Download Bosch GREENSTAR PLUS Technical data

TABLE OF CONTENTS
TABLE OF CONTENTS
1
Key to symbols and safety instructions . . . . . . . . . . . . . . . . . . . 4
1.1
Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2
About the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2
EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . 5
2.3
Data plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4
Standard delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.6
Tools, materials and miscellaneous parts . . . . . . . . . . . . 6
2.7
General information on energy use and heat production 6
2.8
Function description of the hybrid manager . . . . . . . . . . 7
2.9
Handling circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.10 Refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.11 Combi boiler with serial buffer tank, bypass valve and
unmixed heating circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.12 System boiler with serial buffer tank, bypass valve and
unmixed heating circuit . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.13 Combi boiler with serial buffer tank, bypass valve,
unmixed heating circuit and independently controlled
mixed heating circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.14 System boiler with serial buffer tank, bypass valve,
unmixed heating circuit and independently controlled
mixed heating circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.15 Overview of components . . . . . . . . . . . . . . . . . . . . . . . 13
2.15.1 Greenstar Plus hybrid manager (internal unit) . . . . . . 13
2.15.2 Greenstar Plus hybrid external unit . . . . . . . . . . . . . . . 14
2.16 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.16.1 hybrid manager (internal unit) . . . . . . . . . . . . . . . . . . . 16
2.16.2 external unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.17 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.17.1 Hybrid system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.17.2 Hybrid manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.17.3 External unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3
Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1
Standards, regulations and guidelines . . . . . . . . . . . . . 19
3.1.1 General regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
Lifting and carrying the external unit . . . . . . . . . . . . . .
4.2
Unpacking the external unit . . . . . . . . . . . . . . . . . . . . .
4.3
Unpacking the hybrid manager . . . . . . . . . . . . . . . . . .
4.4
Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . .
19
19
19
20
20
5
Mounting and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
Preparing for installation . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Cleaning primary systems . . . . . . . . . . . . . . . . . . . . . . .
5.2
System component configuration . . . . . . . . . . . . . . . .
5.2.1 General requirements . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Buffer tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Bypass valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 Expansion vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.5 Thermostatic radiator valves . . . . . . . . . . . . . . . . . . . .
20
20
20
21
21
21
21
21
21
2
5.2.6
5.2.7
5.3
5.3.1
5.3.2
5.3.3
5.4
5.5
5.5.1
5.5.2
5.5.3
5.6
5.6.1
5.6.2
5.6.3
5.6.4
5.6.5
5.6.6
5.6.7
5.6.8
5.7
5.7.1
5.7.2
5.7.3
5.8
5.8.1
5.8.2
5.9
6
Hybrid manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
External unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pre-installing pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Preparing the hybrid manager connection . . . . . . . . . . 24
Fitting the bypass valve . . . . . . . . . . . . . . . . . . . . . . . . . 24
Mounting the FW200 programming unit . . . . . . . . . . . . 24
Mounting the hybrid manager . . . . . . . . . . . . . . . . . . . . 24
Installing the external unit . . . . . . . . . . . . . . . . . . . . . . . 25
Preparing the condensate drain for the external unit . . 26
Mounting on foundations . . . . . . . . . . . . . . . . . . . . . . . . 26
Making a condensate drain for the external unit . . . . . . 26
Installing the refrigerant circuit . . . . . . . . . . . . . . . . . . . 27
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . 27
Routing refrigerant lines . . . . . . . . . . . . . . . . . . . . . . . . . 27
Connecting the hybrid manager . . . . . . . . . . . . . . . . . . . 27
Connecting the external unit . . . . . . . . . . . . . . . . . . . . . 28
Checking the refrigerant circuit for tightness . . . . . . . . 28
Insulating the refrigerant shut-off valve . . . . . . . . . . . . . 29
Evacuating and drying the refrigerant circuit . . . . . . . . 29
Making the electrical connection . . . . . . . . . . . . . . . . . . 30
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
General requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Connecting the external unit . . . . . . . . . . . . . . . . . . . . . 30
Installing the outside temperature sensor . . . . . . . . . . . 31
Select the installation location . . . . . . . . . . . . . . . . . . . . 31
Connecting the outside temperature sensor . . . . . . . . . 32
Setting the DIP switches of the external unit . . . . . . . . . 32
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.1
Before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.1.2 Commissioning requirements . . . . . . . . . . . . . . . . . . . . 32
6.2
Commissioning the system for the first time . . . . . . . . . 33
6.2.1 Providing the external unit with a power supply ahead of
commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2.2 providing the external unit with a power supply during
commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2.3 Connecting the CANBUS cable to the hybrid manager unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2.4 Making the power supply connection . . . . . . . . . . . . . . 33
6.2.5 Switching on the hybrid system . . . . . . . . . . . . . . . . . . . 33
6.2.6 Connecting the programming unit to the hybrid control
module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2.7 Connecting the heat source to the hybrid manager . . . 34
6.2.8 Communication error from External unit on initial power
ON of External Unit and Hybrid Manager . . . . . . . . . . . 34
6.2.9 Adjusting the Hybrid manager circulating pump in the
hybrid manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2.10 System with series buffer tank . . . . . . . . . . . . . . . . . . . . 35
6.2.11 Venting the hybrid manager . . . . . . . . . . . . . . . . . . . . . . 38
6.2.12 Setting the bypass valve . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2.13 Setting parameters for optimising energy use and costs of
the hybrid system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2.14 Explanation of the parameters for energy and cost
optimization of the hybrid system (control strategy) . 39
6.2.15 Control Strategy: Option CO2 Optimised and
co2 :cost mix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6 720 803 687 (2012/11)