AC OFF OR NO AC DATA PCU B#-P# AC LINE TOO LOW PCU B#-P# AC LINE TOO HIGH PCU B#-P# AC LINE PHASE LOST PCU B#-P# POWER FACTOR FAIL PCU B#-P# DC/DC CONVERTER PCU B#-P# OUTPUT FUSE/BREAKER PCU B#-P# OUTPUT IS INHIBITED PCU B#-P# IS SET TO STANDBY PCU B#-P# THERMAL CURRENT LIMIT PCU B#-P# THERMAL SHUTDOWN PCU B#-P# HI AMBIENT TEMPERATURE PCU B#-P# LOAD SHARE IMBALANCE PCU B#-P# 1 FAN SLOW/STOPPED PCU B#-P# 2+ FANS SLOW/STOPPED PCU B#-P# NO SENSE VOLTAGE PCU B#-P# IS DUPLICATED PCU B#-P# DOES NOT RESPOND PCU B#-P# IS TURNED ON or PCU B#-P# IS TURNED OFF PCU B#-P# LOAD aaaaaA SYSTEM OUTPUT SENSE vv.vvV TOTAL LOAD CURRENT aaaaaA 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 SYSTEM CONTROLLER NO ALARMS EMERGENCY STOP INPUT ACTIVE HI VOLTAGE SHUTDOWN INPUT ACTIVE SYSTEM VOLTAGE IS VERY LOW SYSTEM BATTERY IS ON DISCHARGE SYSTEM HIGH VOLTAGE #1 ALARM SYSTEM HIGH VOLTAGE #2 ALARM NO PCUs ARE IN INVENTORY NO DIST. PANELS ARE IN INVENTORY NO ROUTERS ARE IN INVENTORY NO RELAY BOARDS ARE IN INVENTORY HIGH TEMPERATURE #1 ALARM HIGH TEMPERATURE #2 ALARM LOW TEMPERATURE #1 ALARM LOW TEMPERATURE #2 ALARM TEMPERATURE SENSOR NO SIGNAL MAJOR MONITORING ALARM(S) MINOR MONITORING ALARM(S) Monitoring LED Messages MONITORING DOES NOT RESPOND CONTROLLER FAILURE #### THE CONTROLLER IS INITIALIZING TOTAL LOAD CURRENT ALARM GROUP A LOAD CURRENT ALARM GROUP B LOAD CURRENT ALARM THE DISPLAY DOES NOT RESPOND SYSTEM OUTPUT SENSE vv.vvV TOTAL LOAD CURRENT aaaaaA 377 GO TO ALARM LOG MENU 349 GO TO ALARM LOG MENU 378 GO BACK TO MENU TREE BEGINNING 350 GO BACK TO MENU TREE BEGINNING Page 84 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home 4.1.13 External Control Circuits (A) Remote Test/Equalize: All PCUs can be placed into the test/equalize mode by applying a loop closure signal. The PCUs operate in the float mode when the loop closure signal is absent. (B) Remote High Voltage Shutdown: The high voltage shutdown circuit on all PCUs, as described in Paragraph 3.4.6 (E), can be activated by applying a loop closure signal. (C) PCU Emergency Shutdown and Fire Alarm Disconnect: The PCUs can be inhibited by applying a loop closure signal. Manual restart is required. (D) External "System Voltage" Meter Reading: Leads can be extended from the MCA to an external voltage source. This is the voltage source the MCA monitors for system alarms and displays as "System Output Voltage". (E) Test Input: The High Voltage Shutdown and/or PCU Emergency Stop circuits can be tested without affecting the system by applying a test loop closure signal before applying the Remote High Voltage Shutdown or PCU Emergency Shutdown loop closure signal. 4.1.14 External Alarm Circuits (A) Optional MCA Relay Circuit Card, Part No. 514348: Each circuit card adds six (6) Form-C external alarm relay contacts to the system. (1) Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards. (2) Contact Rating: 2A at 30 VDC. (3) Description of Operation: The MCA provides 25 programmable function channels. Program each function channel to alarm for selected conditions, then program each external alarm relay to activate if a specific function channel alarms. MCA relays can also be programmed to activate if an LMS LED channel activates. 4.1.15 Optional MCA Input/Output (I/O) Cards (A) P/N 524550 (1) Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards. (2) Binary Inputs: Contact Closure. (3) Analog Inputs and Outputs: 50mv DC. (4) Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs. (B) P/N 524551 (1) Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards. (2) Binary Inputs: Contact Closure. (3) Provides 4 binary inputs. 5. OPTIONAL LMS MONITORING SYSTEM Refer to SAG586505000 Page 85 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home PHYSICAL SIZE INFORMATION Primary and Secondary Bays Floor Hole Drilling Pattern Dimensions Front 3/8-16 Floor Leveling Bolts (4) Floor Hole Drilling Pattern Main and Supplemental Power/Distribution Bays Front 3/8-16 Floor Leveling Bolts (4) Floor Hole Drilling Pattern Optional Bolt-On PCU AC Input Service Cabinet Page 86 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Overall Dimensions - Primary and Secondary Power/Distribution Bays Home Notes: AC Input Wiring Access Opening(s). Choose either the supplied access plate with ten 3/4" conduit openings, or ten 1" conduit openings. 30.000 1. All dimensions are in inches, unless otherwise specified. 2. Weight in LBS. Bay Net: Shipping: PCU Net: 40 Shipping: 3. Finish: Silver (M500-142). Top View 24.000 84.000 Left Side View Front View Right Side View Page 87 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home Overall Dimensions – Optional PDSC (AC Input 'Power Distribution Service Cabinet') Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Weight in LBS. Net: Shipping: AC Input Wiring Access Opening(s). 3. Finish: Silver (M500-142). Choose either the supplied access plate with one 4" x 4" square opening, or two 3" diameter circle openings. 30.000 Top View 10.000 84.000 Left Side View Front View Rear View Right Side View Page 88 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home Overall Dimensions – Optional Battery Charge Digital Temperature Compensation Probes P/N 107021 (25 feet) and P/N 106824 (100 feet) 0.25 (6.35) DIA. 0.75 (19.05) 3.00 (76.2) 0.75 (19.05) 2.25 (57.15) 300 (7,620) or 1200 (30,480) 0.35 (8.89) NOTE: All dimensions are in inches and (millimeters). Page 89 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 Issue AE, July 28, 2005 System Application Guide Spec. No. 582140000 (Model LPS48E1) Home RELATED DOCUMENTATION System Installation Guide: Section 5957 System Installation Instructions: Section 5876 System User Instructions: Section 5877 Color MCA Menu Tree: Section 5886 System Equipment and Assembly Drawing: J582140000 System Schematic Diagram: SD582140000 System Wiring Diagram: T582140000 Load and Battery Lug Detail Drawings: 031110100 through 031110300 LMS Installation Instructions: Section 5879 LMS User Instructions: Section 5847 LMS System Application Guide: SAG586505000 LMS I/O Circuit Card Label Sheet: 520538 LMS Expansion Assembly Schematic Diagram: SD507606 Page 90 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140000 (Model LPS48E1) SAG582140000 Issue AE, July 28, 2005 Home APPENDIX (a record of changes made to this document) Issue Change Number (ECO) AA LLP035201 AB LLP201789 AC LLP203086 AD LLP203842 AE LLP203895 Description of Change Date Approved New MCA Tree updated in Specifications section. Ordering Note for non-standard MCA Network cable added to Lists 11 and 12 descriptions. MCA version 1.2.0.1 features added. Ordering Note for side panels added to Lists 11 and 12 descriptions. 208/240VAC Input Option Added. MCA I/O Cards Added. Surge Suppression Lists added. Added List 71 and 72 (MCA I/O Cards). MCA I/O card removed from surge suppression List options. NEBS statement added. Busbar Shield Kit P/N 528482 added. Replacement Alarm, Reference, and Control Fuses section updated. Populating distribution device restrictions added to DISTRIBUTION DEVICES section. 01/14/04 John Jasko 01/18/05 John Jasko 02/11/05 John Jasko 07/05/05 John Jasko 07/28/05 John Jasko E-Signed by John Jasko 10/20/2005 using ApproveIt 10/20/2005 E-Signed by John Kirkpatrick 10/20/2005 using ApproveIt 10/20/2005 Emerson Network Power, Energy Systems, North America, Inc. 1122 F Street / Lorain, Ohio 44052-2293 / (440) 288-1122 In Canada: Emerson Electric Canada Limited 122 Edward St. / St. Thomas, Ontario N5P 1Z2 / (519) 637-4900 In Mexico: Emerson Network Power de Mexico, S.A. de C.V. Apartado Postal 77001 / Mexico 10 D.F., MX 11200 / (525) 576-8277 Page 91 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.