Download Craftsman 917.259330 Specifications
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® 917,259330 OWNER'SMANUAL Assembly • Operation • Customer Responsibilities Service and Adjustments Repair Parts CAUTIfON: Read and foilow FOR CONSUMER all safety ASSISTANCE rules and instructions before operating HOT LINE, CALL THiS TOLL FREE NUMBER: this equipment. !-800-659-5917 [i | SAFETY RULES Safe Operation Practices for Ride=On Mowers iMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. o o ,, ,, ,, = • • ,, = , ,, o ill. GENERAL OPERATION Read, understand, and follow alt instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other peoptebefore mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and white backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in ptace. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. lit. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and under the watchful care of another responsible adult. * Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. IVo SERVICE , Mow only in daylight or good artificial light. Do not operate the machine white under the influence of afcoho! or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. • SLOPE OPERATION DO: • ,, • . • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to coot before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. . • o Never carry children, They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. o Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • • . CHILDREN Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up, Clean oil or fuel spillage. Allow machine to coo! before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary, Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. o Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a tow gear so that you wilt not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slowand gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope, tf tires lose traction, disengage the blades and proceed slowly straight down the slope. • . • - portant safety precautions. It means Look for this BECOMEALERT!!! CAUTION!!! symbol to point out YOUR imSAFETY IS iNVOLVED. i:,,i,i DO NOT: • = • • CAUTION: Do not turn on slopes unless necessary, and then, turn slowiy and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes. ,_ dI d,sconnect wireand placewirewhere itcannot contact spark plug in order to prevent accidental starting when setting up, transporting, justing or making repairs. Alwoys spa,k ptug A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2 PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CentedDepartmento We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER SPECiFiCATiONS HORSEPOWER: 15.5 GASOLINE CAPACITY AND TYPE: t.25 GALLONS UNLEADED REGULAR OIL TYPE (APFSF/SG): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 3.0 PINTS SPARK PLUG: (GAP: .030") CHAMPION VALVE CLEARANCE: LNTAKE: EXHAUST: GROUND SPEED (MPH): FORWARD: 1st 2nd 3rd 4th 5th 6th REVERSE: 917.259330 SERIAL NUMBER DATE OF PURCHASE 'L THE MODEL AND SERIAL NUMBERS ON A PLATE UNDER THE SEAT. WILL BE FO_,ND _' YOU SHOULD RECORD BOTH SERIAL NUMBERAND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE CUSTOMER * Read and observe the safety * Follow a regular schedule using your tractor. rules. in maintaining, 14 PS_ 10 PSI CHARGrNG SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: MIN. CCA: CASE SIZE: BLADE BOLT TORQUE: 30-35 FT. LBS. 25 I90 U1R with a spark arrester meeting applicable local or state laws (if any). if a spark arrester is used, it should be maintained in effective working order by the operator. tn the state of California the above is required by law (Section 4442 of the California Public Resources Code). Ottqer states may have similar laws. Federal laws apply on federal lands. A spark attester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual). caring for and , Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov -L ered land unless the engine's exhaust system is equipped L MJTED TWO YEAR WARRANTY Iol 1.5 2.3 3.5 4.4 5.7 1.7 FRONT: REAR: is available on this prodstore for details. RESPONSIBILJT|ES .005" - .007" .009" - .0t 1" TIRE PRESSURE: AGREEMENT A Sears Maintenance Agreement uct. Contact your nearest Sears RJ19LM ON CRAFTSMAN RID|NG EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manuaJ, Sears wile repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: " Expendabre items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or gFass. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. ,, Riding equipment used for commercial or renta_ purposes. LIMmTED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wi_l rep ace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE, DAIE OF PURCHASE, WARRANTY SERVtCE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (SN-HOME WARRANTY SERVICE WILL STILL 8E AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPUES ONLY '_/_ILE THIS PRODUCT IS _NTHE UNITED STATES. _'-ThisWarranty gives you specific legal rights, and you may also have other rights which may vary from state to state. ,, SEARS, ° ROEBUCK AND CO., D/817 WA, HOFFMAN 3 ESTATES, IL 60179 TABLE OF CONTENTS OPERATION ........................................................... 10-14 MAINTENANCE SCHEDULE[" .................................... 15 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROU BLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR ................................. 30°47 REPAIR PARTS - ENGINE .................................... 48-53 PARTS ORDERINGtSERVICE .................. BACK PAGE SAFETY RULES ...................................... ...................... 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSiBILiTIES ..................... 3, 15o19 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................ 4 iNDEX ............................................................................ 4 TRACTOR ACCESSORIES ......................................... ,5 ASSEMBLY ..................... ........................................... 7-9 X A Accessories ............................................ 5 Adjustments: Brake ........................................... 22 Carburetor ............................. ...... 25 Mower: Front-To-Back ........................ 21 Side-To-Side .......................... 21 Throttle Control Cable ...... :.......... 24 Air Filter, Engine._ .............................. 18 Air Screen, Engine ............................. 18 Assembly ........................... _............... 7-9 B Battery: Cflarging .................................... 7-8 Cleaning ...................................... 17 Connecting ................................. 7-8 Starting with Weak Battery ......... 23 Storage ....................................... 26 Terminals .................................... 17 Belts: Motion Drive RemovaVReplacement ........... Mower Blade Drive Removal/Replacement ........... Blade: Sharpening ............. _.................... Replacement ............................... 22 22 O E Electrical: Interlocks and Relays ................. 24 Schematic ................................... 29 Wiring Diagram ........................... 30 Engine: Air Filter ........................................ 18 Air Screen ................................... 18 Cooling Fins, Engine ................... 18 Oil Change .................................. 17 Oil Level .......................... _....... 13,17 Oil Type ....................................... 17 Preparation ................................. t3 Repair Parts ............................ 48-53 Starting ........................................ 14 Storage ....................................... 26 F Filters: Air... ............................................. Fuel ............................................. Fuel: Type ............................................ Storage ............................. .......... Fuse ................................................... 16 16 Brake Adjustment... ................ ............ 22 C Carburetor Adjustment ....................... 25 Controls, Tractor ................... _............ 11 Customer Responsibilities ............. 15-19 Engine: Air Filter ................................... 18 Air Screen, Engine ................... 18 Battery .................................. ,,, 17 Cooling Fins, Engine ............... 18 Engine Oil ............................... 17 Fuel Filter ................................ 19 Spark Plugs ............................. 19 Tractor: Blades ...................................... 16 Lubrication Chart ..................... 15 Maintenance Schedule ........... 15 Tire Care ......................... 8,16,23 Cutting Height, Mower ....................... 12 13 26 24 8 H Hood Removal!Installation L Cold Weather Conditions ....... 13,17 Engine .... :.................................... 17 Storage ....................................... 26 Operation ...................................... t I- 14 Operating Mower ................................ 13 Options: Accessories.:. ................................ 5 Spark Arrester .......................... 3,40 P Parking Brake ................................ 11-12 Parts Bag ........... .................................. 6 Parts, Replacement/Repair ........... 30-47 Product Specifications ........................... 3 R Repair Parts .................................. 18 t9 G Gauge Wheels ..................................... Oil: ................. 24 Leveling Mower Deck ................. ;....... 21 Lubrication Char .... ............................ 15 M Maintenance Schedule ....................... 15 Mower: Adjustment, Front-to-Back .......... 21 Adjustment, Side-to-Side ............ 2 t Blade Sharpening ....................... 16 Blade Replacement ..................... 16 Cutting Height ............................ t t2 Installation ................................... 20 Operation ..................................... 13 Removal ...................................... 20 Mowing Tips ....................................... t4 Muffler ......... ........................................ 19 Spark Arrester .......................... 3,40 Mulcher Plate ....................................... 9 30-47 S Safety Rules ......................................... 2 Seat ...................................................... 8 Service and Adjustments .............. 20-25 Brake ....... :.................................... 22 Carburetor ................................... 25 Fuse ..................................... :...... 24 Hood RemoVal/Installation .... :..... 24 ,. Motion Drive Belt Removal/Replacement ........... 22 Mower Blade Drive Belt Removal/Replacement ........... 22 Mower Adjustment: Front-to-Back ......................... 21 Side-to-Side ........................... 21 Mower installation ....................... 20 Mower Removal .......................... 20 Tire Care ............................. 8,16,23 Slope Guide Sheet ....... ;..................... 55 Spark Plugs .................... .................... I9 Specifications ....................................... 3 Starting the Engine ....................... 13-14 Steering Wheel ................................ 7,23 Stopping theTractor ................. _L....... t2 Storage ................................................ 26 T Throttle Control Cable Adjustment ..... 24 Tires ........................................... 8,16,23 Trouble Shooting Chart .............. :..27-28 Transaxle Repair Parts ................. 46-47 W Warranty ............................................... Wiring Diagram .................................. Wiring Schematic ............................... 4 3 30 29 ACCESSOR S AND ATTA¢ ENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG MAINTENANClE GAS CAN AiR FILTER BLADES BELTS % PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. you. This list was current at the time of publication; however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of those attachments do not require additional hitches attaching and detaching. Many of these are listed below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be available or fit your model. Contact your nearest Soars store for the tractor. or conversion kits (those that do are indicated) and are designed for easy SNOW BLADE forsnow removal only. 14-inch high, 48°inch wide blade clears 42-inch path when angled reft or dght. Raises, lowers with side tever, Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and whee_ weights and/or rear drawbar weighL) SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor thai connects to the tractor battery or other 12*volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern, For applying herbicides, insecticides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are atso useful for granular deicers and sand. AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage, CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and doily. CORING AERATOR takes small plugs outof sol! to atlow moisture and nutrients to roach grass roots. 36-inch swath. 24 hardened steel codng tips. ! 50 tb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower dock to reduce chances of "scalping" on uneven terrain, GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKF.JDETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas forseeding. Available for front or rear mounting. HiGH PERFORMANCE REEL-ACT]iON SPRING TiNS DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE K_T, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this manual. SWEEPERS let you Collect grass clippings and leaves. TtLLER has 5 hp engine and 36qnch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth Control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optiona_ accessories convert unit for dethatching, aerating, hifling...without tools. TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch, Keeps operator warm and dry, Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder. WEtGHT BRACKET fordrawbar for snow removal applications. Uses (1) 55 tb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing hea W materials. RAMP TOPS AND FEET let you Ioad and unload tractor from a pickup truck. Use with 2 x 8 or 2 x t0 lumber. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds upto 390 lbs. of weight, Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum. 5 CONTENTS Parts Bag contents OF HARDWARE shown full size PACK Parts packed separately in carton (1) Hex Bolt 3/8-16 x 1 © Seat Mulcher PIate Steering Wheel {1) Lockwasher 3/8 Video Cassette (1) kocknut 5/16-18 (1) Hex Bolt 5/!6-18 x 1-t/4 (1) Shoulder Bolt 5/16-18 Manual (1) Lock Washer 1/2 (1) Hex Bolt t/2-13 x t Steering Boot Parts bag contents , Parts Bag not shown full size (2) Washers 3/8 x 7/8 x 14 Gauge (2) Shoulder Bolts 2)lock CenterNuts 12) Gauge (2) Screws #10 x 5/8 i' (2) t.ock Washers Steering Extension Shaft #10 (2) Washers 3/16 x 3/4 x 16 Gauge _;-tl O Steering Wheel Adapter (2) Weld Nuts # <b (2) Hex Bolts t/4-20 x 3/4 (2) Keys Steering Wheel Insert (2) Hex Nuts t/4-20 (2) Latch Hook Assemblys 9/32 x 5/8 x 16 Gauge 2) Washers (2) Lock Washers 1/,4 Slope Sheet 6 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 5/16" wrench (1) 3/4" Socket w/drive rachet (2) 7/i 6" wrenches Phillips Screwdriver (!) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE; TRACTOR FROM CARTON UNPACK , o • CARTON Remove all accessible loose parts and parts cartons from carton (See page 6). Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. Check for any additional loose parts or cartons and remove. _. STEERING _:_:i!_ BOOT ADAPTER BEFORE ROLLING TRACTOR OFF SKID. ATTACH STEERING ASSEMBLE EXTENSION WHEEL EXTENSION SHAFT (See Fig. 1) 5/16 HEX BOLT SHAFT AND BOOT , Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE. , Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL . , • ® , Position front wheels of the tractor so they are pointing straight forward. Slide steering wheel adapter onto steering shaft extension. Position steering wheel and sleeve assembly so cross bars are horizontal (left to right) and slide onto adapter. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. Snap steering wheel insert into center of steering wheel. CONNECT CAUTION: TO ROLL TRACTOR OFF SKID (See Operation section for tocation and function ef con° trois) , • (See FiGs. 2 and 3) Do not short battery remove metal bracelets, wristwatch bands, etc. connecting battery, terminals.rings,Before Positive terminal must be connected first.to prevent sparking from accidental grounding. Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE AN'¢ STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. , BATTERY o o o Press lift lever plunger and raise attachment lift lever to its highest position. Release parking brake by depressing clutch/brake pedal. Place gearshift lever in neutral (N) position. Roll tractor backwards off skid. Remove banding holding discharge guard up against tractor. o 7 Remove carboard packing from seat pan and lift sea pan to raised position. Open batten.! box door. Be sure battery drain tube is attached to battery box, Remove terminal protective caps and discard. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. First connect RE D battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as shown, Tighten securely. ASSE LY •o Connect BLACK grounding cable to negative (-) termina! with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. ® Close battery box door. Open battery box door for: o Inspection for secure connections (to tighten hardware). • Inspection for corrosion. o Testing battery. o ' Jumping (if required). • Periodic charging.. SEAT SEAT PAN \ SHOULDER BOLT _T LOCK WASHER -6T dRo TERMINAL PROTECTIVE _ t tJ-,\ HEX NUT ADJUSTMENT BOLT LOCK WASHER LARGEFLAT WASHER FIG. 4 FLAT, WASHER HEX BOLT CHECK TiRE PRESSURE The tires on your tractor were overinflated shipping purposes. Correct tire pressure best cutting performance. , Reduce tire pressure to PSi shown SPECIFICATIONS" on page 3 of this CHECK PosmvE (RED) CABLE NEGATIVE (BLACK) CABLE FIG. 2 at the factory for is important for in "PRODUCT manual. DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK BELTS FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. SEAT PAN CHECK BATTERY BOX DOOR BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manua!. FIG. 3 ASSEMBLE GAUGE DECK (See Fig, 5) WHEELS TO MOWER Assemble gauge wheels with tractor on a flat level surface, INSTALL SEAT (See Fig. 4) Adjust seat before tightening adjustment bolt. • Remove cardboard packing on seat pan. o Place seat on seat pan and assemble shoulder bolt. o Assembte adjustment bolt, lockwasherandflatwasher loosely. Do not tighten. Tighten shoulder bolt securely. • Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch!brake pedal all the way down. : Get off seat without moving its adjusted position. Raise seat and tighten adjustment bolt securely. • Adjust mower to desired cutting height (See 'q'O ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). , With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8" washer and 3/8-16 Iocknut and tighten securely. o Repeat for opposite side installing same adjustment hole. gauge wheel in ASSEMBLY GAUGE WHEEL MOUNTING BRACKET TO CONVERT TO BAGGING DRSCHARGJNG _'>\ OF{ Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. DEFLECTOR SHIELD SHOULDER 3/8" WASHER BOLT FiG° 5 iNSTALL MULCHER (See Figs. 6 & 7) PLATE LATCH HOOKS install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. = Tighten hardware securely. • , Raise and hold deflector shield in upright position. Place front of mulcher plate over front of mower deck opening and slide into place, as Shown. = FiG. 7 CHECKLIST BEFORE YOU OPERATE AND EIVJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SA TISFACTION FROM THIS QUALITY PRODUCT. Hook front latch into hole on front of mower deck. Hook rear latch into hole on back of mower deck. PLEASE REVIEW THE FOLLOWING CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest, on piate white in operation. WELD NUT FROM THE TOP WELD NUT_\\,_ HOOK POINTS DOWN LOCK WASHER #" All assembly instructions have been completed. ¢" No remaining loose parts in carton. ,/ Batteryis properly prepared and charged. t hour at 6 amps). #" Seat is adjusted comfortably and tightened securely. J AHtires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). J" Be sure mowerdeck is properly leveled side-to-side! front-to-rear for best cutting results. (Tires must be propedy inflated for leveling). J Check mower and drive belts. Be sure they are routed properly around putleys and inside all belt keepers. #' Check wiring. See that all connections are still secure and wires are properly clamped. SCREW LATCH WASHER (Minimum WHILELEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS: HOOK LOCK WASHER CHECKLIST: WELD NUT v" Engine oil is at proper level. 4" Fuel tank is filled with fresh, clean, regular unleaded gasoline. # Become familiar with all controls - their Iocation and tunction. Operate them before you start the engine. ,/ Be sure brake system is in safe operating condition. WASHER MULCHER PLATE FIG, 6 9 OPERATmON These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR .WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED L REVERSE MOWER LIFT NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW ATTACHMENT CLUTCH DISENGAGED , PARKING BRAKE IGNITION HYDROSTATIC FREE WHEEL (Hydro Models only) DANGER, KEEP HANDS AND FEET AWAY 10 OPERATION KNOW YOUR TRACTOR READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to famiriadze yourself wfththe locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER iGNiTiON SWITCH LJGHT SWITCH POSITION AMMETER UFTLEVER / THROTTLFJCHOKE CONTROL " % " " =_ /_/ PLUNGER ATTACHMENT ,'_'=_L|FTLEVER CLUTCH/BRAKE PEDAL HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER FiG. 8 Our tractors conform to the safety standards of the American National Standards institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. Turns the headlights on and off. THROTTLF_JCHOKE CONTROL: controlling engine speed. Used for starting and LiFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. CLUTCH/BRAKE PEDAL: Used fordectutching and braking the tractor and starting the engine. IGNHTION SWITCH: engine. PARKING BRAKE: brake position. HEtGHTADJUSTMENT cutting height. Locks clutch/brake pedal into the AMMETER: (-). 1t ¸¸ Used for starting and stopping the KNOB: Used to adjust the mower indicates battery charging (+) or discharging OPERATION over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TOSET PARKHNG BRAKE NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. (See Fig. 9) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake wiff shut off the engine, • Depress clutch/brake and hold. pedal into full "BRAKE" position Place parking brake lever in "ENGAGED" position and release pressure from clutch!brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake wilt hold tractor secure. TO USE THROTTLE . "DISENGAGED" POSITION HEIGHT ADJUSTMENT is controlled by the • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. , Move gearshift lever to desired position. KNOB TO ADJUST MOWER (See Fig. 9) FiG. 9 STOPPING (See • Slowly release clutch/brake pedal to start movement, IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. "DISENGAGED" POSITION PEDAL AND BACKWARD The direction and speed of movement gearshift lever. GEARSHIFT LEVER 'CLUTCH_RAKE "DRWE"POSmON Operating engine at tess than fuII throttle reduces the battery charg!ng rate. Full throttle offers the best bagging and mower performance, TO MOVE FORWARD Fig. 9) PARKING BRAKE _"ENGAGED" POSITION "BRAKE" POSITION (See Fig. 9) Always operate engine at full throttle. ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION THROTTLE/ CHOKE CONTROL CONTROL (See Fig. 9) CUTTING HE|GHT MOWER BLADES- The cutting height iscontrolled by turning the height adjustment knob in desired direction. , * Turn knob clockwise ((_,) = Turn knob counterclockwise height. Move attachment clutch lever to."DZSENGAGED" positiono GROUND DRIVE , Depress clutch/brake pedal into full "BRAKE" position. Move gearshift ENGINE = position. NOTE: Failure to move throttle control to slow (_) position and allowing engine to idle before stopping may cause engine to "backfire". , o (_#-'_) to lower cutting The cutting height range is approximately 1-1/2" to 4". The heights are measured from the gt_oundto the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. The average lawn should be cut to approximately 2-1/2 inches during the coot season and to over 3 inches during hot months. For healthier and better looking _awns, mow often and after moderate growth. lever to neutral (N) position. Move throttle control to slow (_) to raise cutting height, Turn ignition,key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. , Never use choke to stop engine. !2 For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. OPERATIC TO OPERATE MOWER o (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. , , - To restart movement, slowly release parking brake and clutch!brake pedal. Make all turns slowly. TO TRANSPORT Select desired height of cut. Lower mower with attachment lift control. o Raise attachment ment lift control. Start mower blades by engaging attachment clutch control. o When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. TO STOP MOWER BLADES - disengage attachment clutch control. o Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is dosed and secured to tractor. Usean appropriate means oftying hood to tractor (rope, cord, etc.). CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place, ATTACHMENT "DISENGAGED" CLUTCH LEVER POSiTiON \ lift to highest position with attach- BEFORE CHECK "ENGAGED" POSITION STARTING ENGINE THE ENGINE OiL LEVEL (See Fig. 16) o The engine in your tractor has been shipped, from the factory, already filled with summer weight oil, o Check engine oil with tractor on level ground, Remove oil fill cap!dipstick and wipe clean, reinsert the dipstick and Screw cap tight, wait for a few seconds, remove and read oil level, if necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this' manual). = To Change engine oil, see the Customer ResponsibiIF ties section in this manual. ADD GASOLINE o DISCHARGE GUARD Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of ieaded gasoline wilt increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. fMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USEFRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. i FIG. 10 TO OPERATE WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run untit the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. , Choose the slowest speed before starting up or down hills. o Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. o If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. CAUTION: FiN to bottom of gas tank filler neck, Do not overfiiL Wipeoffany spilled oiJ or fuel. Do not store, spill or 13 ! OPERATION TO START ENGINE (See Fig. 9) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. o Depress clutch/brake pedal and set parking brake. o o Place gear shift lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke (N) If grass is extremely tall, it should be mowed twice to reduce Ioad and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. AItow grass to dry before mowing. = Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as welt as the quality of cut desired. o When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. position. Note: Before startin_g, read the warm and cold starting procedures below. • o Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast (,_) position, wait afew minutes and try again. If engine still does not start, move the throttle control back to the choke (N) position and retry. WARM WEATHER STARTING (50 ° F and above) o When engine starts, move the throttle control to the fast (,_) position. • The attachments and ground drive can now be used. If the .engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. FIG. 11 MULCHING MOWING TiPS COLD WEATHER STARTING ( 50°F and below) iMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. o When engine starts, allow engine to run with the throttle control in the choke (N) position until the engine runs • roughly, then move throttle control to fast (,_) position. This may require an engine warm-up period from several seconds to several minutes, depending-on the temperature. , o The attachments can also be used during the engine warm-up period. The special mulching blade will recut the grass clippings many times and reduce them in,size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. , Avoid cutting your lawn when it iswet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At thistime the grass has dried and the newly cut area wilt not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce you r Width of cut and mow slowly. Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path, NOTE; If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. = Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manuaI. The left hand side of mower should be used for trimming. • ° Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine, This wilt result in a more even distribution of clippings and more uniform cutting: • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. tl ). ° ° Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn, MAX 1/3 !4 FiG. !2 CUSTOME :ESPO IL ES : MAINTENANCE SCHEDULE FiLL IN DATES AS YOU COMPLETE REGULAR SERVICE Check SERVICE DATES Brake Operation ..... Check Tire Pressure 6#4 $4# .... Check fort.oose Feste.ers _' ! .... SharpentRe_tace Mowtr 'B_ades ......................... V', Lubrication Chart _ ..... Check .... , , _#_ ...... : _#_ ............ Transaxle Adjus!,B!ad,e ,,,,,, , ...... Cooling _## Bett(S) Tension _#'_ Adjust Motion Drive Belt(s) Tension _5 Check Engine Change Oil L,e,vel _: :,_##_ Engine Oil ...._ _ Clean Air Filter ...... _#2 , Replace .......... _/'2 Spark Plug _ .................... _,'_ Fuel Filter - Change more often when operating under a heavy toad or in high ambient temperatures° - Service more often whe_ operating in dirty or dusty conditions. - tf equipped _th Oilfilter, change oil eve_ 50 hours• - Replaceblades more often when mowing in sandy soil. GENERAL I ....................... _,2 Fins Replace AirF!!!er paper Cartriege Replace J Oil Filter (lf equipped) Cooling ¢ I_2 EnspectMuffler/S,p,a,rk, Arrester ....... Clean Engine I ............................ i ............ ,d2,3 Clean Air Screen Replace ' i ......... Battery Level(Recharge Clean Battery and Terminals Check V'7 RECOMMENDATIONS 5 - If equipped with adjustablesystem, 6 - Not requiredIf equippedwith maintenance4ree battery, 7 - Tightenfront axle pivot bolt to 35 ft.4bs, ma×im_m. Do notovertighten. LUBRICATION CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. o BEFORE (9 CLUTCH PIVOT(S) EACH USE ° Check engine oil level. , •Check brake operation. , o ® Once a year you should replace the spark plug, clean or repface air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. PIVOTS Check tire pressure. Check for loose fasteners. (_ SAE 30 OR 10W30 MOTOR OIL ® GENERAL ® REFER 1tO CUSTOMER O PURPOSE GREASE RESPONSIBlUTIES "ENGINE" SECTION _MPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS• VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW_5 DERED GRAPHITE TYPE LUBRICANT SPARINGLY, BILITIES CUSTOMER RESPO TRACTOR Always observe safety rules when performing any maintenance. MANDREL ASSEMBLY BLADE BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TRAILING EDGE LOCK TmRES * Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). o Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. o Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE REMOVAL FiG. 13 TO SHARPEN Re- Raise mower to highest position to allow access to blades. , Remove hex bolt; lock washer and flat washer securing blade. ° Install new or resharpened blade with trailing edge up towards deck as shown. , Reassemble hex bolt, lock washer and flat washer in exact order as shown. BLADE (See Fig, 14) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventuai damage to mower and engine. (See Fig. 13) o ___ *A GRADE 8 HEAT TREATED BOLT CAN BE iDENTIFIED BY SIX LINES ON THE BOLT HEAD. CARE For best results mower blades must be kept sharp. place bent or damaged blades. BLADE HEX BOLT FLAT WASHER (GRADE 8)* ° Tighten bolt securely (30-35 Ft. Lbs. torque). iMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. o The biade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you wilt need a 5/8" diameter steel bolt, pin, ora cone balancer. (When using a cone batancer, follow the instructions supplied with balancer). Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position, tf either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. CENTER HOLE BLADE 5/8" BOLT OR PIN j' FiG. 14 16 , CUSTOMER ESPONS! BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running Iow on oil. Your tractor has a battery charging system which is sufficient for normal use, However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. o Keep battery bolts tight. • Recharge at 6-!0 amperes for 1 hour, LITMES Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one _'ear. Keep small vent holes open, Check the crankcase oii tevel before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap!dipstick securely each time you check the oil level. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. TO CHANGE ENGINE OIL (See Figs. 15 and 16) • Open battery box door, Determine temperature range expected before oil change. All oil must meet APf service classification SFor SG. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. o Be sure tractor is on leve! surface. , Rinse the battery with plain water and dry. ° • Clean terminals and battery cable ends with wire brush until bright. Oi_ wilt drain more freely when warm. Catch oil in a suitable container. o Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ® Remove drain plug, Coat terminals with grease or petroleum jelly, Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual). After oil has drained comp!etely, replace oil drain plug and tighten securely. o V-BELTS Check V-belts for dete rioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable, Replace belts if they begin to slip from wear, TRANSAXLE Refill engine with oil through oil fill dipstick tube, Pour slow{y, Do not overfill, For approximate capacity see PRODUCT SPECIFICAT ONS on page 3 of this manual Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oi! at "FULL" line on dipstick. COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. OiL FILL CAP/DIPSTICK ENGINE LUBRiCATiON Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade according to your expected operating temperature, OIL DRAIN PLUG SAE VrSCOSITY GRADES FiG. 16 17 CUSTO AIR FILTER ER SPONSlBILITIES (See Fig, 17) CLEAN Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever Occurs first. (See Fig. 18) Air screen must be kept free of dirt and Chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. Service air cleaner more often under dusty conditions. - AIR SCREEN ENGINE Remove knob(s) and cover. COOLING FINS (See Fig. 18) TO SERVICE PRE-CLEANER Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. o Slide foam pre-c!eaner off Cartridge. • o Wash it in liquid detergent and water. Remove screws from blower housing and lift housing and dipstick tube assembly off engine. o Squeeze it dry in a clean cloth. - Cover oil fill opening to prevent entry of dirt. , Saturate it in engine oil. Wrap it in clean, absorbent Cloth and squeeze to remove excess oil. ° Use compressed air or stiff bristle brush tothoroughly clean engine cooling fins. • tf very dirty or damaged, replace pre-cieaner. To reassemble, reverse above procedure. Reinstall pre-cteaner over cartridge. BLOWER HOUSING Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE SCREWS • Remove cartridge nut. • Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. , Clean cartridge by tapping gently on flat surface, tfvery dirty or damaged, replace cartridge. SCREWS AIR SCREEN o Reinstall cartridge, nut, precteaner, cover and secure with knob(s). IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AlR TO CLEAN OR DRY CARTRIDGE. DIPSTICK TUBE ASSEMBLY SPARK PLUG COVER KNOB_"_--"_"_ ENGINE COOLING FINS COVER CARTRIDGE FOAM PRE-CLEANER'-"--" NUT FIG.18 PAPER CARTRIDGE FIG. 17 18 CUSTO E ESPONS LITUES MUFFLER CLAMP inspect and replace corroded muffler and spark attester (if equipped) as it could create a fire hazard and!or damage. SPARK CLAMP PLUGS Replace spark plugs at the beginning of each mowing season or after every I00 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. HN-LINE FUEL FILTER FUEL (See Fig. 19) FIG. 19 The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. CLF..ANING Clean engine, battery, seat, finish, etc. of all foreign matter. • With engine cool, remove filter and ptug fuel line sections. , Place new fuel filter in position in fuel line with arrow pointing towards carburetor. ,, Keep finished surfaces and wheels free of at! gasoline, oil, etc. • Be sure there are no fuel line leaks and clamps are properly positioned. • Protect painted surfaces with automotive type wax. • Immediately wipe up any spilled gasoline. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 19 ¸ SERVICE A CAUTION: = _- BE;FORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Place gearshift _ever in neutral (N) position. Depress c]utchlbrake pedal fully and set parking brake. Place attachment clutch in "DKSENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped, Disconnect spark ptug wire from spark plug and place wire where it cannot come in contact with p|ug. , , ........... ADJUSTMENTS ,.= .... TRACTOR TO REMOVE CLUTCH MOWER CLUTCH ROD (See Fig. 20) RETAINER SPRING Mower will be easier to remove from the right side of tractor. , Place attachment clutch in "DISENGAGED" position. Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring, - Disconnect anti-sway bar from chassis bracket by removing retainer spring. , Disconnect suspension arms from rear deck brackets by removing retainer springs. Disconnect front iinks from deck by removing retainer springs. Raise lift lever to raise suspension arms. Slide mower out from under tractor. • • ENGINE FRONT LINK RETAINER SPRINGS (BOTH SIDES) SPRING IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER tS TO BE MOUNTED TO THE TRACTOR, REMOVE THE FRONT LINKS. TO UNSTALL MOWER RETAINER ,SPRINGS (See Fig, 20) (BOTH SIDES) Raise attachment lift lever to its highest position. - Slide mower under tractor with discharge guard to dght side of tractor. * Lower lift lever to its lowest position. , Install mower in reverse order of removal instructions. FiG. 20 2O SERVICE A TO LEVEL MOWER ADJUSTMENTS HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) _MPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. fF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. Adjust the mower while tractor is parked on level ground or driveway, Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinfiated, you will not properly adjust your mower. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/4" to 3/4" lower than the rear when the mower is in. its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • tf links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut "E" on both front links an equal number of turns. When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nuts "F" against trunnion on both front links. o To raise front of mower, loosen nut,,F, from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut"F" against trunnion on both front links. ° Recheck side-to-side adjustment. SIDE-TO-S_DE ADJUSTMENT (See Figs. 21 and 22) Raise mower to its highest position. , At the midpoint of both sides Ofmower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. To raise one side of mower, tighten lift link adjustment nut on that side. To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about t/8". • Recheck measurements after adjusting. BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWERTO GROUND \ GROUND LINE <_ %",, "',, A i _ o/ MANDREL FIG, 21 SUSPENSION ARM ,,, FiG. 23 BOTH FRONT LINKS MUST BE EQUAL LiFT LiNK ADJUSTMENT iN LENGTH NUT FiG. 22 NUT"E" NUT "F" FRONT LINKS 21 TRUNNION FiG. 24 ,, i SERVICE TO REPLACE MOWER BLADE AND ADJUSTMENTS DRIVE WiTH PARKING BELT BRAKE "ENGAGED" (See Fig. 25) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVALo Remove mower from tractor (See 'q'O REMOVE MOWER" in this section of this manual). o Work belt off both mandrel pulleys and idler pulleys. o Pull belt away from mower. NUT "A" JAM NUT • BELT INSTALLATION o Install new belt in reverse order of removal. • ° Make sure bert is in all pulley grooves and inside all belt guides. Install mower in reverse order of removal instructions. _ OPERATING ARM FiG. 26 MANDREL PULLEY IDLER PULLEYS TO REPLACE (See Fig. 27) MOTION DRWE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) • Remove upper belt keeper. Remove belt from stationary idler and clutching idler. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. , MANDREL PULLEY , install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS PosITIONED PROPERLY BETWEEN LOCATOR TABS. FIG. 25 TO ADJUST BRAKE Pull belt toward front of tractoi" and remove downwards from around engine pultey. (See Fig. 26) PULLEY Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxte. LOCATOR CLUTCHING IDLER TABS If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. iDLER tf distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". PULLEY Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is stili greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. FIG. 27 22 SERVICE AN TRANSAXLE SHIFTER LmNKAGE AND JUSTMENT (See Figs, 28 and 29) ADJUSTMENTS AD= TO REMOVE WHEEL (See Fig. 30) The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: , Make sure transaxle is in neutral (N), Loosen two Iocknuts on tie rod. e Turn center rod until gearshift lever falls into neutral lock gate on fender console, o FOR REPAHRS Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel _'emoval (rear wheel contains a square key - Do not 10se), Repair tire and reassemble. On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. Replace washers and snap retaining ring securely in axle groove, Tighten Iocknuts securely. Replace axle cover. "WASHERS RETAINING RiNG FIG, 28 AXLE LOCKNUTS \ COVER SQUARE KEY (REAR WHEELONLY) i FIG= 30 CENTER ROD TO START ENGINE WITH A WEAK (See Fig. 31) ,_ L -- TRANSAXLE STEERING WHEEL ALIGNMENT TO ATTACH JUMPER CABLES - If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steeringwheel and reassemble per instructions in the Assembly section of this manua!. FRONT WHEEL CAUTION: Lead-acid batteries gonerate e×p_osive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. ! | I i if your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A t 2 VOLT NEGATIVE GROUNDED SYSTEM: THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLE_. FIGo 29 TO ADJUST BATTERY Connect each end of the RED cabFe to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. , Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TOE4N/CAMBER The front wheel toe-in and camber are not adjustable on your tractor, if damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE CABLES, REVERSE ORDER • 23 BLACK cable first from chassis and then from the fully charged battery. RED cable last from both batteries. $ERVmCE AN POSiTiVE TERMINAL NEGATIVE ADJUSTMENTS TERMINAL HOOD HEADL|GHT WIRE CONNECTOR CABLES FiG. 32 CHARGED BATTERY POSITIVE TERMINAL NEGATIVE ENGINE TO ADJUST THROTTLE (See Fig, 33) TERMINAL FIG. 3t TO REPLACE HEADLIGHT BULB Raise hood. o Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder, securely back into the hole in the backside of the grill Close hood. , With engine not running; move throttle control lever from slow (_) to choke ({\1) position. Slowly move lever from choke (1_1) to fast (,_) position. = Check that holes "A" in governor control lever and hole in governor plate line-up, tf holes "A" are not aligned, loosen clamp screw and move throttlecable until holes are aligned. Tighten clamp screw securely. AND RELAYS GOVERNOR CONTROL LEVER Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. * CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: = iNTERLOCKS CONTROL GOVERNOR CONTROL PLATE Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse, The fuse holder is located behind the dash. TO REMOVE HOOD (See Fig. 32) ' AND GRILL ASSEMBLY , Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. G rasp hood at sides, tilt toward engine and lift off Of tractor. • To replace, reverse above procedures. HOLES "A" CLAMP SCREW FiG, 33 24 THROTTLE CABLE SERVmCE A D ADJUSTMENTS. TO ADJUST CARBURETOR (See Fig, 34) ACCELERATION The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fue!, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: . In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/ air mixture, Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel!air mixture. High speed stop is factory damage may result. o Move throttle control lever from slow (_t_) to fast ("t!_) position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) !/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly° adjusted. SETTING - Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. THROTTLE LEVER Be sure the throttle control cable is adjusted properly (see above). IDLE SPEED SCREW . With engine off turn idle mixture valve in (clockwise) closing it finger tight and then turn out (counterclockwise) I full turn. FINAL SETTING- . Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. • Move throttle control lever to slow (_) position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. Do not adjust - IMPORTANT: NEVER TAMPER WiTH THE ENGINE GOVERNOR, WHICH tS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. tF YOU THINK THEENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. iMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT IF SCREW iS TURNED tN TOO TIGHT. PRELIMINARY TEST- While still holding throttle lever against idle speed screw, turn idle mixture valve in (clockwise) until engine beg!ns to die and then turn out (counterclockwise) until engne runs rough. Turn valve to a point midway between those two positions. Release throttle lever. iDLE MIXTURE VALVE FIIG. 34 25 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or ENGmNE more. FUEL SYSTEM _-Never _ _ _ n_ iMPORTANT: tT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. stere the tractor with gasotine in the tank inside a buitding where fumes may reach an open f_ame or spark. Atlow the engine to coo| _e storing in any enclosure. TRACTOR • Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. - Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). , Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). Lubricate as shown in the Customer Responsibilities section of this manual. o Be sure that all nuts, bolts and sprews are securely fastened, inspect moving parts for damage, breakage and wear. Replace if necessary. Touch up all rusted or chipped paint surfaces; sand lightly before painting. , Start the engine and let it run until the fuel lines and carburetor are empty. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. , ENGINE Fully charge the battery for storage. CYLINDERS To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see'_O CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). • OiL Drainoil(withenginewarm) andreplacewithcleanengine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). After a period of time in storage, battery may require _ recharging. , Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilize r to reach the carburetor, Do not drain the gas tarik and carburetor if using fuel stabilizer. BATTERY ° Drain the fuel tank, After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • , Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s), = Turn ignition key to"START" position for a few seconds to distribute oil. ® Replace with new spark plug(s). OTHER Be sure battery drain tube is securely attached. Do not store, gasoline from one season to another. If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt: Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. iMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM, 26 TROU PROBLEM COTING POINTS CORRECTEON CAUSE Out of fuel. Wilt not start 2. 3. 4. 5. 6. 7_ Engine not "CHOKED" Engine flooded. Bad spark plug. Dirty air filter_ Dirty fue! filter. Water in fuel. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 10. Hard to start L properly: 1. Fill fuel tank. 2. 3. 4. 5. 6. 7. See 'TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and reptace fuel _ter. Check aft wiring. See "To Adjust Carburetor" in Service Adjustments section. Contact an authorized service centeddepartment. 8. 9. t 0. Engine valves out of adjustment. I. Dirty air filter. 2_' Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring, 7. Carburetor out of adjustment. 1, 2. & 4, 5, 6, 7. Clean/replace air filter. Replace spark plug. Recharge or replace battery: Replace fuel filter. Drain fuel, tank and refill with fresh gasoline, Check al! wiring. See "To Adiust Carburetor" in Service Adjustments section. 8, Engine valves out of adiustment. 8. Contact an authorized service center/department. 1. 2. 3. 4. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. 5. 6. 7. 8. 9. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Fault,/operator presence switch(es). 1. 2. 3. 4. 5. & 7. 8. 9. Depress clutch_rake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check!replace ignition switch. Check!replace solenoid or starter. Contact an authorized service center/department. Engine clicks but will not start 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 1. 2o 3. 4. Recharge or replace battery. Clean battery terminals. Check all wiring. Check!replace solenoid orstarter. Loss of power t. 2. 3. 4o 5: 6. 7. 8. 9. Cutting too much grass!too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuet filter. Stale or dirty fuel. Water in fuel. t. 2. 3. 4. 5. 6. 7. 8. 9. Set in "Higher Cut" positionlreduce speed. Adjust throttle control. Clean underside of mower housing. Cleanireplaceair filter. Check oi! level/change oil Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh Engine wilt not turn over Excessive vibration t0. 11. 12. 13. 14. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. t0. t 1. 12. 13. t4. t5. Engine valves out of adjustment. 15. I. 2. Worn, bent or toose blade. Bent blade mandrel. 3. Loose/damaged I. 2. 3. part(s). 27 gasoline and replace fuel filter. Connect and tighten spark ptug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See 'q-o Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/department. Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. TROU PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged Poor Cut - uneven LESHOOTING CORRECTUON CAUSE !. Faulty operatorLsafety presence control system. I. 2. 3. "4. Worn, bent or loose btade. Mower deck not tevel. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5, Clogged mower deck vent hotes from buiidup of grass, leaves, and trash around mandrels. Mower blades will not rotate I. Obstruction 2. 3. 4. Worn/damagedmower Frozen idter pulley. Frozen blade mandrel. Poor grass discharge 1. 2. 3. 4. Engine speed too stow, Travel speed too fast. Wet grass. Mower deck not level. 5, 6. 7. 8, 9. I0. t !. Headlight(s) not working (if so equipped) Battery wilt not charge Engine "backfires" when turning engine "OFF" POINTS in clutch mechanism. 1. Check wiring, switches and connections, tf not corrected, contact an authorized service center/ department. 1. 2. 3. 4. 5. Replace blade. Tighten blade bolt. Level mower deck. CIean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. t. Remove obstruction_ 2. Replace mower drive belt. 3. , Replace idler pulley. 4. Replace blade mandrel, drive beff. 1. 2. 3. 4. Low/uneven tire air pressure. Worn, bent or loose btade, Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 5, 6. 7. 8, 9, 10. t t. Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing, Level mower deck, Check tires for proper air pressure. Replace/sharpen blade. Tighten biade bolt. Clean underside of mower housing_ Replace mower drive belt, Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. t. Switch is "OFF". 1. Turn switch "ON". 2, 3. 4. 5. Bulb(s) burned out. Faulty fight switch. Loose or damaged wiring. BIown fuse. 2. 3. 4. 5_ Replace bulb(s). Chectdrepiace light switch. Check wiring and connections. Replace fuse. i, 2. Bad batteryceli(s). Poor cable connections, 1. 2. Replace battery. Chec_Jclean all connections, 3. -4. Faulty regulator (if so equipped). Faulty alternator, 3. 4, Replace regulator, Replace alternator, 1_ Engine throttie control not set at "SLOW" position for 30 seconds before stopping engine. I, Move throttle control to "SLOW" position and aliov! to idte for 30 seconds before stopping engine. 28 " TRACTOR = o MODEL NUMBER 9!7.259330 SCHEMATIC RED BLACK BATTERY AMMETER ! I C:FLC' RED WHITE I , FUSE 30 AMP. _ RED I STARTER I BLACK CLUTCH / BRAKE (PEDAL UP) L G I J SOLENOID t SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH I ;. ' ...... _' -j "_¢_ ] t_' _" '_ | ATTACHMENT CLUTCH t ICLUTCHOFF) l O I I GROUNDING CONNECTOR IF ......O BLACK SPARK PLUG IGNITION UNIT t _ BLUE AFTER FIRE SOLENOID 28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED) CHARGING SYSTEM OUTPUT 3AMP DC @ 3600 RPM / RED t DIODE ORANGE LIGHTING SYSTEM OUTPUT_ 5 AMP AC @ 3600 RPM t ALTERNATOR t "\\ I4 VOLTS AC MIN. @ 3600 RPM (LIGHTS "J OFF) BROWN NON-REMOVABLE CONNECTIONS --C)---IGNITION SWITCH POSITION CIRCUIT "MAKE" i OFF Q+M+L '":_:iO.E RUNtMGHT B÷ L A + Y RUN START B+ L B + L + S NONE NONE REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 29 NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. F THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. EPAJR PARTS TRACTOR - - MODEL NUMBER 917.259330 _LECTRICAL 22 21 l t l t f i 76 \ t 42, -.., \ ! t -I 1 t t f I I I t I t 41 t t I I f f f t 4O l I 26 / 1 19 t L 2O 1 ! t \<,4 "M t f i " _ I / 25 % t t / 39 l ! t t I \ -,4 i \ \ t f \ / t \ t ! \ / "T 1 I t I i- ! -'t 1 \ t / \ / "_ I i N I \,\ _ t I f " t N ! 15 N \ 29 t r 52 I I I ! t 1 I f l \ ! l / t ! % f % t I I t t 30 1 \1 f / REPAIR PARTS TRACTOR ELECTRICAL o o MODEL NUMBER 917.259330 ' KEY NO. I 2 3 4 6 7 8 9 15 16 19 20 21 22 24 25 PART NO_ 146139 74760412 STD551025 STD551125 STD541025 !09238X 144940 109596X 147688 153664 STD551125 73350400 147430 4152J 4799J 146147 26 108824X 28 4207J 29 121305X _ 30 140301 31 124211X 32 141226 33 1093t0X 36 STD60t005 38 140336 39 t09553X 40 151212 41 71110408 42 131563 43 145673 44 73640400 45 121433X 52 141940 70 141164 NOTE: DESCRIPTION Battery 12 Volt 25 Amp Bolt, Hex Head 1/4_20, unc x 3/4 Washer Washer Nut Tube, Plastic, 12" Case, Battery W/2 Holes W/Brty Clamp, Hose Fastener Snap-in Switch Interlock Push-In Washer, Lock Nut, Hex, Jam 1/4-20 UNC Hamess, Light Socket (Includes 4152J) Bulb, Light Cabte, Battery,6 Gauge, Red, 1 !" Cable, Battery, 6 Gauge, Red, W/16 Wire Fuse, 30 Amp Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger Switch, Ignition Nut, Ignition Cover, Key Switch Key, Ignition Screw Bracket, Interlock Switch Switch, Interlock, Clutch, 4 Terminal Harness; Ignition Bolt, Hex Head, Fin. 1/4-20 x 1/2 Cover, Terminal, Red Solenoid Nut Keps BIk Hex 1/4-20 UNC Ammeter Rectangular 6 Amp Protection Wire Loop Harness Engine B&S P/L 14 OHV Du HI AIt component dimensions 1 inch = 25.4 mm 31 given in U.S. inches REPAmR PARTS TRACTOR CHASSIS ° ° MODEL NUMBER 9t7.25!3330 AND ENCLOSURES 24 30 18 28 I 5 5 26 26 25 53 52 31 55 57 14 140 6 26 13 33 14 <L 26 3 32 REPAIR PARTS TRACTOR MODEL NUMBER 9t7°259330 CHASSIS AND ENCLOSURES KEY NO° PART NO. 1 2 3 4 5 6 8 9 10 11 12 13 14 15 151t69 140356 17490612 19131216 146077 145206 126471X 147633X010 STD533710 146956 145660 146962 17490608 74180512 16 17 18 24 25 26 28 29 30 31 33 34 35 38 39 40 51 52 53 54 55 57 60 t40 141 -- STD541431 144983X558 126938X STD5237t0 19131312 STD541437 145!98X558 145200 147310X558 139976 145244X558 145243X558 STD533707 139886 139887 139977 73800400 19091416 145201 17030814 145202 STD522507 STD533707 150556 73900600 5479J NOTE: DESCRIPTION Chassis Assembly Drawbar Screw, Thd. Roll. 3/8-16 x 3/4 Washer 13!32x3!4x 16Gauge Bumper Snap-In Saddle Clip Insulator .406 Mtg Hole Dash Bolt, Carriage 3/8-I6 x 3/4 Panel, Dash, L.H. Ctip Tinnerman Grille P!L Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2 Screw, Machine, Truss Head 5/t6-18 UNC x 3/4 Nut Hood Assembly Bumper Hood Bolt Washer 13/32 x 13/t6 x !2 Gauge Nut Grille w/Clips MS-459 Lens, Grille Fender Bracket, Fender Support Footrest, L.H. Footrest, R.H. Bolt Pivot Bracket Assembly, L.H. Pivot Bracket Assembly, R.H. Spacer Fender Raised LT Nut Lock w/fnsert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga. Bracket Grille Pickoff LH Screw Spiderlock Hex Hd #8-7/8 Bracket Grille Pickoff RH Bolt, Fin Hex 1/4-20 UNC x .75 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Bracket Chassis Front Nut Lock Fig. 3/8-16 UNC Plug_ Button All component dimensions given in U.S. inches linch = 25.4 mm 33 REPAIR PARTS TRACTOR --. MODEL NUMBER 917o259330 DRIVE 57 88 87 86 81 72 116 84 13 87 21 85 _4 41" 18 _3 26-,.. 38 4020_ 515 ""'50 6 62 35 36 37 34 36 53 26 27 ,34 REPAIR PARTS TRACTOR - o MODEL NUMBER 917.259330 DRmVE KEY NO. 2 3 4 5 6 10 11 13 14 15 18 19 21 22 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 5 46 7 48 PART NO. 146682 123666X 12O00028 121520X 17490512 141003 STD561210 t05701X 74550412 STD551125 74490544 STD5237t0 STD541437 106933X 1308O4 STD54i237 t06888X STD551037 STD561210 145204 124236X 130807 i27275X STD523107 15507 t !20183X STD551062 STD571810 t23674X STD523727 4470J 153399 19131312 105706X 1108!2X 12000039 127783 123789X KEY NO. DESCRiPTiON TransaxJe (See Breakdown) Peerless 930-057A Spring, Return, Brake Pulley, Transa×le Ring, Retainer Strap, Torque Screw, Thd., Roll. 5/16q8 x 3/4 Lever, Shift Pin, Cotter Washer, Shift Plate Bolt !/4-28 UNF W/Patch Grade 8 Washer B01t Hex Flghd 5/16-18 Gr. 5 Bolt Fin Hex 3/8-16 Unc x I Gr. 5 Nut Knob Rod, Brake Nut Spring, Brake Rod Washer Pin Rod, Parking Brake Cap, Parking Brake, Red Bracket, Transaxle Keeper, Belt, L.H. Bolt Shaft Assemb y, Foot Pedal Bearing, Nylon Washer Roll Pin Pulley, Idler, Flat Bolt Spacer, Split ,395 x ,59 Keeper, Belt, Retainer Washer !3/32 x 13/16 x 12 Gauge Bearing, Nylon Washer, Hardened Ring, Klip Pulley, Idler, V-Groove, Plastic Beltcrank Assembly PART NO, 49 123205X 50 STD523715 5! STD541437 52 STD541431 53 1057IOX 55 105709X 56 STD523712 57 130801 58 !27274X 59 140312 61 17490612 62 8883R 63 140186 64 71170764 65 STD55! 143 66 156053 70 134683 72 19132012 74 137057 75 121749X 76 STD581075 77 123583X 78 121748X 79 2228M 80 145090 81 145092 82 123782X 83 19171216 84 145643 85 150360 86 71208 87 19212016 88 12000008 89 139964 90 t24346X 96 STD624003 112 19091210 1!3 !27285X 1I6 72t 106!0 NOTE: 35 DESCRiPTiON Retainer, BeJ_ Bolt Nut Crown Lock 3/8-16 UNC Nut Crown Lock 5/16-18 UNC Link, Clutch Spring, Clutch Return Bolt Fin Hex 3/8-16 x 1-1/4 V-Belt, Ground Drive Keeper, Belt, R.H. Keeper, Belt, Center Span Screw, Thd., Roll. 3/8-16 x 3/4 Cover, Pedal PuIley, Engine Bolt, Hex Washer Keeper, Be!t, Engine, Fool-Proof Guide, Mower Drive Belt, R.H. Washer 13/32 x 1-1/4 x 12 Gauge Spacer, Axle Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square 2.0x.1845/.1865 Washer 25/32 x 1-5/8 x 16 Gauge Key Woodruff #9 3/16 x 3/4 Arm, Shift Shaft Assembly Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge Tie Rod Nut, Lock Center 1/4-28 FNTHD Bushing, Pivot Washer E-Ring Console, Shift, 8 Speed Nut, Self-Threading, Washer Hd 1/4 Retainer Spring 1" Zinc Cad Washer 9/32x3/4xt0Gauge Strap Torque LT BoJt Rdhd Sq Neck 3/8-16 x 1.25 All component dimensions given in U.S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR STEERING - +-MODEL NUMBER 917.259330 ASSEMBLY _+'+"+"++_ 63 39 (-++_+++_ P t ................ _ + ..... ,, ] +++_- +l ,2+ 2:+ +I 47 62 54 16 / 1 % il 40 30 25 36 32 REPAIR PARTS TRACTOR° STEERING o MODEL NUMBER 917.259330 ASSEMBLY KEY NO, PART NO_ 1 2 3 4 5 6 7 8 9 10 11 13 t4 t5 !6 17 18 !9 20 21 22 23 24 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 62 63 139768 142033 135227 135228 6266H 121748X 19272016 12000029 3366R 130468 STD551137 t 10438X 740! 1O56 739O1000 132624 140176 57079 124035X 126684X STD551!25 71100410 127501 1098t6X 124036X 126847X 136874 19131416 17490612 STD561210 130465 155099 152927 139769 19133808 STD54!537 I0071tL 145054 t 21749X 153720 12t232X 6855M STD541431 74780520 149686 STD523710 DESCRIPTION Steering Wheel Front Axle Assembly Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x !6 Gauge Washer 27/32 x I-t/4 x 16 Gauge Ring, Klip Bearing, Steering Column Link, Drag Washer, Lock Spacer, Beadng, Front Axle Bolt, Hex Head 5/8-11 UNC x 3-t/2 Nut, Lock, Flange 5/8-tl UNC Pin, Axle 5/8 x 1.55/1.54 Shaft Assembly, Steering Washer, Thrust ;515 x .750 x .033 Support, Shaft Wa_sher, Shim I/4 x 5/8x .062 Washer Screw Cap Sckt Hd Phos & Oil Pittman Shaft Assembly Nyliner, Snap-in Bracket, Steering Bushing, Link, Drag Gear, Sector Washer t3/32 x 7/8 x 16 Gauge Screw, Thd_, Roll. 3/8-16 x 3/4 Pin Rod, Tie Bushing, Steering Screw insert, Steering Wheel Washer 13/32 x 2-3/8 x 8 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x I_1/4 x 16 Gauge Extension Shaft Steering Non-Adjust Cap, Spindle Fitting, Grease Nut Lock Hex w/ins: 5/16-t8 UNC Bolt Fin Hex 5/i6-18 UNC x 1-1/4 Kit Steering Asm Service Bolt, Fin Hex 3/8-!6 UNC x 1 Gr. 5 NOTE: All component dimensions given in U.S. inches t inch = 25.4 mm 37 REPAIR PARTS TRACTOR ° o MODEL NUMBER 917o259330 SEAT ASSEMBLY \ \ \\ 26 1 \ 23 KEY NO. PART NO, 3 4 5 6 7 8 9 I0 12 t3 !4 140123 140551 STD523710 19131610 145006 STD54t437 124!81X 17490616 19131614 t55925 121246X 121248X 7205041 ! DFSCRIPT_ON Seat Bracket, Pivot, Seat Bolt Washer 13/32 x ! x 10 Gauge Clip,. Push-In Hinged Nut Spring, Seat Screw, Thd., Roll. 3/8-16 x 1 Washer 13/32x I x !4Gauge Pan, Seat Bracket, Switch Mounting Bushing, Snap Bolt, Carriage 1/4-20 x 1-3/8 KEY NO= PART NO, 15 16 17 2! 22 23 134300 121250X 123976X 153236 STD541431 74780814 24 25 26 19171912 127018X STD551t50 DESCRiPTiON Spacer, Split .28 x .88 Spring Locknut; Flange 1/4 Grade 5 Bolt, Shoulder 5/16-18 UNC-2A Nut Bolt, Hex Head, Fin. 1/2-13 x7/8 Grade 5 Washer 17/32 x 1-3/16 x t2 Gauge Bolt, Shoulder 5/16-18 x .62 Washer, Lock NOTE: All component dimensions given in U.S, inches ' 1 inch = 25.4 mm 38 REPAIR PARTS TRACTOR 2 6 3 / 18 _ - MODEL NUMBER 7 7 917.259330 18 10 4 2O 11 1 I 12 13 14 KEY NO. PART NO. 1 2 140819 6 7 8 9 10 11 12 133644 !50927 151302 !46709 137537 4900J 146046 WHEELS,& 15 KEY NO. DESCRiPTiON Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, 13 14 15 17 18 20 ----- Dash Oper. instr. Eng P/L Cap Cnsmr Help Line Hood, R.H. Hood, LH. Customer Maintenance Side Panel Deck Mower EZ3 Fender, Craftsman Caution, English Clutch/Brake, English V-Belt Drive Schematic TIRES KEY NO, 1 2 3 4 / / 147139 136832 145245 133179 151708 149516 145247 138311 156583 156584 PART NO. 59192 65139 !06222X 59904 DESCRIPTION Decal, Chassis, 6 Speed/42" Decal; V-Belt Schematic Pad Footrest Rbr Sq Craftsman Decal, Mower QC System Decal, Ins. Hood Decal Battery DngdPsn Eng Fastener Pop tn Footrest Decal, Lift Handle Owner's Manual, English Owner's Manual, Spanish DESCRIPTION Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire RNOtProvided, Service item Only) 5 106732X427 ira, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel Only). 8 106108X427 Rim, Rear 9 122082X Tire, Rear 10 7152J Tube, Rear Tire (Not Provided, ServiCe Item Only) tl 104757X Cap, Axle 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 4,10 / PART NO. 11 39 REPAIR PARTS TRACTOR o - MODEL NUMBER 917o259330 ENGINE 3 4 38 33 37 23 29 \ OPTIONAL .35 EQUIPMENT Spark Attester 40 REPAIR PARTS TRACTOR - - MODEL NUMBER 9t7,259330 ENGINE KEY NO. 1 2 PART NO. 150600 17720410 3 4 !3 14 15 16 23. 29 31 32 33 35 37 38 137352, 272293 13280324 13200300 STD551237 150554 137180 !09202X 123549X t23487X 17490512 137040 40 44 124028X 17490412 46 62 72 78 81 19091416 STD551131 7107O512 17490620 128861 NOTE: DESCRIPTION Control, Throttle Screw, Hex Head; Thread Cutting 1/4-20 x 5/8 Engine (See Breakdown) B&S, Model No. 28N707-0t73-01 Muffler Gasket, Exhaust Nipple, Pipe 3/8 NPT x 3 Elbow, Standard 90 °, 3/8-18 NPT Washer Shield, Heat Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Tank, Vented Clamp, Hose Screw Thdrol 5/16-18 x 3/4 Tyt Line, Fuel Plug, 0ii Drain (Order From Engine Manufacturer) Bushing, Snap, Fuel Line Screw, Hex Washer Head, Thd., Roll. 1t4-20 x 314 Washer 9/32 X 7/8 x 16 Gauge Washer, Lock Screw, Hex Cap Head 5/t6-!8 x 3/4 Screw, Thd., RoE 3/8-16 x 1-1/4 Nut Flange 1/4-20 Starter Nut All component dimensions given in U.S. inches 1 inch.= 25.4 mm 41 REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.25933G UFT 28 27 7 8 I 5 49 13 4 5 12 13 13 161718 _' 3! 32 42 20 REPAIR PARTS TRACTOR MOWER .. ° MODEL NUMBER 917.259330 LiFT KEY NO. PART NO, 1 136973 2 145117 3 105767)( .4 120OOO02 5 19211621 6 120183X 7 125631X 8 122365X 10 122512X 11 139865, 12 139866 13 STD624008 t5 127218 t6 73350800 17 130171 t8 STD541450 19 20 23 24 25 26 27 28 29 30 31 32 49 139868 STD624008 110807X 19131016 2876H STD560907 126971X STD54!237 138057 150233 140302 73540600 145212 DESCRIPTION Lift Lever inner Wire Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 × 21 Gauge Bearing, Nylon Grip, Handle, Fluted Button, Plunger, .Red Spring Link, Lift, L.H. Link, Lift, R.N. Retainer Spring Link, Front Nut, Hex, Jam 1/2-13 UNC Trunnion Locknut, Hex, with Washer insert !/2_13 UNC Arm, Suspensionl Rear Retainer Spring Nut, Special Washer 13/32 x 5/8 × 16 Gauge Spring Pin, Cotter 3/32 xl/2 Rod, Adjust, Lift. Nut, He×, Jam 3/8-16 UNC Knob, infinite Height Adjustment Trunnion, Infin. Height Bearing, Pvt, Lift Spherical Nut, Crowniock.3!8-24 Nut Hex Ftange Lock NOTE: AlEcomponent dimensions given in U.S. inches 1 inch = 25.4 mm 43 REPAIR PARTS TRACTOR MOWER o o MODEL NUMBER 917.259330 DECK 34 ,33 32 31 "'_104 106 21 117 22 16 119 28 27 3 18 5 21 J 4,$ REPAIR PARTS TRACTOR MOWER = - MODEL NUMBER 917o259330 DECK KEY NO. PART NO. 1 2 3 4 5 6 8 t44393 STD533107 138017 138440 STD624008 130832 850857 10 11 12 13 140296 134149 129895 137645 9 STD55 14 128774 15 110485X 16 140329 17 72110610 18 STD533106 19 132827 20 136888 21 STD541431 22 134753 23 131267 24 I05304X 25 123713X 26 110452X 27 130968 28 19111016 29 131491 30 138776 31 129963 32 153535 33 137266 34 STD533717 35 133835 36 131494 37 19131316 40 STD541437 41 133551 43 140083 44 140088 45 STD624003 46 137729 48 133944 49 133940 50 131340 51 STD541410 52 139888 53 t31845X900 KEY NO. DESCRiPTiON Mower Housing Bolt Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Grade 8 Washer, 'Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (includes Key Number 6) Housing, Mandrel, Vented Bearing, Ball, Mandrel 8tripper, Vented Mower Deck Bolt, Carriage 3/8-16x 1-1/4 Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Crownlock 5/16q8 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion. Deflector Nut. Push Shield. Deflector Washer 11/32 x 5/8 x 16 Gauge Rod, Hinge Screw Thdrol Hex Head Zinc Mwr Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Gauge Nut Crownlock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs Guard, Mandrel, LH. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade5 Locknut Bolt, Shoulder 5/t6-t8 UNC Arm Assembly, Pad, Brake 54 55 56 58 59 67 68 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 92 101 t02 103 104 105 106 111 112 113 114 115 116 117 118 119 121 128 - - PART NO. 133943 140084 122052X 140086 141043 149846 t 442OO 142427 131870 127847 12!748X 12000029 128903 127845 145132 127498 15370t 73350600 142028 120958X 144394 : 72140618 STD541437 136420 7116101O 19061216 STD551110 130758 2029J 155197 155198 17490512 73510500 72110504 137644 133957 73930600 191211414 143723 t 53390 130794 DESCRiPTiON Washer, Hardened Arm, idler Spacer, Retainer Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-I6 UNC x 1.44 Keepeh Spring Arm, Clutch, Primary Bushing, Large, Brass Spring, Mower Clutch Nut, Hex Jam 3/8-16 Unc Trunnion, Adj. Washer Sintered Keeper Belt Idler Fixed Bolt Carriage 3/8-16 x 2-1/4 Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Thdrol 5/!6-18 x3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3t8x 7/8 x 14 Gauge Bracket Washer Felt Mandrel Assembly (Includes Key Numbers 8-I0, 12_-15,31 and 32) - - 145411 Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-t 06 and 111-121 ) NOTE: All component' dimensions given in U.S. inches 1 inch = 25.4 mm 45 REPAIR PARTS TRACTOR PEERLESS TRANSAXLE o MODEL - ° MODEL NUMBER NUMBER 917o25933(} 930-057A 68 34 / 67 8 5 31 23 35 77 29 47 / 13 15 9O 43 79 / 150 42 46 REPAIR PARTS TRACTOR PEERLESS REF PART NO. NO. 8A 9 10 11 12 .13 14 15 17 18 20 21 22 23 25 772108A 780086A 770102A 776260A 776219B 778139 778136 792136A 792047 784352 784355 778229 778113A 778221 778068 778260 786139 786102 792077 792078 792079 788061 792073 26 792125 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 792035 788040 780072 78O108 780001 792001 788095 780105A 780!18A 790003 790007 799021 786026 792076A 790079 792073 i 2 4 5 :6 _ 7 8_ 42A 792085A TIRANSAXLE - MODEL ° ° MODEL NUMBER NUMBER 917.259330 93G.G57A REF PART NO. NO. DESCRiPTiON 43 792075 44 790025 45 786066 46 786086 47 774690 48 774691 49 778215 50 778125 51 778124A 52 778123A 53 778122A 54 778273 56 778230 57:778151 58 778126A 59 778127A 60 778128A 61 778163 65 780109 66 776135 67 776315A 68 786116A 69 780051 70 786118 7! 788069 72 792165 72A 788091 76 780090 77 788078A Cover, Transaxie Bearing, Needle Case, Transaxle Shaft, Counter Shaft and Pinion Assembly, Output Gear, Output, 35 Teeth Gear, Spur, 15 Teeth, Steel Key, Shift Key, Woodruff Collar, Shifter Rod and Fork Assembly, Shift Gear, Bevel, 42;Teeth Bevel Pinion, Input Gear,. Bevel, 16 Teeth Gea[, Bevel Pinion Gear, Ring Pin, Drive Spacer;Neutral Ball, Steel 5116" diameter Set Screw 3/8-16 x 3/8 Spring Ring, Seal Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 Ring, Retainer (4 Required, Package of 2) Ring, Retainer Ring, Retainer Washer, Thrust Washer, Thrust Washer "O" Ring Seal; Square Cut Bushing, Flanged Bushing, Flanged Disk, Brake Plate, Brake Pad Pad, Brake (Package of 2) Pin, Dowel Washer, Flat Lever, Brake Screw, Flanged. Hex Head, Thread Forming t/4-20 x 1-1/4 Screw 1/4-20 x 2-1/4 79 81 792144 786081 82 83 9O 103 t04 150 900 786O82 786123 788067B 792166 792167 788093 794602 NOTE: DESCRIPTfON Locknut 5/16-24 Holder, Brake Pad Spacer Bracket, Brake Lever Axle 11-5/16" long Axle 16-t/2" long Gear, Spur, 37 Teeth, Steel (1.) Gear, Spur, 35 Teeth (2:) Gear, Spur, 30 Teeth (3.) Gear, Spur, 25 Teeth (4.) Gear, Spur, 22 Teeth (5.) Gear, Spur, 19 Teeth, Steel (6) Gear, Spur, 12 Teeth; Steel (I.) Gear, Spur, 15 Teeth (2,) Gear, Spur, 20 Teeth (3`) Gear, Spur, 25 Teeth (4_) Gear, Spur, 28 Teeth (5.) Gear, Spur, 3t Teeth (6.) .Washer, Thrust Shaft, input Shaft, Brake, 4 Keyed Plug Washer, Thrust Spacer Square Cut Ring Plug, Threaded 9/16-18 "O" Ring Washer, Thrust Ring, Retaining, inverted (Package of 2) Spring, Brake Chain, Roller (Number 4I: Chain, 24 Links) Sprocket, 9 Teeth (Reverse) Sprocket, 18 Teeth (Reverse) Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2 Locknut t/4-20 Gasket Eliminator (Loctite #515) Replacement 930-057A Transaxle A!t component dimensions given in U.S. inches 1 inch = 25.4 mm Parts must be ordered from Tecumseh Products Co. 47 REPAmRPARTS TRACTOR., BRtGGS & STRATTON ENGINE - MODEL NUMBER - MODEL NUMBER 552 _ 28N707, 917'.259330 TYPE NUMBER 0173-01 i @ 634A O 337 Y REQUIRES SPEC|AL TOOLS TO INSTALL. SEE REPAIR iNSTRUCTION MANUAL, 562 1 1022 7 _13 45 305 1023 48 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE -,_ MODEL NUMBER - MODEL NUMBER 91'7.259330 28NTGT, TYPE NUMBER 0173=G1 _ lo22 " s2 1033 VALVE OVERHAUL ) @ 22 15 27 137 52 INSTRUCT|ON MANUAL. 49¸ KiT REPAmR PARTS TRACTOR BRIGGS & STRATTON ENGINE o _ MODEL - MODEL NUMBER NUMBER 9!7.259330 28N707, TYPE NUMBER _ 523 284A 358 GASKET SET 977 CARBURETOR GASKET SET 668 10€4 468 37 5O 0173-01 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE - o MODEL NUMBER = MODEL NUMBER 917.259330 28N707, TYPE NUMBER 0173=01 222 !019 209 [!058 LAB_ OW.ER'$ 240 601 .ANUALI 783 729A 1090 803 51 REPAIR PARTS TRACTOR o o MODEL NUMBER BRIGGS 1 2 3 5 7 8 9 10 11 12 t3 15 t6 18 20 22 23 24 25 26 27 28 29 & STRATTON 496412 399265 391086 495858 272614 495735 27803 94621 281246 271916 271997 271996 94728 94239 495162 94196 494238 291675 94624 492326 222698 495860 495977 495978 495979 495854 495852 495851 495855 260924 299691 391286 494504 495490 32 32A 33 34 35 37 40 45 46 51 94695 94648 495856 495857 262811 224502 224641 262411 496884 272465 52 272569 53 94637 75 224061 78 94832 ENGINE - MODEL NUMBER 917.259330 28N707, 95 94098 98 495800 104 231789 105 231855 106 231854 108 224540 117 231858 118 495932 121 498116 t23 94616 125 ,498051 t27 --_ 130 224539 131 494379 133 494381 137 281165 138 281164 141 495931 142 231859 147 497472 !64 214047 t66 94555 .171 281051 187 393815 188 94627 t92 492160 201 262767 209 260695 216 262766 219 490815 222 495611 224 94729 225 495157 227 493935 230'94742 232 262785 238 262836 240 394358 265 221535 284 94704 Cylinder Assembly Bearing, Cylinder * Sea!, Oil Head, Cylinder *** Gasket, Cylinder Head Breather Assembly * Gasket, Valve Cover Screw, Seres Tube, Breather * Gasket, Crankcase Cover, .015" * Gasket, Crankcase Cover, .005" * Gasket, Crankcase Cover, .009" Screw, Cylinder Head Plug, Oil Drain Crankshaft Timing Gear Key Base, Engine * Sea!, Oil. Screw, Seres, Base Mounting Flywheel and Ring Gear Assembly, Magneto Key, Flywheel Piston Assembly, Standard Size Piston Assembly, .0101' Oversize Piston Assembly, .020" Oversize Piston Assembly, .030" Oversize Ring Set, Piston, Standard Size Ring Set, Piston, .010" Oversize Ring Set, Piston, .020" Oversize Ring Set, Piston, .030" Oversize Lock, Piston Pin Pin Assy, Piston, Standard Size Pin Assy:, Piston, .005" Oversize Rod Assembly, Connecting ' Rod Assembly, Connecting, .020" Undersize Crankpin Bore Screw, Hex Washer Head, 1-57/64 Screw, Hex Washer Head, 1-5/8 Valve, Exhaust Valve, Intake Spring, Valve Guard, Flywheel Retainer, Valve Spring Tappet, Valve Gear, Cam .... Gasket, Carburetor (Carburetor to Elbow) .(Atso included in Gasket Set, Part Number 495993) *** Gasket, Carburetor (Elbow to Cylinder) Stud, Carburetor Mounting Washer, Spring Screw, Pan Head * ** TYPE NUMBER 0173-0! ** Screw, Throttle Screw, Idle Speed ** Pin, Float Hinge ** Valve Float ** Seat, Inlet Valve Valve, Choke ** Jet, Needle Valve Valve, Needle Carburetor Overhaul Kit Screw, Elbow Mounting Carburetor Assembly ** Plug, Welch (Sold in Kit Only) Valve, Throttle Shaft and Lever, Throttle Float, Carburetor **** Gasket, Float Bowl **** Washer, Bowl Shaft and Lever, Choke ** Nozzle, Carburetor ** Pilot, Jet Elbow, Carburetor Stud, Rocker Arm Nut, Air Cleaner Mounting Line, Fuel (11" Long, Cut to Suit) Screw, Sems Screw Assembly, Rocker Arm Link, Governor Spring, Governor Link, Choke Gear, Governor Plate, Governor Control Screw, Sems, Air Cleaner Crank, Governor Lever Assembly, Governor Washer, Governor Crank Spring, Governor Link Cap, Valve Filter, Fuel ((n Fuel Line) Clamp, Casing Screw, Hex Head Included in Gasket Set (495993) Included in Carburetor Kit (497535) included in both Gasket Set (495993) and Valve Overhaul Kit (,_95992) included in Gasket Set (495993), Carburetor Kit (497535) and Carburetor Gasket Set (494385) NOTE:: All component dimensions given in U.S. inches 1 inch = 25:4 mm 52 REPAIR PARTS TRACTOR IBRIGGS & STRATTON KEY PART NO. NO. 284A 94073 294 810068 304 49628O 3O5 94786 306 225020 307 94386 309 4£7595 310 497602 3tl 497608 333 495859 334 9338! 33_ 491055 346 93705 356 497708 358 495993 363 19203 383 89838 423 94073 445 493909 455 222561 467 493903 468 494439 474 393474 482 93621 510 497606 523 495230 524 68838 525 496113 535 272403 537 281106 544 497603 552 231597 562 92613 592 231082 601 93053 611 493496 614 93306 618 262803 634 2811681 634A 491323 634B 281167 635 280872 646 224546 657 93496 663 94620 668 280848 718 230192 726 392134727 728 729 490324 94627 281390 ENGINE ° MODEL NUMBER o MODEL NUMBER 28N707, 917o259330 TYPE NUMBER KEY PART NO. NO. DESCRIPTION 729A 225170 741 262932 757 213998 758 399891 759 298909 761 94593 783 280104 801 394856 802 497605 803 497604 842 270920 847 496415 851 224110 868 494435 868A 272610 871 262835 872 281361 875 495862 877 393456 947 497157 965 94010 975 495933 977 494385 987 28!166 1005 281400 !006 224413 1019 496758 1022 272475 1023 224552 I026 494432 495136 1029 224554 t033 495992 1034 495248 1044 94673 !054 270723 t058 272623 1090 497607 Screw, Hex Head Screw, Set Housing, Blower Screw, Hex, Head, Blower Housing Mounting Shield, Cylinder Screw, Cyginder Shield Motor, Starter Bolt, Thru Brush Set Armature; Magneto Screw, Sems, Armature Mounting Plug, Spark Screw, Hex Head Wire Assembly Gasket Set Puller, Flywheel Wrench, Spark Plug Screw, Sems Cartridge, ' Air Cleaner Cup, Screen Mounting Knob, Air Cleaner _ Screen, Flush Rotating Stator, Alternator Screw, Sems Drive, Starter Cap and Dipstick, Oil Filler * Seal, Filler Tube Tube, Oil Filler Element, Filter " * O-Ring, Air Cleaner Armature, Starter Bushing, Governor Crank Bolt, Carriage Nut, Hex Clamp, Fuel Pipe Elbow, Fuel Pipe Pin, Cotter Spring,. Choke Return ** Seal, Choke Shaft * Seal, Governor ** Washer, Throttle Shaft Boot, Spark Plug Brace, AirCleaner Screw, Sems Screw,,Self-Tapping Spacer Pin, Dowel Gear, Ring (Includes Mounting Hardware) Cover, Starter Screw, Hex Head Clip, Wire RPM Settings: * ** 0173-0t DESCRnPTtON Retainer, Wire Gear, Timing Link, Counterweight Counterweight Assembly Pin, Counterweight Screw, Counterweight Gear, Starter Cap, Drive Cap, End Housing, Starter * Seal, Oil Filler Cap Fill Group, Oil Te[minal, Ignition Cable *** Seal Assembly, Valve *** Gasket, Valve Bushing, Guide (intake & Exhaust) Cover, Air Cleaner Body, Air Cleaner Diode and Connector Assembly Solenoid Nut, Hex Bowl Assembly, Carburetor Carburetor Gasket Set *_ Seal, Throttle Shaft Fan, Flywheel Retainer, Fan Label Kit *** Gasket, Cover Cover, Rocker Arm Rod, Push, Intake Rod, Push, Exhaust Arm, Rocker Valve Overhaul Kit Guide Assembly, Push Rod Screw. Hex Head Tie, Cable Manual Owner's Retainer, Brush Low: 1650-1850, High: 3200-3400 Included in Gasket Set (495993) Included in Carburetor Kit (497535) *** included in both Gasket Set (495993) and Valve Overhaul Kit (495992) .... Included in Gasket Set (495993), Carburetor Kit (497535) and Carburetor Gasket Set (494385) NOTE: Att component dimensions given in U.S. inches ! inch = 25.4 mm 53 ERVICE NOTES 54 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING GUIDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. ! /% Opera;e your Tractor up and down the face oi slopes (not ........... { greater than 15°), never across the face. Make turns gradu- I ally to prevent tipping or toss of control. Exercise extreme caution when changing direction on slopes. I £RI FI'ZMnN® 15.5 HP iC ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO. 917.259330 Each tractor has its own model number. its own model number. Each engine has The model number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing of the engine. IF YOU NEED REPAIR SERVICE OR PARTS: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: 1-800-4-REPAIR (1-800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) -'OR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: AIf parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Retait Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: ° PRODUCT- TRACTOR • MODEL NUMBER- 917.259330 • ENGINE MODEL NO. - 28N707, TYPE NO. 0173-01 • PART NUMBER • PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our 31edge to you, we service what we sell. 1-800-659-5917 Printed in U.S.A. IIIIIIII IIII IIIII11111111 lrl IllHI