Download In this user manual we have tried to describe the matters concerning

In this user manual we have tried to describe the matters
concerning the operation of this CNC system to the greatest extent.
However, it is impossible to give particular descriptions for all
unnecessary or unallowable operations due to length limitation and
products application conditions；Therefore, the items not presented
herein should be regarded as ＂impossible＂ or ＂unallowable＂.
Copyright is reserved to GSK CNC Equipment Co., Ltd. It
is illegal for any organization or individual to publish or reprint this
manual. GSK CNC Equipment Co., Ltd. reserves the right to ascertain
their legal liability.
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
Preface
Your Excellency,
We are honored by your purchase of this GSK 983Ma Milling CNC System made by
GSK CNC Equipment Co., Ltd.
Warning
Accident may occur by improper connection and operation！This system can
only be operated by authorized and qualified personnel.
Please read this manual and a manual from machine tool builder carefully before
installation, programming and operation, and strictly observe the requirements.
Otherwise, products and machine may be damaged, workpiece be scrapped or the user
be injured.
Safety Responsibility
Manufacturer’s Responsibility
——Be responsible for the danger which should be eliminated and/or controlled on
design and configuration of the provided CNC systems and accessories.
——Be responsible for the safety of the provided CNC systems and accessories.
——Be responsible for the provided information and advice for the users.
User’s Responsibility
——Be trained with the safety operation of CNC system and familiar with the safety
operation procedures.
——Be responsible for the dangers caused by adding, changing or altering to the
original CNC systems and the accessories.
——Be responsible for the failure to observe the provisions for operation, adjustment,
maintenance, installation and storage in the manual.
This manual is reserved by end user.
We are full of heartfelt gratitude to you for supporting us in the use of GSK’s
products.
II
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
Contents
Precautions ................................................................................................................................... 1
1. NC Unit Interfaces ...................................................................................................................... 3
2.Interconnect Block Diagram ........................................................................................................ 4
3.Connection between NC Unit and GS2000T-CA1 Drive Unit ..................................................... 5
(without brake) ............................................................................................................................... 5
4. Connection between NC Unit and GS2000T-CA1 Drive Unit .................................................... 6
(with brake） .................................................................................................................................. 6
5. Full closed-loop connection with Grating Ruler ......................................................................... 7
6. Connection between NC Unit and DAP03 Spindle Servo Drive Unit ........................................ 8
7. Connection between NC Unit and GS3000Y-NP2 Spindle Servo Drive Unit............................ 9
8. Connection between NC Unit and Spindle Inverter ................................................................. 10
9. Machine Tool Operation Panel ................................................................................................ 11
10. Connection between NC Unit and Operation Panel .............................................................. 12
11. Connection between external MPG and Operation Panel ..................................................... 13
12. Connection between NC Unit and PC ................................................................................... 14
13. Connection Method for Brake and System Power-on Control .............................................. 15
14. Connection between NC Unit and I/O Unit ............................................................................ 16
15. General of External I/O Unit (X1) Interfaces .......................................................................... 17
16. Connectivity Diagrams for I/O Unit (X1) Input/Output Signals .............................................. 18
17. I/O Points Definition (X1) ....................................................................................................... 19
Appendix 1 Installation Dimension Drawings ............................................................................ 23
Appendix 2 Connection between NC Unit and DA98D Drive Unit（obsolete product）.......... 28
GSK983Ta-H/ GSK983Ta- V Turning CNC System Connection Manual .................................... 30
Version Upgrading Records ......................................................................................................... 30
III
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
IV
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
Precautions
1、The system-matched power supply box is exclusive for GSK 983Ma.Do not
supply
this
power
to
other
devices(such
as
bake
and
magnetic
valve);otherwise, serious danger may occur！
2、Requirements for electrical cabinet
The electrical cabinet adopts full-enclosed structure and dustproof design. The temperature
difference between outside and inside of the cabinet should be less than 10℃; or, a heat-exchange
system should be installed. The ambient temperature should not exceed 45℃. Prevent the entry of
dust, coolant and organic solution.
3、Grounding
The cabinet should be protectively grounded, and the continuity should meet the requirement
GB5226.1-2002. Well grounding is the essential condition for a stable operation. The grounding
wires of different parts cannot be connected with each other in series. The grounding strip whose
thickness not less than 3mm should be installed in the cabinet, the protective grounding terminals
should be connected to grounding strip with yellow-green wires independently, and when the
grounding strip is connected with the ground, its grounding resistance should be less than 4Ω.
S
M
P
S
NC
Unit
Opera
tion
Panel
I/O
Unit
X
Axis
Drive
Unit
Z
Axis
Drive
Unit
Spindle
Drive
Unit
Electrical
Cabinet
Grounding Strip
4、The system power should be supplied through isolation transformer
5、Wiring
1
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
The joints between wires and the system or drive unit should be tight and firm. The low-current
type wires such as signal wires and control wires should be laid far away from heavy current and
electromagnetic interference, and be arranged in an uncurled manner as far as possible, because
winding annularly could easily cause the acquisition of interference signal..
6、Interference suppression
Connect the RC circuits at the two ends of AC coil in parallel. The RC circuits should be closed to
inductive load as far as possible. Connect FWD at the ends of DC coil reversely in parallel. Connect
the surge absorber at the winding head of AC motor.
+24V
KM
AC220V
M
3～
0V
2
surge absorber
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
1. NC Unit Interfaces
Front View
Ta
U disk read/write interface
USB
Communication interface to PC
C232
Back View
PR
GND
GND
PR
+3.3V
SV5
SV4
SVZ(M)SP(T)
SVY(M)SVZ(T)
SVX
IO
I/O unit
Z axis
Spindle
Not used
Not used
+24v Power
Interface parallel to
+24V power
Not used
OP
Operation panel
+5V
X axis
+24V
3
32.0
32.3
32.2
32.1
32.6
32.5
33.1
32.7
40.3
38.0
38.2
38.3
38.4
38.5
38.6
38.7
40.0
40.1
Switching Power Box
+24V
+24V电 源
开关电源盒
Power
Output
tool (switching value)
0V
电源
GND
+3.3V
通信
CC2
+24V +5V
S V5
S V4
S V Z (M)S P( T)
S V Y (M)S V Z (T)
S VX
OP
IO
I/O unit
control
控制信号
I/O单 元signal
983Ta-00-785G
983Ta-00-776G
CN3
M DI
(M D I)
手脉
(M PG)
CM1
PE
U,V,W
PE
CN2
CN1
r,t
R,S,T
PE
U,V,W
CN3
主轴伺服驱动单元
PE
U,V,W
PE
PE
Spindle servo drive unit
CN2
CN1
r,t
R,S,T
servo
Z axis
单 元 unit
驱 动drive
伺服
Z轴
CN2
CN1
r,t
R,S,T
drive
axis
XX轴
单 元unit
服驱动
伺servo
ON/OFF and Emergency Stop Signal
(refer
to the operation panel interfaces
开关机和急停信号
instruction for the emergency stop
(急 停 输 出 点 请 看 机 床 操 作 面 板
output)
接口说明）
POFF
PCOM
PON
ESPC
ESPB
ESPA
Operation
panel
机床操作面板
983Ta-00-777
A
983Ta-00-782
GND
(PO W E R ) (C O M M U N I C A T IO N )
+24V
PC1
PR
PR
NCNC单
unit元
置手脉
External 外
MPG
出信号（开关量）
输machine
床 的to
统至机
数 控 系from
signal
CNC
I/O
I/O单 元
unit
33.3
Iutput signal from CNC to machine
tool (switching
value)
机床至数控系统的输入信号（开关量）
Y 3.7
Y 6.7
38.1
40.5
40.2
Y 6.6
43.6
48.3
43.5
48.2
43.4
48.1
43.3
48.0
43.2
40.7
43.1
40.6
43.0
48.4
43.7
Y 3.5
40.4
48.6
48.5
Y 3.6
Y 6.5
Y 3.4
Y 6.4
Y 3.3
Y 6.3
Y 3.2
Y 6.2
Y 3.1
Y 6.1
Y 3.0
Y 6.0
Y 2.5
Y 2.7
Y 2.4
Y 2.6
48.7
0V
+ 24V
33.2
34.5
33.0
34.3
35.6
34.4
35.7
32.4
35.2
34.0
35.3
34.1
35.4
33.6
35.0
33.7
35.1
33.5
34.7
33.4
34.6
34.2
35.5
Y 2.3
Y 2.1
0V
+ 24V
Y 0.6
Y 1.6
Y 0.7
Y 1.7
Y 2.2
Y 2.0
Y 0.3
Y 1.3
Y 0.4
Y 1.4
Y 0.5
Y 1.5
Y 0.1
Y 1.1
Y 0.2
Y 1.2
Y 0.0
Y 1.0
4
CC1
983Ta-00-776G
机
服 电 motor
轴伺
servo
Spindle主axis
spindle motor is not 1:1 )
between
） spindle and
议 使 用 the
建
the
ratio
，
比 不 是 1∶ 1时
动transmission
传
主 轴 when
当 主 轴 电 机 与used
（(recommendly
编 码 器 encoder
置 主 轴 spindle
外
External
Z axis
电 机 motor
伺 服servo
Z轴
X axis
电 机 motor
伺 服servo
X轴
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
2. Interconnect Block Diagram
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
3. Connection between NC Unit and GS2000T-CA1 Drive Unit
(without brake)
GS2000T suffixing with C(CAN bus）
AC servo drive unit
NC unit
CN1
SVX (D-15 Female)
01
02
03
04
05
+5V
0V
+24V
SRDY
VC
06
07
08
09
10
PCZ
PCA
PCB
SON+
0V
(D-Sub 15- pin)
11
12
13
14
15
*PCZ
*PCA
*PCB
SON0V
SVX
983Ta-00-776G
(MDR50)
01 PBO02 PBO+
27 PZO+
03 PAO04 PAO+
29 NC
05 PULS06 PULS+
31 SIGN+
07 SEC2/INH
08 SEC1/CLE
33 FSTP
09 NC
10 SRV
35 NC
11 SFR
12 ALRS
37 NC
13 SON
14 COM39 COM+
15 PSR+
16 SRDY41 COM+
17 SRDY+
18 NC
43 HOLD+
19 NC
20 ZSP45 NC
21 ZSP+
22 ALM47 ZOUT+
23 ALM+
24 VCMD+
49 NC
25 VCMD-
26 PZO28 DGND
30 SIGN32 RSTP
34 ZSL
36 NC
38 COM40 PSR42 HOLD44 NC
46 ZOUT48 AGND
50 NC
Without brake 983Ta-00-776G
SVX
PCZ
*PCZ
PCA
*PCA
PCB
*PCB
SRDY
+24V
VC
0V
SON+
SON0V
CN1
06
11
07
12
08
13
04
03
05
10
09
14
15
DB15pin（3-row）
FG
27
26
04
03
02
01
23
39
24
25
13
14
22
FG
PZOUT+
PZOUTPAOUT+
PAOUTPBOUT+
PBOUTALM+
COM+
VCMD+
VCMDSON
COMALM-
MDR50
PCA *PCA：Encoder feedback A phase differential signal（pulse signal，drive unit→NC）
PCB *PCB：Encoder feedback B phase differential signal（pulse signal，drive unit→NC）
PCZ *PCZ：Encoder feedback Z phase differential signal（pulse signal，drive unit→NC）
SON+/-：Enable signal（binary signal，NC→ drive unit）
SRDY：Servo drive ready signal（binary signal，drive unit→NC）
VC：Speed control voltage（direct current，NC→drive unit）
Note ：when the X axis is connected without brake，the connection of X or Z axis is the same.
brake is shown in the following page.
The X axis connection with
5
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
4. Connection between NC Unit and GS2000T-CA1 Drive Unit
(with brake)
GS2000T后缀带C(CAN总线）
GS5200T
suffixing with C (CAN
交流伺服驱动单元
bus) AC servo drive unit
NC
unit
NC单元
CN1
ZSL
HOLD+
+24V
HOLD-
01 PBO02 PBO+
27 PZO+
03 PAO04 PAO+
29 NC
05 PULS06 PULS+
31 SIGN+
07 SEC2/INH
08 SEC1/CLE
33 FSTP
09 NC
10 SRV
35 NC
11 SFR
12 ALRS
37 NC
13 SON
14 COM39 COM+
15 PSR+
16 SRDY41 COM+
17 SRDY+
18 NC
43 HOLD+
19 NC
20 ZSP45 NC
21 ZSP+
22 ALM47 ZOUT+
23 ALM+
24 VCMD+
49 NC
25 VCMD-
SVX(D-15
Female)
SVX(D-15孔)
06
01 +5V
07
02 0V
08
03 +24V
09
04 SRDY
10
05 VC
PCZ
PCA
PCB
SON+
0V
D-Sub
15-Pin
(D-Sub
15针)
11
12
13
14
15
*PCZ
*PCA
*PCB
SON0V
SVX
983Ta-00-776GX
(MDR50)
With brake
带抱闸 983Ta-00-776GX
GS2000T
CN1
SVX
PCZ
*PCZ
PCA
*PCA
PCB
*PCB
SRDY
+24V
VC
0V
SON+
SON0V
06
11
07
12
08
13
04
03
05
10
09
14
15
FG
DB15-Pin(3-row)
DB15针（三排）
27
26
04
03
02
01
23
39
24
25
13
14
22
PZOUT+
PZOUTPAOUT+
PAOUTPBOUT+
PBOUTALM+
COM+
VCMD+
VCMDSON
COMALM-
39
42
43
34
COM+
HOLDHOLD+
ZSL
FG
Power
机床配电柜
Distribution
(详见第15页抱
Cabinet
闸连接方法)
+24V
HOLDHOLD+
ZSL
MDR50
6
26 PZO28 DGND
30 SIGN32 RSTP
34 ZSL
36 NC
38 COM40 PSR42 HOLD44 NC
46 ZOUT48 AGND
50 NC
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
5. Full closed-loop connection with Grating Ruler
Grating
光栅尺ruler
983Ta
SVX
+5V
0V
PCZX
*PCZX
PCAX
*PCAX
PCBX
*PCBX
01
02
06
11
07
12
08
13
FG
FG
Servo Drive
GS2000T-CA1伺服驱动单元
Unit
CN1
SRDYX
+24V
VCX
0V
SONX+
SONX0V
04
03
05
10
09
14
15
23 ALM+
24 VCMD+
25 VCMD13 SON
14 COM22 ALM-
FG
DB15-Pin(3-row)
DB15针（三排）
FG
Power
机床配电柜
Distribution
(详见第15页抱
Cabinet
闸连接方法)
+24V
HOLDHOLD+
ZSL
39
42
43
34
COM+
HOLDHOLD+
ZSL
MDR50
7
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
6. Connection between NC Unit and DAP03 Spindle Servo Drive
Unit
Spindle Servo Drive Unit:
DAP01or DAP03
CN1
16 PA+
1
PA17 PB+
2
PB18 PZ+
3
PZ14 VCMD+
15 VCMD24 SON
39 COM+
36 COM9
SFR
983Ta-00-785
NC Unit
SP
07 PCA
12 *PCA
08 PCB
13 *PCB
06 PCZ
11 *PCZ
5
VC
10
0V
09 SON+
03 +24V
02
0V
14 SON15
0V
04 SRDY+
Encoder A phase
differential signal
Encoder B phase
differential signal
Encoder Z phase
differential signal
Speed control voltage
Enable signal
I/O Unit
7
5
11
20
21
*SRDY
*SAR
M19.O
*ZSP
SOR.M
ALM
SPDAR
STAORT
ZSPD0
COIN
FG
Spindle ready
Spindle arrival check signal
Spindle orientation
Spindle zero speed check
Spindle orientation completed
FG
Note：The corresponding positions of I/O
Unit are described in PLC User Manual of
the same version.
8
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
7. Connection between NC Unit and GS3000Y-NP2 Spindle Servo
Drive Unit
Suffixing with N (no-bus)
GS Spindle Servo Drive Unit
983Ta-00-785G
NC Unit
SP
07 PCA
12 *PCA
08 PCB
13 *PCB
06 PCZ
11 *PCZ
5
VC
10
0V
09 SON+
14 SON15
0V
03 +24V
CN1
19 PA+
4
PA18 PB+
3
PB31 PZ+
32 PZ44 VCMD+
14 VCMD23 SON
20
28
39
24
25
SFR
COINCOM+
COMALM-
Encoder A phase
differential signal
Encoder B phase
differential signal
Encoder Z phase
differential signal
Speed control voltage
Enable signal
02
0V
04 SRDY+
DB15-Pin 3-row
I/O Unit
9
41
08
42
12
*SRDY
*SAR
M19.O
*ZSP
SOR.M
ALM+
PSR
OSTA
ZSP
COIN+
DB44-Pin FG
Spindle ready
Spindle arrival check signal
Spindle orientation
Spindle zero speed check
Spindle orientation completed
FG
Note：The corresponding positions of I/O
Unit are described in PLC User Manual of
the same version.
9
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
8. Connection between NC Unit and Spindle Inverter
NC
unit, I/O unit
NC单元、I/O单元
Spindle
Inverter
主轴变频器
+24V
I/O单元
I/O unit
Spindle CW
主轴正转 M03
M03
KA1
主轴反转
M04
Spindle CCW
M04
KA2
(Forward
)
(Reverse)
REV (反转控制)
FWD (正转控制)
(Commo
COM (公共端)
Spindle zero speed
主轴零速检测*ZSP
check arrival
Spindle speed
n port)
功能端子
Function port
主轴速度到达检测*SAR
check
Spindle
主轴准备好检测*SRDY
ready
Spindle
主轴变频器
Inverter
压线端子排
NC NC
unit单元SP
SP (D-15
Female)
(D-15孔)
01
02
03
04
05
+5V
0V
+24V
SRDY
VC
06
07
08
09
10
PCZ
PCA
PCB
SON+
0V
11
12
13
14
15
*PCZ
*PCA
*PCB
SON0V
Terminal
Strip
D-Sub 15(D-Sub 15针)
Pin
SP
Spindle
主轴编码器
encoder
Note 1: The corresponding positions of I/O Unit such as M03 and M04 are described in PLC User
Manual of the same version.
注1：M03、M04等I/O点在I/O单元的哪个位置请查看相应版本的PLC使用说明。
Note 2: When the spindle speed arrival check signal *SAR is not used, it should be shorted to 0V (valid
注2：主轴速度到达检测信号*SAR如果不用，应将其与0V短接（当输入点为低电平有效时）或者与24V短接（当输入点为高电平有效时）。
when the input interface is at low level) or be shorted to 24V (valid when the input interface is at high
level).
Spindle encoder
SP
主轴编码器
+5V
0V
+24V
PCZ
*PCZ
PCA
*PCA
PCB
*PCB
SRDY
SON+
VC
0V
SON0V
+5V
+5V
0V
0V
Encoder Z phase differential
differential
Encoder Z phase
编码器Z相差分信号
signal
编码器Z相差分信号
signal
Encoder A phase
编码器A相差分信号
signal
Encoder
Encoder BA phase
phase
编码器A相差分信号
signal
Encoder B phase
编码器B相差分信号
signal
编码器B相差分信号
signal
Spindle Inverter
主轴变频器
0V +10V
0V
～
01
02
03
06
11
07
12
08
13
04
09
05
10
14
15
FG
Connection with spindle
图二：接主轴编码器时的连接
encoder
(983Ta-00-775）
10
FG
differential
differential
differential
differential
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
9. Machine Tool Operation Panel
CN3
PC1
CM1
CC2
POFF
PCOM
+24V
PON
0V
ESPC
ESPB
ESPA
POWER
COMMUNICATION
MDI
PC1
MPG
POFF （Power off）
PCOM （Power switch common port）
+24V
PON （Power on）
ESPC （Emergency stop chain leading-out terminal2）
0V
ESPB （Emergency stop button on operation panel leading-out terminal2)
ESPA （ Emergency stop button on operation panel
leading-out
terminal1;Emergency stop chain leading-out terminal 1）
+24V
CC2
01 0V
02 TD+
03 RD+
04 HA+
05 HB+
(D-9 male)
06 TD-
TD+ TD-：RS422 differential sending terminal
07 RD-
RD+ RD-：RS422 differential receive terminal
08 HA-
HA+ HA-: MPG A phase pulse output
09 HB-
HA+ HA-: MPG B phase pulse output
POFF
Power OFF
PCOM
0V
PON
Power ON
ESPC
Communication
ESPB
When X38.COM is 24V, 0V here
When X38.COM is 0V, 24V here
ESPA
CN3(D-25 Female）is not used
Relay
Operation Panel Side
Emergency stop button
on operation panel
X38.4
I/O unit side
CM1
(D-25male)
01 HX
14
02 HZ
HX、HZ：External MPG axis select signal
15
03
04 ×10
05 +L (24V)
06 ESP2
07
08 HA+
09
HB+
10
0V
11
0V
12 +5V
Note：when external MPG is used，emergency stop chain should
be formed by emergency sop buttons on operation panel and
external MPG
16 ×1
×1、×10、×100：External MPG override
17 ×100 Select signal
ESPC
18 -L(0V) -L、+L：2 poles of external MPG indicator
19 ESP1
20
0V
ESPB
ESP2、ESP1：2 poles of external MPG
emergency stop button
21 HA-
HA+、HA-：External MPG A phase pulse input
22 HB-
HB+、HB-：External MPG B phase pulse input
ESPA
Emergency stop button
On operation panel
23
24
25
CM106
When X38.COM is 24V, 0V here
When X38.COM is 0V, 24V here
X38.4
I/O side
ESP2
19 ESP1
13 +5V
MPG
External MPG
Emergency stop
Note：External MPG and MPG on the operation panel cannot use at the same time.
11
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
10. Connection between NC Unit and Operation Panel
NC
unit
NC单元
Operation
Panel
机床操作面板
(D-9 female)
OP(D-9孔)
01 TD2+
02 TD203 RD2+
04 RD205 0V
CC2
D-Sub 9-Pin
(D-Sub 9针)
06
07
08
09
HA+
HAHB+
HB-
OP
01 0V
983Ta-00-777A
(D-Sub 9孔)
02
CC2
03
04
05
TD+
RD+
HA+
HB+
(D-9 male)
(D-9针)
06
07
08
09
TDRDHAHB-
通信
Communication
CC2
OP
HA+
HAHB+
HBRD2+
RD2TD2+
TD20V
04
08
05
09
02
06
03
07
01
06
07
08
09
03
04
01
02
05
FG
RS422 differential receive terminal
RD2+ RD2-：RS422差分接收端
RS422 differential sending terminal
TD2+ TD2-：RS422差分发送端
MPG A phase pulse input
HA+ HA- :手脉A相信号输入
MPG B phase pulse input
HB+ HB- :手脉B相信号输入
12
FG
HA+
HAHB+
HBTD+
TDRD+
RD0V
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
11. Connection between external MPG and Operation Panel
Operation
983Ta-00-783
操作面板
Panel
CM1
External
MPG
外置手脉
Ruipu
Wuxi
无锡瑞普GSK-ZSSY1468-01G-100B-05L
01* HX
02* HZ
HX
HZ
Axis select
switch
轴选开关
16* ×1
04* ×10
17* ×100
05 +L(+24V)
18 -L(0V)
06 ESP2
19 ESP1
13
12
11
10
08
21
09
22
×1
× 10
Override switch
倍率开关
× 100
+L(+24V)
24V灯
24VLight
-L(0V)
ESP2
ESP1
Emergency
急停开关 Stop
Switch
+5V
+5V
+5V
+5V
0V
0V
0V
0V
HA+
HAHB+
HB-
HA+
HAHB+
HB-
Enabl
使能e
开关
switch
A phase
differential
A相差分脉冲+
pulse+
A phase
A相差分脉冲differential
B phase pulsedifferential
B相差分脉冲+
pulse+
B phase
B相差分脉冲differential pulse-
femal
DB25孔 e
FG
FG
*注：CM1中轴选信号HX、HZ和倍率信号×1、×10、×100的脚号由PLC定义,不同的PLC版本脚号可能会不相
同！连接时应先核对相应PLC版本的使用说明。
*Note: axis select signals HX,HZ of CM1 and override signals ×1,×10,× 100 of pin No. are defined by PLC, and
pin No. can be different in different visions of PLC. So, check the operations of the corresponding PLC before
connecting.
13
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
12. Connection between NC Unit and PC
NC unit
NC单元
PC
PC机
RS232(3M MDR14)
COM
Plug
3M MDR14插头
02
04
06
01
09
03 RXD
11
05 TXD
13
07 0V
08
10
12
14
RS232
983Ta-00-772
COM
(D-Sub 9-Pin
Female)
(D-Sub
9孔)
(D-9 male)
(D-9针)
01 CD
06 DSR
02 RXD
07 RTS
03 TXD
08 CTS
04 DTR
09 RI
05 0V
(RS232)
RS232
Serial
data receive
串行数据接收
Serial
data sending
串行数据发送
RXD
TXD
03
05
0V
07
COM
FG
Note:
the 和电脑
shell of PC
NC机外壳都要可靠接大地。
and PC should be grounded firmly.
注：NC
14
FG
09
03
02
04
05
06
01
07
08
RI
TXD
RXD
DTR
0V
DSR
CD
RTS
CTS
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
13. Connection Method for Brake and System Power-on Control
Power-on Control X Axis Zero
Speed Clamping
GS2000T-CA1 Servo CN1
Interface Connection
X Axis Brake
Control
KA1
CN1-39 COM+
SB2
CN1- 43
HOLD+
+24V
System
Power
Box
0V
KA0
SB1
CN1- 34
ZSL
KA0
CN1- 42 HOLD KA0
GS2000T-CA1
X Axis Servo Drive
Unit CN1 Plug
GS2000T-CA1 Servo Drive Unit CN1 Plug Leading-out Signal Terminals
HOLDServo Drive Unit brake outputPower supply +24V
COM+
ZSL
Servo drive unit zero speed clamping input
HOLD+
Servo Drive Unit brake output +
Z Axis Brake Control
AC
Emergency Stop Control
+24V
24V
System Power-on Control
L
N
E
To I/O unit
X38.4 Emergency stop input
AC220V
0V
DC24V
KA1
0V
+24V
KA 2
KA 2
Emergency
KA 2
Stop
Chain
2
KA0
1
GSK SJT Servo
Motor Brake Plug
Connect with 0V or 24V：
When X38.COM is24V，0V here；
When X38.COM is 0V,24V here。
GSK983Ta-H/V
CNC system
15
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
14. Connection between NC Unit and I/O Unit
External
NC Unit
IO (D-9)
01
02
03
04
05
TX1+
TX1RX1+
RX10V
06
07
08
09
CC1
(D-Sub 9 male)
IO
983Ta-00-782
CC1
(D-Sub 9-pin female)
01
02
03
04
05
I/O Unit
(D-9male)
0V
TD0+
RD0+
TD1+
RD1+
06
07
08
09
TD0RD0TD1RD1-
IO
CC1
05
04
03
07
01
09
08
02
06
TX1+ 01
TX1- 02
0V
05
RX1+ 03
RX1- 04
FG
TX1+、TX1-：RS422 differential signal sending
RX1+、RX1-：RS422 differential signal sending receive
16
FG
RD1+
TD1+
RD0+
RD00V
RD1TD1TD0+
TD0-
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
15. General of External I/O Unit (X1) Interfaces
Y6.7
Y3.7
Y6.6
40.2
Y3.6
Y6.5
48.5
43.7
Y3.5
Y6.4
Y3.4
Y6.3
Y3.3
Y6.2
Y3.2
Y6.1
Y3.1
Y6.0
Y3.0
Y2.7
Y2.5
Y2.6
Y2.4
+24V
0V
40.1
48.4
43.6
40.0
48.3
43.5
38.7
48.2
43.4
38.6
48.1
43.3
38.5
48.0
43.2
38.4
40.7
43.1
38.3
40.6
43.0
38.2
40.5
48.7
38.1
40.4
48.6
38.0
40.3
Signals from Machine
to CNC
Signals from CNC to
Machine
34.5
35.7
+24V
35.6
0V
Y2.1
35.5
Y2.3
Y2.0
35.4
Y2.2
Y1.7
35.3
Y0.7
Y1.6
Y0.6
Y1.5
Y0.5
Y1.4
Y0.4
Y1.3
Y0.3
Y1.2
Y0.2
35.2
34.4
34.3
34.2
34.1
34.0
33.7
35.1
33.2
33.1
33.0
32.7
32.6
32.5
32.4
32.3
33.6
35.0
32.2
33.5
34.7
32.1
33.4
34.6
32.0
33.3
Y1.1
Y0.1
Y1.0
Y0.0
CC1
Interface for communication
with main cabinet
Interface for power supply
to I/O unit
17
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
16. Connectivity Diagrams for I/O Unit (X1) Input/output Signals
1. Input Signal
The COM ports of each address group determine whether the addresses are valid at high or low
level：
When COM port is connected to 24V,the input points are valid at low level（0V）；
When COM port is connected to 0V,the input points are valid at low level（24V）.
Connection when low level is valid
Machine Side
Power
Box
+24V
Connection when high level is valid
I/O unit (X1) Side
Machine Side
X32.COM
Power
Box
0V
X32.0
2.8K
+24V
I/O unit (X1) Side
X32.COM
0V
1K
X32.0
2.8K
X32.1
2.8K
X32.2
2.8K
1K
X32.1
2.8K
1K
X32.2
Detection
Switches
on
Machine
Tool
1K
2.8K
X32.4
2.8K
1K
2.8K
X32.5
2.8K
1K
X32.6
X32.3
2.8K
2.8K 1K
2.8K
X32.4
2.8K 1K
2.8K
X32.5
2.8K 1K
2.8K
1K
X32.6
2.8K
X32.7
2.8K 1K
2.8K
2.8K
2.8K
2.8K 1K
2.8K
2.8K
X32.3
1K
2.8K
2.8K
Detection
Switches
on
Machine
Tool
2.8K
2.8K 1K
2.8K
1K
X32.7
2.8K
2.8K 1K
2.8K
Note：There are 64 input points in 8 different groups. The figure above is taken X32.0-X32.7 for
example; other groups are alike.
2. Output Signal
There are 40 points for ULN2803 output. The maximum passing current of each point is 200mA.
Connectivity Diagram of Output Point
983System
I/O unit Side
Machine Side
+24V
Relay
ULN2803
0V
18
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
17. I/O Points Definition (X1)
Terminal
No.
PLC
Address
X32.COM
X32.0
Signal Name
X32 common port
X32.0
*+LX（fixed）
X32.1
X32.1
*-LX（fixed）
X32.2
X32.3
X32.4
X32.5
X32.6
X32.7
X32.2
X32.3
X32.4
X32.5
X32.6
X32.7
X33.COM
X33 common port
High/low selection for group X33
*+LZ（fixed）
X33.1
X33.1
*-LZ（fixed）
X33.2
X33.3
X33.4
X33.5
X33.6
X33.7
X33.2
X33.3
X33.4
X33.5
X33.6
X33.7
X34.0
X34.1
X34.2
X34.3
X34.4
X34.5
X34.6
X34.7
Z axis＂+＂direction limit（short it to 0V
when unused）
Ｘaxis＂-＂direction limit（short it to 0V
when unused）
*DECZ（fixed）
Z axis zero-point return deceleration
X34 common port
High/low selection for group X34
X34.0
X34.1
X34.2
X34.3
X34.4
X34.5
X34.6
X34.7
X38.COM
X38.0
X38.1
X38.2
X38.3
X38.4
X38.5
X38.6
X38.7
Ｘaxis＂+＂direction limit（short it to
0V when unused）
Ｘaxis＂-＂direction limit（short it to 0V
when unused）
Ｘaxis zero-point return deceleration
switch
X33.0
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
X38 common port
X38.0
X38.1
X38.2
X38.3
X38.4
X38.5
X38.6
X38.7
I/O
High/low selection for groupX32
*DECX（fixed）
X33.0
X34.COM
Signal Function
*ESP（fixed）
High/low selection for group X38
Emergency stop（input）
I
I
I
I
I
I
I
I
19
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
Terminal
No.
X48.COM
PLC
Address
X48.0
X48.1
X48.2
X48.3
X48.4
X48.5
X48.6
X48.7
X43.COM
X43.0
X43.1
X43.2
X43.3
X43.4
X43.5
X43.6
X43.7
X48.0
X48.1
X48.2
X48.3
X48.4
X48.5
X48.6
X48.7
X48 common port
X43.0
X43.1
X43.2
X43.3
X43.4
X43.5
X43.6
X43.7
20
High/low selection for group X43
SKIP.M
Block skip signal input
X35 common port
High/low selection for group X35
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
X40 common port
X40.0
X40.1
X40.2
X40.3
X40.4
X40.5
X40.6
X40.7
I/O
High/low selection for group X48
X35.0
X35.1
X35.2
X35.3
X35.4
X35.5
X35.6
X35.7
X40.COM
X40.0
X40.1
X40.2
X40.3
X40.4
X40.5
X40.6
X40.7
Signal Function
I
I
I
I
I
I
I
I
X43 common port
X35.COM
X35.0
X35.1
X35.2
X35.3
X35.4
X35.5
X35.6
X35.7
Signal Name
XAG.M
ZAG.M
High/low selection for group X40
X axis auto tool compensation
Z axis auto tool compensation
I
I
I
I
I
I
I
I
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
Terminal
No.
PLC
Address
Signal Name
Signal Function
I/O
Y0.0
Y0.1
Y0.2
Y0.3
Y0.4
Y0.5
Y0.6
Y0.7
Y1.0
Y1.1
Y1.2
Y1.3
Y1.4
Y1.5
Y1.6
Y1.7
Y2.0
Y2.1
Y2.2
Y2.3
0V
+24V
Y0.0
Y0.1
Y0.2
Y0.3
Y0.4
Y0.5
Y0.6
Y0.7
Y1.0
Y1.1
Y1.2
Y1.3
Y1.4
Y1.5
Y1.6
Y1.7
Y2.0
Y2.1
Y2.2
Y2.3
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
Terminal
No.
Y3.0
PLC
Address
Y3.0
Y3.1
Y3.1
O
O
Y3.2
Y3.2
O
Y3.3
Y3.3
O
Y3.4
Y3.4
O
Y3.5
Y3.5
O
Y3.6
Y3.6
O
Y3.7
Y3.7
O
Y6.0
Y6.0
O
Y6.1
Y6.1
O
Y6.2
Y6.2
O
Y6.3
Y6.3
O
Y6.4
Y6.4
O
Y6.5
Y6.5
O
Y6.6
Y6.6
O
Y6.7
Y6.7
O
Y2.4
Y2.4
O
Y2.5
Y2.5
O
Signal Name
24V power ground
24V power output
O
Signal Function
I/O
21
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
Y2.6
Y2.6
O
Y2.7
Y2.7
O
0V
24V power ground
+24V
24V power output
O
Note：Those points which have been defined functions are fixed in the system that cannot be changed
any more by users. And functions of other points can be programmed by PLC.
22
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
Appendix 1
Installation Dimension Drawings
71.2
>110
53.5
183
3
200
190±0.15
8-
5
8-
±0.15
130
±0.15
400
130
382.5
983Ta-H NC Unit Installation Dimension
45.5
User Installation Drawing
-M
aT
±0.15
130
USB
5
190
C232
8.75
23
24
983Ta-H Operation Panel Installation Dimension
Note: there are several versions concerning the panel rear cover
dimension and the "Drill Pattern and Installation Dimension" is
compatible with all versions; therefore, the drill pattern should be strictly
followed.
Drill Pattern Installation Dimension (1:2)
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
983Ta-V NC Unit Installation Dimension
Drill Pattern Installation Drawing
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
aT
USB
C232
25
9.5
5
5
26
≥130
3.5
3
250±0.2
250±0.2
244
4M4
68
983Ta-V
983Ta-V Operation
Panel机床操作面板安装尺寸
Installation Dimension
260
48.5
Note: there注：面板后罩结构尺寸存在多个版本，但"开
are several versions concerning the panel rear cover
dimension 孔及安装尺寸示意图"可以兼容，所以开孔必
and the "Drill Pattern and Installation Dimension" is
须按照此图。
compatible with
all versions; therefore, the drill pattern should be strictly
followed.
280±0.2
273
Drill Pattern Installation Dimension
开孔及安装尺寸示意图
242
271
9
290
280±0.2
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
9.5
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
Y6.7
Y6.6
Y6.5
Y6.4
Y6.3
Y6.2
Y6.1
Y6.0
Y2.7
Y2.6
+24V
Y3.7
Y3.6
Y3.5
Y3.4
Y3.3
Y3.2
Y3.1
Y3.0
Y2.5
Y2.4
0V
43.7
43.6
43.5
43.4
43.3
43.2
43.1
43.0
48.7
48.6
48.5
48.4
48.3
48.2
48.1
48.0
40.7
40.6
40.5
40.4
40.3
40.2
40.1
40.0
38.7
38.6
38.5
38.4
38.3
38.2
38.1
38.0
R
220
UNIT(X1)
230
983
34.5
35.7
+24V
Y2.1
Y2.0
Y1.7
Y1.6
Y1.5
Y1.4
Y1.3
Y1.2
Y1.1
Y1.0
0V
Y2.3
Y2.2
Y0.7
Y0.6
Y0.5
Y0.4
Y0.3
Y0.2
35.6
35.5
35.4
35.3
35.2
35.1
35.0
34.7
34.6
34.4
34.3
34.2
34.1
34.0
33.7
33.6
33.5
33.4
33.3
33.2
33.1
33.0
32.7
32.6
32.5
32.4
32.3
32.2
32.1
32.0
Y0.1
Y0.0
CC1
4-
116
44.5
64.8
135.5
27
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
Appendix 2
Connection between NC Unit and DA98D Drive Unit
（obsolete product）
Connection without brake
DA98D Drive Unit
983Ta NC Unit
CN1
SVX (D-15female)
01
02
03
04
05
+5V
0V
+24V
SRDYX
VCX
06
07
08
09
10
PCZX
PCAX
PCBX
SONX+
0V
(D-Sub 15-pin male)
11
12
13
14
15
*PCZX
*PCAX
*PCBX
SONX0V
983Ta-00-776A
(D-Sub 44 female)
983Ta-00-776A
983Ta
SVX
PCZX
*PCZX
PCAX
*PCAX
PCBX
*PCBX
SRDYX
SONX+
+24V
VCX
0V
SONX0V
SVX
15
14
13 PBOUT12 PAOUT11
10
09 RSTP
08
07
06
05 ALM
04
03
02
01 VCMD-GND
30
29
28 PBOUT+
27 PAOUT+
26
25
24 FSTP
23 SON
22
21
20
19
18
17 VCMD+
16
44
43 PZOUT42 PZOUT+
41
40
39 COM+
38 COM+
37
36
35
34
33 DG
32 DG
31
DA98D
CN1
06
11
07
12
08
13
04
09
03
05
10
14
15
FG
(D-44 male)
FG
42
43
27
12
28
13
05
23
38
17
01
32
24
09
PZOUT+
PZOUTPAOUT+
PAOUTPBOUT+
PBOUTALM
SON
COM+
VCMD+
VCMDDG
FSTP
RSTP
PCAX *PCAX：Encoder feedback A phase differential signal(pulse signal, drive→NC)
PCBX *PCBX：Encoder feedback B phase differential signal(pulse signal, drive→NC)
PCZX *PCZX：Encoder feedback Z phase differential signal(pulse signal, drive→NC)
SONX+/-：Enable signal(switch signal,NC→drive）
ALMX：alarm signal（switch signal，drive→NC）
VCX：Speed control voltage（direct voltage，NC→drive）
Note 1：When X axis is not with brake, the connection of X or Z axis is the same. Connection of X axis with brake, please see to the
following page.。
Note 2：According to this connection method，the rotation direction of the motor is consistent with Cartesian coordinate system, that
is ,seen from motor axle head, the feeding direction is positive direction. If the converse direction is needed, set PA46 parameter of
DA98D to 3(Default value is “0”.
28
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
Connection without brake
DA98D Drive Unit
983Ta NC Unit
CN1
+24V
SVX
01 +5V
02 0V
03 +24V
04 SRDYX
05 VCX
HOLD+
ZSL
(D-15 female)
06 PCZX
07 PCAX
08 PCBX
09 SONX+
10 0V
(D-Sub 15male)
11 *PCZX
12 *PCAX
13 *PCBX
14 SONX15 0V
983Ta
SVZ
983Ta-00-776AX
(D-Sub 44female)
15
30
14
44
29
13 PBOUT43 PZOUT28 PBOUT+
12 PAOUT42 PZOUT+
27 PAOUT+
11
41
26 ZSL
10
40
25
09 RSTP
39 COM+
24 FSTP
08
38 COM+
23 SON
07
37
22
06
36
21
05 ALM
35
20
04
34
19
03
33 DG
18
02
32 DG
17 VCMD+
01 VCMD-GND
31
16
DA98D
983Ta-00-776AX
SVX
PCZX
*PCZX
PCAX
*PCAX
PCBX
*PCBX
SRDYX
SONX+
+24V
VCX
0V
SONX0V
HOLD-
(D-44male)
CN1
06
11
07
12
08
13
04
09
03
05
10
14
15
42 PZOUT+
43 PZOUT27 PAOUT+
12 PAOUT28 PBOUT+
13 PBOUT05 ALM
23 SON
FG
Power
Distribution
Cabinet
+24V
HOLDHOLD+
ZSL
FG
17
01
32
24
09
38
06
07
26
VCMD+
VCMDDG
FSTP
RSTP
COM+
HOLDHOLD+
ZSL
29
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
GSK983Ta-H/ GSK983Ta- V Turning CNC System Connection
Manual
Version Upgrading Records
No.
1
30
Date
2012-6-19
Version
First Version
Content