Download Sears 113.21308 User's Manual
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Save ThisReference Manual r Future MODEL NO, !t3.2!3080 DRILL PRESS WITH MAXIMUM DEVELOPED I/3 HP MOTOR Serial Number Model and serial number may be found at the rear of the head. You should record both model and serial number in a safe place for future use. MOTOR|ZED 8-INCH BENCH MODEL DRILL PRESS CAUTION'. • assembly • operating • repair parts READ ALL INSTRUCTIONS CAREFULLY J Sold by SEARS, ROEBUCK Part No. SP5184 J AND CO., Chicago, _L60684 U.S.A. Printed in Taiwan FULL ONE YEAR WARRANTY ON CRAFTSMAN DRILL PRESS If within one year from the date of purchase, this Craftsman Drill Press fails due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. This warranty applies only while this product is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., Dept. 698/731A, Sears Tower, Chicago, IL 60684 GENERAL SAFETY iNSTRUCTiONS 1. KNOW YOUR POWER TOOL Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal. 3. KEEP GUARDS IN PLACE In working order, and in proper adjustment and alignment. 4. REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 5. KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust. 6. AVOID DANGEROUS ENVIRONMENT Don't use power tools in damp or wet locations or expose them to rain. Keep work area well lighted. Provide adequate surrounding work space. 7. KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area. 8. MAKE WORKSHOP CHILD-PROOF With padlocks, master switches by removing starter keys, or storing tools where children can't get them, 9. DON'T FORCE TOOL It will do the job better and safer at the rate for which it was designed. 10. USE RIGHTTOOL Don't force tools or attachment to do a job it was not designed for. 11. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties, or jewelry (rings, wrist watches) to get caught in moving parts. NONSLIP footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow. 12. USE SAFETY GOGGLES (HEAD PROTECTION) Wear safety goggles (must comply with AINSl 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. FOR POWER TOOLS Z87.1) at all times. Everyday eyeglasses are not safety glasses. They only have impact resistant lenses. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation. SECURE WORK Use clamps or a vise to hold work when practical. It frees both hands to operate tool. DON'T OVERREACH Keep proper footing and balance at all times. MAINTAIN TOOLS WiTH CARE Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. DISCONNECT TOOLS Before servicing; when changing accessories such as blades, bits, cutters, etc. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before plugging in. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards. NEVER STAND ON TOOL OR iTS STAND Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. Do not store materials above or near the tool such that it is necessary to stand on the tool or its stand to reach them. CHECK DAMAGED PARTS Before further use of the tooJ. a guard or other part that is damaged should De carefully checked to ensure that it will operate properly an€ perform its intended function. Check for alignment of moving parts, binding or moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. NEVER LEAVETOOL RUNNING UNATTENDED Turn power off. Don't leave toot until it comes to a complete stop. additional safety instructions _VARNING: FOR YOUR OWN SAFETY, DO NOT _,TTEMPT TO OPERATE YOUR DRILL PRESS JNT_L RT _S COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTHONS... _ND UNTIL YOU HAVE READ AND UNDERSTAND THE FOLLOWING: 1. General Safety 2. Getting to Know 3. Basic Drill Instructions Press Your Drill Operation for Power Press Tools. ........ ............. for driJl presses -- 2 15 -- 19 4. Adjustments .......................... 2t 5. Maintenance .......................... 22 6. Stability of Drill Press If there is any tendency of the drill press to tilt or move during any use, bolt it to the floor or a fiat piece of 1/2" exterior plywood large enough to stabilize the drill press. Bolt the plywood to the underside of the Base, so it extends at least to both sides. Make sure the plywood won't trip the operator. Do not use pressed wood panels-they can break unexpectedly. --- -- with -- 7. Location Use the drill press in a well lit area and on a level surface clean and smooth enough to reduce the risk of trips, slips, or falls. Use it where neither the operator nor a casual observer is forced to stand in line with a potential kickback. -- If the workpiece is too large to easily support one hand, provide an auxiliary support. -- -- 8. Kickback A kickback occurs when the workpiece is suddenly thrown in the OPPOSITE direction to the DIRECTION OF FEED; THIS CAN CAUSE SERIOUS INJURY. Kickbacks are most commonly caused by use of accessories NOT recommended for this tool. -- Guard for drilling information; for accessories, refer to the instructions provided with the accessories. g. Protection: Eyes, Hands, Face, Ears and Body WARNING: TO AVOID BEING PULLED INTO THE SPINNING TOOL -1. Do ----2. Do d. To prevent the workpiece from being torn from your hands, spinning of the toot, shattering the tool or being thrown, always properly support your work so it won't shift or bind on the tool: Always position BACKUP MATERIAL (use beneath the workpiece) to contact the left side of the column. Whenever possible, position the WORKPIECE to contact the left side of the column-if it is too short or the table is tilted, clamp solidly to the table. Use table slots or clamping ledge around the outside edge of the table. When using a drill press VICE, always fasten it to a table. Never do any work "FREEHAND" (handholding workpiece rather than supporting it on the table), except when polishing. Securely lock Head and Support to Column, Table Arm to support, and Table to Table Arm before operating drill press. Never move the Head or Table while the tool is running. Before starting the operation, jog the motor switch to make sure the drill or other cutting tool does not wobble or cause vibration. If a workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support. Use fixtures for unusual operations to adequately hold, guide and position workpiece. Use the SPINDLE SPEED recommended for the specific operation and workpiece material--check the inside of the Belt f. Never climb on the drill press Table, it could break or pull the entire drill press down on you. NOT wear: gloves necktie loose clothing jewelry tie back long hair g. Turn the motor Switch Off and put away the Switch Key when leaving the drill press. h. To avoid injury from thrown work or tool contact, do NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating. a. If any part of your drill press is missing, malfunctioning, has been damaged or broken.., such as the motor switch, or other operating control, a safety device or the power cord . . , cease operating immediately until the particular part is properly repaired or replaced. b. Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip. t0. Use only accessories designed for this drill press to avoid serious injury from thrown broken parts or work pieces. a. Holesaws must NEVER be operated on this drill press at a speed greater than 4OO RPM. c. To avoid injury from parts thrown by the spring, follow instructions exactly as given and shown in adjusting spring tension of quill. 3 2 b. Drum sanders must NEVER be operated on this driU press at a speed greater than 1800 RPM c. Do not install or use any drill that exceeds 7" in length or extends 6" below the chuck jaws, They can suddenly bend outward or break. d. Do not use wire wheels, router bits. shaper cutters, circle (fly) cutters or rotary planers on this drill press. 11. Note and Follow the Safety Warnings and Instructions that Appear on the Panel on the Right Side of the Head: f O o FOR YOUR OWN SAFETY: KnowThis Tool! Read and Understand Owner'sManual beforeUsing this Machine.Use Recommended Drill Speed- SeeChart Inside Pulley Cover. m Always wear safety goggles that comply with ANSI Z87.1 m Donotwear gloves,necktie or looseclothing.Tie back _E long hair. = Securelyclamp work to table if itis too shorttocontact the column when in operating position. ! Securely lock head and support to column, and table to support, before operating drillpress. '-_N O m Use only recommended accessories. 12. This Drill Press has 3 speeds as listed below: 620 RPM 1300 RPM 3100 RPM See inside of guard for specific placement of belt on pulleys. 13. Think Safety. Safety is a combination of operator common sense and alertness at all times when the drill press is being used, WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR DRILL PRESS) TO BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. The operation of any power tool can resutt in foreign objects being thrown into the eyes. which can result _n severe eye damage. Always wear safety goggles comply with ANSI Z87.1 (shown on Package) before corn- F_82443O mencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. gJossary !. Workp_ece The item on which the cutting performed. operations is bei_g 2. O_igl The cutting tool used ir_ the dritt press to make hoies in a workpiece. 3. Backup of terms 4. Revolution Per Minute (R.P.M.) The nur_',,b,erof t_Jrns corr_pteted by a spinning object in one mint_te 5, Spindle Speed -t'b,,,,, RPM of the spindie, _ _ r_ o o Material A piece of wood piaced between the workpiece and table .... it prevents wood in the workpiece from splintering when the drill passes through the back° side of the workpiece .... also prevents driliing into the table top. Q table of contents t.D Page General Safety Instructions for Power Tools ...... 2 Additional Safety Instructions for Drill Presses .... 3 Glossary of Terms ....................... 5 Table of Contents ........................... 5 Motor Specifications and Electrical Requirements .............................. 6 Unpacking and Checking Contents ............. 7 Table of Loose Parts ........................ 8 Location and Function of Controls .............. 9 Assembly ................................ !0 Assembly of Base/Column ............... 10 Installation of Table/Support .............. t0 Installing the Head ..................... 1t Installing Feed Handles ................. 12 Installing the Chuck ..................... 12 Installing Belt Guard Knob ............... !3 Tensioning Belt ....................... 13 Adjusting the Table Square to Head ....... !4 Getting to Know Your Drill Press ............. 15 OnoOff Switch ............................ Removing ti_e Chuck .................... Drilling to Deplh ....................... Depth ScaIe ............................ Basic Drift Press Operation .................. installing Dritis ......................... Positioning Table and Workpiece .......... Tdting Table .............................. Hole Location ......................... Feeding ............................... Adjustments .............................. Quill Return Spring ..................... Maintenance .............................. Lubrication ............................... Recommended Accessories .................. Trouble Shooting .......................... Repair Parts .............................. Page 17 18 18 18 19 19 20 20 2t 21 21 21 22 22 22 23 24 meter specifications and e ectricaJ requirements MOTOR SPECIFmCATmONS This power tool is equipped with a 3-conductor cord and grounding type plug, approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. This drill press is designed to use a 1725 RPtvl motor only. Do not use any motor that runs faster than t725 RPM. It is wired for operation on 110-120 volts, 60 Hz. alternating current. WARNING: TO AVOID iNJURY FROM UNEXPECTED STARTUP, DO NOT USE BLOWER OR WASHING MACHINE MOTORS OR ANY MOTOR WiTH AN AUTOMATIC RESET OVERLOAD PROTECTOR. This plug requires a mating 3-conductor grounded type outlet as shown, CONNECTING TO POWER SOURCE OUTLET If the outlet you are planning to use for this power tool is of the two prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding tug to known ground. This machine must be grounded while in use to protect the operator from electric shock. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp. dual element time delay or Circuit breaker. NOT ALL OUTLETS ARE PROPERLY GROUNDED. IF YOU ARE NOT SURE THAT YOUR OUTLET, AS PICTURED BELOW, IS PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN. An adapter as shown below is available for connecting plugs to 2-prong receptacles. WARNING: THE GREEN GROUNDING LUG EXTENDING FROM THE ADAPTER MUST BE CONNECTED TO A PERMANENT GROUND SUCH AS TO A PROPERLY GROUNDED OUTLET BOX. WARNING: TO AVOID ELECTRIC SHOCK, DO NOT TOUCH THE METAL PRONGS ON THE PLUG, WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. GROUNDING WARNING: FAILURE TO PROPERLY GROUND THIS POWER TOOL CAN CAUSE ELECTR|CUTION OR SERIOUS SHOCK, PARTICULARLY WHEN USED IN DAMP LOCATIONS, OR NEAR METAL PLUMBING. IF SHOCKED, YOUR REACTION COULD CAUSE YOUR HANDS TO HIT THE CUTTING TOOL. SCR_\ 3-PRONG LUG D_ _ MAKE SURE THISIS IF POWER CORD IS WORN OR CUT, OR DAMAGED IN ANY WAY, HAVE IT REPLACED IMMEDIATELY TO AVOID SHOCK OR FIRE HAZARD. ADAPTER 3-PRONG PLUG NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. Adapter is not allowed in Canada by the Canadian Electrical Code. \ The use of any extension cord will cause some loss of power, To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3prong grounding type plugs and 3-pole receptacles which accept the tools plug. \ GROUNDING PRONG \ Extension Cord Length 0-25 Feet 26-50 Feet 51-100Feet \ ALWAYS USE A PROPERLY GROUNDED OUTLET Yourunitis _ruse on 120 votts, ithas a plugth_ like Me one above. looks 6 WireSize A.W.G. 16 14 12 unpacking and checking WARNING: TO AVOID INJURY FROM UNEXPECTED STAF_TING OR ELECTRICAL SHOCK, DO NOT PLUG THE POWER CORD iNTO A SOURCE OF POWER. THiS CORD MUST REMAIN UNPLUGGED WHENEVER YOU ARE WORKING ON THE DRILL PRESS. Model 113.213080 Drill Press is shipped complete in one box. 1. Unpacking and Checking Contents contents TABLE OF LOOSE PARTS item A B C D E F G Description Table/Support Asm .................... Column Support Asm .................. Owner's Manual ...................... Box of Loose Parts ................... Base ............................... Head Asm ....................... Bag of Loose Parts Qty. 1 1 1 1 1 1 t a. Separate all "loose parts" from packaging materials and check each item with "Table of Loose Parts" to make sure all items are accounted for, before discarding any packing material. WARNING: iF ANY PARTS ARE MISSING, DO NOT ATTEMPT TO ASSEMBLE DRILL PRESS, PLUG IN THE POWER CORD, OR TURN THE SWITCH ON UNTIL THE MISSING PARTS ARE OBTAINED AND ARE iNSTALLED CORRECTLY. 2. Remove the protective oil that is applied to the table and column. Use any ordinary household type grease and spot remover. WARNING: TO AVOID FIRE OR TOXIC REACTION, NEVER USE GASOLINE, NAPTHA OR SiMiLAR HIGHLY VOLATILE SOLVENTS. 3. Apply a coat of paste wax to the table and column to prevent rust. Wipe all parts thoroughly with a clean dry cloth. C) \ .....--B F C ,,_ = _ "_ o .=_ "_ __ L,_ :_ _' List of Loose Parts in Box 507870 Item A B Description Chuck Key .......................... Chuck. ............................. Qty. 1 1 List of Loose Parts in Bag 507871 Item A B C D E F G Description Feed Handle ........................ Wrench Hex "L" 4rnm ................. Belt Guard Knob ..................... Screw Pan Hd. M5 x 0.8-12 ............ Support Lock Handle .................. Switch Key .......................... Screw Hex Hd. M8 x 1,25-20 ........... Qty. 3 1 1 1 1 1 3 D ! G ....=.==. 8 location and function of controls 1. BELT GUARD... Covers pulleys and belt during operation of drill press, 2. BELT TENSION LOCK HANDLES... Tightening handles locks motor bracket support to maintain correct belt distance and tension. 3. HEAD LOCK SET SCREWS... Locks the head to the column. ALWAYS have them locked in place while operating the drill press, 4. TABLE SUPPORT,.. Rides on column to support table. 11. COLUMN... 5. COLUMN SUPPORT . . . Supports column and provides mounting holes for column to base. 15. Connects a one-piece ment. 12, 13. 14. 6. SUPPORT LOCK HANDLE... Tightening locks table support to column, Always have it locked in place while operating the Drill Press. BEVEL SCALE... for bevel operations. support. TABLE position TABLE ... workpiece. Provides alignmer_t Shows Scale BEVEL LOCK... from 0-45 _............ ar_:_, mo,-_ '-' degree table _s tied is mounted on ta_:>e Locks the tabie working surface ir-_a_,_,_ to supp,::,;t FEED HANDLE . .. For moving the chuck _;D o; down. One or two of the handles may be ,_emove_,: if necessary whenever the workpiece is of sucf_ unusual shape that it interferes with the handles 16. CHUCK.., 7. BASE... Supports Drill Press. For additional stability, holes are provided in base to bolt Drill Press to bench. (See "Additional Safety Instructions for Drill Presses"). head, tab;le, and tube for easy accessory Holds drill bit or other recommer_de(_; to perform desired operations 17. FEED STOP ROD.. to specific , Holds stop nuts for dri!ti_lg depths, 18. STOP NUTS ... Limits the downward movemem of the quill at any desired point within its travel and prevents the pointer from moving upward 8. SPRING CAP... Provides means to adjust quill spring tension. 9. DEPTH POINTER... Indicates drilling depth and is located between stop nuts. 19. ON-OFF SWITCH . . . Has locking feature, this feature is intended to prevent unauthorized an(_ possiable hazardous use by children and others. 10. DEPTH SCALE... Shows depth of hole bearing drilled in inches and millimeters. 1 BELT GUARD 8 SPRING CAP 9 DEPTH POINTER 19 ON-OFF 2 }ELT TENSION LOCK HANDLES 10 DEPTH 3 SCALE 16 CHUCK HEAD LOCK SETSCREWS 4 /TABLE SUPPORT FEED SPRING ADJUSTMENT 18 STOP NUTS 17 =EED STOP 15 FEED HANDLE 14 TABLE ROD 12 BEVEL SCALE COLUMN 13 TABLE BEVEL LOCK 6 SUPPORT LOCK HANDLE TABLE REMOVED FOR CLARITY 5 COLUMN 9 SUPPORT assembly WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETED. FRAMING SQUARE MUST BE TRUE. Check its accuracy as illustrated below. TOOLS '[' .I, COMBINATION MEDIUM SCREWDRIVER NEEDED _ .... • I f' ], I,'I. I • DRAW LIGHT LINE ON BOARD '1" I' , STRAIGHT EDGE OF BOARD 3/4" THICK-THIS EDGE MUST BE ALONG THIS EDGE _. , ?',_ PERFECTLY f,÷_ • STRAIGHT SQUARE 8-INCH ADJUSTABLE WRENCH SHOULD BE NO GAP OR OVERLAP SQUARE IS FLIPPED OVER WHEN IN DOTTED POSITION COLUMN ASSEMBLY 8mm DIA. x 20mm LONG BOLT ASSEMBLY OF BASE/COLUMN 1. Position base on floor. Remove protective covering and discard. 2. Remove protective sleeve from column tube and discard. Place column assembly on base, and align holes in column support with holes in base. 3. Locate three (3) 8ram Dia. x 20ram long bolts among loose parts bag. 4. Install a bolt in each hole through column support and base and tighten with adjustable wrench. BASE COLUMN TABLE/SUPPOR ASSEMBLY INSTALLATION OF TABLE/SUPPORT ASSEMBLY AND HARDWARE 1. Locate table/support assembly 2, Slide table/support assembly onto column. Position directly above base. BASE 10 TABLE SUPPORT TABLE . Locate support lock handle among loose parts. 4. Install support lock handle from left side into table support. Raise table to working height by sliding it on the column and then tighten lock handle by hand. COLUMN -_:z: iNSTALLiNG THE HEAD CAUTION: The head assembly weighs about pounds. Carefully lift head. 1, Remove protective covering from head, 45 2. Carefully lift head above column tube and slide it down on the column as far as it will go, Align head with table and base. COLUMN HEAD LOCK SET SCREWS 3. Using a 4mm Hex "L" wrench tighten the head lock set screws on the right side of the head. HEAD 11 iNSTALLiNG FEED HANDLES !_ Locate three (3) feed handles among Iooseparts. 2 Screw the feed handles hotes in the hub. iNSTALLING THE tightly into the threaded CHUCK 1, Locate the chuck among loose parts. 2, Clean out the TAPERED HOLE in the chuck; clean the spindle nose with a clean cloth. Make sure there are no foreign particles sticking to the surfaces. The slightest piece of dirt on the spindle nose or in the chuck will prevent the chuck from seating properly, This will cause the drill to "wobble." NOTE: tremely cloth, If TAPERED HOLE in the chuck is exdirty, use a cleaning solvent on the clean 3. Push the chuck it will go. up on the spindle 4: Turn chuck sleeve chuck completely. clockwise ,/ nose as far as and open ___SPINDLE NOSE CHUCK SLEEVE jaws in 5. Lightly tap the nose of the chuck with a piece of wood to insure proper seating of the chuck on the spindle, 12 5ram BELT GUARD iNSTALLING DIA. x 12ram SCREW LONG KNOB BELT BELT GUARD GUARD KNOB KNOB 1, To attach belt guard knob, locate knob and 5mm Dia x 12ram _ong pan hd screw in toose parts bag. Insta!! screw in hote iocated in guard and attach knob turning until tight. PAN HD. SCREW WARNING: TO AVOID POSSIBLE iNJURY KEEP GUARD IN PLACE AND iN PROPER WORKING ORDER WHILE OPERATING. TENSIONING BELT NOTE: The Drill Press is shipped with the bett instaited, but it should be properiy tensioned before use 1, Lift guard hinge, from right side and leave opened t-e8 on I BELT 'TENSION LOCK HANDLE 2. Release Belt Tension Lock Handle _ocated on right side of Drill Press head. Puil right side of motor toward front of driit press to refieve spring tension on belt. Tighten the belt tension lock handIe, (::: ._o f.,,#) 1::: 3. Choose speed for drilling operation, and move belt to correct position for desired speed. NOTE: Refer to chart inside mended Drilling Speeds. be}t guard for Recom- 4. Loosen belt tension lock handle and move right side of motor rearward to apply tension to the belt, 5. Tighten Belt Tension Lock Handles. NOTE: Belt SHOULD deflect approximately thumb pressure at mid-point of belt between t/2" by pulleys. 6. Close belt guard, 7, If belt slips while drilling, readjust belt tension. I 13 ADJUSTING HEAD THE TABLE SQUARE TO NOTE: The combination square must be "true." See the beginning of the "Assembly" section for a method to check four square. 1. Insert precision round steel rod approximately 3" tong into chuck and tighten. 2. With table raised to working height and locked on column, place combination square flat on table beside rod. COMBINATION SQUARE 3. If an adjustment is necessary, loosen the table bevel lock bolt with adjustable wrench. (This adjustment is located under the table). 4. Align the table square to the rod by tilting table. 5. Retighten table bevel lock bolt. TABLE TABLE LOCK 14 BEVEL BOLT getting to press know 1 BELT GUARD / 15 FEED HANDLE 2 19 ON-OFF BELTTENSION HANDLE SWITCH LOCK 3 HEAD LOCK SCREWS FEED SPRING ADJUSTMENT 16 4 CHUCK FEED SPRING SET TABLE SUPPORT 9 DEPTH POINTER 14 TABLE 18 STOP NUTS COLUMN COLUMN SUPPORT _ IO.. o.__--_ _6 7 ' BASE 10 DEPTH FEED 6 SUPPORT STOP SCALE ROD SPINDLE ASSEMBLY OF DRILL PRESS 13 LOCK TABLE HANDLE BEVEL ..,,p._......._._ SPLINES (GROOVES) LOCK 12 BEVEL SCALE TABLE REMOVED FOR CLARITY -,.----CHUCK KEY 20 15 ___..._ CHUCK ThisDrillPresshas3 speedsaslistedbelow: 620RPM ! 300RPM 31OORPM Seeinsideofbeltguardforspecificplacement ofbelts onpulleys. SPINDLE t3. 2. BELT TENSION LOCK HANDLE ... Tightening handle locks motor bracket support to maintain correct belt distance and tension. 3. HEAD LOCK :SET SCREWS... Locks the head to the column. ALWAYS have them locked in place while operating the drill press. 14. TABLE... Provides working surface to suoport workpiece. 15. FEED HANDLE... For moving the chuck up or down. One or two of the handles may be removed if necessary whenever the workpiece is of such unusual shape that it interferes with the handles, 4, TABLE SUPPORT ... Rides on column to support table. 16. CHUCK... accessory 5. COLUMN SUPPORT . . . Supports column and provides mounting holes for column to base. 6. SUPPORT LOCK HANDLE... Tightening locks table support to column. Always have it locked in place while operating the Drill Press. 17. FEED STOP ROD... Holds stop nuts for drilling to specific depths. t8. STOP NUTS... Limits the downward movement of the quill at any desired point within its t_avel, and prevents the pointer from moving upward. 7. BASE... Supports Drill Press. For additional stability, holes are provided in base to bolt Drill Press to bench (See "Additional Safety Instructions for Drill Presses.") 19. "ON-OFF SWITCH... Has locking feature. THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. 8. SPRING CAP... spring tension. 20. CHUCK KEY . which will "pop" of it, This action ing of the chuck is turned "ON". substitute, order 9. DEPTH POINTER... Indicates drilling depth and is located between stop nuts. 10. DEPTH SCALE . .. Shows depth of hole being drilled in inches and millimeters. BEVEL LOCK... from O_-45 °. BN R.P.M. 1, BELT GUARD .... Covers pulleys and belt during operation of drill press. Provides means to adjust quill TABLE position SPEEDS Holds drill bit or other recommended to perform desired operations. . . It is a self-ejecting chuck key out of the chuck when you let go is designed to help prevent throwkey from the chuck when power Do not use any other key as a a new one if damaged or lost. 21. BELT TENSION... Belt" (Page 13). 11. COLUMN... Connects head, table, and base on a one-piece tube for easy alignment and movement. Locks the table in any Refer to section "Tensioning 22. DRILLING SPEED... Can be changed by placing the belt in any of the STEPS (grooves) in the pulleys. See Spindle Speed chart inside belt guard. t2. BEVEL SCALE .... Shows degree table is tilted for bevel operations. Scale is mounted on table support. It if to be used for quick reference where accuracy _snot critical. To determine the approximate the table inside the belt guard. 16 drilling speed, refer to Insert KEY into switch. NOTE: Key is made of yellow piestico 1 To turn drill ON . . . Insert finger under switch To turn drill OFF.,. lever and pull. Push lever in. C o In an emergency;.. , the drill bit BINDS... STALLS •.. STOPS ., . or tends to tear the workpiece loose •.. you can QUICKLY turn the drill OFF by hitting the switch with the palm of your hand. To lock switch in OFF position.., hoFd switch IN with one hand.. , REMOVE key with other hand. WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF" WHEN DRILL PRESS IS NOT IN USE... REMOVE KEY AND KEEP IT IN A SAFE PLACE... ALSO... IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) OR BLOWN FUSE OR TRIPPED CIRCUIT BREAKER, TURN SWITCH OFF . • • LOCK IT AND REMOVE THE KEY. THIS WILL PREVENT THE DRILL PRESS FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. 17 REMOVING THE CHUCK SLEEVE 1. Open jaws of chuck as wide as they will go by turning chuck sleeve. 2. Carefully tap chuck with mallet in one hand while holding chuck in other hand to prevent dropping it when released from spindle nose, DRILLING TO DEPTH To drill a BLIND hole (not all the way through) to a given depth, can be done two ways. DEPTH STOP 1. Mark the depth of the hole on the side of the workpiece, 2. With the switch OFF bring the drill down until the TIP or lips are even with the Mark. 3, Spin the lower nut down to contact the depth stop lug on the Head, 4. Spin the upper nut down and tighten against the lower nut. MARK / ANOTHER WAY -- DEPTH SCALE 1. Turn the switch off. 2. Turn the feedhand_e until the pointer points to the desired depth on the depth scale. DEPTH SCALE 3. Hold the feed handle at this position. DEPTH, STOP 4. Spin the lower stop nut down until it touches the depth stop. 5. Spin the upper stop nut down against the lower stop nut and tighten. 6. The chuck ordrill will now be stopped after traveling downward the distance selected on the depth scale. 18 UPPER STOP LOWER STOP NUT NUT basic dr!IS press operation Follow the following instructions for operating press to get the best results and to minimize hood of personal injury. -- Never do any work "FREE HAND" (handholding workpiece rather than supporting it on the table), except when polishing. -- Securely !ock Head and Support to Column, Table Arm to support, and Table to Table Arm before operating drill press. -- Never move the Head or Table while the toot is running. -- Before starting the operation, jog the motor switch to make sure the drill or other cutting toot does not wobble or cause vibration. -- If a workpiece overhangs the table such that it witt fall or tip if not held, clamp it to the table or provide auxiliary support. -- Use fixtures for unusual operations to adequately hold, guide and position workpiece. -- Use the SPINDLE SPEED recommended for the specific operation and workpiece material--check the panel inside the guard cover for drilling information; for accessories, refer to the instructions provided with the accessories. f. Never climb on the drill press Table, it could break or put! the entire drill press down on you. g. Turn the motor Switch Off and put away the Switch Key when leaving the drill press. h. To avoid injury from thrown work or toot contact, do NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating. your drill the likeli- WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE SAFETY PRECAUTmONS HERE AND ON PAGES 2, 3, AND 4. !. Protection: Eyes, Hands, Face, Ears and Body WARNING: TO AVOID BEING THE SPINNING TOOL -1. Do ----2. Do PULLED iNTO NOT wear: gloves necktie loose clothing jewelry tie back long hair a. If any part of your drill press is missing, malfunctioning, has been damaged or broken.., such as the motor switch, or other operating control, a safety device or the power cord . . . cease operating immediately until the particular part is properly repaired or replaced. b. Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip. c. To avoid injury from parts thrown by the spring, follow instructions exactly as given and shown in adjusting spring tension of quill. d. To prevent the workpiece from being torn from your hands, spinning of the tool, shattering the toot or being thrown, always properly support your work so it won't shift or bind on the tool: -- Always position BACKUP MATERIAL (use beneath the workpiece) to contact the left side of the column. -- Whenever possible, position the WORKPIECE to contact the left side of the column-if it is too short or the table is tilted, clamp solidly to the table. Use table slots or clamping ledge around the outside edge of the table. -- When using a drill press VICE, always fasten it to a table, 2. Use only accessories designed for this drill o_ €_ _t,-o.- _o press to avoid serious injury from thrown broken parts or work pieces. a. Holesaws must NEVER be operated on this drill ._.oo press at a speed greater than 400 RPM b. Drum sanders must NEVER be operated on this drill press at a speed greater than 1800 RPM. c, Do not install or use any drill that exceeds 7" in length or extends 6" below the chuck jaws. They can suddenly bend outward or break. d. Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters or rotary planers on the drill press. =n m iNSTALLING DRILLS Insert drill into chuck far enough to obtain GRIPPING of the CHUCK JAWS . • . the approx. 1" long. When using a small drill do it so far that the jaws touch the flutes (spiral of the drill. maximum jaws are not insert grooves) :HUCK Make sure that the drill is CENTERED in the chuck before tightening the chuck with the key. Tighten the drill sufficiently, so that it does not SLIP while drilling. Turn the chuck key clockwise to tighten--counterclockwise to loosen. JAWS 19 KEY _.= POSITiONiNG TABLE AND WORKPIECE Lock the table to the column in a position so that the tip of the dritl is just a little above the top of the workpiece. Always place a piece of BACK-UP MATERIAL (wood, plywood...) on the table underneath the workpiece. This will prevent "splintering" or making a heavy burr on the underside on the workpiece as the drill breaks through. To keep the backup material from spinning out of control, it must contact the left side of the column, as illustrated. WARNING: TO PREVENT WORKPIECE OR THE BACKUP MATERIAL FROM BEING TORN FROM YOUR HAND WHILE DRiLLiNG, POSITION THEM AGAINST THE LEFT SiDE OF THE COLUMN. IF THE WORKPIECE OR THE BACKUP MATERIAL ARE NOT LONG ENOUGH TO REACH THE COLUMN, CLAMP THEM TO THE TABLE. FAILURE TO DO THIS COULD RESULT IN PERSONAL INJURY. WORKPIECE \ BACK-UP MATERIAL For small pieces that cannot be clamped to the table. use a drill press vise (Optional accessory). WARNING: THE VISE MUST BE CLAMPED OR BOLTED TO THE TABLE TO AVOID INJURY FROM SPINNING WORK AND VISE OR TOOL BREAKAGE. BOLT OR CLAMP VICE SECURELY TILTING BEVEL LOCK TABLE To use the table in a bevel (tilted) position, loosen the bevel lock with adjustable wrench. Tilt table to desired angle by reading bevel scale. Retighten bevel lock. BEVEL 2O SCALE Before turning the switch ON, bring the drill down to the workpiece lining it up with the hole location. WARNING: TO AVOID iNJURY FROM SPiNNiNG WORK OR TOOL BREAKAGE, ALWAYS CLAMP WORKPmECE AND BACKUP MATERIAL SECURELY TO TABLE BEFORE OPERATING DRILL PRESS WITH THE TABLE TILTED. FEEDING Pull down on the feed handles to allow the drill to cut. To return table to original position: loosen the bevel lock, tilt table back to 0 ° on bevel scale, and retighten bevel lock. with only enough effort Feeding TOO SLOWLY might cause the dritl to burn •.. Feeding TOO RAPIDLY might stop the motor... cause the belt or drill to SLIP . . . tear the workpiece LOOSE or BREAK the drill bit. HOLE LOCATION Make a DENT in the workpiece where you want the hole.., using a CENTER PUNCH ora SHARP NAIL. SPRING CAP NOTCH adjustments BOSS WARNING: FOR YOUR OWN SAFETY TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING ANY ADJUSTMENTS. TO AVOID iNJURY FROM THROWN PARTS DUE TO SPRING RELEASE, FOLLOW INSTRUCTIONS CAREFULLY AND WEAR EYE GOGGLES. QUILL RETURN \ JAM NUT (OUTER) STANDARD NUT SPRING (INNER) 1. Move the stop nuts down to their lowest position and lock in place with wrench to prevent quill dropping while tensioning spring, 2. Lower table for additional clearance. 3. Work from left side of Drill Press. 4. Place screwdriver in lower front notch of spring cap, and hold it in place while loosening and removing jam [outer] nut only. 5. With screwdriver remaining in notch, loosen large standard [inner] nut (approximately 1/8"),until notch disengages from boss on head. DO NOT REMOVE THIS NUT. 6. Carefully turn screwdriver counter clockwise and engage next notch in boss. DO NOT REMOVE SCREWDRIVER. 7. Tighten standard nut with wrench only enough to engage boss. Do not overtighten as this will restrict quill movement. 8. Move stop nuts to upper most position and check tension while turning feed handles. 1t. 9. If there is not enough tension on spring, repeat steps 4-8 moving only ONE notch each time and checking tension after EACH repetition. 10. Proper tension is achieved when quill returns gently to full up position when released from 3/4" depth. When there is enough tension after checking, replace jam nut and tighten to standard nut, BUT do not overtighten against standard nut. 12. Check quill while feeding to have smooth and un- restricted movement. If movement is too tight, loosen jam nut and SLIGHTLY loosen standard nut until unrestricted. Retighten jam nut. 2! maintenance WARNING FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRiCATiNG YOUR DRILL PRESS. MOTOR CORD C.... T BLACK Frequently blow out any dust that may accumulate inside the motor. A coat of furniture-type paste wax applied to the table and column will help to keep the surfaces clean. POWER WARNING: TO AVOID SHOCK OR FiRE HAZARD, iF THE POWER CORD iS WORN OR CUT, OR DAMAGED iN ANY WAY, HAVE IT REPLACED IMMEDIATELY. CORD Wiring Diagram .,_.._._._ SPINDLE ASSEMBLY OF DRILL PRESS lubrication SPLINES RACK All of the BALL BEARINGS are packed with grease at the factory. They require no further lubrication. Periodically lubricate the SPLINES (grooves) spindle, and the RACK (teeth of the quill). "----- in the " _"_--"- Sears Recommends Drill Bits ......................... See Hold-Down and Guide .................. Drill Press Vises ................... See 5 pc. Stop Collar Set ............... See Sanding Drums ................ 9-2497 15 Piece Drum Sanding Kit ......... See (TEETH) the Following Catalog 9-2457 Catalog Catalog 9-2498 Catalog CHUCK Accessories Clamping Kit ...................... See Catalog Buffing Wheels up to 4" dia. max ...... See Catalog Power Tool Know-How Handbook ........ 9-29117 Sears may recommend the manual. other See your nearest Sears for other accessories. store accessories or Catalog not listed in department Do not use anyaccessory unless you have received read complete instructions for its use. 22 and trouble shooting WARNSNG: FOR YOUR OWN SAFETY TURN SWITCH SOURCE OUTLET BEFORE "TROUBLE SHOOTING. ® CONSULT YOUR LOCAL SEARS TROUBLE Noisy Operation SERVICE PROBABLE "OFF" CENTER IF FOR ANY REASON 1, Incorrect betttension, WILL NOT RUN 4. Loose motor pulley, 1. incorrect I. speed. 1, . POWER Change speed. See section "Getting To Know Your DriI1 Press"... DRILLING SPEED. 2, Retract drill frequently to clear chips. 3, Resharpen drift. 4. Feed fast enough ,aitow drill to cut. 5 Lubricate drilt. See"Basic Drill Press Operation" section, 4. Feedingtoo S!OWr 5. Not lubricated. Hard grain in wood or lengths of cutting tips and/or angles not equal, Bent drill bit, Wood splinters on underside. 1. No "back-up material" Workpiece torn loose from hand. 1, Excessive drill runout or wobble. FROM Adjust tension, See section ASSEMBLY-TENSIONING BELT." 2. Lubricate spindle, See "Lubrication" section. 3 Checking tightness of retaining nut on pulley, and tighten if necessary, 4, Tighten setscrews in pulleys, 2. Chips not coming out of hole. 3. Dull Drill. Drill Binds in workpiece. MOTOR PLUG I, 3. Loose spindle pulley, Drill leads off... hole not round. REMOVE REMEDY CAUSE 2. Dry Spindle, Drill Burns AND ALWAYS 1 Resharpendritlcorrectiy, 2. Replace dritt biL t. Use "back-up material".. See Basic Drill Press Operation" section. under workpiece, Not supported or clamped properly. t, Support workpiece or clamp it... See "Basic Drill Press Operation" section. E 6€} Workpiece pinching drill or excessive feed pressure. 2. Improper belt tension, 1. Support workpiece or clamp it,.. See "Basic Drit! Press Operation" section. See section 2. Adjust tension,.. "ASSEMBLY--TENSiONING BELT." Bent drill° 2. Worn spindle bearings. 3. Drill not properly installed in chuck. 4. Chuck not properly installed. 1. Use a straight drill, 2. Replace bearings, See"Basic 3. install dri{l properly., Drill Press Operation" section. 4, InstalI chuck properly., refer to "Unpacking and Assembly Instructions ... iNSTALLING THE CHUCK." 1. 1, Quill Returns too slow ortoe fast. t, Spring has improper Chuck will not stay attached to spindle it falls offwhen trying to install it. 1. Dirty, grease, or oii on the tapered inside surface of chuckor on the spindles tapered surface. Adjust spring tension... See section. "Adjustments--Quill Return Spring," tension, 23 1. Using a ho_Jseho!d detergent-clean the tapered su.'fface of the chuck and spindie to remove a!i dirt. grease and oil O PARTS LIST FOR CRAFTSMAN 8" DRILL PRESS MODEL NO. 113.213080 ='O mo "O 34 33 1 / \ 7 3O 29 28 27 26 16 24 17 18 20 15 19 FIGURE 1 PARTS LiST FOR CRAFTSMAN 8" DRILL PRESS MODEL NO. 113.213080 Always order by Part Number--Not FIGURE Key J No. I r,o ¢jn Part No. Description 2 3 4 5 6 817771 817449 STD551031 STD835025 817427 817391-3 7 8 9 10 11 817420 817445 817444 817421 817391-2 12 13 14 15 16 17 18 19 20 817439 817438 817409 STD840812 817442 STD852005 816755-4 817770 816755-3 Head w/Roll Pin & Trim Nut-Lock M8 x 1.25-8 *Washer-5/16 x 11/16x 1/16 * Screw-Hex M8 x 1.25-25 • Pulley-Motor Screw-Hex Soc. Set M6 x 1.0-6 oMotor Stop-Motor Spring-Motor Stop Knob-Motor Adjusting Screw-Hex Soc. Set M8 x 1.25-8 Knob Rod Shaft-Pinion *Nut-Hex M8 x 1.25 Screw-Fit. Sit. Set M8 x 1.25 * Lockwasher-Ext. 5mm Screw-Pan Hd. M5 x 0.8-8 Box-Switch w/Depth Scale Screw-Pan Cr. M5 x 0,8-12 by Key Number 1 t_ Key No. Part No. 21 22 816113 817357 23 24 25 26 27 28 29 30 31 32 33 34 817422 815863 STD375008 817406 817443 817415 817416 STD541137 STD841015 817419 817329-1 813317-7 507871 507870 SP5184 Description Switch-Locking Screw_Self tap. pan hd. M4x16-8 Cover-Switch Plate Key-Switch *Connector-Wire seat-Spring Retainer-Spring Spring-Tension Cap-Spring * Nut-Hex 3/8-24 *NutHexM10xl.5 Pointer Cord-Power Wrench Hex "L" 4ram Bag of Loose Parts (Not Illustrated) Box of Loose Parts (Not Illustrated) Owners Manual (Not Illustrated) * Standard Hardware Item -- May Be Purchased Locally. e Any attempt to repair this motor may create a HAZARD unless repair is done by a qualfied service technician, Repair service is available at your nearest Sears Store. RepairPa s repair parts PARTS LiST FOR CRAFTSMAN 8" DR_LL PRESS MODEL NO. 113.213080 2 \ 14 Always order by Part Number--Not FIGURE Key No. Part No. 1 2 817451-1 817325 5 6 816755-3 817428 817779 817358 7 8!7453-1 Bushing-Rubber Knob Screw-Pan Hd, M5 x 0.8-12 Belt-"V" 5/16 x 26 Guard w/Labels Screw-Washer Hd. M6x1,0-16 Ring Retaining * Standard Hardware Item - 2 K_y No. , Description May Be Purchased Locally 26 by Key Number Part Ne. 8 STD315235 9 10 11 12 13 14 817408 817407 817426 817440 63418 816755-6 Description *Bearing-Ball 17ram Spacer Insert-Pulley Pulley-Spindle Nut-Pulley Ctamp Cord Screw Pan Hd. M5 x 0.8-8 repair parts PARTS I LIST FOR CRAFTSMAN 8" DRILL MODEL NO. 113.213080 PRESS 1 fl 2 j2 Always order by Part Number--Not FIGURE 3 QUILL by Key Number FIGURE ASSEMBLY 4 n Key No. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 817413 STD3152t5 817411 816755 817414 817453 817410 817340-1 817339-1 STD840610 STD840508 817418 Description Gasket-Quill * Bearing-Ball 12ram Tube-Quill Screw-Pan M5 x 0.8-20 Collar-Stop Ring-Retaining Shaft-Spindle Chuck Key-Chuck * Nut-Hex M6 x 1.0 *Nut-Hex M5 x 0.8 Rod-Stop * Standard Hardware Item - May Be Purchased Locally. 27 Key No. Part No. 1 2 3 4 5 6 817773 817290 817433 817431 817434 STD835020 7 8 817447 817437 Description Support-Table w/Sca_e Support-Lock Handle Tube-Column Base Support-Column * Screw-Hex Hd. M8 x 1.25-20 Screw-Hex Hd. 1/2-12 x 7/8 Table f L i.i. Now that you have purchased your 8-inch Drill Press, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. SERVICE The model on a plate MODEL NO. !t3.2t3080 number attached of your 8-inch Drill Press will be found to the rear of the head. DREL PRESS WITH MAXIMUM DEVELOPED I/3 HP MOTOR HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS,ALWAYS GIVE THE FOLLOWING INFORMATION: PARTNUMBER PARTDESCRIPTION MODEL NUMBER 113.213080 NAME OF ITEM MOTORIZED 8-INCH BENCH MODEL DRILLPRESS All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order wi!l be electronically transmitted to a Sears Repair Parts Distribution Center for handling. J J Sold by SEARS, ROEBUCK AND CO., Chicago, Part No. SP5184 Form No. SP5184-3 IL 60684 U.S.A. Printed in Taiwan 9/;90