Download Subaru Robin Power Products PKX301 User's Manual
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PARTS MANUAL Model PKX301 PUMP PUB-PP5873 Rev. 07/03 940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212 e-mail: [email protected] • www.robinamerica.com © Copyright 2003 Robin America, Inc. HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference. In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: EX130 XXXX SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) PKX301 -3- 07-03 MANUAL LAYOUT 1 4 3 2 1 6 7 9 2 3 5 8 4 1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group). 3. REF. No . The Reference number identifies the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: 2101- 2100 PKX301 The part is used in the product irrespective of CODE No. The part is used in the products with CODE No. of 2101 and after this number. The part is used in the products with CODE No. of 2100 and before this number. -4- 07-03 GROUP INDEX Group Name Page PUMP GROUP ........................................................................................... 6 CRANKCASE GROUP ............................................................................... 8 CRANKSHAFT GROUP ........................................................................... 10 INTAKE and EXHAUST GROUP.............................................................. 12 GOVERNOR GROUP .............................................................................. 16 COOLING and STARTING GROUP......................................................... 18 FUEL, LUBRICANT GROUP.................................................................... 20 CARBURETOR GROUP .......................................................................... 22 ELECTRIC DEVICE GROUP .................................................................. 24 ACCESSORY GROUP............................................................................. 26 INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY ........................... ASSEMBLY CP........................... COMPLETE EX........................... EXPORT (from Japan) FIG.......................... FIGURE FR........................... FRONT " .............................. INCH INCL. ...................... INCLUDE ~L............................ LITER L= ........................... LENGTH (in. mm) L.H. (LH) ................. LEFT-HAND SIDE MECH ..................... MECHANICAL NO (NON)............... NONE OPT......................... OPTIONAL O.S. ........................ OVER SIZE PKX301 SYMBOL DESCRIPTION P= ........................... PITCH (in mm) P.T.O. (PTO) ........... POWER TAKE OFF REF......................... REFERENCE R.H. (RH)................ RIGHT HAND SIDE RR. ......................... REAR STD. ....................... STANDARD SW.......................... SWITCH T= ........................... THICKNESS (in mm) UN .......................... UNIT U.S.......................... UNDER SIZE ~V ........................... VOLTAGE ~W .......................... WATT W/ ........................... WITH W/O ........................ WITHOUT -5- 07-03 SECTION 1 PUMP GROUP FIG. 100 PKX301 -6- 07-03 SECTION 1 PUMP GROUP REF. 110 115 120 130 140 145 150 170 172 180 210 280 285 310 314 320 410 414 420 460 462 510 520 610 670 680 681 684 686 690 691 910 DESCRIPTION CASING O RING INNER CASING IMPELLER MECHANICAL SEAL ADJUSTING WASHER O RING PLUG AY O RING BOLT AND WASHER FLANGE BRACKET SOCKET BOLT SEAL WASHER SUCTION FLANGE BOLT AND WASHER CHECK VALVE DELIVERY FLANGE BOLT AND WASHER PACKING, DELIVERY PLUG AY O RING STRAINER HOSE BAND FRAME CUSHION RUBBER BOLT AND WASHER BOLT AND WASHER SPRING WASHER WASHER NUT NUT LABEL, PUMP NAME PART NO. 470-01127-95 470-01139-89 470-01143-79 470-01150-57 470-01106-64 470-01104-91 470-01150-15 470-01180-78 471-00000-05 471-00000-50 470-01127-96 471-00000-03 471-00000-02 470-01128-76 471-00000-50 470-01127-99 470-01133-37 471-00000-34 470-01105-84 470-01180-79 471-00000-09 470-01181-95 471-00000-06 470-01176-91 470-01105-15 471-00000-65 471-00000-71 471-00000-68 471-00000-66 471-00000-57 471-00000-57 470-01165-65 PKX301 QTY. REMARKS 1 w/ oil sensor 1 1 1 1 3 1 1 1 4 1 4 4 1 3 1 1 4 1 1 1 1 3 1 4 4 4 4 4 4 4 1 -7- FROM-TO FIG. 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 07-03 SECTION 2 CRANKCASE GROUP FIG. 200 PKX301 -8- 07-03 SECTION 2 CRANKCASE GROUP REF. 10 DESCRIPTION CRANKCASE CP CRANKCASE CP VALVE GUIDE STEM SEAL OIL SEAL BALL BEARING BALL BEARING PIPE KNOCK STUD STUD OIL SEAL PLUG GASKET MAIN BEARING COVER MAIN BEARING COVER MAIN BEARING COVER OIL SEAL BALL BEARING BALL BEARING GOVERNOR GEAR GOVERNOR SLEEVE OIL GAUGE FILLER PLUG GASKET GASKET FLANGE BOLT CYLINDER HEAD GASKET, HEAD FLANGE BOLT FLANGE BOLT ROCKER COVER CP GASKET, ROCKER COVER PIPE KNOCK FLANGE BOLT GASKET SET 20 26 30 40 50 60 70 75 80 90 210 220 230 250 260 270 275 280 281 300 610 620 630 631 680 690 700 710 960 PART NO. 277-10102-41 277-10102-31 237-14201-03 277-16010-01 044-02502-00 060-02800-21 060-02800-20 277-15011-03 010-50802-50 010-50603-51 044-00600-20 040-11400-30 021-11400-20 277-11001-31 277-11001-21 277-11001-11 044-02502-10 060-02501-40 060-02500-10 277-45004-21 263-41901-03 277-63601-13 277-65001-03 021-31600-20 021-31600-20 001-04083-50 277-13001-01 277-15001-13 011-00802-40 001-04083-50 277-15501-01 277-16001-03 277-15011-03 011-00600-20 227-99001-07 QTY. REMARKS 1 1 2 1 1 1 1 2 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 4 1 1 1 2 4 1 FROM-TO 5692~ ~5691 5692~ ~5691 5692~ 5753-5691 ~5752 5692~ ~5691 FIG. 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 Gasket Sets include the following: Fig. 200 items 90, 280, 620 and 690 Fig. 400 items 340 and 550 PKX301 -9- 07-03 SECTION 3 CRANKSHAFT GROUP FIG. 300 PKX301 - 10 - 07-03 SECTION 3 CRANKSHAFT GROUP REF. 10 DESCRIPTION CRANKSHAFT CRANKSHAFT CRANKSHAFT FLANGE NUT WOODRUFF KEY CONNECTING ROD CONNECTING ROD BOLT PISTON PIN PISTON PISTON PRING SET CLIP 50 70 310 320 350 360 370 380 PART NO. 277-20301-21 277-20301-11 277-20301-01 018-01400-20 032-30300-10 277-22501-10 277-23001-03 277-23301-03 277-23401-03 277-23511-07 056-51600-10 PKX301 QTY. REMARKS 1 1 1 1 1 1 2 1 1 1 2 - 11 - FROM-TO 5784~ 5692-5783 ~5691 FIG. 300 300 300 300 300 300 300 300 300 300 300 07-03 SECTION 4 INTAKE and EXHAUST GROUP FIG. 400 PKX301 - 12 - 07-03 SECTION 4 INTAKE and EXHAUST GROUP REF. 10 25 27 34 35 37 38 60 70 80 90 95 150 160 163 166 170 200 DESCRIPTION CAMSHAFT PIN, CAMSHAFT O RING PIN, SPRING RELEASE LEVER CLIP RETURN SPRING VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE COLLET VALVE TIMING CHAIN TENTIONER SPRING, TENTIONER PIN, TENTIONER CHAIN GUIDE PIN, ROCKER PIN, ROCKER PIN, ROCKER ROCKER ARM, INTAKE ROCKER ARM, EXHAUST ADJUST SCREW ADJUST SCREW NUT NUT FLANGE BOLT MUFFLER SPARK ARRESTOR TAPPING SCREW MUFFLER COVER MUFFLER COVER GASKET, MUFFLER FLANGE NUT TAPPING BOLT FLANGE BOLT FLANGE BOLT SCREEN CP TAPPING SCREW INSULATOR GASKET, INSULATOR 220 225 230 231 240 241 290 310 315 316 320 340 350 360 361 365 385 387 540 550 PART NO. 277-31601-01 277-35101-03 024-00600-10 277-38601-03 277-36401-03 277-36501-03 277-38701-03 279-33601-03 269-33701-03 277-33401-13 277-33501-13 132-10KA0-31 277-35601-01 277-36911-03 277-37101-03 277-36902-03 277-36913-13 277-35001-23 277-35001-13 277-35001-03 277-36101-00 277-36102-00 014-90500-10 014-90500-10 017-00500-20 017-00500-20 011-00600-20 277-30111-01 277-37601-01 015-00400-60 277-34201-11 277-34201-01 277-35201-03 980-20082-80 015-20600-90 011-00600-10 011-00801-50 277-37203-01 015-00400-60 277-32902-H1 277-35902-H3 PKX301 QTY. REMARKS 1 1 1 1 1 1 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 - 13 - FROM-TO 5692~ 5661-5691 ~5660 5753~ ~5752 FIG. 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 07-03 SECTION 4 INTAKE and EXHAUST GROUP FIG. 410 PKX301 - 14 - 07-03 SECTION 4 INTAKE and EXHAUST GROUP REF. 510 -200 -220 -250 -260 520 570 580 850 DESCRIPTION AIR CLEANER AY BASE CP PACKING COVER CP LABEL ELEMENT FLANGE NUT FLANGE BOLT RUBBER PIPE PART NO. 277-32611-00 277-32601-08 277-32604-08 277-32602-08 277-32609-08 277-32603-08 002-38060-00 011-00600-50 085-10800-00 PKX301 QTY. REMARKS 1 1 1 1 1 1 2 1 1 - 15 - FROM-TO FIG. 410 410 410 410 410 410 410 410 410 07-03 SECTION 5 GOVERNOR GROUP FIG. 500 PKX301 - 16 - 07-03 SECTION 5 GOVERNOR GROUP REF. 10 20 DESCRIPTION QTY. REMARKS GOVERNOR LEVER 1 GOVERNOR SHAFT 1 GOVERNOR SHAFT 1 GOVERNOR SHAFT 1 GOVERNOR ROD CP 1 ROD SPRING 1 CLIP 1 BOLT AND WASHER 1 NUT 1 GOVERNOR SPRING 1 SPEED CONTROL LEVER 1 STOP PLATE 1 WASHER 1 FRICTION WASHER 1 SCREW 1 NUT 1 SPRING, ADJUST 1 SPEED CONTROL BRACKET 1 SELF LOCK NUT 1 FLANGE BOLT 2 30 40 50 60 70 80 310 340 350 355 360 370 375 435 450 485 PART NO. 277-42301-13 277-42201-33 277-42201-23 277-42201-13 277-42701-01 277-42801-13 003-13050-00 013-00602-40 018-60600-20 279-42502-23 277-43301-13 277-43501-03 020-00601-70 021-70600-70 014-00601-80 002-17060-00 237-45004-23 277-46001-01 002-35060-00 011-00600-20 PKX301 - 17 - FROM-TO 5600~ 5539-5599 ~5538 FIG. 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 07-03 SECTION 6 COOLING and STARTING GROUP FIG. 600 PKX301 - 18 - 07-03 SECTION 6 COOLING and STARTING GROUP REF. 10 20 40 60 DESCRIPTION BLOWER HOUSING LABEL, TRADEMARK FLANGE BOLT BAFFLE 1, CASE BAFFLE 1, CASE BAFFLE 2, HEAD FLANGE BOLT FLANGE BOLT FLANGE BOLT RECOIL STARTER AY SPRIAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING STARTER PULLEY RATCHET GUIDE SET SCREW FLANGE BOLT 61 80 81 210 -1 -2 -3 -4 -5 -6 -11 -35 -49 220 PART NO. 277-51201-11 073-20051-40 011-00600-30 277-52711-11 277-52711-01 277-52702-03 001-04061-60 011-00600-20 011-00600-20 269-50201-30 270-50115-08 269-50120-08 269-50112-08 261-50100-08 270-50125-08 227-50131-08 269-50145-18 270-50261-08 227-50152-08 011-00600-10 PKX301 QTY. REMARKS 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 - 19 - FROM-TO 5631~ ~5630 5631~ ~5630 FIG. 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 07-03 SECTION 7 FUEL, LUBRICATION GROUP FIG. 700 PKX301 - 20 - 07-03 SECTION 7 FUEL, LUBRICATION GROUP REF. 10 20 23 30 40 48 60 63 80 90 224 DESCRIPTION FUEL TANK CP LABEL, WARNING LABEL, MODEL FUEL TANK CAP FUEL FILTER UNION FLANGE NUT FLANGE BOLT RUBBER PIPE HOSE CLAMP CHOKE LEVER CP PART NO. 277-60101-11 073-20051-81 277-95101-03 043-04400-50 064-13600-10 050-51200-20 002-38060-00 011-00601-30 X85-10612-40 X56-11000-30 277-43801-01 PKX301 QTY. REMARKS 1 1 1 1 1 1 2 1 1 2 1 - 21 - FROM-TO FIG. 700 700 700 700 700 700 700 700 700 700 700 07-03 SECTION 7 FUEL, LUBRICATION GROUP FIG. 710 210 PKX301 - 22 - 07-03 SECTION 7 FUEL, LUBRICATION GROUP REF. 210 -1 -2 -3 -5 -8 -11 -12 -14 -15 -16 -17 -18 -19 -20 -22 -24 -28 -41 -44 -45 -104 DESCRIPTION CARBURETOR AY THROTTLE VALVE SCREW CHOKE VALVE PILOT JET CHOKE LEVER THROTTLE SHAFT BOLT NEEDLE PIN FLOAT BODY PLACKING CHAMMBER PACKING FLOAT AY MAIN NOZZLE MAIN JET CLIP BOLT SPRING AIR JET AIR JET, PILOT PACKING PART NO. 277-62301-10 277-62535-08 209-62351-08 277-62525-08 246-62420-08 277-62520-08 277-62530-08 227-62451-08 277-62500-08 277-62515-08 277-62506-08 214-62450-08 214-62540-08 226-62506-08 277-62440-08 277-62402-08 226-62701-18 277-62360-08 230-62446-08 248-62410-08 106-62410-08 236-62541-08 PKX301 QTY. REMARKS 1 1 1 1 1 #40 1 1 1 1 1 1 1 1 1 1 1 #81.3 1 1 1 1 1 1 - 23 - FROM-TO FIG. 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 07-03 SECTION 8 ELECTRIC DEVICE GROUP FIG. 800 PKX301 - 24 - 07-03 SECTION 8 ELECTRIC DEVICE GROUP REF. 10 11 30 50 60 70 100 110 700 705 740 741 DESCRIPTION FLYWHEEL IGNITION COIL BOLT AND WASHER WIRE 2 CP SWITCH AY TAPPING SCREW SPARK PLUG SPARK PLUG CAP OIL SENSOR FLOAT C/U CP3 BOLT AND WASHER TAPPING SCREW PART NO. 277-79230-11 277-79430-01 001-14062-50 277-73102-H1 X66-00003-61 015-00400-90 065-01401-50 065-50002-70 277-76301-11 KU3-11043-11 001-14061-60 015-20500-10 PKX301 QTY. REMARKS 1 1 2 1 1 2 1 1 1 1 2 1 - 25 - FROM-TO FIG. 800 800 800 800 800 800 800 800 800 800 800 800 07-03 SECTION 9 ACCESSORY GROUP FIG. 900 PKX301 - 26 - 07-03 SECTION 9 ACCESSORY GROUP REF. 10 DESCRIPTION ACCESSORY TOOL KIT PART NO. 227-90301-H0 PKX301 QTY. REMARKS 1 - 27 - FROM-TO FIG. 900 07-03 PRINTED IN THE USA