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Product Range Industry Machines & Tools February 2006 Export Product Range Piping Systems Machines for Processing Plastic - Pipes Page 5 IR 63 Fusion Jointing Machine IR 225 Fusion Jointing Machine 9 IR 315 Fusion Jointing Machine 12 BCF plus Fusion Jointing Machine 14 Hand Fusion Tools 23 Standard Fusion Machine 28 Drainage Fusion Maschine 47 Pipe Cutters 49 Electrofusion Units and Accessories Accessories for job sites 57 77 3 4 FheZkYjHWd][ >G+($''*$(&* 5 IR-63 Plus® Fusion Jointing Machine and Accessories IR-63 Plus® Fully-Equipped Machine Fully-equipped fusion jointing machine for welding SYGEF® Standard, SYGEF® Plus, DEKAPROP® , PROGEF® Natural, PROGEF® Plus, PE 100 in dimensions d 20-63 mm with integrated remote welding unit. Supply: 1-phase AC (50/60 Hz) 230 V L/N/PE Delivery includes: • Machine housing complete (1 pcs.) • Heater assembly (1 pcs.) • Remote weld device (1 pcs.) • Facing tool (1 pcs.) • Transport box (1 pcs.) • Pipe stop (1 pcs.) • Clamping inserts d 20-63 mm (8 pcs. per dimension) • End caps PE d 20-63 mm (4 pcs. per dimension) • Power supply cable 230 V (1 pcs.) • Extension cable for remote weld device (1 pcs.) • Extension cable for heater (1 pcs.) • Extension cable for facing tool (1 pcs.) • Cleaning brush No. 8 (1 pcs.) • Hexagon key 3 mm (1 pcs.) • Hexagon key 4 mm (1 pcs.) • Heater protection shield (1 pcs.) • Clamping unit extension (8 pcs.) • Socket wrench (facing blades) (1 pcs.) • Screw driver, Size 0 (1 pcs.) • HP-Accessory Tray (1 pcs.) • Manual (1 pcs.) d-d Code kg [mm] PF 2 43 412 20 - 63 790 131 005 52.000 Clamping inserts • The clamping inserts are different for each dimension. They are used to clamp and position the pipe components. d Code kg 790 131 038 790 131 039 790 131 040 790 131 041 790 131 042 790 131 043 0.090 0.090 0.083 0.075 0.100 0.040 Pieces [mm] PF 2 43 412 20 25 32 40 50 63 1 1 1 1 1 1 Set of facing knives • A set includes two facing knives. Each facing knife has four blades. The blade may be turned three times before it must be replaced. d-d Code kg Pieces [mm] PF 2 43 412 6 20 - 63 790 131 045 0.020 2 Set of end caps • A set includes 4 end caps. The end caps are different for each dimension. The ends of the pipe must be closed. The caps prevent heat loss due to airflow in the fusion zone and guarantee optimum fusion results of the pipe components. d Code kg 790 131 030 790 131 031 790 131 032 790 131 033 790 131 034 790 131 035 0.010 0.010 0.015 0.025 0.055 0.035 Pieces [mm] PF 2 43 412 20 25 32 40 50 63 4 4 4 4 4 4 Pipe stop • The pipe stop defines the allowance when the pipes are clamped into position. d-d Code kg Pieces [mm] 20 - 63 790 131 046 0.430 1 PF 2 43 412 Extension cable for clamping slide • The extension cable enables the fusion e. g. under the ceiling. d-d Code kg Pieces [mm] 20 - 63 790 131 047 0.700 1 PF 2 43 412 Extension cable for facing tool • The extension cable enables the fusion e. g. under the ceiling. d-d Code kg Pieces [mm] 20 - 63 790 131 048 0.438 1 PF 2 43 412 Extension cable for heater • The extension cable enables the fusion e. g. under the ceiling. d-d Code kg Pieces [mm] 20 - 63 790 131 049 0.700 1 PF 2 43 412 HP-Accessory Tray • For transport and practical storage of all accessory parts of the IR-63 Plus® fusion machine in clean rooms. • In case of repeat order for IR-63 Plus® included in delivery PF 2 43 412 Code kg 790 131 056 3.130 Pieces 1 7 Heater protection shield • Protects the heater from plastic chips during the facing process. Code kg 790 131 051 0.205 Pieces 1 PF 2 43 412 IR-63 Plus® Modification Kit • In order to give our existing IR-customers the full benefit of the advantages of the IR Plus® we offer a modification kit which enables a reconstruction of all existing IR machines up to the latest IR Plus® technology. • The modification kit contains basically the following components: • Complete Electronic unit • Ambient temperature sensor • New display • As additional option - on request - a update with moveable clamping units is possible. • The upgrade of the IR Plus® components will be executed by the George Fischer service stations in the USA/Tustin and SCS in Singen. PF 2 43 412 8 Code kg 790 131 063 5.800 Pieces 1 IR-225 Plus® Fusion Jointing Machine and Accessories IR-225 Plus® Fully-Equipped Machine with HP Working Table (HP = High Purity) Fully-equipped fusion jointing machine for welding SYGEF® Standard, SYGEF® Plus, DEKAPROP® , PROGEF® Natural, PROGEF® Plus, PE 100 in dimensions d 63-225 mm. Supply: 1-phase AC (50/60 Hz) 230 V L/N/PE or 3-phase AC (50/60 Hz) 400 V/230 V L1/L2/L3/N/PE Delivery includes: • Machine base (1 pcs.) • Heater assembly (1 pcs.) • Facing tool (1 pcs.) • Working table, HP (1 pcs.) • Movable clamping units (1 pcs.) • Clamping inserts d 63-225 mm (8 pcs. per dimension) • End caps PE d 63-225 mm (4 pcs. per dimension) • Transportation lock (1 pcs.) • Pipe stop (1 pcs.) • Hexagon key 5 mm (1 pcs.) • Hexagon key 6 mm (1 pcs.) • Combination ring /open-jaw wrench 13 mm (1 pcs.) • Cleaning brush (1 pcs.) • Connecting cable 400 V - 230 V (1 pcs.) • Ball for lever (1 pcs.) • Manual (1 pcs.) d-d Code kg [mm] PF 2 43 414 63 - 225 790 133 009 453.000 Clamping inserts • The clamping inserts are different for each dimension. They are used to clamp and position the pipe components. d Code kg 790 133 026 790 133 027 790 133 028 790 133 029 790 133 030 790 133 031 790 133 032 790 133 033 790 133 034 0.700 0.400 0.400 0.685 0.500 0.600 0.600 0.700 0.270 Pieces [mm] PF 2 43 414 63 75 90 110 125 140 160 200 225 1 1 1 1 1 1 1 1 1 9 Set of end caps • A set includes 4 end caps. The end caps are different for each dimension. The ends of the pipe must be closed. The caps prevent heat loss due to airflow in the fusion zone and guarantee optimum fusion results of the pipe components. d Code kg 790 131 035 790 133 036 790 133 037 790 133 038 790 133 039 790 133 040 790 133 041 790 133 042 790 133 043 0.035 0.090 0.110 0.180 0.150 0.180 0.290 0.460 0.400 Pieces [mm] PF 2 43 414 63 75 90 110 125 140 160 200 225 4 4 4 4 4 4 4 4 4 Movable clamping unit left • The movable, external clamping unit ensure high operating convenience. Short pipe pieces can be clamped on both sides. • Included in the delivery when a new IR-225 Plus® is ordered. • Previous IR 225 fusion jointing machines can be upgraded. d-d Code kg Pieces [mm] PF 2 43 414 63 - 225 790 133 061 10.700 1 Movable clamping unit right • The movable, external clamping unit ensure high operating convenience. Short pipe pieces can be clamped on both sides. • Included in the delivery when a new IR-225 Plus® is ordered. • Previous IR 225 fusion jointing machines can be upgraded. d-d Code kg Pieces [mm] PF 2 43 414 63 - 225 790 133 062 10.200 1 HP-Working table including transportation cover • Multifunction working table for the IR-225 Plus® fusion jointing machine with two integrated drawer. Especially for the use in clean room environment. The working table is made of steel with a stainless steel table. PF 2 43 414 Code kg 790 133 021 220.000 Pieces 1 Set of facing knives • A set includes two facing knives. Each facing knife has four blades. The blade may be turned three times before it must be replaced. d-d Code kg Pieces [mm] PF 2 43 414 10 63 - 225 790 133 046 0.120 2 Pipe stop • The pipe stop defines the allowance when the pipes are clamped into position. d-d Code kg Pieces [mm] 63 - 225 790 133 047 0.150 1 PF 2 43 414 IR-225 Plus® Modification Kit • In order to give our existing IR-customers the full benefit of the advantages of the IR Plus® we offer a modification kit which enables a reconstruction of all existing IR machines up to the latest IR Plus® technology. • The modification kit contains basically the following components: • Complete Electronic unit • Ambient temperature sensor • Infrared sensor • New display • Cooling fan • Cooling fan support • The upgrade of the IR Plus® components will be executed by the George Fischer service stations in the USA/Tustin and SCS in Singen. PF 2 43 414 Code kg 790 133 063 14.000 Pieces 1 11 IR-315 Plus® Fusion Jointing Machine IR-315 Plus® Fully-Equipped Machine with HP Working Table (HP = High Purity) Model: • Fully-equipped fusion jointing machine for welding SYGEF® Standard, SYGEF® Plus in dimensions d 250-315. • Only a rental pool machine d-d Code [mm] 250 - 315 12 On request - Accessories for the IR plastic fusion jointing machines IR Plus® Win Weld • The PC data transfer software makes it possible to manage and evaluate easily the recorded fusion data as required. • incl. Recordcard Code PF 2 43 278 kg WIN 2000/XP 790 131 471 WIN 95/98/Me 790 131 472 0.245 0.220 Pieces 1 1 IR Plus® Recordcard • Fusion data from the machine can be stored on an exchangeable protocol card (record card) with a storage capacity of approx. 900 fusion protocols. It allows a paperless documentation. PF 2 43 412 Code kg 790 131 473 0.065 Pieces 1 Interface-box for Label Printer • The interface-box is necessary to use a label printer for weld documentation in relation to IR 63¹) and IR 225¹) fusion machines as well as for the SYGEF® HP BCF²) fusion machine from George Fischer. ¹) The interface-box is not required for IR Plus® fusion machines, because a serial/parallel port is included. ²) From machine number 122 450 501 on and modified BCF fusion machines PF 2 43 412 Code kg 790 131 026 1.200 Pieces 1 13 FheZkYjHWd][ 14 78; BCF® Plus Plastic Fusion Jointing Machine BCF® Plus fully equipped machine d 20 - 63 mm Fully-equipped machine for bead and crevice free jointing of SYGEF® Standard, SYGEF® Plus, PROGEF® Natural of the dimensions d 20-63 mm with integrated remote welding unit. Supply: 1-phase AC (50/60 Hz) 115 / 230 V L/N/PE Delivery includes: • Machine housing (1 pcs.) incl. remote welding unit (1 pcs.) • Transport box (1 pcs.) • HP working table (1 pcs.) • Heating stations d 20-63 mm (6 pcs.) • Clamping units small (2 pcs.) with clamping inserts d 20-63 mm (24 pcs.) • Facing tool small (1 pcs.) with facing inserts d 20-63 mm (6 pcs.) • Facing tool support (1 pcs.) • Hose box (1 pcs.) incl. air hose (1 pcs.) • Supporting tools small d 20-63 mm (2 pcs.) • BReT (1 pcs.) • Hose cutter (1 pcs.) • Air hose reducer (6-4 mm) (1 pcs.), air hose socket (4-4 mm) (1 pcs.) • Extension cable (1 pcs.) • Manual (1 pcs.) d-d Code kg [mm] PF 2 43 654 20 - 63 790 121 002 153.000 15 BCF® Plus fully-equipped machine d 20 -110 mm Fully-equipped machine for bead and crevice free jointing of SYGEF® Standard, SYGEF® Plus, PROGEF® Natural of the dimensions d 20-110 mm with integrated remote welding unit. Supply: 1-phase AC (50/60 Hz) 115 / 230 V L/N/PE Delivery includes: • Machine housing (1 pcs.) incl. remote welding unit (1 pcs.) • Transport box (1 pcs.) • HP working table (1 pcs.) • Heating stations d 20-110 mm (9 pcs.) • Clamping units small (2 pcs.) with clamping inserts d 20-63 mm (24 pcs.) • Clamping units big (2 pcs.) with clamping inserts d 75-110 mm (12 pcs.) • Adapter for clamping unit d 75-110 mm (2 pcs.) • Facing tool small (1 pcs.) with facing inserts d 20-63 mm (6 pcs.) • Facing tool big (1 pcs.) with facing inserts d 75-110 mm (3 pcs.) • Facing tool support (1 pcs.) • Hose box (1 pcs.) incl. air hose (1 pcs.) • Supporting tools small d 20-63 mm (2 pcs.) • Supporting tools big d 75-110 mm (2 pcs.) • BReT (1 pcs.) • Hose cutter (1 pcs.) • Air hose reducer (6-4 mm) (1 pcs.), air hose socket (4-4 mm) (1 pcs.) • Extension cable (1 pcs.) • Manual (1 pcs.) d-d Code kg [mm] PF 2 43 654 20 - 110 790 121 001 188.000 BCF® Plus Heating stations d Code kg 790 121 111 790 121 112 790 121 113 790 121 114 790 121 115 790 121 116 790 121 117 790 121 118 790 121 119 0.001 0.001 0.001 0.001 2.400 0.001 3.600 3.600 3.500 Pieces [mm] PF 2 43 654 20 25 32 40 50 63 75 90 110 1 1 1 1 1 1 1 1 1 BCF® Bladder for SYGEF® PVDF • Only suitable for welding SYGEF® PVDF and not for PROGREF® Natural. Silver bladder head! d Code kg 790 122 041 790 122 042 790 122 043 790 122 044 790 122 045 790 122 046 790 121 047 790 121 048 790 121 049 0.014 0.029 0.037 0.055 0.108 0.152 0.152 0.204 0.428 Pieces [mm] PF 2 43 654 16 20 25 32 40 50 63 75 90 110 1 1 1 1 1 1 1 1 1 BCF® Plus Bladder • Only suitable for welding PROGREF® Natural). Blue bladder head (except d 75 -110mm)! d Code kg Pieces 790 122 091 790 122 092 790 122 093 790 122 094 790 122 095 790 122 096 790 121 047 790 121 048 790 121 049 0.038 0.044 0.062 0.082 0.131 0.168 0.152 0.204 0.428 [mm] PF 2 43 410 20 25 32 40 50 63 75 90 110 1 1 1 1 1 1 1 1 1 BCF® Plus facing tool • Inclusive crank handle, mounting material and clamping inserts. Suitable for SYGEF® PVDF as well as PROGREF® Natural. d-d Code kg Pieces [mm] PF 2 43 654 20 - 63 790 121 052 75 - 110 790 121 053 1.400 3.000 1 1 BCF® Plus clamping inserts for the facing tool • These dimension-specific parts are inserted into the facing tool, in order to be able to face the end of the pipes smoothly and parallel. d Code kg 790 121 061 790 121 062 790 121 063 790 121 064 790 121 065 790 121 066 790 121 067 790 121 068 790 121 069 0.160 0.150 0.132 0.125 0.100 0.050 0.300 0.200 0.090 Pieces [mm] PF 2 43 654 20 25 32 40 50 63 75 90 110 1 1 1 1 1 1 1 1 1 BCF® Plus facing tool mounting plate • To fix the facing tool on the workbench. d-d Code kg Pieces [mm] 20 - 110 790 121 055 1.200 1 PF 2 43 654 BCF® Plus clamping units • The clamping units are adjustable, so that all types of pipes and fittings can be clamped. d-d Code kg Pieces [mm] PF 2 43 654 20 - 63 790 121 034 75 - 110 790 121 035 0.900 1 1 17 BCF® Plus adapter for clamping unit d 75-110 mm • The adapter makes it possible, to insert clamping inserts with d 20-63 mm in clamping units with d 75-110 mm to be able to clamp pipes and fittings with d 20-63 mm with these clamping units. d-d Code kg Pieces [mm] PF 2 43 654 75 - 110 790 121 038 1 0.250 BCF® Plus clamping inserts • The clamping inserts are suitable for the clamping units of the BCF® Plus machine. They are used to clamp the piping components. • No clamping inserts are needed for d 110 mm! d Code kg 790 131 038 790 131 039 790 131 040 790 131 041 790 131 042 790 131 043 790 121 036 790 121 037 0.090 0.090 0.083 0.075 0.100 0.040 0.143 0.095 Pieces [mm] PF 2 43 654 20 25 32 40 50 63 75 90 1 1 1 1 1 1 1 1 BCF® Plus hose box • For the clean and professional storage of the air hose. Code kg 790 121 077 0.001 Pieces 1 PF 2 43 654 BCF® Plus hose • Connection hose for the BCF® Plus bladder. Code kg Length [mm] PF 2 43 410 790 122 087 0.123 16 BCF® Plus supporting tool • Helpful to fix 45°- angle components. d-d Code kg Pieces [mm] 20 - 63 790 121 072 75 - 110 790 121 073 0.542 0.900 1 1 PF 2 43 654 BCF® Plus bladder/ hose remove tool (BReT) • Helpful to remove bladders easily. PF 2 43 654 18 Code kg 790 121 075 0.079 Pieces 1 BCF® Plus extension cable • The extension cable enable the fusion e. g. under the ceiling. Code kg Length [mm] PF 2 43 654 790 121 010 2.000 8 19 Accessories for the BCF®Plus plastic fusion jointing machine Hose cutter d-d Code kg Pieces [mm] 0.029 4 - 6 790 122 106 1 PF 2 43 410 Reducer for compressed air hose d-d Code kg Pieces [mm] 6 - 4 790 122 978 0.002 1 PF 2 43 460 Socket for compressed air hose Code kg Pieces 790 122 104 0.006 1 PF 2 43 410 BCF® Plus Win Weld • The PC data transfer software makes it possible to manage and evaluate easily the recorded fusion data as required. • incl. Recordcard Code PF 2 43 278 WIN 2000/XP 790 121 471 WIN 95/98/Me/NT 790 121 472 kg 0.245 0.220 Pieces 1 1 BCF® Plus Recordcard • Fusion data from the BCF® Plus- machine can be stored on an exchangeable protocol card (record card) with a storage capacity of approx. 900 fusion protocols. It allows a paperless documentation. PF 2 43 412 20 Code kg 790 121 473 0.065 Accessories for the IR-63 Plus®, IR-225 Plus®, IR-315 Plus® and BFC® Plus fusion machines Label Printer TLP-2742 • The thermotransfer printer TLP-2742 from Eltron International is, as a result of its compactness and ergonomic design, ideal for use on job sites. Supply includes a thermal printer ribbon, thermal transfer labels and a serial as well as a parallel interfa • Remarks: We suggest, regarding service and warranty matters, to purchase directly from the local Eltron Representative. George Fischer can provide a list of world-wide addresses of the Eltron representatives on request. PF 2 43 412 Code kg 790 131 027 3.100 Pieces 1 Thermal Printer Ribbon for TLP-2742 • The thermal transfer ribbon is specially suited for printing polyester labels. PF 2 43 412 Code kg 790 131 029 0.120 Pieces 1 Thermal Transfer Labels • The labels are made of white polyester. The printing, as well as the labels themselves, are resistant against: • UV resistant • Temperatures up to 140 °C (284 °F) • Up to 95% humidity • Cleaning agents (Isopropylalcohol etc.) • Two identical labels are printed for each weld. Each roll contains 2500 labels. • Label size: 38 x 19 mm • Specification information available on request from George Fischer. PF 2 43 412 Code kg 790 131 028 0.420 Pieces 1 Power supply lead Performance Code 230V 790 122 246 115V 790 122 248 kg 0.301 0.188 Pieces 1 1 PF 2 43 410 21 Plastic Cleaning Agents Degreasing Tissues • For degreasing the PE pipe surface prior to fusion. PF 2 51 305 Type Code kg small 799 496 010 large 799 496 011 0.005 0.010 Description For pipes up to d 63mm For pipes up to d 225mm Tangit KS Cleaning Tissues • Special cleaning agent for plastic fusion connections with PP, PE, PVDF and PB. • Scope of delivery: Standard packing 8 boxes with 100 tissues each Code kg 799 298 024 3.245 PF 2 28 473 Cleaning tissue KO-TON-R • This cleaning tissue is suitable for the cleaning of the welding zone of piping components, because it is lint free and clean room checked. ¹) Minimum order quantity 50 pieces Code kg 790 122 085 0.004 KS Tangit Cleaner • Special cleaning agent for plastic fusion connections with PP, PE, PVDF and PB. PF 2 28 473 22 Code kg 799 298 023 0.890 F FheZkYjHWd][ =VcYiddah 23 Manual fusion tools SSE Butt fusion tool • All devices are equiped with on/off switch, mains control and control lamp for heating intervals • Choice of electronic or thermostatic temperature control • Heating element diameter 120 mm, 200 mm and 300 mm • Pick up for floor stand or table clamp • High-quality, non-stick PTFE-coating with long service life • Monitoring and setting of heating element temperature • High temperature accuracy over the entire heating surface • T = thermostatic • E = electronic d Type Performance Code kg 790 105 051 790 105 058 790 105 136 790 105 141 790 105 052 790 105 059 790 105 137 790 105 142 790 105 053 790 105 060 790 105 138 790 105 143 2.300 2.400 2.300 2.400 3.000 3.000 3.000 3.000 5.540 5.640 5.540 5.640 [mm] PF 3 25 117 110 110 110 110 180 180 180 180 280 280 280 280 SSE 120 SSE 120 SSE 120 SSE 120 SSE 200 SSE 200 SSE 200 SSE 200 SSE 300 SSE 300 SSE 300 SSE 300 230 V/400 W T 230 V/400 W E 115 V/400 W T 115 V/400 W E 230 V/800 W T 230 V/800 W E 115 V/800 W T 115 V/800 W E 230 V/1500 W T 230 V/1500 W E 115 V/1500 W T 115 V/1500 W E SSE 200 -Set- Butt fusion tool • All devices are equiped with on/off switch, mains control and control lamp for heating intervals • Choice of electronic or thermostatic temperature control • Pick up for floor stand or table clamp • High-quality, non-stick PTFE-coating with long service life • Monitoring and setting of heating element temperature • High temperature accuracy over the entire heating surface • Available as a complete set in a practical metal case • Heating element-diameter 200 mm • Table clamp • T = thermostatic • E = electronic d Performance Code kg 790 105 054 790 105 061 790 105 139 790 105 144 7.815 8.800 7.400 7.400 [mm] PF 3 25 122 24 180 180 180 180 230 V/800 W T 230 V/800 W E 115 V/800 W T 115 V/800 W E SSE 300 -Set- Butt fusion tool • All devices are equiped with on/off switch, mains control and control lamp for heating intervals • Choice of electronic or thermostatic temperature control • Pick up for floor stand or table clamp • High-quality, non-stick PTFE-coating with long service life • Monitoring and setting of heating element temperature • High temperature accuracy over the entire heating surface • Available as a complete set in a practical metal case • Heating element-diameter 300 mm • Table clamp • T = thermostatic • E = electronic d Performance Code kg 790 105 055 790 105 062 790 105 140 790 105 145 11.725 11.000 11.000 11.000 [mm] PF 3 25 122 280 280 280 280 230 V/1500 W T 230 V/1500 W E 115 V/1500 W T 115 V/1500 W E MSE 63/MSE 110 Socket fusion tools • For fustion jointing of PP, PE and PVDF pipes and fittings • Size range d 16-110 mm • All devices are equiped with on/off switch, mains control and control lamp for heating intervals • Choice of electronic or thermostatic temperature control • Support for heating bushes and spigots of d 16 to 63 mm (110 mm) • Pick up for floor stand or table clamp • High-quality, non-stick PTFE-coating with long service life • Monitoring and setting of heating element temperature • High temperature accuracy over the entire heating surface • T = thermostatic • E = electronic d-d Type Performance Code kg 790 105 081 790 105 082 790 105 096 790 105 097 790 105 083 790 105 084 790 105 126 790 105 127 1.760 2.000 2.075 2.145 3.550 3.200 3.200 3.200 [mm] PF 3 25 117 16 - 63 16 - 63 16 - 63 16 - 63 16 - 110 16 - 110 16 - 110 16 - 110 MSE 63 MSE 63 MSE 63 MSE 63 MSE 110 MSE 110 MSE 110 MSE 110 230 V/800 W T 230 V/800 W E 115 V/800 W T 115 V/800 W E 230 V/1500 W T 230 V/1500 W E 115 V/1500 W T 115 V/1500 W E Tool set for MSE 63/110 • Including alen screws and key PF 3 25 117 Code kg 790 105 065 0.265 25 MSE 63/MSE 110 - Set - Socket fusion tools • For fustion jointing of PP, PE and PVDF pipes and fittings • Size range d 16-110 mm • All devices are equiped with on/off switch, mains control and control lamp for heating intervals • Choice of electronic or thermostatic temperature control • Support for heating bushes and spigots of d 16 to 63 mm (110 mm) • Pick up for floor stand or table clamp • High-quality, non-stick PTFE-coating with long service life • Monitoring and setting of heating element temperature • High temperature accuracy over the entire heating surface • Heating bushes and spigots • Available as a complete set in a practical metal case • Table clamp • Floor stand for MSE 63 • Alen screws and key • T = thermostatic • E = electronic d-d Type Performance Code kg 790 105 085 790 105 086 790 105 098 790 105 099 790 105 087 790 105 088 790 105 128 790 105 129 8.600 10.180 8.600 8.600 17.700 17.680 15.600 15.600 [mm] PF 3 25 122 26 16 - 63 16 - 63 16 - 63 16 - 63 16 - 110 16 - 110 16 - 110 16 - 110 MSE 63 MSE 63 MSE 63 MSE 63 MSE 110 MSE 110 MSE 110 MSE 110 230 V/800 T 230 V/800 E 115 V/800 T 115 V/800 E 230 V/1500 T 230 V/1500 E 115 V/1500 T 115 V/1500 E Accessories/Wearing parts for manual fusion tools Metal case • For butt and socket fusion hand tools PF 3 25 117 Article Code kg SSE 200 SSE 300 MSE 63 MSE 110 790 105 056 790 105 057 790 105 089 790 105 090 3.900 4.700 4.000 7.000 Floor stand for manual fusion tools SSE/MSE PF 3 25 117 Code kg 790 105 063 0.300 Table clamp for SSE/MSE Code kg 790 109 315 0.700 PF 3 25 117 Heating spigots and bushes • Aluminium, PTFE coated • Type B • Always delivered in pairs (also usable for SG 110, not for SG 160) d Code kg 799 300 155 799 300 156 799 300 157 799 300 158 799 300 159 799 300 160 799 300 161 799 300 162 799 300 163 799 300 164 0.070 0.080 0.110 0.140 0.230 0.335 0.660 0.965 1.440 2.210 [mm] PF 3 25 117 16 20 25 32 40 50 63 75 90 110 27 FheZkYjHWd][ 28 HiVcYVgY;jh^dcBVX]^cZh SG 110 Socket fusion machine For fusion jointing of PP, PE, PB and PVDF pipes and fittings • Portable heating element - socket fusion machine for use in the workshop and on job sites. • Dimension d 20 - 110 mm • Base machine • Compact, sturdy design, distortion-free machine bed • Handwheel with torque locking mechanism for the slide movement • Heater • With electronic temeperature control • High temperature accuracy over the entire heating surface • Additional standard equipment on the basic model • Universal, left and right prismatic clamping devices, complete, for clamping pipe and fittings. Additional set of prismatic clamping devices for outer clamping of pipes available as an option. • Depth stop • V-shaped pipe support d 20 - 110 mm • Back stop • Machine specific tool set • Timer to clock fusion times d-d Performance Code kg [mm] PF 3 25 134 20 - 110 20 - 110 230 V/1200 W 790 310 001 115 V/1200 W 790 310 003 65.000 64.000 Heating spigots and bushes • For socket fusion systems in PP, PE and PVDF • Always delivered in pairs (also usable for SG 110, not for SG 160) • Type B d Code kg 799 300 156 799 300 157 799 300 158 799 300 159 799 300 160 799 300 161 799 300 162 799 300 163 799 300 164 0.080 0.110 0.140 0.230 0.335 0.660 0.965 1.440 2.210 [mm] PF 3 25 117 20 25 32 40 50 63 75 90 110 Manual pipe peeling tool • For socket fusion systems in PP, PE and PVDF d Code kg 799 300 260 799 300 270 799 300 280 799 300 290 799 300 300 799 300 310 799 300 320 799 300 330 799 300 340 0.059 0.074 0.100 0.259 0.299 0.513 0.750 1.070 1.350 [mm] 20 25 32 40 50 63 75 90 110 29 Chamfering tool d-d Code kg [mm] PF 3 10 590 40 - 200 790 309 001 50 - 315 790 309 002 1.600 3.170 Universal prismatic clamping device, complete • For correct clamping of long pipes, fittings • 1 set = 2 pieces (1 back and 1 front prismatic clamping device) for mounting on left or right side, as well as for inner and outer mounting d-d Code kg [mm] PF 3 25 134 20 - 110 790 310 011 3.300 Backstop, complete • Prevents the components from slipping out of the clamping device during fusion. d-d Code kg [mm] PF 3 25 117 20 - 110 790 310 012 0.600 V-shaped pipe support, complete d-d Code kg [mm] PF 3 25 117 20 - 110 790 310 013 0.700 Heating element • E = electronic • T = thermostatic d-d Performance Code kg 790 310 014 790 310 015 790 310 016 790 310 017 2.400 2.400 2.400 2.400 [mm] PF 3 25 117 20 - 110 20 - 110 20 - 110 20 - 110 230 V/1200 W E 230 V/1200 W T 115 V/1200 W E 115 V/1200 W T Special transport crate PF 3 25 117 Code kg 790 310 099 45.000 1 set face chucks • For back and front prismatic clamping device (set of 2 pieces) d-d Code kg [mm] PF 3 25 117 30 20 - 110 790 310 018 1.100 PSO 701 Butt fusion machine For fusion jointing of PP and PE pipes and fittings, size range d 40 - 160mm • Professional butt fusion machine capable to weld pipes d 160mm up to PN10. The wooden box is usable as working bench as well as for transportation. • Pressure adjustment via direct load transfer (max. force 100kp) • Planer and heating element could be swivelled in and out • High performance heating element thermostatic controlled (PTFE coated) • The heating element can be used as manual fusion tool • V-shaped pipe support d 40 - 140 mm • Reduction clamping inserts d 40 - 140 mm • Base clamping plates right and left, d 160 mm • Machine specific tool set d-d Performance Code kg [mm] PF 3 10 585 40 - 160 230 V/800 W 790 301 000 90.000 Reduction clamping inserts • 1 Code Nr. includes 4 half-shells PF 3 25 117 Inserts for pipe support • 1 Code Nr. Includes 2 supports d PF 3 25 117 Code kg [mm] 1 Set planer blades • (1 set = 2 blades) Code kg 790 113 056 0.080 31 SG 160 Combined butt and socket fusion machine for fusion jointing PP, PE and PVDF pipes and fittingssize range for butt fusion d 32 - 160 Mobile, very compact and universal plastic fusion machine for use in the workshop and on job sites Butt fusion d 32 - 160 mm, all pressure ratings up to PN 16. Socket fusion d 16 - 110 mm Basic machine • high precision, distortion-free and robust machine base • handwheel for easy moving of machine carriage • exact pressure adjustment via direct load transfer • hardened, hard-chrome plated guide shafts for extreme loads • handle for safe transport of machine • All clamping possibilities for base clamping plates, pipe supports, back stop and prismatic clamping devices. Planer • planing device made of light cast aluminium • optimised cutting geometry for even and chatter-free planing • powerful parallel planer, swivels in and out for single or double-sided facing of pipe ends 620 W • integrated pick up for easy mounting of calibration tools for machining of pipe ends in socket fusion Heater • high-performance and precision heater with electronic temperature control 1500 W • high accuracy of +/- 4°C over the entire heating surface • heater temperature can be set exactly with digital LCD • high quality, non-stick, easy to change PTFE fabric (Teflon) Additional standard equipment on the basic model • V-shaped pipe supports d 16 - 160 mm for fittings • timer to clock fusion times • tool set specified to machine d-d Performance Code kg [mm] PF 3 25 123 32 16 - 160 16 - 160 230 V 790 103 031 115 V 790 103 033 45.000 45.000 Special transport crate Compact and sturdy for proper transportation and safe storage Multifunctional, can be used as a workbench for ergonomic working position Two integrated drawers to store all accessories Dimensions 1 m height x 1,2 m length x 0.8 m width • • • • PF 3 25 117 Code kg 790 103 099 108.000 Base clamping plates • In order to improve the quality of the fusion joint, and for reliable clamping of long pipes, we recommend using the maximum number of clamping devices. • For welding of long pipes we recommend to use the outer left and outer right base clamping plates as well. • L = left • R = right d Type Code kg [mm] PF 3 25 117 160 160 L 790 103 010 R 790 103 011 2.415 2.415 Inserts, left/right • For base clamping plate • Left or right d Code kg 790 103 019 790 103 020 790 103 021 790 103 022 790 103 023 790 103 024 790 103 025 790 103 026 790 103 027 0.315 0.310 0.295 0.280 0.255 0.225 0.175 0.130 0.080 [mm] PF 3 25 117 32 40 50 63 75 90 110 125 140 33 Clamping bracket, left/right • For base clamping plate • L = left • R = right * Threaded clamping bracket, for mounting inserts d 32 - 140 mm. An additional insert must be used instead of clamping brackets d 32 - 140 mm, i.e. twice the number of inserts listed must be ordered. d Type Code kg [mm] PF 3 25 117 32 40 50 63 75 90 110 125 140 *160 32 40 50 63 75 90 110 125 140 *160 L L L L L L L L L L R R R R R R R R R R 790 103 039 790 103 040 790 103 041 790 103 042 790 103 043 790 103 044 790 103 045 790 103 046 790 103 047 790 103 048 790 103 059 790 103 060 790 103 061 790 103 062 790 103 063 790 103 064 790 103 065 790 103 066 790 103 067 790 103 068 0.540 0.525 0.515 0.490 0.500 0.565 0.570 0.575 0.565 0.655 0.540 0.525 0.515 0.490 0.500 0.565 0.570 0.575 0.565 0.655 Prismatic clamping device • Prismatic clamping device for pick up of clamping jaws for exact alignment of fusion components • L = left • R = right *Horizontal adjustable Type Code PF 3 25 117 kg L 790 103 080 *R 790 103 081 5.680 5.680 Clamping jaws • For prismatic base units, left/right • Each code number defines 1 piece prismatic clamping device. For socket fusion 4 pieces are needed. Version PF 3 25 117 Code 16-32 / 90-110 790 103 085 30-50 / 50-90 790 103 086 kg 0.330 0.315 Depth stop, complete • Warrants the correct insertion depth of the pipe in the fittings socket • Built-in spring for easier removal of fusion components from the heater. Damage to the plastified fusion surfaces is prevented. PF 3 25 117 34 Code kg 790 103 090 0.610 Heating spigots and bushes • Aluminium, PTFE coated • 1 pair is always delivered d Code kg 790 101 086 790 101 087 790 101 088 790 101 089 790 101 090 790 101 091 790 101 092 790 101 093 790 101 094 790 101 095 0.360 0.360 0.365 0.370 0.330 0.485 0.920 1.200 1.630 2.250 [mm] PF 3 25 117 16 20 25 32 40 50 63 75 90 110 Stiffener plate • For heating bush d 110 mm • Warrants consistent heat transfer from heater plate to heating bush 110 mm • Is recommended for socket fusion in the dimension 110 mm d Code kg [mm] PF 3 25 117 110 790 101 098 0.265 Calibration tool • For mechanical, standardised calibration of pipe ends in PE, PP and PVDF (to be used with planer) • easy and time-saving removal of oxide film • Consistent peeling quality over the entire pipe circumference d Code kg 790 103 160 790 103 161 790 103 162 790 103 163 790 103 164 790 103 165 790 103 166 790 103 167 790 103 168 0.940 0.925 0.930 0.900 0.950 1.010 1.145 1.215 1.325 [mm] PF 3 25 117 20 25 32 40 50 63 75 90 110 Back stop • Prevents the components from slipping out of the clamping device during fusion. d-d Code kg [mm] 20 - 250 790 101 045 1.400 PF 3 25 117 35 SG 160 1 Set PTFE fabric sheets • (set of 2 pieces) • High-quality, easy to replace, non-stick PTFE fabric (Teflon) for the heater d Code kg [mm] PF 3 25 117 160 790 103 306 0.045 SG 160 1 Set planer blades • (1 set = 2 blades) PF 3 25 117 Code kg 790 103 548 0.025 Timer with 1 stop time Code kg 790 101 235 0.040 PF 3 25 117 Timer with 2 stop times PF 3 25 117 36 Code kg 790 114 028 0.100 SG 315 Butt fusion machine for butt fusion jointing of PP, PE and PVDF pipes and fittings The industrial butt fusion machine for pressure piping systems. Extremely sturdy design use in the workshop and on job sites. Sizes d 90-315 mm, maximum fusion force 350 daN. Basic machine • high precision, distortion-free and robust machine base • handwheel for easy moving of machine carriage • fusion pressure is maintained with a user friendly torque limiter • exact pressure adjustment via direct load transfer • hardened, hard-chrome plated guide shafts for extreme loads • handle for safe transport of machine • optional outer, horizontally removeable clamping devices available Planer • optimised cutting geometry for even and chatter-free planing • powerful parallel planer, swivels in and out for single or double-sided facing of pipe ends, 1100 W • for your personal safety, a safety switch has been integrated to prevent unintentional start-up in the working position Heater • high-performance and precision heater with electronic temperature control 1700 W • high accuracy of +/- 4°C over the entire heating surface • heater temperature can be set exactly with digital LCD • high quality, non-stick, easy to change PTFE coating • with digital temperature indicator Additional standard equipment included in the base model • inner left and right clamping plates, d 315 mm, for pick up of reduction clamping inserts d 90 - 280 mm • pipe supports d 315 mm for support of fittings • timer to clock fusion times • tool set specified to machine d-d Performance Code kg [mm] PF 3 25 124 90 - 315 90 - 315 230 V 790 130 001 115 V 790 130 002 128.000 128.000 37 for butt fusion jointing of PP, PE and PVDF pipes and fiitings The industrial butt fusion machine for pressure piping systems. The S-version (S = segment) additionally allows prefabrication of segments. Sizes d 90-315 mm, maximum fusion force 350 daN. Basic machine • integrated swivel tables for equalization of wall offset transverse to axial direction, for segment fusion up to 30° • optional outer, horizontally removeable clamping devices available • high precision, distortion-free and robust machine base • handwheel for easy moving of machine carriage • fusion pressure is maintained with a user friendly torque limiter • exact pressure adjustment via direct load transfer • hardened, hard-chrome plated guide shafts for extreme loads • handle for safe transport of machine Planer • optimised cutting geometry for even and chatter-free planing • powerful parallel planer, swivels in and out for single or double-sided facing of pipe ends, 1100 W • for your personal safety, a safety switch has been integrated to prevent unintentional start-up in the working position Heater • high-performance and precision heater with electronic temperature control 1700 W • high accuracy of +/- 4°C over the entire heating surface • heater temperature can be set exactly with digital LCD • high quality, non-stick, easy to change PTFE coating • with digital temperature indicator Additional standard equipment included in the base model • inner left and right clamping plates, d 315 mm, for pick up of reduction clamping inserts d 90 - 280 mm • pipe supports d 315 mm for support of fittings • timer to clock fusion times • tool set specified to machine d-d Performance Code kg [mm] PF 3 25 124 38 90 - 315 90 - 315 230 V 790 130 003 115 V 790 130 004 143.000 143.000 for butt fusion jointing of PP, PE and PVDF pipes and fittings The industrial butt fusion machine for pressure piping systems. Extremely sturdy design use in the workshop and on job sites. Equipped with a load cell and a digital display of the fusion force. Sizes d 90-315 mm, maximum fusion force 410 daN. Basic machine • high precision, distortion-free and robust machine base • handwheel for easy moving of machine carriage • fusion pressure is maintained with a user friendly torque limiter • exact pressure adjustment via direct load transfer • hardened, hard-chrome plated guide shafts for extreme loads • handle for safe transport of machine • digital display • optional outer, horizontally removeable clamping devices available Planer • optimised cutting geometry for even and chatter-free planing • powerful parallel planer, swivels in and out for single or double-sided facing of pipe ends, 1100 W • for your personal safety, a safety switch has been integrated to prevent unintentional start-up in the working position Heater • high-performance and precision heater with electronic temperature control 1700 W • high accuracy of +/- 4°C over the entire heating surface • heater temperature can be set exactly with digital LCD • high quality, non-stick, easy to change PTFE coating • with digital temperature indicator Additional standard equipment included in the base model • inner left and right clamping plates, d 315 mm, for pick up of reduction clamping inserts d 90 - 280 mm • pipe supports d 315 mm for support of fittings • timer to clock fusion times • tool set specified to machine d-d Performance Code kg [mm] PF 3 25 124 90 - 315 90 - 315 230 V 790 130 031 115 V 790 130 032 128.000 128.000 39 for butt fusion jointing of PP, PE and PVDF pipes and fittings The industrial butt fusion machine for pressure piping systems. The S-version (S = segment) additionally allows prefabrication of segments. Sizes d 90-315 mm, maximum fusion force 410 daN. Basic machine • integrated swivel tables for equalization of wall offset transverse to axial direction, for segment fusion up to 30° • optional outer, horizontally removeable clamping devices available • high precision, distortion-free and robust machine base • handwheel for easy moving of machine carriage • fusion pressure is maintained with a user friendly torque limiter • exact pressure adjustment via direct load transfer • hardened, hard-chrome plated guide shafts for extreme loads • handle for safe transport of machine • load cell • digital display Planer • optimised cutting geometry for even and chatter-free planing • powerful parallel planer, swivels in and out for single or double-sided facing of pipe ends, 1100 W • for your personal safety, a safety switch has been integrated to prevent unintentional start-up in the working position Heater • high-performance and precision heater with electronic temperature control 1700 W • high accuracy of +/- 4°C over the entire heating surface • heater temperature can be set exactly with digital LCD • high quality, non-stick, easy to change PTFE coating • with digital temperature indicator Additional standard equipment included in the base model • inner left and right clamping plates, d 315 mm, for pick up of reduction clamping inserts d 90 - 280 mm • pipe supports d 315 mm for support of fittings • timer to clock fusion times • tool set specified to machine d-d Performance Code kg [mm] PF 3 25 124 40 90 - 315 90 - 315 230 V 790 130 033 115 V 790 130 034 143.000 145.000 Outer base clamping plates • In order to improve the quality of the fusion joint, and for reliable clamping of long pipes, we recommend using the outer base clamping plates. • L = left • R = right d Type Code kg [mm] 315 315 PF 3 25 117 L 790 130 011 R 790 130 012 6.200 6.200 Reduction clamping inserts, narrow • d 90 - 280 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 112 098 790 112 099 790 112 100 790 112 101 790 112 102 790 112 103 790 112 104 790 112 105 790 112 106 790 112 107 0.995 1.285 1.245 1.205 1.135 1.010 0.950 0.865 0.770 0.560 [mm] 90 110 125 140 160 180 200 225 250 280 PF 3 25 117 Set of pipe supports d-d Code kg [mm] 90 - 280 790 118 025 PF 3 25 117 6.700 Back stop • Prevents the components from slipping out of the clamping device during fusion. Code kg 790 130 013 4.500 PF 3 25 117 Special transport crate • • • • PF 3 25 117 Compact and sturdy for proper transportation and safe storage Multifunctional, can be used as a workbench for ergonomic working position Two integrated drawers to store all accessories Dimensions 1 m height x 1.2 m length x 0.8 m width Code kg 790 130 026 143.000 41 1set planer blades • (1 set = 2 blades) PF 3 25 117 42 Code kg 790 130 023 0.041 MC 110 Butt fusion machine Machine MC 110, complete with electric planer • Portable butt fusion machine for use in the workshop and on job sites. For fusion jointing of PP and PE pipes and fittings as well as prefabrication of segments in the size range d 25 - 110 mm and up to PN 10. • Machine MC 110 complete includes: machine mounting, basic machine, 2 base clamping plates (wide), base clamping plate (left narrow), planer, heater thermostatic controlled, table clamp and transport crate. • (as described below, including transport packaging, without accessories) d-d Performance Code kg [mm] 25 - 110 25 - 110 PF 3 25 368 230 V/ 800 W 790 109 303 115 V/ 800 W 790 109 321 31.000 31.000 MC 110 complete with manual planer • Portable butt fusion machine for use in the workshop and on job sites. For fusion jointing of PP and PE pipes and fittings as well as prefabrication of segments in the size range d 25 - 110 mm and up to PN 10. • Machine MC 110 complete includes: machine mounting, basic machine, 2 base clamping plates (wide), base clamping plate (left narrow), planer, heater thermostatic controlled, table clamp and transport crate. • (as described below, including transport packaging, without accessories) d-d Performance Code kg [mm] 25 - 110 25 - 110 PF 3 25 368 230 V/800W 790 109 301 115 V/800W 790 109 320 31.000 31.000 Machine mounting • For mounting the basic machine and fastening the complete MC 110 on the workbench Code kg 790 109 306 0.900 Basic machine • With spring resistance for pressure build-up and tool set d-d Code kg [mm] 25 - 110 790 109 307 6.000 Base clamping plate, wide 110 mm for pipe/pipe joints For mounting the wide reduction clamping inserts Freely adjustable (max. 15°) (set of 2 pieces) • • • • d Code kg [mm] PF 3 25 117 110 790 109 308 1.200 43 Base clamping plate, left narrow 110 mm for fitting/pipe joints For mounting the narrow reduction clamping inserts Freely adjustable (max. 15°) (1 piece) • • • • d Code kg [mm] 110 790 109 309 PF 3 25 117 1.000 Planer, electrically operated • Centre of planing radial adjustable. d-d Performance Code kg [mm] 25 - 110 25 - 110 PF 3 25 117 230V/560W 790 109 312 115V/560W 790 109 324 4.900 4.900 Planer, manually operated • With ratchet mechanism • Stops on guide shaft can be locked • Cutting blades sharpended on both sides d-d Code kg [mm] 25 - 110 790 109 311 PF 3 25 117 2.300 Heater • • • • Thermostatic temperature control, variable setting With machine mounting Control light for mains voltage and heating intervals PTFE- coating d-d Performance Code kg [mm] PF 3 25 117 25 - 110 25 - 110 230V/800W 790 109 313 115V/800W 790 109 322 Table clamp • For correct placement of heater Code kg 790 109 315 0.700 Transport crate PF 3 25 117 44 Code kg 790 109 317 13.000 2.600 2.600 Reduction clamping inserts, wide • 25 - 90 mm • Each code number defines 1 half shell. Per wide base clamping plate 2 reduction half -shells are needed. d Code kg 790 109 327 790 109 328 790 109 329 790 109 330 790 109 342 790 109 331 790 109 332 790 109 333 0.150 0.150 0.145 0.129 0.150 0.125 0.113 0.105 [mm] 25 32 40 50 56 63 75 90 PF 3 25 117 Reduction clamping inserts, narrow • 25 - 90 mm • Each code number defines 1 half shell. Per wide base clamping plate 2 reduction half -shells are needed. d Code kg 790 109 335 790 109 336 790 109 337 790 109 338 790 109 343 790 109 339 790 109 340 790 109 341 0.075 0.070 0.125 0.124 0.114 0.110 0.100 0.100 [mm] 25 32 40 50 56 63 75 90 PF 3 25 117 Heater Electronic control, variable setting With machine mounting Control light for mains voltage and heating intervals PTFE- coating • • • • d-d Performance Code kg [mm] PF 3 25 117 25 - 110 25 - 110 230 V/800 W 790 109 314 115 V/800 W 790 109 323 2.600 2.600 Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d-d Code kg [mm] PF 3 25 117 25 - 110 790 109 316 1.300 Base clamping plate, right narrow • 110 mm for fitting/pipe joints • For mounting the narrow reduction clamping inserts • Freely adjustable (max. 15°) d Code kg [mm] PF 3 25 117 110 790 109 310 1.000 45 Replacement blades • Sharpened on both sides (1 set = 2 pieces) PF 3 25 117 Replacement blades • Sharpened on both sides (1 set = 2 pieces) Description PF 3 25 117 46 Code short 790 118 043 kg 0.045 Weld 160 Butt fusion machine For fusion jointing of PP and PE pipes and fittings, size range d 40 - 160mm • Economical, lightweight plastic fusion machine for mobile use. Suitable for plumbing installations, roof drainage systems and drainage pipes. • Basic machine for butt fusion from d 40 up to d 160 mm, PN 4 (PE 80). Sliding carriages, pressure device 600 N scale. Support for heating element. • Planer compact unit with reversible blades. • Heating element thermostatic controlled, PTFE coated, electric cable with plug. Can also be used as a manual tool. • Steel frame used for operation and transportation protection. • Reduction clamping inserts d 40 - 140 mm • V-shaped pipe support d 40 - 140 mm • Base clamping plates right and left, d 160 mm d-d Performance Code kg [mm] PF 3 10 584 40 - 160 40 - 160 230 V/800 W 790 301 020 115 V/800 W 790 301 021 50.000 50.000 1 Set planer blades • (1 set = 2 blades) Code kg 790 113 056 0.080 47 Weld 250 Butt fusion machine For fusion jointing of PP and PE pipes and fittings, size range d 90 - 250mm • Economical, lightweight plastic fusion machine for mobile use. Suitable for plumbing installations, roof drainage systems and drainage pipes. • Basic machine for butt fusion from d 90 up to d 250 mm, PN 4 (PE 80). Sliding carriages, pressure device 1000 N scale. Support for heating element. • Planer compact unit with reversible blades. • Steel frame used for operation and transportation protection. • Heating element thermostatic controlled, PTFE coated, electric cable with plug. Can also be used as a manual tool. • Complete with reduction clamping inserts d 90 - 225 mm • Pipe support inserts d 90 - 225 mm included d-d Performance Code kg [mm] PF 3 10 584 90 - 250 90 - 250 230 V/1500 W 790 311 020 115 V/1500 W 790 311 021 90.000 73.000 Reduction clamping inserts • 1 Code Nr. includes 4 half-shells d Code kg 790 311 050 790 311 051 790 311 052 790 311 053 790 311 054 790 311 055 790 311 056 790 311 057 3.000 2.750 2.350 2.200 2.100 1.800 1.500 1.000 [mm] 90 110 125 140 160 154 200 225 PF 3 10 586 Inserts for pipe support • 1 Code Nr. Includes 2 supports d Code kg 790 311 060 790 311 061 790 311 062 790 311 063 790 311 064 790 311 065 790 311 066 790 311 067 1.400 1.350 1.150 1.100 1.000 0.900 0.750 0.500 [mm] PF 3 10 586 90 110 125 140 160 154 200 225 1 set planer blades • (set of 2 blades) PF 3 10 586 48 Code kg 790 115 024 0.060 PPC Plastic pipe cutter PPC Plastic pipe cutter • For cutting plastic pipes d10 - d160 d-d Article Code kg [mm] PF 3 25 117 10 - 63 50 - 110 110 - 160 PPC 63, s max. = 7,2mm 790 109 001 PPC 110, s max. = 12.7mm 790 109 002 PPC 160, s max. = 19,0mm 790 109 003 0.710 1.400 1.880 Replacement cutting wheels • for plastic pipe cutter d-d Article Code kg [mm] PF 3 25 117 10 - 63 50 - 110 110 - 160 SR 63 max. s=7,2 mm 790 109 011 SR 110/160 max. s=12,7 mm 790 109 012 SR 160 max. s=19,0 mm 790 109 013 0.004 0.015 0.023 49 KS 355 Plastic pipe cutter • The KS 355 is the ideal tool for simple right angle precision cutting of PVC, PE and PP pipes, Size range d 160 to 355 mm with a minimum wall thickness up to 40 mm. Including transport box. • Unique clamping mechanism, no additional tools like belts, chains or reduction inserts neccessary d-d Code kg [mm] PF 3 25 129 160 - 355 790 202 001 35.000 Saw blade Ø 180x30 PF 3 25 119 50 Code kg 790 202 011 0.485 KS 1600 Plastic pipe cutter The KS 1600 is prepared to cut plastic-pipes from diameter 355 mm up to 1600 mm with a wall thickness of max. 60 mm, fast, clean and properly right-angled. For each pipe-diameter the appropriate chain length is necessary. The saw is to put on the tensioned chain as per user manual and serves as a guiding device for the saw over a full 360° turn. The guard plate covers the saw blade also during operation and provides full protection for the user all the time. The KS 1600 Basis-Kit consists of a hand-circular saw, 230 V / 2200 W with carriage, 2 tension chains for d 560 mm and d 630 mm as well as a chain tensioner. The whole equipment is to be placed easily into the convenient and robust transport box. The easy handling and the optimal safety factor do make this tool indispensable on each building site. Scope of delivery: 1 Hand-circular saw, 1 tensioning chain d 560 mm, 1 tensioning chain d 630, 1 chain tensioner, 1 hex-wrench size 5, 1 hex-wrench size 6, 1 operating instruction, transport-box Technical data: Dimension range: Plug: Voltage: Power: Frequency: Circular saw blade outer-Ø: RPM: Sound level: Weight saw: Weight KS 1600 Basic-Kit: Dimensions saw (WxHxD): Dimensions Transport-Box: d-d Type 355 1600 mm ( By usage of the respective tensioning chain) EU-Plug 230 V AC 2200 Watt 50-60 Hz 240 mm 4100 104 dB (A) 15, 5 kg 43,5 kg 790 x 330 x 335 mm 950 x 400 x 395 mm Code kg [mm] PF 2 51 305 355 - 1600 KS 1600 Basic Kit 790 109 600 43.000 Saw blade Description PF 3 25 119 Code Saw Blade 240X3,0X30, 18 teeth punched 790 109 618 kg 0.653 51 BS Belt Saws BS 450 Belt saw size range d 90 - 450 mm • • • • • • • • For exact cutting of PE, PP, PVC and PVDF plastic pipes, size range d 90 - 450 mm Pipe cutter with sturdy tubular steel stand and integrated V-bed Variable clamping system for fastening the pipe in the V-bed Angles from 0° to 45° to one side can be freely adjusted Easy to disassemble into subcomponents and transport to job sites Spring-resilient lowering of saw bow Easy saw blade replacement system with centering mechanism Application: up to d 160 PN 10, up to d 250 PN 6, up to d 450 PN 3,2 d-d Code kg [mm] PF 3 25 129 90 - 450 790 109 045 160.000 BS 315/BS 630 Belt saw • Angles from 0° to 45° to one side can be freely adjusted • For exact cutting of PE, PP, PVC and PVDF pipes, size range d 100 - 315 mm and 200 - 630 mm • Pipe cutter with sturdy tubular steel stand • Variable clamping system for fastening the pipe in the V-bed • Spring-resilient lowering of saw bow • Easy saw blade replacement system with centering mechanism d-d Code kg [mm] PF 3 25 129 100 - 315 790 109 043 200 - 630 790 109 047 240.000 340.000 BS 1200 and bigger • Angles from 0° to 67,5° to one side can be freely adjusted • Pipe cutter with sturdy tubular steel stand Description Code on request PF 3 25 119 BS Wearing Parts • Saw belt for Article PF 3 25 119 Code BS 315 790 109 044 BS 450 790 109 046 BS 630 790 109 048 On request! Code 52 kg 0.300 0.400 0.500 Tools for pipeline construction Manual pipe peeling and chamfering tools d Code kg 799 300 260 799 300 270 799 300 280 799 300 290 799 300 300 799 300 310 799 300 320 799 300 330 799 300 340 0.059 0.074 0.100 0.259 0.299 0.513 0.750 1.070 1.350 [mm] PF 2 51 305 20 25 32 40 50 63 75 90 110 Spare blades for calibration tools Schälmesser • 3 pieces are required per dimension d Code kg 799 300 266 799 300 276 799 300 286 799 300 296 799 300 306 799 300 316 799 300 326 799 300 336 799 300 346 0.005 0.005 0.006 0.018 0.018 0.020 0.028 0.035 0.038 [mm] PF 2 51 305 20 25 32 40 50 63 75 90 110 Spare konus handle for calibration tools d-d Article Code kg [mm] PF 2 51 305 45 - 50 63 - 110 M6 799 300 295 M8 799 300 315 0.030 0.056 Chamfering tool • The perfect tool for PE, PB and PVC d-d Code kg [mm] PF 3 10 590 40 - 200 790 309 001 50 - 315 790 309 002 1.600 3.170 Spare blades for chamfering tool d-d Code kg [mm] PF 3 10 590 25 - 63 761 066 795 40 - 315 790 309 015 0.016 0.040 53 Miscellaneous accessories org Vice for plastic pipes d-d Code kg [mm] 20 - 250 790 052 231 5.500 PF 3 25 119 Pipe support for vice d-d Code kg [mm] 20 - 250 790 052 228 0.650 PF 3 25 119 Pipe vice • For pipe dimensions 20 - 300 mm. • Drehbar." d-d Code kg [mm] PF 3 24 351 20 - 300 790 008 008 16.400 Timer with 1 stop time Code kg 790 101 235 0.040 PF 3 25 117 Timer with 2 stop times Code kg 790 114 028 0.100 PF 3 25 117 Protective gloves • (1 pair) for changing heating bush and spigot sizes without damaging the coating PF 3 25 117 54 Code kg 790 101 305 0.400 Tempil sticks PF 3 25 117 Code kg 790 101 135 790 101 137 790 101 139 790 101 141 790 101 142 790 101 144 0.015 0.015 0.015 0.015 0.015 0.015 Digital-temperature measuring device • • • • • • PF 3 25 117 With surface sensor and case Measuring range - 50 °C to + 1150 °C LCD-Display Power supply: 9 V-battery Surface sensor NiCr-Ni Case with foam lining Code kg 790 109 080 0.445 55 Plastic Cleaning Agents Degreasing Tissues • For degreasing the PE pipe surface prior to fusion. PF 2 51 305 Type Code kg small 799 496 010 large 799 496 011 0.005 0.010 Description For pipes up to d 63mm For pipes up to d 225mm Tangit KS Cleaning Tissues • Special cleaning agent for plastic fusion connections with PP, PE, PVDF and PB. • Scope of delivery: Standard packing 8 boxes with 100 tissues each Code RSK 799 298 024 4051359 3.245 kg PF 2 28 473 Cleaning tissue KO-TON-R • This cleaning tissue is suitable for the cleaning of the welding zone of piping components, because it is lint free and clean room checked. ¹) Minimum order quantity 50 pieces Code kg 790 122 085 0.004 KS Tangit Cleaner • Special cleaning agent for plastic fusion connections with PP, PE, PVDF and PB. PF 2 28 473 56 Code kg 799 298 023 0.890 F Electrofusion Units and Accessories MSA 400 Traceability Electrofusion Unit Professional electrofusion unit for traceability of piping system components from raw material to completed electrofusion joint (to ISO 12176). The MSA units with the unique inverter technology and the active cooling system for trouble-free operation from generator or mains supply. Suitable for jointing in series. The unit is equipped with barcode reader pen and a memory card (exchangeable data carrier). The unit is robust, light and easy to use. The menue has up to 24 different languages. Inclusive 1 transport case, 1 pair of angle adapter clips 4.0mm, operating instructions, configuration card and Software MSA WIN-WELD. Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Mains cable Fusion cable Dimensions (WxHxD) Weight incl. cables Display Size display (WxH) Type size Languages Warranty Type PF 2 51 306 Code MSA 400 799 350 376 MSA 400 799 350 451 MSA 400 799 350 384 -10 °C - +45 °C 180 V - 264 V AC 45Hz - 65 Hz 8 - 42 (48) V AC max. 80 A max. 3500 W 1 / IP 65 3m 3m 285 x 360 x 200 mm ca. 11,5 kg, light-weight aluminium housing LCD graphic, background light, contrast adjustment 132 x 39 mm 8 mm German, English, French, Chinese, Czech, Hungarian, Italian, Norwegian, Dutch, Polish, Rumanian, Slovakian, Portuguese, Danish, Spanish, Estonian, Finnish, Croatian, Lithuanian, Swedish, Slovenian, Turkish, Russian, Bulgarian 24 months kg 16.800 16.800 16.800 Description Standard, with barcode reader pen+transport case Plus, with barcode scanner+transport case Standard CH power plug, with barcode reader pen+transport case 57 MSA 350 Record Electrofusion Unit Professional electrofusion unit for recording jointing data of electrofusion components as a basis for electronic joint recording. The MSA units with the unique inverter technology and the active cooling system for trouble-free operation from generator or mains supply. Suitable for jointing in series. The unit is equipped with barcode reader pen, optional with barcode scanner. The unit is robust, light and easy to use. The menu has up to 24 different languages. Inclusive transport box, 1 pair of angle adapter clips 4.0 mm, operating instructions, configuration card and Software MSA WIN-WELD. (for read out of fusion data are the Data transfer cable PC, Code 799 350 385 or the Memory card 256 kB, Code 799 350 395 required). Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Mains cable Fusion cable Dimensions (WxHxD) Weight incl. cables Display Size display (WxH) Type size Languages Warranty Type PF 2 51 306 58 Code MSA 350 799 350 391 MSA 350 799 350 441 MSA 350 799 350 392 -10 °C - +45 °C 180 V - 264 V AC 45Hz - 65 Hz 8 - 42 (48) V AC max. 80 A max. 3500 W 1 / IP 65 3m 3m 285 x 360 x 200 mm ca. 11,5 kg, light-weight aluminium housing LCD graphic, background light, contrast adjustment 132 x 39 mm 8 mm German, English, French, Chinese, Czech, Hungarian, Italian, Norwegian, Dutch, Polish, Rumanian, Slovakian, Portuguese, Danish, Spanish, Estonian, Finnish, Croatian, Lithuanian, Swedish, Slovenian, Turkish, Russian, Bulgarian 24 months kg 11.500 16.800 16.800 Description Standard, with barcode reader pen+transport case Plus, with barcode scanner+transport case Standard CH Power plug, with barcode reader+transport case MSA 300 Automatic Electrofusion Unit Automatic electrofusion unit with barcode reader pen, optional with barcode scanner. The MSA units with the unique inverter technology and the active cooling system for trouble-free operation from generator or mains supply. Suitable for jointing in series. The unit is robust, light and easy to use. The menu has up to 24 different languages. Inclusive transport box, 1 pair of angle adapter clips 4.0 mm, operating instructions and configuration card. Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Mains cable Fusion cable Dimensions (WxHxD) Weight incl. cables Display Size display (WxH) Type size Languages Warranty Type PF 2 51 306 Code MSA 300 799 350 375 MSA 300 799 350 431 MSA 300 799 350 383 -10 °C - +45 °C 180 V - 264 V AC 45Hz - 65 Hz 8 - 42 (48) V AC max. 80 A max. 3500 W 1 / IP 65 3m 3m 285 x 360 x 200 mm ca. 11,5 kg, light-weight aluminium housing LCD graphic, background light, contrast adjustment 132 x 39 mm 8 mm German, English, French, Chinese, Czech, Hungarian, Italian, Norwegian, Dutch, Polish, Rumanian, Slovakian, Portuguese, Danish, Spanish, Estonian, Finnish, Croatian, Lithuanian, Swedish, Slovenian, Turkish, Russian, Bulgarian 24 months kg 16.800 16.800 16.800 Description Standard, with barcode reader pen+transport case Plus, with barcode scanner+transport case Standard CH Power plug, with barcode reader pen+transport case 59 MSA 250 Automatic Electrofusion Unit Automatic electrofusion unit with barcode reader pen, optional with barcode scanner. The MSA units with the unique inverter technology and the active cooling system for trouble-free operation from generator or mains supply. Suitable for jointing in series. The unit is robust, light and easy to use. Single push-button operation, display shows fusion time and energy consumed. Inclusive transport box, 1 pair of angle adapter clips 4.0 mm and operating instructions. Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Mains cable Fusion cable Dimensions (WxHxD) Weight incl. cables Display Size display (WxH) Type size Warranty Type PF 2 51 306 Code MSA 250 799 350 407 MSA 250 799 350 421 MSA 250 799 350 406 -10 °C - +45 °C 180 V - 264 V AC 45Hz - 65 Hz 8 - 42 (48) V AC max. 80 A max. 3500 W 1 / IP 65 3m 3m 285 x 360 x 200 mm ca. 11,5 kg, light-weight aluminium housing LED 1 x 4 N, 7 Segments 50 x 18 mm 14 mm 24 months kg Description 16.800 16.800 16.800 Standard, with barcode reader pen+transport case Plus, with barcode scanner+transport case Standard, with CH power adapter, barcode reader pen+transport case Adapter • Adapters for electrofusion units with 4 mm connectors. Compatible with electrofusion units MSA 200, MSA 250, MSA 300, MSA 350 and MSA 400. • Scope of delivery: 1 pair (2 pieces). (As additional components. One pair of adapters are provided with all MSA 250, MSA 300, MSA 350 and MSA 400 control units). Type PF 2 51 306 60 4,0 mm 4,7 mm 4,0 mm 4,7 mm Code kg 799 350 340 799 350 341 799 350 461 799 350 462 0.055 0.059 0.055 0.055 Description Angle adapter, black Angle adapter, grey Adapter, black Adapter, white Software MSA WIN WELD • Professional software for analysis and data management of electrofusion data, traceability data and for configuration barcodes (Z functions). Compatibility with MSA 350 (fusion data) and MSA 400 (fusion and traceability data). • The software is suitable for Windows ME/NT4/2000/XP. • Scope of delivery: CD-ROM, installation guide (manuals and additional information on CD-ROM) General functions • Reading and management of fusion data • Sort- and filter functions • Issue single records, collected records • Reading and formatting of memory cards • Reading and management of traceability data, according ISO 12176-4 • Export functions for conversion to conventional data base files, Excel or Acces • Installed languages: German, English, French, Italian, Dutch, Croatian • Creating individual barcodes • Individual configuration of fusion devices PF 2 51 306 Code kg 799 350 365 0.180 Description Software for MSA 350 and MSA 400 61 Software PIPE WIN WELD / SUVI WIN WELD • Professional software for analysis and documentation of installed piping systems or of a defined part of it: Pipe book. With PIPE WIN WELD it is possible to create a complete electronic documentation of the installed pipes and pipe connection elements. The software works with the data bases of MSA WIN WELD and SUVI WIN WELD. The software makes it possible to work with data from other manufacturers (CSV module for data transfer). • The software is suitable for Windows ME/NT4/2000/XP. • Delivery: CD-ROM, USB hardlock (PIPE WIN-WELD, PIPE WIN-WELD CSV), installation guide (manuals and additional information on CD-ROM) Type Code kg PIPE CSV 790 119 301 0.180 PIPE 790 119 302 SUVI 790 119 303 0.180 0.180 PF 3 25 117 Description Complete package incl. CSV module for data transfer, USB hardlock Complete package, USB hardlock Complete package Cables and Data Carriers • PC data transmission cable: to transfer fusion data directly to a PC. • Printer transmission cable: serial/parallel interface adapter cable to provide data print-outs directly from a printer. • Supplementary memory card: to be used as an exchangeable data carrier. A memory card is supplied with MSA 400 control units. Type Code kg MSA 350/MSA 400 799 350 385 799 350 387 MSA 350/MSA 400 799 350 395 Type Description MSA 350/MSA 400 PF 2 51 306 0.095 0.042 0.020 Data transmission cable (PC connection) Serial-/parallel interface adapter cable, serial RJ 45/Centronics 36 (printer connection) Memory card (record card 256 kB capacity for 400 Fusions protocols) MSA 350/MSA 400 Serial /Parallel Interface Adaptor Cable Type Code kg MSA 350/MSA 400 799 350 387 Description 0.042 Serial-/parallel interface adapter cable, serial RJ 45/Centronics 36 (printer connection) PF 2 51 306 Memory Cards Type Code kg MSA 350/MSA 400 799 350 395 Description 0.020 PF 2 51 306 Memory card (record card 256 kB capacity for 400 Fusions protocols) Z Function Cards for MSA 2000/3000 Type PF 2 51 306 62 MSA 2000/3000 MSA 2000/3000 MSA 2000/3000 MSA 2000/3000 MSA 3000 MSA 2000/3000 Code kg 173 281 189 173 281 190 173 281 191 173 281 192 799 350 344 173 281 247 0.494 0.460 0.005 0.005 0.500 0.238 Pieces Description 100 100 100 100 100 1 Master card (Z3) coded Order card (Z4) uncoded Service card (Z6) uncoded Memory card (Z8) uncoded Operator card settings (Z22) uncoded Identification card set Barcode Reader Pen • Compatible with MSA 250, MSA 300, MSA 350 and MSA 400 electrofusion control units. (As additional component. A bar code reader pen or scanner is provided with all MSA 250, MSA 300, MSA 350 and MSA 400 units.) PF 2 51 306 Code kg 799 350 335 799 350 337 0.190 0.046 Description Barcode reader pen SUVI® 400 Pouch for reader pen 799 350 335 Barcode Readers and Adapters Barcode Scanner MSA Plus • Robust, handy barcode scanner with a high reading performance made for the construction site. Quick, safe and professional! Compatible with MSA 250, MSA 300, MSA 350 and MSA 400 electrofusion control units. • Scope of delivery: Barcode scanner, pouch, instructions. (As additional component. A bar code reader pen or scanner is provided with all MSA 250, MSA 300, MSA 350 and MSA 400 units). PF 2 51 306 Code kg 799 350 419 0.350 Description Barcode scanner 63 Tools for preparing pipe surfaces Rotary Peeler RS This innovative Rotary Peeler RS is designed to use for universal peeling at the pipe endfor electrofusion couplings, tees and elbows and as well as for electrofusion saddles. Suitable for peeling of pipes made out of PE80, PE100, PEX, PP. Feature and your advantage: Spring loaded peeling blade:Independent peeling quality of pipe ovality or tolerances Pivoted mounted peeling blade: To compensate the shape of coiled pipe Optimized cutting geometry: Defined chip thickness with cutting width overlap One tool per dimension: Minimized swivel radius for peeling in narrow locations Divisible tool: Peeling for saddles with the same tool Peeling length: No limitation of peeling length Guidance rolls: 3 point support for dimensional optimized cutting feed, time saving Guidance rolls with smooth surface: No damage of pipe surface, no dirty guidance rolls Time saving: Tool is always ready to use, it can be used for the next peeling without setting the peeling blade back in its origin position Your advantage: Time saving and highest repeatable peeling quality at smallest rotation radius. No operator errors possible for change of dimension. Included: 1 x Rotary Peeler RS, Transport case, Operating manual, Spare parts list Article d Code kg 790 136 001 790 136 002 790 136 003 790 136 004 790 136 005 790 136 006 790 136 007 790 136 008 790 136 009 790 136 010 790 136 011 790 136 012 790 136 013 790 136 014 790 136 015 1.250 1.250 1.250 1.450 1.450 1.450 1.650 1.650 1.650 1.850 1.850 1.850 2.150 2.150 2.150 [mm] PF 3 25 879 RS 40 RS 50 RS 63 RS 75 RS 90 RS 110 RS 125 RS 140 RS 160 RS 180 RS 200 RS 225 RS 250 RS 280 RS 315 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 Replacement blade to Rotary Peeler RS d-d Code kg [mm] PF 3 25 118 64 40 - 315 790 136 112 0.013 Transport cases for Rotary Peeler RS • Included in the scope of delivery of the Rotary Peeler RS Article PF 3 25 879 9 300 725 Description RSTC 40-110 RSTC 125-160 RSTC 180-225 RSTC 250-315 Dimension Transport case for RS 40-RS 110 Transport case for RS 125-RS 160 Transport case for RS 180-RS 225 Transport case for RS 250-RS 315 326x222x116 mm 437x395x116 mm 450x360x132 mm 566x435x156 mm Code kg 790 136 211 790 136 212 790 136 213 790 136 214 0.715 1.212 1.925 2.910 Peeling Tool PT 1 E • The rotating Peeling Tool PT 1 E is suitable for preparing pipe ends with diameters d 20 - 90 mm (when installing electrofusion couplers and fittings). The tool ensures a constant peeling quality on the complete peeling surface and is suitable for PE80, P • Scope of delivery: 1 basic tool in a plastic carrying case, without pipe inserts. The case has sufficient space for approximately 6 pipe inserts. d-d Code kg Description [mm] PF 2 51 305 9 300 725 20 - 90 799 150 382 3.400 Basic Tool PT 1 E Pipe Inserts for Peeling Tool PT 1 E d Inch Code kg Description [mm] PF 2 51 305 20 20 25 25 32 40 50 63 63 75 75 90 90 2 3 2 3 3 4 5 4 6 5 7 5 8 799 300 739 799 300 741 799 300 740 799 300 742 799 300 743 799 300 744 799 300 745 799 300 725 799 300 746 799 300 727 799 300 747 799 300 748 799 300 749 0.220 0.220 0.230 0.230 0.230 0.230 0.350 0.475 0.475 0.601 0.601 0.834 0.220 Pipe Insert SDR 11 Pipe Insert SDR 7 Pipe Insert SDR 11 Pipe Insert SDR 9 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 17 Pipe Insert SDR 11 Pipe Insert SDR 17 Pipe Insert SDR 11 Pipe Insert SDR 17 Pipe Insert SDR 11 Accessories for Peeling Tool PT 1 E • Replacement blade. d-d Piece Code kg Description [mm] 20 - 90 1 799 150 383 0.150 Replacement blade, 1 piece PF 2 51 305 9 300 750 Peeling Tool PT 2 • The rotating Peeling Tools PT 2 are suitable for preparing pipe ends (when installing electrofusion couplers and fittings). The tool ensures a constant peeling quality on the complete peeling surface and is suitable for PE80, PE100 and PEX pipes. • Scope of delivery: 1 tool (size 1, 2 or 3) in a case (size 1 in aluminium, size 2 and 3 in plastic). d-d Code kg Description [mm] PF 2 51 305 90 - 250 799 300 753 110 - 400 799 300 755 110 - 500 799 300 756 5.100 7.320 11.000 Size 1, peeling length 140 mm Size 2, peeling length 150 mm Size 3, peeling length 175 mm 65 9 300 750 Accessories for Peeling Tool PT 2 • Replacement blade. d-d Code kg [mm] 90 - 500 799 150 355 9 300 700 0.008 Peeling Tool PT 4 • The easy-to-use peeling tools PT 4 are suitable for preparing pipe ends (when installing electrofusion couplers and fittings). The tools ensure a constant peeling quality on the whole peeled area and are suitable for PE80 and PE100 pipes. There is no tool service ararngement for the PT 4. • Scope of delivery: 1 tool with exchangeable blade (4 cutting surfaces). PF 2 51 305 9 300 700 d e [mm] [mm] 20 20 25 25 32 40 50 63 1.9 3.0 2.3 3.0 3.0 3.7 4.6 5.8 Code kg 799 300 704 799 300 705 799 300 706 799 300 707 799 300 708 799 300 709 799 300 710 799 300 711 0.271 0.255 0.308 0.290 0.340 0.380 0.436 0.540 Description Pipe Insert SDR 11 Pipe Insert SDR 7 Pipe Insert SDR 11 Pipe Insert SDR 9 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 11 Accessories for Peeling Tool PT 4 • Replacement blade. d-d Piece Code kg Description [mm] 20 - 63 1 799 150 275 0.006 Replacement blade with 4 cutting surfaces PF 2 51 305 Peeling Tool RTC-710 The peeling tool RTC-710 is suitable to prepare pipe ends in big dimensions (d 355-710 mm). The tool ensures a constant peeling quality on the complete peeling surface of max. 530 mm length and is suitable for PE 80 and PE 100 pipes. Scope of delivery: 1 Scraper arm, 1 Self-centering chuck base, 2 Aluminium transport cases, 1 screwdriver, 1 spare blade, 1 span cleaning knife, 1 accessories bag. d-d Code kg Description [mm] PF 2 51 305 66 355 - 710 799 300 757 16.000 max. working-range 530 mm 9 198 033 Hand Scraper • The Hand Scraper can be used to prepare the fusion zone on PE80 pipes. Code kg 799 198 094 799 198 033 0.100 0.100 Description with long handle PF 2 51 305 67 Clamps and installation aids Multiple use Assembly Tool Branch fitting d140mm • Only to be used with Branch Fitting d140mm • Delivered as complete Kit including screws and belt d Code kg [mm] PF 2 51 336 9 350 358 140 193 281 027 0.740 Swivel Clamp • The Swivel Clamp centralises pipes with dimensions from d 63 - 180 mm automatically. Suitable for coupler connections as well as reductions and bends. The 15° adjustment makes an exact positioning from 15° to 90° possible. d-d Code kg [mm] 63 - 180 799 350 358 PF 2 51 305 68 18.000 9 301 475 Double Clamp • The user-friendly Double Clamps are suitable for coupler connections. They are quickly and easily put into position and prevent pullout and pipe movements during the fusion time and cooling time. • Scope of delivery: 1 tool consisting of 1 beam (compact), 2 vee-clamps complete with ratchet and belt. d-d Code kg [mm] 63 - 125 799 301 484 110 - 225 799 301 486 225 - 500 799 301 488 2.795 10.000 15.000 PF 2 51 305 9 301 450 Quadruple Clamp • The professional Quadruple Clamps are suitable for coupler connections. They are quickly and easily put into position and ensure a stress-free fusion. They prevent pullout and pipe movements during the fusion and cooling times. • Recommended for difficult site conditions with large installation-induced stresses. • Scope of delivery: 1 tool consisting of 1 beam (long), 4 vee-clamps complete with ratchet and belt. d-d Code kg [mm] 63 - 125 799 301 459 110 - 225 799 301 461 225 - 500 799 301 463 6.900 19.000 28.500 PF 2 51 305 9 301 525 Twin Clamp • The easy-to-use Twin Clamp is suitable for coupler connections on straight or coiled pipe. The clamps prevent pullout and pipe movements during the fusion and cooling time. • Scope of delivery: 1 complete tool. d Code kg 799 301 536 799 301 537 799 301 538 799 301 539 799 301 540 799 301 541 0.498 0.471 0.756 0.876 1.167 1.438 [mm] PF 2 51 305 20 25 32 40 50 63 69 9 301 575 Multi Clamp • This tool is quick and easy to use and is suitable for straight forward connections to straight lengths of pipe or saddle branch outlets with electrofusion couplers. • Scope of delivery: 1 tool without accessories. d-d Code kg [mm] PF 2 51 305 9 301 575 20 - 63 799 301 575 1.409 Inserts for Multi Clamp • The inserts are easily and quickly exchanged. A set consists of 4 inserts, each insert with 2 different dimensions. d-d Code kg 799 150 385 799 150 386 799 150 387 799 150 388 799 150 389 799 150 390 799 150 391 799 150 392 0.806 0.520 0.520 0.520 0.520 0.520 0.520 0.520 Description [mm] 25 - 20 32 - 20 32 - 25 40 - 32 50 - 40 63 - 32 63 - 40 63 - 50 Inserts, Sets Inserts, Sets Inserts, Sets Inserts, Sets Inserts, Sets Inserts, Sets Inserts, Sets Inserts, Sets PF 2 51 305 9 370 000 Clamp for coiled pipe • These clamps are easily mounted on coiled pipes. They hold the pipes in position during the fusion time and cooling phase. • Scope of delivery: 1 tool with clamp and belt. d-d Code kg [mm] PF 2 51 305 25 - 63 799 370 007 63 - 125 799 370 011 4.000 10.000 Clamping device Topload 315 • This clamp and mounting tool is used to "top-load ELGEF® Plus Saddles onto pipes of dimensions d 280 - 315 mm. • Scope of delivery: 1 basis mounting clamp, 1 bracket, 2 clamping screws, 2 ratchet scraps, 1 transport-box d-d Code kg [mm] PF 2 51 305 9 150 090 280 - 315 799 350 475 15.000 Spring Clamp for ELGEF® 24 V Reinforcing Saddles • The Spring Clamp is used to install ELGEF® 24 V reinforcing saddles d 40 - 225 mm. The tool ensures a constant jointing pressure during the entire fusion cycle. d-d Code kg [mm] PF 2 51 305 70 40 - 225 799 150 090 1.289 Tapping Tools Assembly and Tapping Key for ELGEF® Plus Saddles • Combination tool for tapping and tightening of fixation screws. Type PF 2 51 305 Code kg 8/10/17 799 198 047 Description 0.803 For all saddles Tapping Key for ELGEF® Plus Saddles • With adjustable tapping depth. Type Code PF 2 51 305 10 799 198 080 17 799 198 079 12.7 799 198 091 kg 0.120 0.555 0.600 Description for Monobloc d 40 mm and d 50 mm for Monobloc d 63 mm and all Duobloc saddles for socket with cutter Hexagon Key for ELGEF® Plus Saddles and Branch Fittings • For tightening fixation screws. Type Code PF 2 51 305 SW8 799 150 378 kg 0.152 Description For all saddles and branch fittings Tapping Adapter for ELGEF® Plus Saddles • The Adapter is used for gas-free tapping under pressure. Type S 54 for tapping saddles with rotatable outlet d 20 - 40 mm (Tapping Tee d 32 mm). Type S 67 for tapping saddles with rotatable outlet d 50 - 63 mm (Tapping Tee d 63 mm). Type Code S 54 799 100 061 S 67 799 100 062 kg 0.813 1.011 Description for Tapping Tee d 32 mm for Tapping Tee d 63 mm PF 2 51 305 Pressure Test Cap for ELGEF® Plus Tapping Saddles The cap has a Rp 3/8 connection thread and is made from galvanised steel. Overview of Tapping adapter types and Pressure Test Cap Type M S 54 S 67 Description For Monoblock d 40 mm and 50 mm (outlets d 20 - 32 mm) For Monoblock d 63 mm (outlets d 20 - 32 mm) and all Saddles with rotatable outlet (outlets d 20 - 40 mm) i.e Tapping-Tee d 32 mm For all Saddles with rotatable outlet (outlets d 50 - 63 mm) i.e Tapping-Tee d 63 mm Type Code PF 2 51 305 M 799 199 282 S 54 799 199 283 S 67 799 199 286 kg 0.119 0.283 0.461 Description for Monoblock d 40 mm and d 50 mm for Monoblock d 63 mm and Tapping Tee d 32 mm for Tapping Tee d 63 mm 71 Basic Tool Box • The Basic Tool Box contains equipment which can be used with PE and PVC saddles. The tapping tool has an automatic feed. It is held in place on the saddle or pipe by means of a securing strap. • Scope of delivery: tapping tool, securing belt, pipe adapter, adapter disc for PVC branch saddles, guide disc, ratchet and transport case. Code kg 799 150 351 8.078 Description Basic Tool Box PF 2 51 305 Components of Basic Tool Box Basic Tapping Tool • Tapping Tool with automatic feed. • Scope of delivery: 1 tapping tool and securing belt. PF 2 51 305 Code kg 799 150 015 2.261 Description component Basic Tool Box Pipe Adapter Code kg 799 150 352 1.050 Description component Basic Tool Box PF 2 51 305 Adapter Disc for PVC Tapping Saddles Code kg 799 150 354 0.200 PF 2 51 305 Description component Basic Tool Box Guiding Disc PF 2 51 305 Code kg 799 150 353 0.083 Description component Basic Tool Box Ratchet PF 2 51 305 Code kg 799 150 032 0.448 Description component Basic Tool Box Accessories for Tapping Tool PE Adapter • The Adapter is used to locate the tapping tool on ELGEF® Plus Stop-off Saddles 53 149 200. PF 2 51 305 72 Code kg 799 150 359 0.742 Description accessories Basic Tool Box Cutter for PE Pipes • This cutter is suitable for PE pipes and can be used on pipes of up to d 225 mm with a wall thickness of up to 21 mm. d Code kg Description [mm] 30 799 198 013 39 799 198 012 50 799 198 057 PF 2 51 305 0.131 0.215 0.278 accessories Basic Tool Box accessories Basic Tool Box accessories Basic Tool Box Cutter for PVC Pipes • This cutter is suitable for PVC pipes and can be used on pipes with a diameter of up to 225 mm and a wall thickness of up to 12 mm. d Code kg Description [mm] 21 799 199 049 30 799 199 050 39 799 199 051 PF 2 51 305 0.095 0.159 0.295 accesories Basic Tool Box accesories Basic Tool Box accesories Basic Tool Box PE Repair Plug • PE Repair Plugs are suitable for use with ELGEF® 24 V PE Reinforcement Saddles 53 127 000. d Code kg [mm] PF 2 51 305 30 799 199 088 39 799 199 089 0.012 0.019 Hexagon Key for PVC Saddles • The Hexagon Key is suitable for tapping water and gas mains under pressure. • Scope of delivery: 1 hexagon key, protective cover, without rotating pin. d-d Code kg [mm] PF 2 51 305 16 - 25 799 150 007 32 - 40 799 150 008 50 - 63 799 150 009 s G [mm] [inch] 0.345 0.496 0.690 19 27 27 30 38 47 Rotating pin for Hexagon Key Description PF 2 51 305 Code 10x350 mm 799 150 011 kg 0.220 Transport Box Description PF 2 51 305 Code Replacement Transport Box to Basic Tool 799 150 033 Box kg 4.000 73 Squeeze-off and Rerounding tools 9 350 107 Squeeze-off Tool, Type S1 • This mechanical device is used to squeeze-off PE pipes during repair and extension work. In order not to over-stress the pipe, the tool is equipped with adjustable end stops for SDR 11 (ISO S5) pipes. Due to different wall thickness` of the pipes, the squeezing degree may differ up to 0,8. d-d Code kg Description [mm] 20 - 63 799 350 107 4.449 S1 for PE pipes SDR 11 PF 2 51 305 9 350 108 Squeeze-off Tool, Type S2 • This mechanical device is used to squeeze off PE pipes during repair and extension work. In order not to over-stress the pipe, the tool is equipped with adjustable end stops for SDR 11 (ISO S5) and SDR 17 (ISO S8) pipes. d-d Code kg Description [mm] 63 - 180 799 350 108 35.800 S2 for PE pipes SDR 11 and SDR 17 PF 2 51 305 9 350 270 Squeeze-off Tool, A25 • This mechanical device is used to squeeze off PE pipes during repair and extension work. In order not to over-stress the pipe, the tool is equipped with adjustable end stops for SDR 11 (ISO S5) and SDR 17 (ISO S8) pipes. d-d Code kg Description [mm] 160 - 250 799 350 270 60.000 A25 for PE pipes SDR 11 and SDR 17 PF 2 51 305 9 350 110 Re-rounding Clamp • Re-rounding Clamps are used to re-round squeezed-off pipes. They can be left on the squeezed-off part of the pipe as a support if so desired. d Code kg 799 350 113 799 350 114 799 350 115 799 350 116 799 350 117 799 350 118 799 350 119 799 350 120 799 350 121 799 350 172 3.000 3.600 3.500 5.750 5.690 7.500 27.000 27.500 11.595 34.000 [mm] PF 2 51 305 74 63 75 90 110 125 160 180 200 225 250 Re-rounding Tool • Re-rounding tools are used to re-round oval pipes during fusion as well as during the cooling time. d Code kg 799 199 127 799 199 128 799 199 129 799 199 130 799 199 131 799 199 132 799 199 133 799 199 134 799 199 135 799 199 137 799 199 138 799 199 139 799 199 140 799 199 141 0.750 0.500 1.500 1.250 1.250 1.500 1.500 2.000 2.000 2.250 3.000 2.500 3.000 3.630 [mm] PF 2 51 305 25 32 40 50 63 75 90 110 125 160 180 200 225 250 Pressure Pad Kit • Complete kit of assembly equipment • Consists of 3 air pressure pads, control unit with manifold, pressure hoses, strap corset, detailed instruction leaflets and transport case • For operation with pressurized air up to 10 bar according EN 292 • Tool for dual use: Pipe re-rounding and fusion pressure reinforcement d-d Code kg [mm] PF 2 51 305 560 - 630 799 301 561 47.900 75 Plastic Cleaning Agents Degreasing Tissues • For degreasing the PE pipe surface prior to fusion. PF 2 51 305 Type Code kg small 799 496 010 large 799 496 011 0.005 0.010 Description For pipes up to d 63mm For pipes up to d 225mm Tangit KS Cleaning Tissues • Special cleaning agent for plastic fusion connections with PP, PE, PVDF and PB. • Scope of delivery: Standard packing 8 boxes with 100 tissues each Code RSK 799 298 024 4051359 3.245 kg PF 2 28 473 KS Tangit Cleaner • Special cleaning agent for plastic fusion connections with PP, PE, PVDF and PB. PF 2 28 473 76 Code kg 799 298 023 0.890 F Accessories for job sites Roller support 315 • • • • • Up to d 315 mm, with base plate, galvanised The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 300 kg d-d Code kg [mm] 20 - 315 790 109 110 PF 3 25 117 4.000 Support 750 • • • • • • Up to d 750 mm, with base plate, galvanised height adjustable (60 mm) The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 1000 kg d-d Code kg [mm] 110 - 750 790 109 109 PF 3 25 117 4.115 5 seconds tent Protects fusion work from adverse weather conditions Entrance with zip Additional opening for pipeline Material: polyester with carbon frame and plastic hinge plates Color: top white LP with kerchief-quality M2, base yellow Bisonyl with kerchief-quality M2 • Dimensions: Typ 180: 180 cm x 180 cm x 200 cm • Typ 210: 210 cm x 210 cm x 200 cm • Typ 250: 250 cm x 250 cm x 200 cm • • • • • Article PF 3 25 117 Code kg Typ 180 790 109 091 Typ 210 790 109 092 Typ 250 790 109 093 17.000 15.000 20.000 Alignment Tool • To align and position pipes in the dimension range d 110 - 400 mm. The pipes are clamped in the vice, the axial movement takes placed by a chain drive. The chain is totated by the ratched (square 19 mm). 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The technical data are not binding and not expressly warranted characteristics of the goods. They are subject to change. Our General Conditions of Sale apply. Australia George Fischer Pty Ltd Kingsgrove NSW 2008 Phone +61(0)2/95 54 39 77 [email protected] www.georgefischer.com.au Denmark / Iceland Georg Fischer A/S 2630 Taastrup Phone +45 (0)70 22 19 75 [email protected] www.georgfischer.dk Japan Georg Fischer Ltd 556-0011 Osaka, Phone +81(0)6/6635 2691 [email protected] www.georgfischer.jp Romania Georg Fischer Rohrleitungssysteme AG 70000 Bucharest - Sector 1 Phone +40(0)1/222 91 36 [email protected] Austria Georg Fischer Rohrleitungssysteme GmbH 3130 Herzogenburg Phone +43(0)2782/856 43-0 [email protected] www.georgfischer.at France George Fischer S.A.S. 93208 Saint-Denis Cedex 1 Phone +33(0)1/492 21 34 1 [email protected] www.georgefischer.fr Malaysia Georg Fischer (M) Sdn. Bhd. 47500 Subang Jaya Phone +60 (0)3-8024 7879 [email protected] Singapore George Fischer Pte Ltd 528 872 Singapore Phone +65(0)67 47 06 11 [email protected] www.georgefischer.com.sg Belgium / Luxembourg Georg Fischer NV/SA 1070 Bruxelles/Brüssel Phone +32(0)2/556 40 20 [email protected] www.georgfischer.be Brazil George Fischer Ltda 04795-100 São Paulo Phone +55(0)11/5687 1311 [email protected] China Georg Fischer Piping Systems Ltd Shanghai Pudong, Shanghai 201319 Phone +86(0)21/58 13 33 33 [email protected] www.cn.piping.georgfischer.com GMST 9104/4 (3.06) Made with MediaCockpit © Georg Fischer Piping Systems Ltd. 8201 Schaffhausen/Switzerland, 2006 Printed in Germany Germany Georg Fischer GmbH 73095 Albershausen Phone +49(0)7161/302-0 [email protected] www.vgd.georgfischer.de Georg Fischer DEKA GmbH 35232 Dautphetal-Mornshausen Phone +49(0)6468/915-0 [email protected] www.dekapipe.de India George Fischer Piping Systems Ltd 400 093 Mumbai Phone +91(0)22/2820 2362 [email protected] Italy Georg Fischer S.p.A. 20063 Cernusco S/N (MI) Phone +3902/921 861 [email protected] www.georgfischer.it Middle East George Fischer Piping Systems Dubai, United Arab Emirates Phone +971 4 289 41 20 [email protected] www.piping.georgfischer.com Netherlands Georg Fischer N.V. 8161 PA Epe Phone +31(0)578/678 222 [email protected] www.georgfischer.nl Norway Georg Fischer AS 1351 Rud Phone +47(0)67 18 29 00 [email protected] www.georgfischer.no Poland Georg Fischer Sp. z o.o. 02-226 Warszawa Phone +48(0)22/313 10 50 [email protected] www.georgfischer.pl Spain / Portugal Georg Fischer S.A. 28046 Madrid Phone +34(0)91/781 98 90 [email protected] www.georgfischer.es Sweden / Finland Georg Fischer AB 12523 Älvsjö-Stockholm Phone +46(0)8/506 775 00 [email protected] www.georgfischer.se Switzerland Georg Fischer Rohrleitungssysteme (Schweiz) AG 8201 Schaffhausen Phone +41(0)52 631 30 26 [email protected] www.piping.georgfischer.ch Taiwan Georg Fischer Ltd. 2F, No. 88, Hsing Te Road San Chung City Taipei Hsien, Taiwan (R.O.C.) Phone +886 2 8512 2822 Fax +886 2 8512 2823 United Kingdom / Ireland George Fischer Sales Limited Coventry, CV2 2ST Phone +44(0)2476 535 535 [email protected] www.georgefischer.co.uk USA / Canada / Latin America / Caribbean George Fischer Inc. Tustin, CA 92780-7258 Phone +1(714) 731 88 00 Toll Free 800/854 40 90 [email protected] www.us.piping.georgefischer.com Export Georg Fischer Piping Systems (Switzerland) Ltd. 8201 Schaffhausen Phone +41(0)52 631 30 26 Fax +41(0)52 631 28 93 [email protected] www.piping.georgfischer.com
