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Freescale Semiconductor, Inc.
Optoisolation
Board
User’s Manual
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A G R E E M E N T
Motorola Embedded Motion Control
N O N - D I S C L O S U R E
Freescale Semiconductor, Inc...
R E Q U I R E D
MEMCOBUM/D
Freescale Semiconductor, Inc.
Optoisolation Board
Important Notice to Users
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While every effort has been made to ensure the accuracy of all information in
this document, Motorola assumes no liability to any party for any loss or
damage caused by errors or omissions or by statements of any kind in this
document, its updates, supplements, or special editions, whether such errors are
omissions or statements resulting from negligence, accident, or any other cause.
Motorola further assumes no liability arising out of the application or use of any
information, product, or system described herein: nor any liability for incidental
or consequential damages arising from the use of this document. Motorola
disclaims all warranties regarding the information contained herein, whether
expressed, implied, or statutory, including implied warranties of
merchantability or fitness for a particular purpose. Motorola makes no
representation that the interconnection of products in the manner described
herein will not infringe on existing or future patent rights, nor do the
descriptions contained herein imply the granting or license to make, use or sell
equipment constructed in accordance with this description.
Trademarks
This document includes these trademarks:
Motorola and the Motorola logo are registered trademarks
of Motorola, Inc.
Motorola, Inc., is an Equal Opportunity / Affirmative Action Employer.
© Motorola, Inc., 2000; All Rights Reserved
User’s Manual
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Optoisolation Board
Optoisolation Board
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MOTOROLA
Freescale Semiconductor, Inc.
User’s Manual — Optoisolation Board
List of Sections
Section 1. Introduction and Setup . . . . . . . . . . . . . . . . . . . 9
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Section 2. Operational Description . . . . . . . . . . . . . . . . . 15
Section 3. Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . 17
Section 4. Schematics and Parts List . . . . . . . . . . . . . . . 23
Section 5. Design Considerations . . . . . . . . . . . . . . . . . . 39
Optoisolation Board
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List of Sections
User’s Manual
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Optoisolation Board
List of Sections
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MOTOROLA
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User’s Manual — Optoisolation Board
Table of Contents
Freescale Semiconductor, Inc...
Section 1. Introduction and Setup
1.1
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2
Optoisolation Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3
About this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5
Setup Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Section 2. Operational Description
2.1
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Section 3. Pin Descriptions
3.1
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3
Signal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Section 4. Schematics and Parts List
4.1
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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Table of Contents
Section 5. Design Considerations
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.2
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.3
Digital Optoisolation Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.4
Analog Optoisolation Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.5
Serial Link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
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5.1
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User’s Manual — Optoisolation Board
List of Figures and Tables
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Figure
Title
1-1
1-2
1-3
Systems Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Optoisolation Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Optoisolation Board Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3-1
3-2
40-Pin Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
40-Pin Input Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
Optoisolation Board Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Control Board to Power Stage Digital Signals (Page 1) . . . . . . . . . . . 26
Control Board to Power Stage Digital Signals (Page 2) . . . . . . . . . . . 27
Power Board to Control Board Digital Signals. . . . . . . . . . . . . . . . . . 28
Analog Current Sense Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Analog Temperature and dc Bus Sense Signals . . . . . . . . . . . . . . . . . 30
Analog Back EMF Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Identification Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
dc/dc Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5-1
5-2
5-3
Simplified Digital Isolation Block . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Simplified Analog Isolation Block . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Bidirectional Serial Link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table
Title
Page
2-1
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3-1
Signal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4-1
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Optoisolation Board
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List of Figures and Tables
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List of Figures and Tables
User’s Manual
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Optoisolation Board
List of Figures and Tables
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MOTOROLA
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User’s Manual — Optoisolation Board
Section 1. Introduction and Setup
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1.1 Contents
1.2
Optoisolation Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3
About this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5
Setup Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.2 Optoisolation Introduction
Motorola’s embedded motion control series optoisolation board is an
optoisolator that is an integral part of a development tool set for motor control.
It is supplied in kit number ECOPT, along with a 40-pin ribbon cable and
mounting hardware. The optoisolation board’s purpose is to provide galvanic
isolation between a control board and a high-voltage power stage. It fits into the
systems’ configurations that are shown in Figure 1-1. A photograph of the
board appears in Figure 1-2.
1.3 About this Manual
Key items can be found in the following locations in this manual:
•
Setup instructions are found in 1.5 Setup Guide.
•
Schematics are found in 4.3 Schematics.
•
Pin assignments are shown in Figure 3-1. 40-Pin Output Connector
and Figure 3-2. 40-Pin Input Connector, and a pin-by-pin description
is contained in 3.3 Signal Descriptions.
•
For those interested in the reference design aspects of the board’s
circuitry, a description is provided in Section 5. Design Considerations.
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Introduction and Setup
WORKSTATION
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OPTOISOLATION
BOARD
DSP
EVM
BOARD
CONTROL
BOARD
EMULATOR
WORKSTATION
HIGH-VOLTAGE
POWER STAGE
OPTOISOLATION
BOARD
HIGH-VOLTAGE
POWER STAGE
MOTOR
MOTOR
OPTIONAL FEEDBACK
OPTIONAL FEEDBACK
a) MICROCONTROLLER
b) 56800 DSP
Figure 1-1. Systems’ Configurations
Figure 1-2. Optoisolation Board
User’s Manual
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Optoisolation Board
Introduction and Setup
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Introduction and Setup
Warnings
1.4 Warnings
This development tool set operates in an environment that includes dangerous
voltages and rotating machinery.
To facilitate safe operation, input power for the high-voltage power stage
should come from a current-limited dc laboratory power supply, unless power
factor correction is specifically being investigated.
Freescale Semiconductor, Inc...
When operating from an ac line, power stage grounds and oscilloscope grounds
are at different potentials, unless the oscilloscope is floating. Note that probe
grounds and, therefore, the case of a floated oscilloscope are subjected to
dangerous voltages.
The user should be aware that:
•
Before moving scope probes, making connections, etc., it is generally
advisable to power down the high-voltage supply.
•
When high voltage is applied, using only one hand for operating the test
setup minimizes the possibility of electrical shock.
•
Operation in lab setups that have grounded tables and/or chairs should be
avoided.
•
Wearing safety glasses, avoiding ties and jewelry, using shields, and
operation by personnel trained in high-voltage lab techniques are also
advisable.
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Introduction and Setup
1.5 Setup Guide
Setup and connections for the optoisolation board are straightforward. The
optoisolation board connects to a Motorola embedded motion control series
high-voltage power stage via a 40-pin ribbon cable with a Motorola embedded
motion control series control board to form a mother/daughter board
arrangement. Figure 1-3 depicts a completed setup.
Follow these steps to set up the board:
Freescale Semiconductor, Inc...
1. Mount four standoffs to the optoisolation board at the locations indicated
in Figure 1-3. Standoffs, screws, and washers are included in the
ECOPT kit. This step and step 3 are optional when making connections
with DSP control boards such as the DSP56F805EVM. The DSP boards
may be placed flat on a bench, next to the optoisolation board.
2. Plug one end of the 40-pin ribbon cable that is supplied with Motorola
embedded motion control series control boards into input connector J2,
labeled “control board.”
3. Mount the control board on top of the standoffs with screws and washers
from the ECOPT kit. This step is optional with DSP control boards.
4. Plug the free end of the cable connected to input connector J2 into the
control board’s 40-pin connector.
5. Plug one end of the ECOPT kit’s 40-pin ribbon cable into output
connector J1, labeled “power stage.” The other end of this cable goes to
the power stage’s 40-pin input connector.
6. Connect a 12-Vdc power supply either to connector JP1, labeled “Ext.
Power 12V DC,” or power jack J3. Either one, but not both, may be used.
These connectors are located immediately above 40-pin connector J2 on
the right side of the optoisolation board. The 12-volt power supply
should be rated for at least 1 amp.
7. Apply power first to the optoisolation board, and then to the power stage.
Note that the optoisolation board powers the control board and that the
optoisolation board is not fully powered until power is applied to the
power stage.
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Introduction and Setup
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Introduction and Setup
Setup Guide
MOTOR
STANDOFFS
40-PIN
RIBBON CABLE
+12 Vdc
CONTROLLER
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POWER STAGE
40-PIN
RIBBON CABLE
OPTOISOLATOR
J1
J2
STANDOFFS
HIGH-VOLTAGE
MOTOR SUPPLY
Figure 1-3. Optoisolation Board Setup
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Introduction and Setup
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Section 2. Operational Description
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2.1 Contents
2.2
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2 Introduction
Motorola’s embedded motion control series optoisolation board links signals
from a controller to a high-voltage power stage. The board isolates the
controller, and peripherals that may be attached to the controller, from
dangerous voltages that are present on the power stage. The optoisolation
board’s galvanic isolation barrier also isolates control signals from high noise
in the power stage and provides a noise-robust systems architecture.
Signal translation is virtually one-for-one. Gate drive signals are passed from
controller to power stage via high-speed, high dv/dt, digital optocouplers.
Analog feedback signals are passed back through HCNR201 high-linearity
analog optocouplers. Delay times are typically 250 ns for digital signals, and
2 µs for analog signals. Grounds are separated by the optocouplers’ galvanic
isolation barrier.
Both input and output connections are made via 40-pin ribbon cable connectors.
The pin assignments for both connectors are the same. For example, signal
PWM_AT appears on pin 1 of the input connector and also on pin 1 of the
output connector. In addition to the usual motor control signals, an
MC68HC705JJ7CDW serves as a serial link, which allows controller software
to identify the power board.
Power requirements for controller side circuitry are met with a single external
12-Vdc power supply. Power for power stage side circuitry is supplied from the
power stage through the 40-pin output connector.
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Operational Description
A summary of the information needed to use Motorola’s embedded motion
control series optoisolation board is presented below. For design information,
see Section 5. Design Considerations.
2.3 Electrical Characteristics
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The electrical characteristics in Table 2-1 apply to operation at 25°C, and a
12-Vdc power supply voltage.
Table 2-1. Electrical Characteristics
Characteristic
Symbol
Min
Typ
Max
Units
Notes
Power Supply Voltage
Vdc
10
12
30
V
Quiescent Current
ICC
70(1)
200(2)
500(3)
mA
dc/dc converter
Min Logic 1 Input Voltage
VIH
2.0
—
—
V
HCT logic
Max Logic 0 Input Voltage
VIL
—
—
0.8
V
HCT logic
Analog Input Range
VIn
0
—
3.3
V
Input Resistance
RIn
—
10
—
kΩ
Analog Output Range
VOut
0
—
3.3
V
Digital Delay Time
tDDLY
—
0.25
—
µs
Analog Delay Time
tADLY
—
2
—
µs
1. Power supply powers optoisolation board only.
2. Current consumption of optoisolation board plus DSP EMV board (powered from this power supply)
3. Maximum current handled by dc/dc converters
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Section 3. Pin Descriptions
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3.1 Contents
3.2
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3
Signal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 Introduction
Inputs and outputs are located on four connectors. They are listed as follows.
Location descriptions assume that the board is oriented such that its title is read
from left to right.
•
J2 — Signal inputs are grouped together on 40-pin ribbon cable
connector J2, located on the right side of the board.
•
J1 — Signal outputs are provided on 40-pin ribbon cable connector, J1,
located on the left.
•
JP1 and J3 — Two connectors, labeled JP1 and J3, are provided for the
12-volt power supply. JP1 and J3 are located immediately above input
connector J2. Power is supplied to one or the other, but not both.
Pin assignments for the input and output connectors are shown in Figure 3-1
and Figure 3-2. In these figures, a schematic representation appears on the left,
and a physical layout of the connector appears on the right. The physical view
assumes that the board is oriented such that its title is read from left to right.
Signal descriptions are provided in Table 3-1. Note that each signal has the
same pin assignment on both connectors. Power supply and ground connections
go to different power supplies, due to the isolation barrier. However, pin
locations for similar power supply voltages remain the same. For example, +15
volts on the input connector and +15 volts on the output connector come from
physically different power supplies, but occupy pin 19 on both connectors.
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Pin Descriptions
J1
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BEMF_sense_C
BEMF_sense_B
BEMF_sense_A
Shielding
Zero_cross_C
Zero_cross_B
Zero_cross_A
PFC_z_c
PFC_inhibit
PFC_PWM
Serial_Con
Brake control
Shielding
Aux_DIG_IO
Temp_sense
I_sense_C
I_sense_B
I_sense_A
I_sense_DCB
V_sense_DCB
–15V_A_PS
+15V_A_PS
GNDA_PS
GNDA_PS
+3.3V_A_PS
+5V_D_PS
+5V_D_PS
GND_PS
GND_PS
PWM_PS
Shielding
PWM_CT
Shielding
PWM_BB
Shielding
PWM_BT
Shielding
PWM_AB
Shielding
PWM_AT
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
PWM_AT
PWM_AB
PWM_BT
PWM_BB
PWM_CT
PWM_CB
GND_PS
+5V_D
GNDA_PS
+15_A_PS
V_sense_DCB
I_sense_A
I_sense_C
Aux_DIG_IO
Brake control
PFC_PWM
PFC_z_c
Zero_cross_B
Shielding
BEMF_sense_B
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
Shielding
Shielding
Shielding
Shielding
Shielding
GND_PS
+5V_D_PS
+3.3V_A_PS
GNDA_PS
–15V_A_PS
I_sense_DCB
I_sense_B
Temp_sense
Shielding
Serial_Con
PFC_inhibit
Zero_cross_A
Zero_cross_C
BEMF_sense_A
BEMF_sense_C
PHYSICAL VIEW
Notes:
_PS suffix = power stage
_CB suffix = control board
For more information, see 4.2 Overview.
CON/40
SCHEMATIC VIEW
Figure 3-1. 40-Pin Output Connector
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Pin Descriptions
Introduction
J2
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40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
BEMF_sense_C
BEMF_sense_B
BEMF_sense_A
Shielding
Zero_cross_C
Zero_cross_B
Zero_cross_A
PFC_z_c
PFC_inhibit
PFC_PWM
Serial_Con
Brake control
Shielding
Aux_DIG_IO
Temp_sense
I_sense_C
I_sense_B
I_sense_A
I_sense_DCB
V_sense_DCB
–15V_A_CB
+15V_A_CB
GNDA_CB
GNDA_CB
+3.3V_A_CB
+5V_D_CB
+5V_D_CB
GND_CB
GND_CB
PWM_CB
Shielding
PWM_CT
Shielding
PWM_BB
Shielding
PWM_BT
Shielding
PWM_AB
Shielding
PWM_AT
PWM_AT
PWM_AB
PWM_BT
PWM_BB
PWM_CT
PWM_CB
GND_CB
+5V_D_CB
GNDA_CB
+15_A_CB
V_sense_DCB
I_sense_A
I_sense_C
Aux_DIG_IO
Brake control
PFC_PWM
PFC_z_c
Zero_cross_B
Shielding
BEMF_sense_B
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
Shielding
Shielding
Shielding
Shielding
Shielding
GND_CB
+5V_D_CB
+3.3V_A_CB
GNDA_CB
–15V_A_CB
I_sense_DCB
I_sense_B
Temp_sense
Shielding
Serial_Con
PFC_inhibit
Zero_cross_A
Zero_cross_C
BEMF_sense_A
BEMF_sense_C
PHYSICAL VIEW
Notes:
_PS suffix = power stage
_CB suffix = control board
For more information, see 4.2 Overview.
CON/40
SCHEMATIC VIEW
Figure 3-2. 40-Pin Input Connector
Optoisolation Board
MOTOROLA
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Pin Descriptions
3.3 Signal Descriptions
Table 3-1. Signal Descriptions (Sheet 1 of 3)
Signal Name
Description
1
PWM_AT
PWM_AT is the gate drive signal for the top half-bridge of phase A. A logic high at
input connector J2 produces a logic high at output connector J1, which turns the
power stage’s phase A top switch on.
2
Shielding
Pin 2 is connected to an unused wire that helps prevent cross-talk between
adjacent signals.
3
PWM_AB
PWM_AB is the gate drive signal for the bottom half-bridge of phase A. A logic high
at input connector J2 produces a logic high at output connector J1, which turns the
power stage’s phase A bottom switch on.
4
Shielding
Pin 4 is connected to an unused wire that helps prevent cross-talk between
adjacent signals.
5
PWM_BT
PWM_BT is the gate drive signal for the top half-bridge of phase B. A logic high at
input connector J2 produces a logic high at output connector J1, which turns the
power stage’s phase B top switch on.
6
Shielding
Pin 6 is connected to an unused wire that helps prevent cross-talk between
adjacent signals.
7
PWM_BB
PWM_BB is the gate drive signal for the bottom half-bridge of phase B. A logic high
at input connector J2 produces a logic high at output connector J1, which turns the
power stage’s phase B bottom switch on.
8
Shielding
Pin 8 is connected to an unused wire that helps prevent cross-talk between
adjacent signals.
9
PWM_CT
PWM_CT is the gate drive signal for the top half-bridge of phase C. A logic high at
input connector J2 produces a logic high at output connector J1, which turns the
power stage’s phase C top switch on.
10
Shielding
Pin 10 is connected to an unused wire that helps prevent cross-talk between
adjacent signals.
11
PWM_CB
PWM_CB is the gate drive signal for the bottom half-bridge of phase C. A logic high
at input connector J2 produces a logic high at output connector J1, which turns the
power stage’s phase C bottom switch on.
12
GND_CB and
GND_PS
Digital power supply ground
13
GND_CB and
GND_PS
Digital power supply ground, redundant connection
Freescale Semiconductor, Inc...
Pin
No.
User’s Manual
20
Optoisolation Board
Pin Descriptions
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Freescale Semiconductor, Inc.
Pin Descriptions
Signal Descriptions
Freescale Semiconductor, Inc...
Table 3-1. Signal Descriptions (Sheet 2 of 3)
Pin
No.
Signal Name
14
+5V_D_CB and
+5V_D_PS
Digital +5-volt power supply. +5V_D_PS originates on the power stage board
15
+5V_D_CB and
+5V_D_PS
Digital +5-volt power supply, redundant connection
16
+3.3V_A_CB and
+3.3V_A_PS
17
GNDA_CB and
GNDA_PS
Analog power supply ground
18
GNDA_CB and
GNDA_PS
Analog power supply ground, redundant connection
19
+15V_A_CB and
+15V_A_PS
20
-15V_A_CB and
–15V_A_PS
21
V_sense_DCB
V_sense_DCB is an analog sense signal that measures the power stage’s dc bus
voltage.
22
I_sense_DCB
I_sense_DCB is an analog sense signal that measures the power stage’s dc bus
current.
23
I_sense_A
I_sense_A is an analog sense signal that measures current in phase A.
24
I_sense_B
I_sense_B is an analog sense signal that measures current in phase B.
25
I_sense_C
I_sense_C is an analog sense signal that measures current in phase C.
26
Temp_sense
Temp_sense is an analog sense signal that measures power module temperature.
27
AUX_DIG_IO
This is an unused spare digital link that can be configured to send a signal in either
direction.
28
Shielding
Pin 28 is connected to an unused wire that helps prevent cross-talk between
adjacent signals.
29
Brake_control
Brake_control is the gate drive signal for the power stage’s brake transistor.
30
Serial_Con
Serial_Con is a bidirectional digital serial interface that is used to identify the power
stage to the controller. This information is then used by the controller’s software to
scale analog feedback signals.
31
PFC_PWM
PFC_PWM is a digital signal that controls the power factor correction circuit’s
switch.
32
PFC_inhibit
PFC_inhibit is a digital output that is used to enable or disable the power factor
correction circuit.
Description
Analog +3.3-volt power supply. +3.3V_A_PS originates on the power stage.
Analog +15-volt power supply. +15V_A_PS originates on the power stage.
Analog -15 V power supply. –15V_A_PS originates on the power stage.
Optoisolation Board
MOTOROLA
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Pin Descriptions
Table 3-1. Signal Descriptions (Sheet 3 of 3)
Signal Name
33
PFC_z_c
PFC_z_c is a digital signal. Its edges represent power line voltage zero crossing
events.
34
Zero_cross_A
Zero_cross_A is a digital signal that is used for sensing phase A back-EMF zero
crossing events.
35
Zero_cross_B
Zero_cross_B is a digital signal that is used for sensing phase B back-EMF zero
crossing events.
36
Zero_cross_C
Zero_cross_C is a digital signal that is used for sensing phase C back-EMF zero
crossing events.
37
Shielding
Pin 37 is connected to an unused wire that helps prevent cross-talk between
adjacent signals.
38
BEMF_sense_A
BEMF_sense_A is an analog sense signal that measures phase A back EMF.
39
BEMF_sense_B
BEMF_sense_B is an analog sense signal that measures phase B back EMF.
40
BEMF_sense_C
BEMF_sense_A is an analog sense signal that measures phase C back EMF.
Freescale Semiconductor, Inc...
Pin
No.
Description
User’s Manual
22
Optoisolation Board
Pin Descriptions
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MOTOROLA
Freescale Semiconductor, Inc.
User’s Manual — Optoisolation Board
Section 4. Schematics and Parts List
Freescale Semiconductor, Inc...
4.1 Contents
4.2
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 Overview
A set of schematics for the optoisolation board appears in Figure 4-1 through
Figure 4-9. An overview of the whole board is shown in Figure 4-1. Digital
isolation blocks appear in Figure 4-2 through Figure 4-4. Analog isolation
blocks are shown in Figure 4-5 through Figure 4-7. The serial link appears in
Figure 4-8, and an on-board power supply that converts +12 volts into +5 V,
+3.3 V, +15 V and –15 V is shown in Figure 4-9.
Unless otherwise specified, resistor values are in ohms, resistors are specified
as 1/8 watt ± 5%, and interrupted lines coded with the same letters are
electrically connected.
The high-level schematic in Figure 4-1 identifies individual signals with the
same designation upon both entering and leaving the board. For example,
temperature sense signal “Temp_sense” comes into the board on pin 26 of
connector J2, leaves on pin 26 of J1, and is labeled “Temp_sense” in both
places. Since the power supplies connected to J1 and J2 are physically different,
power supply and ground designations include “_PS” or “_CB.” “_PS” refers to
the power stage side of the isolation barrier. Similarly, “_CB” refers to the
control board side of the isolation barrier. For example, the +15-volt analog
supply is labeled “+15V_A_CB” on pin 19 of input connector J2. Similarly, the
+15-volt connection on pin 19 of output connector J1 is labeled “+15V_A_PS.”
Optoisolation Board
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Schematics and Parts List
Freescale Semiconductor, Inc...
In the detail-level schematics, signals also get “_CB” or “_PS” adders to
indicate which connector they are coming from. For example, the signal
identified as “Temp_sense” in high-level schematic Figure 4-1 appears on the
left-hand side of Figure 4-6 as “Temp_sense_PS.” The “_PS” adder indicates
that the signal “Temp_sense” at the input to U500A comes from output
connector J1. Similarly, “Temp_sense_CB” on the right hand side of
Figure 4-6 indicates that a connection is made to input connector J2.
4.3 Schematics
The schematics for the optoisolation board appear on the following pages.
User’s Manual
24
Optoisolation Board
Schematics and Parts List
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MOTOROLA
Connect to PS
(Power Stage)
P_3.3V_A_PS
MP4
GND_PS
GND_PS
P_15V_A_PS
N_15V_A_PS
GNDA_PS
R1
MP7
GNDA_CB
+15V_A_CB
MP8
PWM_CB_CB
PWM_CT_CB
PWM_BB_CB
PWM_BT_CB
PWM_AB_CB
PWM_AT_CB
+5V_D_CB
GND_CB
GNDA_CB
+3.3V_A_CB
Temp_sense_CB
I_sense_DCB_CB
V_sense_DCB_CB
GNDA_CB
+3.3V_A_CB
I_sense_C_CB
I_sense_B_CB
I_sense_A_CB
+5V_D_CB
GND_CB
PFC_inhibit_CB
PFC_PWM_CB
Breake_control_CB
Aux_IO_CB
Serial_con_CB
+5V_D_CB
GND_CB
+5V_D_CB
GND_CB
Zero_cross_C_CB
Zero_cross_B_CB
Zero_cross_A_CB
PFC_Z_C_CB
+3.3V_A_CB
GNDA_CB
BEMF_sense_A_CB
BEMF_sense_B_CB
BEMF_sense_C_CB
Opto Isolation Barrier
BEMF_sense_A_PS
BEMF_sense_B_PS
BEMF_sense_C_PS
+15V_A_PS
-15V_A_PS
GNDA_PS
Analog_BEMF
Zero_cross_C_PS
Zero_cross_B_PS
Zero_cross_A_PS
PFC_Z_C_PS
+5V_D_PS
GND_PS
Digital_PS_to_CB
+5V_D_PS
GND_PS
Serial_con_PS
Identif
PFC_inhibit_PS
PFC_PWM_PS
Breake_control_PS
Aux_IO_PS
+5V_D_PS
GND_PS
Digital_CB_to_PS
I_sense_C_PS
I_sense_B_PS
I_sense_A_PS
+15V_A_PS
-15V_A_PS
GNDA_PS
Analog_I_sense
Temp_sense_PS
I_sense_DCB_PS
V_sense_DCB_PS
+15V_A_PS
-15V_A_PS
GNDA_PS
D1
LED
GND_PS
Digital_PWM
PWM_CB_PS
PWM_CT_PS
PWM_BB_PS
PWM_BT_PS
PWM_AB_PS
PWM_AT_PS
+5V_D_PS
GND_PS
Analog_Temp_DCB
470
P_5V_D_PS
MP5
MP6
GND_PS
+5V_D_PS
MP9
-15V_A_CB
GND_CB
MP11
P_5V_D
P_15V_A
N_15V_A
GND
P_3.3V_A
MP10
+3.3V_A_CB
MP12
+5V_D_CB
J2
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CON/40
-Ext_V
+Ext_V
BreadBoard
-V
1
+V
3
-V
J3
Power Jack
2
12-15V DC
JP1
8-12V AC
CON/2screws
BEMF_sense_C
BEMF_sense_B
BEMF_sense_A
Shielding
Zero_cross_C
Zero_cross_B
Zero_cross_A
PFC_z_c
PFC_inhibit
PFC_PWM
Serial_Con
Breake_control
Shielding
Aux_DIG_IO_CB
Temp_sense
I_sense_C
I_sense_B
I_sense_A
I_sense_DCB
V_sense_DCB
-15V_A_CB
+15V_A_CB
GNDA_CB
GNDA_CB
+3.3V_A_CB
+5V_D_CB
+5V_D_CB
GND_CB
GND_CB
PWM_CB
Sheilding
PWM_CT
Sheilding
PWM_BB
Sheilding
PWM_BT
Sheilding
PWM_AB
Sheilding
PWM_AT
Connect to CB
(Control Board)
+5V_D_CB
+15V_A_CB
-15V_A_CB
GND_CB
+3.3V_A_CB
DC/DC_converter
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J1
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CON/40
MP2
MP3
-15V_A_PS
+3.3V_A_PS
1
2
BEMF_sense_C
BEMF_sense_B
BEMF_sense_A
Shielding
Zero_cross_C
Zero_cross_B
Zero_cross_A
PFC_z_c
PFC_inhibit
PFC_PWM
Serial_Con
Breake_control
Shielding
Aux_DIG_IO_PS
Temp_sense
I_sense_C
I_sense_B
I_sense_A
I_sense_DCB
V_sense_DCB
-15V_A_PS
+15V_A_PS
GNDA_PS
GNDA_PS
+3.3V_A_PS
+5V_D_PS
+5V_D_PS
GND_PS
GND_PS
PWM_CB
Sheilding
PWM_CT
Sheilding
PWM_BB
Sheilding
PWM_BT
Sheilding
PWM_AB
Sheilding
PWM_AT
BreadBoard
MP1
GNDA_PS
+15V_A_PS
Figure 4-1. Optoisolator Board Overview
Freescale Semiconductor, Inc...
Freescale Semiconductor, Inc.
PWM_AT_PS
PWM_AB_PS
PWM_BT_PS
PWM_BB_PS
PWM_CT_PS
PWM_CB_PS
+5V_D_PS
GND_PS
4
2
6
12
10
8
3
U600B
MC74HCT14AD
+5V_D_PS
1
U600A
MC74HCT14AD
GND_PS
5
U600C
MC74HCT14AD
U600F
MC74HCT14AD
13
11
U600E
MC74HCT14AD
U600D
MC74HCT14AD
9
+5V_D_PS
+
R600
1.8k
R603
1.8k
R606
1.8k
R609
1.8k
R612
1.8k
R615
1.8k
+5V_D_PS
8
6
5
GND_PS
+5V_D_PS
8
6
5
8
GND_PS
+5V_D_PS
6
5
GND_PS
+5V_D_PS
8
6
5
GND_PS
+5V_D_PS
8
6
5
GND_PS
+5V_D_PS
8
6
5
GND_PS
ISO600
Vcc
Vo
Gnd
3
Anode 2
Cathode
Cathode
3
Anode 2
HCPL-J454#300
ISO601
Vcc
Vo
Gnd
Cathode
3
Anode 2
HCPL-J454#300
ISO602
Vcc
Vo
Gnd
Cathode
3
Anode 2
HCPL-J454#300
ISO603
Vcc
Vo
Gnd
Cathode
3
Anode 2
HCPL-J454#300
ISO604
Vcc
Vo
Gnd
Cathode
3
Anode 2
HCPL-J454#300
ISO605
Vcc
Vo
Gnd
HCPL-J454#300
+5V_D_CB
R601
330
+5V_D_CB
R604
330
+5V_D_CB
R607
330
+5V_D_CB
R610
330
+5V_D_CB
R613
330
+5V_D_CB
R616
330
3
6
8
3
6
8
2
10
2
10
GND_CB
R617
10k
U602C
MC74HCT00AD
9
5
U602B
MC74HCT00AD
4
GND_CB
U602A
MC74HCT00AD
1
+5V_D_CB
U601C
MC74HCT00AD
9
5
U601B
MC74HCT00AD
4
GND_CB
U601A
MC74HCT00AD
1
+5V_D_CB
14
R602
10k
GND_CB
R605
10k
GND_CB
R608
10k
GND_CB
R611
10k
GND_CB
R614
10k
GND_CB
PWM_AT_CB
PWM_AB_CB
PWM_BT_CB
PWM_BB_CB
PWM_CT_CB
PWM_CB_CB
Figure 4-2. Control Board to Power Stage Digital Signals (Page 1)
C605 Cap's placed
close to IC's
10uF/6.3V
C600
10nF
GND_PS
+5V_D_CB
C601
10nF
C602
10nF
C603
10nF
C604
100nF
+5V_D_CB
GND_CB
Cap's placed
close to IC's
GND_CB
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+5V_D_PS
GND_PS
+5V_D_PS
GND_PS
C300
10nF
PFC_inhibit_PS
PFC_PWM_PS
+
C301
10uF/6.3V
2
4
6
10
Control Board to Power Stage
Signal Direction Jumper *
JP301
SM/Jumper
1
12
U300F
MC74HCT14AD
11
U300E
MC74HCT14AD
5
U300C
MC74HCT14AD
3
U300B
MC74HCT14AD
GND_PS
U300A
MC74HCT14AD
+5V_D_PS
14
7
* Either JP301 or JP303
can be shorted
Breake_control_PS
Aux_IO_PS
13
R300
1.8k
R303
1.8k
R306
1.8k
R310
1.8k
3
2
Gnd
Vcc
Vo
ISO300
+5V_D_PS
8
6
5
Anode
Cathode
Cathode
Anode
GND_PS HCPL-J454#300
Gnd
Vcc
Vo
ISO301
+5V_D_PS
8
6
5
Cathode
Anode
GND_PS HCPL-J454#300
Gnd
Vcc
Vo
ISO302
+5V_D_PS
8
6
5
Vcc
Vo
6
+5V_D_CB
2
3
+5V_D_CB
2
3
2
3
2
3
R301
330
R304
330
11
10
3
6
8
MC74HCT14AD
U201E
R307
330
11
330
R309
+5V_D_CB
+5V_D_CB
1.8k
R312
Cathode
Anode
GND_PS HCPL-J454#300
8
Gnd
Vcc
Vo
+5V_D_PS ISO303
6
5
GND_PS HCPL-J454#300
Gnd
GND_CB
5
8
+5V_D_CB
HCPL-J454#300
Cathode
Anode
+5V_D_PS ISO304
R311
330
+5V_D_CB
2
U301A
MC74HCT00AD
1
GND_CB
U301B
MC74HCT00AD
4
5
U301C
MC74HCT00AD
9
10
U301D
MC74HCT00AD
12
13
+
C302
10uF/6.3V
R302
10k
GND_CB
R305
10k
GND_CB
R308
10k
GND_CB
Figure 4-3. Control Board to Power Stage Digital Signals (Page 2)
C303
10nF
PFC_inhibit_CB
PFC_PWM_CB
Breake_control_CB
JP303
SM/Jumper
+5V_D_CB
GND_CB
+5V_D_CB
GND_CB
Aux_IO_CB
Power Stage to Control Board
Signal Direction Jumper *
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+5V_D_PS
GND_PS
Zero_cross_A_PS
Zero_cross_B_PS
Zero_cross_C_PS
PFC_Z_C_PS
C200
10nF
+5V_D_PS
GND_PS
C202
100nF
1
2
4
5
9
10
12
13
GND_PS
U200B
MC74HCT00AD
U200C
MC74HCT00AD
U200D
MC74HCT00AD
3
11
8
6
U200A
MC74HCT00AD
+5V_D_PS
14
7
R200
330
R203
330
R205
330
R207
330
+5V_D_PS
2
3
+5V_D_PS
2
3
+5V_D_PS
2
3
Anode
ISO200
Cathode
HCPL-J454#300
ISO201
Anode
Cathode
HCPL-J454#300
Anode
ISO202
Cathode
Anode
ISO203
HCPL-J454#300
2
+5V_D_PS
3
Cathode
HCPL-J454#300
Vcc
Vo
5
6
8
Gnd
Vcc
Vo
6
8
Gnd
5
Vcc
Vo
5
6
8
Gnd
6
8
Vo
Vcc
Gnd
5
1.8k
+5V_D_CB
R201
GND_CB
1.8k
+5V_D_CB
R202
GND_CB
1.8k
+5V_D_CB
R204
GND_CB
1.8k
+5V_D_CB
R206
GND_CB
1
3
5
9
+5V_D_CB
U201A
MC74HCT14AD
2
GND_CB
C201
10nF
+5V_D_CB
U201D
MC74HCT14AD
8
U201C
MC74HCT14AD
6
U201B
MC74HCT14AD
4
GND_CB
Figure 4-4. Power Board to Control Board Digital Signals
Zero_cross_A_CB
Zero_cross_B_CB
Zero_cross_C_CB
PFC_Z_C_CB
+5V_D_CB
GND_CB
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14
7
Freescale Semiconductor, Inc...
Freescale Semiconductor, Inc.
5
6
+
-
10pF
+
-
D400
C400
7
1N4148
10pF
1N4148
U400B
MC34072D
D401
7
U402B
MC34072D
1N4148
R404
100
R408
100
8
7
5
PD2 6
n/c
ISO400
1 LED
n/c
2
3 PD1
4
HCNR201#300
8
7
7
8
5
PD2 6
n/c
ISO401
1 LED
n/c
2
3 PD1
4
HCNR201#300
n/c
ISO402
1 LED
n/c
2
82k(OPTIONAL)
R401
C402
6.8pF
6
5
82k(OPTIONAL)
R418
100k
GNDA_CB
R405
6.8pF
C404
3
2
GNDA_CB
R419
100k
GNDA_CB
82k(OPTIONAL)
R410
6.8pF
C406
-
+
-
R400
C403
5
6
D402
R412
100
6
5
+
1
U400A
MC34072D
+15V_A_PS
+
100k-1%
GNDA_PS
R409
100k-1%
10pF
+
7
U403B
MC34072D
R420
100k
+
-
-
3
1
C405
5
6
-
5
PD2 6
HCNR201#300
3 PD1
4
GNDA_CB
-
+
R402
+3.3V_A_CB
C401
220nF
+3.3V_A_CB
GNDA_CB
I_sense_C_CB
I_sense_B_CB
I_sense_A_CB
GNDA_CB
Either the 82k(OPTIONAL) resistor
or the 100k-1% resistor is used
47k-SM/Trim_4315
R403
100k-1%
U103B
MC33502D
7
R406
Either the 82k(OPTIONAL) resistor
or the 100k-1% resistor is used
47k-SM/Trim_4315
R407
100k-1%
U401A
MC33502D
1
+3.3V_A_CB
R411
Either the 82k(OPTIONAL) resistor
or the 100k-1% resistor is used
47k-SM/Trim_4315
R413
100k-1%
U401B
MC33502D
7
For More Information On This Product,
Go to: www.freescale.com
2
+
-
U402A
MC34072D
+15V_A_PS
-15V_A_PS
3
2
GNDA_PS
R414
100k-1%
GNDA_PS
+
R415
10M
R416
10M
1
C411
GNDA_PS
-
GNDA_PS
GNDA_PS
+
U403A
MC34072D
+15V_A_PS
-15V_A_PS
3
-
-15V_A_PS
220nF
2
C409
C410
R417
10M
+15V_A_PS
220nF
220nF
GNDA_PS
C407
C412
220nF
220nF
C408
220nF
Figure 4-5. Analog Current Sense Signals
+
I_sense_A_PS
I_sense_B_PS
I_sense_C_PS
+15V_A_PS
Cap's placed
close to OP's
GNDA_PS
-15V_A_PS
-15V_A_PS
4
8
8
4
8
4
8
4
8
4
8
4
8
4
Freescale Semiconductor, Inc...
Freescale Semiconductor, Inc.
+
-
10pF
+
-
10pF
+
-
1N4148
10pF
D500
C500
7
1N4148
1N4148
U500B
MC34072D
D501
7
U501B
MC34072D
D502
7
U504B
MC34072D
R504
100
R508
100
R513
100
ISO500
1 LED
2
n/c
n/c
8
7
5
PD2 6
HCNR201#300
3 PD1
4
8
7
7
8
5
PD2 6
n/c
ISO501
1 LED
n/c
2
3 PD1
4
HCNR201#300
n/c
ISO502
1 LED
n/c
2
10k
7
R518
100k
82k(OPTIONAL)
R501
2
6.8pF
C503
GNDA_CB
3
82k(OPTIONAL)
GNDA_CB
R505
6.8pF
C505
6
5
82k(OPTIONAL)
R519
100k
GNDA_CB
R510
6.8pF
C507
+
+
-
2
3
GNDA_CB
GNDA_CB
R520
100k
-
5
6
C504
5
6
C506
5
6
+
5
PD2 6
HCNR201#300
3 PD1
4
R521
-
+
R500
100k-1%
GNDA_PS
R509
100k-1%
GNDA_PS
R514
100k-1%
GNDA_PS
R522
10k
6
5
-
C512
GNDA_PS
+
1
U500A
MC34072D
+15V_A_PS
+
-
-15V_A_PS
1
U501A
MC34072D
+15V_A_PS
+
-
220nF
1
C509
C513
-
3
2
3
2
+
-
U504A
MC34072D
+15V_A_PS
-15V_A_PS
3
2
220nF
220nF
U503B
MC33502D
+
+
R515
10M
R516
10M
R517
10M
C511
-15V_A_PS
220nF
R523
10k
-
GNDA_PS
GNDA_PS
GNDA_PS
+15V_A_PS
C508
220nF
C510
220nF
Cap's placed
close to OP's
+
TEMP_sense_PS
I_sense_DCB_PS
V_sense_DCB_PS
+15V_A_PS
GNDA_PS
-15V_A_PS
-15V_A_PS
R502
Cap's placed
close to OP's
TEMP_sense_CB
C501
220nF
+3.3V_A_CB
C502
220nF
+3.3V_A_CB
GNDA_CB
V_sense_DCB_CB
I_sense_DCB_CB
GNDA_CB
Either the 82k(OPTIONAL) resistor
or the 100k-1% resistor is used
47k-SM/Trim_4315
R503
100k-1%
U502A
MC33502D
1
+3.3V_A_CB
R506
Either the 82k(OPTIONAL) resistor
or the 100k-1% resistor is used
47k-SM/Trim_4315
R507
100k-1%
U502B
MC33502D
7
R511
Either the 82k(OPTIONAL) resistor
or the 100k-1% resistor is used
47k-SM/Trim_4315
R512
100k-1%
U503A
MC33502D
1
+3.3V_A_CB
Figure 4-6. Analog Temperature and dc Bus Sense Signals
For More Information On This Product,
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4
8
4
8
8
4
8
4
8
4
8
4
8
4
8
4
Freescale Semiconductor, Inc...
Freescale Semiconductor, Inc.
+
-
10pF
+
-
10pF
+
D100
1N4148
C100
10pF
7
1N4148
1N4148
U100B
MC34072D
D101
U101B
MC34072D
7
D102
U104B
MC34072D
7
R104
100
R109
100
R115
100
n/c
ISO100
1 LED
n/c
2
8
7
5
PD2 6
HCNR201#300
3 PD1
4
8
7
7
8
5
PD2 6
n/c
ISO101
1 LED
n/c
2
3 PD1
4
HCNR201#300
ISO102
1 LED
n/c
n/c
R120
100k
82k(OPTIONAL)
R101
6.8pF
C102
2
GNDA_CB
3
82k(OPTIONAL)
GNDA_CB
R106
C104
6.8pF
6
5
3
2
GNDA_CB
6.8pF
C106
R112
82k(OPTIONAL)
R121
100k
GNDA_CB
R122
100k
-
-
5
6
C103
5
6
C105
5
6
-
2
5
PD2 6
HCNR201#300
3 PD1
4
GNDA_CB
+
+
R100
100k-1%
GNDA_PS
R110
100k-1%
GNDA_PS
-
-
1
U100A
MC34072D
+15V_A_PS
+
-
-15V_A_PS
1
U101A
MC34072D
+15V_A_PS
+
-
C112
GNDA_PS
+
+
3
2
3
2
GNDA_PS
R116
220nF
1
C110
C113
-
-
R117
10M
R118
10M
+
-
U104A
MC34072D
+15V_A_PS
-15V_A_PS
3
2
220nF
220nF
100k-1%
C111
-15V_A_PS
220nF
+
+
BEMF_sense_A_PS
GNDA_PS
BEMF_sense_B_PS
GNDA_PS
R119
10M
220nF
C108
220nF
C107
+15V_A_PS
GNDA_PS
BEMF_sense_C_PS
+15V_A_PS
GNDA_PS
-15V_A_PS
-15V_A_PS
Figure 4-7. Analog Back EMF Signals
R102
BEMF_sense_A_CB
C109
220nF
GNDA_CB
+3.3V_A_CB
GNDA_CB
BEMF_sense_C_CB
BEMF_sense_B_CB
C101
220nF
Either the 82k(OPTIONAL) resistor
or the 100k-1% resistor is used
+3.3V_A_CB
47k-SM/Trim_4315
R103
100k-1%
U102A
MC33502D
1
+3.3V_A_CB
R107
Either the 82k(OPTIONAL) resistor
or the 100k-1% resistor is used
47k-SM/Trim_4315
R108
100k-1%
U102B
MC33502D
7
R113
Either the 82k(OPTIONAL) resistor
or the 100k-1% resistor is used
47k-SM/Trim_4315
R114
100k-1%
U103A
MC33502D
1
+3.3V_A_CB
For More Information On This Product,
Go to: www.freescale.com
4
8
4
8
8
4
8
4
8
4
8
4
8
4
8
4
Freescale Semiconductor, Inc...
Freescale Semiconductor, Inc.
R800
1.8k
9
U300D
MC74HCT14AD
8
R802
330
2
3
ISO800
Anode
Cathode
R803
470
GND_CB
1.8k
R801
+5V_D_CB
6
8
Vcc
Vo
5
2
3
Gnd
Cathode
Anode
HCPL-J454#300
Vcc
Vo
ISO801
6
Gnd
8
5
HCPL-J454#300
R808
10k
GND_CB
X1
4MHz
GND_CB
Serial_con_CB
12
VCC
7
6
5
4
3
2
1
10
9
8
19
+5V_D_CB
GND
PA3
PA4
PA5
PB0
IRQ
RESET
OSC2
OSC1
PA2
PA1
PA0
MC68HC705JJ7DW_MOD
13
U201F
MC74HCT14AD
18
11
12
13
14
15
16
17
20
PB7
PB6
PB5
PB4/TCMP
PB3/TCAP
PB2/AN2
PB1/AN1
U801
R804
10k
R806
10k
R807
10k
10uF/6.3V
+ C801
R805
10k
+5V_D_CB
C800
10nF
+5V_D_CB
GND_CB
7
5
3
1
+5V_D_CB
JP800
8
6
4
2
SM/JUMPER4x2
DEFAULT SETTINGS
FOR OPTOBOARD:
0 - PB0 = L
1 - PB1 = H
2 - PB2 = L
3 - PB3 = L
4 - PB4 = H
5 - PB5 = H
6 - PB6 = H
7 - PB7 = H
+5V_D_CB
GND_CB
Coding bit #
7
6
5
4
GND_CB
For More Information On This Product,
Go to: www.freescale.com
+5V_D_PS
Serial_con_PS
GND_PS
Figure 4-8. Identification Block
Freescale Semiconductor, Inc...
Freescale Semiconductor, Inc.
D700
MBR0540T1
D701
MBR0540T1
D702
MBR0540T1
D703
MBR0540T1
C700
2.2uF/35V
+
C702
100nF
C707
100nF
1
24
12
13
1
24
+Vin
+Vin
-Vout
-Vout
+Vout
+Vout
U700
-Vin
-Vin
+V out
+V out
TEF2011
U701
+V in
+V in
0V out
0V out
-V out
-V out
11
14
10
15
11
14
10
15
2
23
C703
100nF
C704
100nF
C708
100nF
C701
10uF/6.3V
+
+
C705
22uF/16V
+
C709
22uF/16V
+
C710
10uF/6.3V
1
3
Vin
D705
Vout
U702
MC78PC33
CE
D704
C711
10uF/6.3V
MBR0530T1
5
+
LED
R700
470
+5V_D_CB
+3.3V_A_CB
+15V_A_CB
GND_CB
-15V_A_CB
For More Information On This Product,
Go to: www.freescale.com
+Ext_V
-Ext_V
C706
2.2uF/35V
+
12
13
-V in
-V in
TEF2022
Figure 4-9. dc/dc Converter
Gnd
2
Freescale Semiconductor, Inc...
Freescale Semiconductor, Inc.
Freescale Semiconductor, Inc.
Schematics and Parts List
4.4 Parts List
The Optoisolation Board’s parts content is described by the following parts list.
Freescale Semiconductor, Inc...
Table 4-1. Parts List (Sheet 1 of 4)
Qty.
Reference
Part Value
Description
Mfg.
9
C100, C103, C105,
C400, C403, C405,
C500, C504, C506
10 pF
Capacitor, ceramic
10 pF
Vitramon/
Vishay
VJ0805A100DXA_
23
C101, C107, C108,
C109, C110, C111,
C112, C113, C401,
C407, C408, C409,
C410, C411, C412,
C501, C502, C508,
C509, C510, C511,
C512, C513
220 nF
Capacitor, ceramic
220 nF/25 V, Z5U,
± 20%
Vitramon/
Vishay
VJ0805U224MXXA_
9
C102, C104, C106,
C402, C404, C406,
C503, C505, C507
6.8 pF
Capacitor, ceramic
6.8 pF
Vitramon/
Vishay
VJ0805A6R8DXA_
9
C200, C201, C300,
C303, C600, C601,
C602, C603, C800
10 nF
Capacitor, ceramic
10 nF/25 V, Z5U,
± 20%
Vitramon/
Vishay
VJ0805U103MXXA_
7
C202, C604, C702,
C703, C704, C707,
C708
100 nF
Capacitor, ceramic
100 nF/25 V, Z5U,
± 20%
Vitramon/
Vishay
VJ0805U104MXXA_
7
C301, C302, C605,
C701, C710, C711,
C801
10 µF/6.3 V
Tantalum capacitor
10 µF/6.3 V
Commonwealth
Sprague
293D106X06R3B2
2
C700, C706
2.2 µF/35 V
Tantalum capacitor
2.2 µF/35 V
Commonwealth
Sprague
293D225X0035C2
2
C705, C709
22 µF/16 V
Tantalum capacitor
22 µF/16 V
Commonwealth
Sprague
293D226X0016D2
2
D704, D1
Green LED
Green LED 10 mA
Kingbright LED
L-934GT
9
D100, D101, D102,
D400, D401, D402,
D500, D501, D502
1N4148
SMD/1N4148
Fairchild
Semiconductor
1N4148LL-34
4
D700, D701, D702,
D703
MBR0540T1
Schottky diode
ON
Semiconductor
MBR0540T1
User’s Manual
34
Mfg. Part No.
Optoisolation Board
Schematics and Parts List
For More Information On This Product,
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MOTOROLA
Freescale Semiconductor, Inc.
Schematics and Parts List
Parts List
Table 4-1. Parts List (Sheet 2 of 4)
Freescale Semiconductor, Inc...
Qty.
Reference
1
D705
9
ISO100, ISO101,
ISO102, ISO400,
ISO401, ISO402,
ISO500, ISO501,
ISO502
17
ISO200, ISO201,
ISO202, ISO203,
ISO300, ISO301,
ISO302, ISO303,
ISO304, ISO600,
ISO601, ISO602,
ISO603, ISO604,
ISO605, ISO800,
ISO801
1
JP1
2
J2, J1
1
J3
18
R100, R103, R108,
R110, R114, R116,
R400, R403, R407,
R409, R413, R414,
R500, R503, R507,
R509, R512, R514
9
Part Value
Description
Mfg.
Mfg. Part No.
Schottky diode
ON
Semiconductor
MBR0530T1
Linear optoisolator
HP
HCNR201#300
HCPL-J454#300 Digital optoisolator
HP
HCPL-J454#300
MBR0530T1
HCNR201#300
CON/2screws
2 screws PCB
terminal, 200 mils
WAGO
237-132
CON/40
Header 40 pins
breakaway conn.
Fischer
Elektronik
GmbH
ASLG40G
Power jack
Power jack type
connector 2.1
CUI Stack, Inc.
PJ-002A
100 k
Resistor 100 kΩ, 1%
Dale
CRCW0805-1003F
R102, R107, R113,
R402, R406, R411,
R502, R506, R511
47 k
SMT trimmer
potentiometer
Panasonic
—
9
R104, R109, R115,
R404, R408, R412,
R504, R508, R513
100
Resistor 100 Ω, 5%
Dale
CRCW0805-101J
9
R117, R118, R119,
R415, R416, R417,
R515, R516, R517
10 M
Resistor 10 MΩ, 5%
Dale
CRCW0805-106J
Optoisolation Board
MOTOROLA
User’s Manual
Schematics and Parts List
For More Information On This Product,
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35
Freescale Semiconductor, Inc.
Schematics and Parts List
Freescale Semiconductor, Inc...
Table 4-1. Parts List (Sheet 3 of 4)
Qty.
Reference
Part Value
Description
Mfg.
9
R120, R121, R122,
R418, R419, R420,
R518, R519, R520
100 k
Resistor 100 kΩ, 5%
Dale
CRCW0805-104J
16
R200, R203, R205,
R207, R301, R304,
R307, R309, R311,
R601, R604, R607,
R610, R613, R616,
R802
330
Resistor 330 Ω, 5%
Dale
CRCW0805-331J
17
R201, R202, R204,
R206, R300, R303,
R306, R310, R312,
R600, R603, R606,
R609, R612, R615,
R800, R801
1.8 k
Resistor 1.8 kΩ, 5%
Dale
CRCW0805-182J
17
R302, R305, R308,
R521, R522, R523,
R602, R605, R608,
R611, R614, R617,
R804, R805, R806,
R807, R808
10 k
Resistor 10 kΩ, 5%
Dale
CRCW0805-103J
3
R803, R700, R1
470
Resistor 470 Ω, 5%
Dale
CRCW0805-471J
9
U100, U101, U104,
U400, U402, U403,
U500, U501, U504
MC34072D
Operational amplifier
ON
Semiconductor
MC34072D
5
U102, U103, U401,
U502, U503
MC33502D
Operational amplifier
ON
Semiconductor
MC33502D
4
U200, U301, U601,
U602
3
U201, U300, U600
6x Schmitt trigger
inverter
ON
Semiconductor
MC74HCT14AD
1
U700
TEF2011
dc/dc convertor
Traco Power
Products
TEF2011
1
U701
TEF2022
dc/dc convertor
Traco Power
Products
TEF2022
1
U702
MC78PC33NTR
Linear voltage
regulator
ON
Semiconductor
MC78PC33NTR
4x NAND Logic Gate
MC74HCT14AD
User’s Manual
36
Mfg. Part No.
Optoisolation Board
Schematics and Parts List
For More Information On This Product,
Go to: www.freescale.com
MOTOROLA
Freescale Semiconductor, Inc.
Schematics and Parts List
Parts List
Table 4-1. Parts List (Sheet 4 of 4)
Qty.
Reference
Part Value
U801
Description
Mfg.
Mfg. Part No.
Programmed MCU
Made from Part
Motorola
MC68HC708JJ7CDW
muRata
CSTCC4.00MG
Freescale Semiconductor, Inc...
Program file
IDENT_V01.S19
X1
1
FAB00116
Printed wiring board
1
ASST00116A
Danger high voltage
— warning label —
10x30 mm max.
NO POPULATES
4 MHz
Chip ceramic
resonator 4 MHz
1
JP800, JP303,
JP301,
MP1-MP12,
R101, R106,
R112, R401,
R405, R410,
R501, R505,
R510
Optoisolation Board
MOTOROLA
User’s Manual
Schematics and Parts List
For More Information On This Product,
Go to: www.freescale.com
37
Freescale Semiconductor, Inc.
Freescale Semiconductor, Inc...
Schematics and Parts List
User’s Manual
38
Optoisolation Board
Schematics and Parts List
For More Information On This Product,
Go to: www.freescale.com
MOTOROLA
Freescale Semiconductor, Inc.
User’s Manual — Optoisolation Board
Section 5. Design Considerations
Freescale Semiconductor, Inc...
5.1 Contents
5.2
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.3
Digital Optoisolation Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.4
Analog Optoisolation Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.5
Serial Link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2 Overview
From a systems point of view, the optoisolation board fits into an architecture
that is optimized for noise robustness. All drive and feedback signals that flow
between the processor and power stage are optocoupled. This configuration
physically separates the processor’s ground from the power stage, where di/dt’s
of 100 A/ns are not uncommon.
The optoisolation board transfers 14 digital signals, nine analog signals, and one
bidirectional signal across a galvanic isolation barrier. Digital signals use a
common circuit block, which is repeated once for each signal. Similarly, the
analog circuitry uses a common block that is repeated. Descriptions of each of
these blocks are contained in the following subsections.
Optoisolation Board
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5.3 Digital Optoisolation Block
The digital optoisolation block is relatively straightforward. It is based on
Agilent Technologies’ HCPL-J454 high dv/dt coupler. A simplified schematic
is shown in Figure 5-1.
+5V_D_PS
+5V_D_CB
+5V_D_CB
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U1A
MC74HCT00AD 14
1
DIGITAL SIGNAL IN
2
R1
10 kΩ
GND_CB
ISO1
2 ANODE
8
R3
VCC
1.8 kΩ
D2
D1
3
R2
330 Ω
7
U2B
MC74HCT14AD
6 VOut
3
CATHODE
3
4
DIGITAL SIGNAL OUT
GND
5
Q1
HCPL-J454#300
GND_PS
GND_CB
Figure 5-1. Simplified Digital Isolation Block
At the input, pull-down resistor R1, sets a logic low in the absence of a signal.
Open input pull-down is important for gate drive signals, where it is desirable
to keep power transistors off in case of either a broken connection or absence of
power on the control board.
Next, NAND gate U1A, inverts the input signal. Assuming a logic low at the
input, U1A’s output is high, which puts both the anode and cathode of the
optocoupler’s input diode at +5 volts. With no forward bias on the input diode,
the optocoupler’s output transistor is off, producing a logic high. This logic high
is inverted by U2B to produce a logic low at the output. Conversely, when the
input is high, the output of U1A is low, which forward biases the optocoupler’s
input diode. Forward bias at the input causes light to shine on photodiode D2,
which produces a leakage current that flows into Q1’s base. With base current
supplied, Q1 is on, the optocoupler’s output is low, and the output of U2B is
high. The block as a whole, therefore, is non-inverting. In other words, a logic
high at the input produces a logic high at the output.
HCPL-J454 optocouplers have been selected for their noise immunity and high
dv/dt withstand capability. They provide a robust buffer between power stage
noise and the control circuitry.
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Optoisolation Board
Design Considerations
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Analog Optoisolation Block
5.4 Analog Optoisolation Block
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A simplified schematic of the analog optoisolation block is shown in
Figure 5-2.
It is based upon Agilent Technologies’ HCNR201 high-linearity optocoupler.
The HCNR201 consists of an LED and two photodiodes. The LED and one of
the photodiodes (PD1) is on the input side of the optoisolation barrier, and the
other photodiode (PD2) is on the output side. The package is constructed so that
each photodiode receives approximately the same amount of light from the
LED. Feedback amplifier A1 is configured with PD1 to monitor the light output
of the LED and automatically adjust LED current to compensate for any
non-linearity. The output photodiode then converts the LED’s stable, linear
light output into a current, which is then converted back into a voltage by
amplifier A2.
ANALOG INPUT
(VIn)
R1
6 A1
–
5 +
7
MC34072D
100 kΩ
R2
1
ISO1
LED
100 Ω
2
3
6
PD1
4
GNDA_PS
R3
PD2
5
HCNR201#300
100 kΩ
5 + A2
7
6 –
4
ANALOG OUTPUT
(VOut)
MC33502/D
GNDA_CB
Figure 5-2. Simplified Analog Isolation Block
Circuit operation may not be immediately obvious from inspecting Figure 5-2,
particularly the input part of the circuit. Stated briefly, amplifier A1 adjusts
LED forward current (IF) such that the current in PD1 (IPD1) is equal to VIn/R1.
Analysis of the input circuit reveals that increasing the input voltage increases
the voltage at the inverting input terminal of A1. Amplifier A1 amplifies that
increase, causing IF and IPD1 to increase. Given the way that PD1 is connected,
IPD1 will pull the inverting input of the op-amp back toward ground. A1 will
continue to increase IF until its inverting input voltage stabilizes near its ground
reference voltage. Assuming that no current flows into the inputs of A1, all of
the current flowing through R1 will flow through PD1. Since the inverting input
of A1 is at approximately 0 volts, the current through R1, and therefore IPD1, is
equal to VIn/R1. Essentially, amplifier A1 adjusts IF such that IPD1 = –VIn/R1.
Optoisolation Board
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Note that IPD1 depends only on the input voltage and the value of R1 and is
independent of the optocoupler’s characteristics. Also note that IPD1 is directly
proportional to VIn, giving a very linear relationship between the input voltage
and the photodiode current.
The physical construction of the optocoupler’s package determines the relative
amounts of light that fall on the two photodiodes and, therefore, the ratio of the
photodiode currents. This results in a current, IPD2, that is nearly equal to IPD1.
Amplifier A2 and resistor R3 form a trans-resistance amplifier that converts
IPD2 back into a voltage, VOut, where VOut = IPD2 × R3. Combining input and
output equations results in an expression that relates the output voltage to the
input voltage, VOut /VIn = (R3/R1). Therefore, with R1 = R3, the output signal
closely matches the input.
5.5 Serial Link
The serial link connected to pin 30 of connector J1 is somewhat different than
the other digital links in that it is capable of transferring signals in both
directions. Figure 5-3 shows that two optocouplers are used to provide
bidirectional signal transfer. On the left hand side of Figure 5-3, the open
collector of optoisolator ISO801 is tied to the input of U300D and pullup
resistor R800. This wired-OR configuration allows transfer of an input signal
when ISO801 is off, and also it allows output signals to pass through ISO801,
when an input signal is not present. On the other side of the isolation barrier, the
output of ISO800 and the input of ISO801 go to separate digital ports, providing
for signal transfer in both directions.
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Optoisolation Board
Design Considerations
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Serial Link
+5V_D_CB
+5V_D_PS
R800
1.8 kΩ
U3000
MC74HCT14AD
9
SERIAL DATA
(BIDIRECTIONAL)
8
R802
2
ISO800
ANODE
330 Ω
VCC 8
R801
1.8 kΩ
VOut 6
3
CATHODE
HCPL-J454#300
SERIAL DATA
(OUT)
GND 5
SERIAL DATA
(IN)
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GND_CB
GND_PS
8
VCC
6
VOut
5
GND
ISO801
ANODE 2
R803
470 Ω
3
CATHODE
HCPL-J454#300
Figure 5-3. Bidirectional Serial Link
Optoisolation Board
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User’s Manual
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Optoisolation Board
Design Considerations
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