Download Craftsman 917.255942 Owner`s manual
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OWNER'S MANUAL ® Caution: Read and follow all Safety Rules and Instructions Before Operating This Eqmpment 18°0 P TW_ CYUNDER 44"'MOWER G SPEED GARDEN TRACTOR ° AssembBy ° Operation ° Customer Responsibilities • Service and Adjustments ° Repanr Parts Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. SAFETY Safe Operation Practices RULES for Ride-On Mowers & IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. GENERAL OPERATION III. CHILDREN Read, understand, and fol!ow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine: Clear the area of ob ects such as rocks, toys, wire, etc, wh ch cou d be picked up and thrown by the blade. Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary. look down and behind before and while backing, Tragic accidents can occur if the operator is not alert to the presence of children_ Children ere often attracted to the machine and the mowing activity. Neverassume that children will remain where you last saw them. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Always Never can¥ children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. IV. SERVICE Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting_ Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Use extra care in handling gasoline and other fuels,. They are flammable and vapors are explosive Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors Never store the machine or fuel container insidewhere there is an open flame, such as a water heater_ Never run a machine inside a closed area. Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drug& Watch for traffic when operating near or crossing roadway& Use extra care when loading or unloading the machine into a trailer or truck II. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition, Never tamper with safety device& Check their proper' operation regularly. Keep machine flee of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting, Never make adjustments or repairs with the engine running, Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary_ Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required, SLOPE OPERATION Slopes are a ma or factor related to loss-of-control and tipever accidents, which can resultin severe in ury or death All slopes requ re extra caut on, f you cannot back up the slope or if you feel uneasy on it, do not mow iL DO: Mow up and down slopes, not across Remove obstacles such as rocks, tree limbs, etc, Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine,. Taftgrass can hide obstacles. Use slow speed Choose a low gear sothat you will not have to stop or shift while on the slope Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments. These can change the stability of the machine Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straightdown the slope. DO NOT: Look for thls symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible, Do not mow near drop-offs, ditches, or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass Reduced traction could cause sliding De net try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. 2 ! CONGRATULATIONS on your purchase of a Sears Tractor, It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department We have competent, well-trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly, Always observe the "SAFETY RULES", MODEL NUMBER PRODUCT SPEC FnOAT ONS HORSEPOWER: 180 GASOLINE CAPACITY: 3.5 GALLONS UNLEADED REGULAR OIL (30 PINTS) SAE 30 (above 30°) 5W-30 (below 30°) SPARK PLUG (GAP 025 IN): CHAMPION RJ19LM VALVECLEARANCE: INTAKE .004-.006 IN. EXHAUST .007-.009 IN. GROUND SPEED FORWARD 1at 2nd 3rd 4th 5th 6th REVERSE: 7O MPH !.10 MPH 1.80 MPH 32O MPH 4 10MPH 5,3OMPH 1,60 MPH 14 PSI 10 PSI 917,255942 SERIAL NUMBER DATEOFPURCHASE THEMODELANDSERIALNUMBERSWILLBEFOUND ON A PLATE UNDER THE SEAT. TIRE PRESSURE: FRONT: REAR: YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BLADE BOLTTORQUE: 30-35 FT. LBS, MAnNTENANCE AGREEMENT A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSBB LITDES o Read and observe the safety rules. • Follow a regular schedule in maintaining,caring using your unit. - Followthe instructions under"Customer Responsibilities" and "Storage" sections of this owner's manual. forand WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used it should be maintained tn effect ve work ng order by the operator In the state of California the above is required by law (Section 4442 of the California Public Resources Code) ,Other states may have similar law& Federallawsapplyon reaeral lanas, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual), LBM TEDTWO YEAR WARRANTY ON ELECTRgC START R DING EQUnPMENT For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship., This Warranty does not cover: . ° . ° Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts. Tire replacement or repair caused by puncturesfrom outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. Riding equipment used for commercial or rental purpose& LnMITED 90 DAY WARRANTY ON BATTERY For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge_ WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES, This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., Hoffman 3 Estates, BL 60179 U.S.A. TABLE OF CONTENTS OPERATION ........................................................... 11-14 MAINTENANCE SCHEDULE ...................................... 15 SERVICE AND ADJUSTMENT .............. ................ 19-26 STORAGE .................................................................... 27 TROUBLE SHOOTING ........................................... 28-29 REPAIR PARTS-TRACTOR ................................... 32-51 SLOPE SHEET .................................................. ;......... 65 SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ....................................... 3 DUSTOMER RESPONSIBILITIES ...................... 3,16-18 WARRANTY ................................................................... 3 TABLE OF CONTENTS ................................................. 4 INDEX ............................................................................. 4 ASSEMBLY .............................................................. 7-10 HNDEX A Adjustments: Brake ........................................ 21 Carburetor ............................... 26 Choke ........................................ 25 Mower: Front-To-Back .................... 20 Side-To-Side ...................... 19 Mower Belt .............................. 20 Throttle Control Cable ............. 25 Air Filter, Engine ............................ 18 Air, Screen, Engine ........................ 17 Assembly ..................................... 7-10 B Battery: Charging ........................................ 8 Cleaning ................................... 17 Installation ................................. 10 Levels ................................... 8,16 Preparation ................................ 8 Starting with Weak Battery ...... 24 Storage .................................... 27 Terminals ................................ 17 Belt: Motion Drive: Removal/Replacement ....... 22 Mower Blade Drive: Removal/Replacement ....... 22 Mower Drive: Adjustment ......................... 20 Removal/Replacement ....... 20 Blade: Replacement ........................... 16 Sharpening ............................. 16 Brake Adjustment .......................... 21 C Darburetor, Adjustment ................. 26 Choke, Adjustment ........................ 25 Controls, Tractor ............................ 11 Customer Responsibilities ........ 15-17 Engine: Air Filter .............................. 18 Foam Pr e-Cleaner ........... 18 Air Screen, Engine .............. 17 Battery ................................. 16 Cooling Fins, Engine ........... 17 Engine Oil .............................. 17 Fuel Filter .......................... 18 Spark Plugs .......................... !8 Tractor: Blade ................................... 16 Lubrication Chart ................ 15 Maintenance Schedule ........ 15 Tire Care .................... 8,16,23 Transaxle ............................. 23 Cutting Level, Mower ..................... 12 E Engine: Adjustments: Carburetor ........................... 26 Choke ................................... 25 Throttle Control Cable ......... 25 Air Filter ................................... 18 Air Screen ................................. 17 Cooling Fins ............................ 17 Oil Change .............................. 17 Oil Level ............................. 13,17 Oil Type .................................... 17 Preparation .............................. 13 Starting .................................... 14 Storage ................................ 27 F Filter: Air Cleaner. .............................. Fuel ......................................... Fuel: Storage .................................. Type ........................................ Fuse ............................................ 18 18 27 14 23 H Hood Removal .............................. 24 L Leveling Mower Deck .............. 19-20 Lubrication Chart ........................... 15 M Maintenance Schedule .................. 15 Mower: Adjustment: Front-To-Back .................. 20 Side-To-Side .................... 19 Blade Replacement ................. 16 Blade Sharpening ................... 16 Cutting Level .......................... 12 Drive Belt Adjustment ............. 20 Insta,llation ................................... 9 Operation ................................ Removal .................................. Mowing Tips .................................. Muffler ............................................. Spark Attester .......................... 13 19 14 18 3 O Oil: Cold Weather Conditions .,. 13,17 Engine ..................................... 17 Operating Mower. .......................... 13 Operation .................................. 11-14 .p Par king Brake ........................... 11,12 Parts Bag ........................................ 6 Product Specifications ..................... 3 S Safety Rules ................................... 2 Schematic ...................................... 31 Seat ................................................. 8 Service & Adjustments ............. 19-26 Fuse ......................................... 23 Mower Adjustment Front-To-Back ................... 20 Side-To-Side ..................... 19 Motion Drive Belt: Removal/Replacement ...... 22 Mower Blade Drive Belt: Removal/Replacement ...... 22 Mower Drive Belt: Adjustment ........................ 20 Removal/Replacement ...... 21 Mower Removal ...................... 19 Tire Care ......................... 8,16,23 Slope Guide Sheet ........................ 65 Spark Plugs ................................... 18 Specifications .................................. 3 Starting the Engine ........................ 14 Steer ing Wheel ............................ 7,23 Stopping the Tractor ...................... 12 Storage ......... _................................ 27 T Throttle Control Cable: Adjustment .............................. 25 Tires ...................................... 8,16,23 Transaxle, Maintenance ................ 23 Troubleshooting ........................ 28-29 W Wiring Schematic ........................... 31 4 ACCESSORIES AND ATTACHMENTS These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets, catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG MAINTENANCE MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your vehicie. Many of these are listed below with brief explanations of how they can help you, This list was cunent at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your unit, Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy TRACTOR COVER protects tractor from weather Made of Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, will not shrink or stretch) (Catalog only.) TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue_ Chain-drive transmission. Six 11-inch diameter one piece heat-treated steel tines Tills 30-inch path. (Requires sleeve hitch.) LAWN SWEEPERS let you collect grass clippings and leaves. LAWN VACS for powerful collection of heavy grass clippings and leaves. Wand attachment to pick up debris in hardqo-reach places, CARTS make hauling easy. Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds up to 390 Ibs. of weight. Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate, and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch, Fits any lawn, yard, or garden tractor, Simply hook up to the tractor drawbar and go! DOZER BLADE removes snow; grades dirt, sand and gravel. 48 inches wide, 17 inches high, clears 44-inch path when angled Master lift control lever for operator ease, Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour, Reversible, replaceable scraper bar. (Use with tire chains, wheel weights or rear drawbar weight) SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and san& CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots, 36-inch swath 24 hardened steel coring tips, 150 lb. capacity weight tray. AERATOR promotes deep root growth for a healthy lawn. Tapered 2 5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth, Useful to prepare bare areas for seeding, Available for front or rear mounting SPRAYERS use 12ovolt DC electric motor that connects to the tractor battery or other 12-volt source, Includes booms for automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides, and liquid fertilizers. sNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wetJheavy snow. Mounts easily with simple pin arrangemenL Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to 50 feet, Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar weight,) FRONT END LOADER system includes double wide rear tires, rear weight box, and hydraulically operated 526 cu.ft, bucket. (Catalog only.) REAR BLADE is 42 inches wide and operated from driver's seat Reversible steel blade can be angled at 30 degrees for grading. Reverses for snow plowing. (Requires sleeve hitch.) SLEEVE CULTIVATOR is 43 inches wide, Prepares ground for seeding, helps weed control. Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally. (Requires sleeve hitch) Optional accessory for cultivator: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops. PLOW turns soil 6 inches deep, cuts 10qnch furrow, Crank adjustment controls depth, 3-position yoke sets width, Heavy steel landslide for straight furrowing. (Requires sleeve hitch ) TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. (55 lbs. each) DISC HARROW has 2 gangs of 4 steal blades that angle from 10 to 20 degrees, 40 inches wide, Can hook 2 units in tandem. (Requires sleeve hitch,) WEIGHT BRACKET for drawbar for snow removal applications Can be mounted on front of tractor for plowing applications. Uses (1) 55 lb. weight TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl and windshields for use as sun protector in summer. (Catalog only.) Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. (Catalog only.) SLEEVE HITCH for use with master lift system. couples/uncouples, 5 Single pin CONTENTS OF HARDWARE PACK Parts Bag contents shown full size Parts packed separately in carton Seat Battery aotd (!) Shoulder Bolt 5/16-18 Battery Steering Wheel (1)' Hex Bolt 1/2-13 x 1 (1) Lock Washer 1/2 Steertng Sleeve Owner's Parts Bag Parts bag contents {_ G " full size Wheel Steering Insert (2) Keys (1) Washer 17/32 x 1-3/16 x 12 Ga, (2) Hex Bolts 1/4 - 20 x 3/4 not shown Manual II\/l\l\\\ll_\\lll\ll\l\\l\ll\\\\\ll\l\llll\/\\l_q (2) Battery Carriage Bolts 1/4-20 x 7-1/2 @ (2) Hex Nuts 1/4 - 20 Terminal Guard (2) Washers 9/32 x 5/8 x 16 Ga,(2) Lock Washers 1/4 = ........ (2) Wing Nuts 1/4 - 20 15 = Slope Sheet 6 J Battery Caps and Instructions ASSEMBLY i Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING WHEEL A socket wrench set will make assembly easier. Standard wrench sizes are listed, (2) 7/16" wrenches (1) Tire pressure gauge (1) 3/4" wrench (1) Utility knife INSERT I HEXLOCKNUT (1) Adjustable wrench (_ When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE UNPACK UNIT FROM CARTON CARTON Remove all accessible loose parts and parts cartons from carton (See page 6). Cut along lines on the carton, from top to bottom, a!l four corners of carton and lay panels flat. Remove mower deck from skid. Check for any additional loose parts or cartons and remove, BEFORE FLAT WASHER ROLLING STEERING SHAFT STEERING WHEEL ADAPTER _ ...._ _ v_ UNIT OFF SKID / ATTACH STEERING WHEEL (See Fig. 1) Remove hex Iocknut and large flat washerfrom steep ing shaft. Position front wheels of the tractor so they are pointing straight forward, Slide steering sleeve over steering shaft_ Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. Secure steering wheel to steering shaft with hex locknut and large flat washer previously removed. Tighten securely, Snap insert into center of steering wheel. Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVEANYSTAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS TO ROLL OFF SKID. (See Fig, 2) Raise attachment lift lever to its highest position. Place gearshift lever in "NEUTRAL" position, Release parking brake by depressing clutch/brake pedal, Roll unit backwards off skid. / STEERING FIG. 1 CLUTCH/BRAKE LIFT LEVER PEDAL ] PARKING BRAKE GEARSHIFT LEVER FIG. 2 7 SLEEVE ASSEMBLY HOW TO SET UP YOUR TRACTOR INSTALL PREPARE Adjust seat before tightening adjustment bolt. BATTERY CAUTION: & (See Fig. 3) SEAT (See Fig. 4) Remove cardboard packing on seat pan. Wear eye and face shleld. Place seat on pan and assemble shoulder bolt, Wash hands or clothing immediately if accidentally In contact with battery acid. Assemble adjustment bolt, lock washer and fiat washer loosely, Do not tighten, Do not smoke. Fumes from charged battery acid are explosive. Tighten shoulder bolt securely, Lower seat into operating position and sit on seat. Read the instructions Included with the battery vent caps. Always wear gloves, clothing and goggles to protect your hands, skin and eyes. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its adjusted position, Your unit has a battery charging system which is sufficient for normal use, However. periodic charging of the battery with an automotive charger will extend its life, See instructions packed with vent caps in parts bag. Fill battery with acid. Fill each cell until it reaches the bottom of the vent wells Do not overfill, Allow battery to stand and settle for at least thirty minutes After standing, check the level of acid, ff below the vent wells, add more acid until the correct level is reached. Raise seat and tighten adjustment bolt securely, SEAT SEAT PAN SHOULDER BOLT While battery is standing (after adding acid) and later while battery is being charged, continue with assembly of uniL IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger. Observe all safety precautions required for battery charging, FLAT WASHER ADJUSTMENT COLT Check the acid level after the battery is charged. If the acid has fallen below the correct level, add distilled or iron free water. FIG. 4 CHECK Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry, TIRE PRESSURE The tires on your unit were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. Check battery case for leakage to make sure that no damage has occurred in handling. Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. Dispose of excess battery acid, Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic containeL Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming. Follow instructions on how to install battery. VENT CAP CUT AWAY VIEW LOCK WASHER VENT WELL BATTERY CELL ACID LEVEL FIG. 3 8 ASSEMBLY Remove banding holding parallel link up against tractor. NO'TE: Mower drive belt installation decal located on mower housing, Raise attachment lift lever to raise mower, Remove retainer securing long hinge pin to parallel link and remove hinge pin. Turn height adjustment knob clockwise to the middle of its travel. INSTALL MOWER (See Figs. 5, 6, 7 & 8) o LIFT LEVER PLUNGER o HEIGHT ADJUSTMENT KNOB MOWER PARALLEL' LINK ATTACHMENT LIFT LEVER LONG HINGE PIN FIG. 5 FIG, 7 Raise attachment lift lever to its highest position, RAISE Remove banding from mower deck links and V-belt, Slide mower under tractor with discharge guard to right side of tractor. ADJUSTMENT KNOB Attach front of mower to parallel link with long hinge pin. Secure hinge pin with retainer spring, Install clutch rod in clutch lever, Secure with retainer spring, HEIGHT_ Turn height adjustment knob to its lowest setting, Lower attachment lift lever to lower suspension arms, Remove retainer springs from lift trunnions, LOWER FIG. 8 Slide trunnions through upper hole in lift brackets and secure with retainer springs CHECK Pull LrH, idler pulley toward the right hand side of tractor and rol! belt over mower drive pulley. CLUTCH LEVER CHECK FOR PROPER POSITION OF ALL BELTS MOWER ARMS See the figures that are shown for replacingmotion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. PULLEY CHECK LIFT TRUNNION BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted, See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual LONG HINGE PIN RETAINER LIFT BRACKET (USE UPPER HOLES) FIG. 6 LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of his manual. RETAINER SPRINGS CLUTCH ROD DECK 9 ASSEMBLY INSTALL & BATTERY (See Figs. 9 and 10) CAUTION: Do not short batterytermlnals, Before installing battery, remove metal bracelets, wristwatch bands, rings, etc. AIR DUCT' Positive terminal must be connected first to prevent sparking from accidental grounding. Raise hood, Lift out air intake duct, Make sure drain tube isfastened to drain hole in battery tray and battery tray is positioned in hole of battery support. BATTERY TRAY LIP Place battery in plastic tray, battery terminals to front of tracton FIG. f() First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. /CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SA TISFACTION FROM THIS QUALITY PRODUCT. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. Slide the two battery bolts through the terminal guard and start the wing nuts onto the threads. PLEASE REVIEW THE FOLLOWING Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of bolts into slots of key holes. Tighten wing nuts by hand making sure battery bolts remain in slots of the key holes in the battery support. Replace air intake duct. Air duct should be placed so that the bottom edge is between the lip of the battery tray and the battery. Be sure terminal access doors are close& ,/ All assembly instructions have been completed, ,/" No remaining loose parts in carton. / Batteryis properly prepared and charged, hour at 6 amps), / Seat is adjusted comfortably and tightened securely, / All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). / Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. v" Check wiring. See that all connections are still secure and wires are properly clampe& Use terminal access doors for: inspection for secure connections (totighten hardware). Inspection for corrosion. Testing battery. CHECKLIST: Jumping (if required). (Minimum 1 WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS: Periodic charging LOCK WASHER / Engine oil is at proper level, / Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls-their location and function. Operate them before you start the engine. / HID( NUT v" HEX BOLT NEGATIVE (BLAC_ CABLE FIG. 9 10 Be sure brake system is in safe operating condition, OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your Tractor to familiarize yourself witl_ the location of various controls and adjustments, Save this manual for future reference. ATTACHMENT CLUTCH LEVER LIFT LEVER PLUNGER LIGH" MENT LIFT LEVER CI" CLUTCH/BRAKE PEDAL THROTTLE CONTROL PARKING BRAKE LEVER HEIGHT/ KNOB --'--------GEARSHIFT LEVER FIG. 11 Sears tractors conform to the safety standards of the American National Standards Institute. GEARSHIFT LEVER ,. Selects the speed and direction of the tractor. IGNITION SWITCH - Used to start and stop the engine, LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLE CONTROL - Used to control engine speed. CHOKE CONTROL - Used when starting a cold engine, ATTACH MENT CLUTCH LEVER - Usedto engage mower blades or other attachments mounted to your tractor, ATTACHMENT LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine, HEIGHTADJUSTMENT KNOB- Usedto adjustthe mower height LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position, 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can resu t In severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while movlng. We recommend wide vision safety mask for over the spectacles or standard I safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL" position. 12) Move gearshift lever to desired positiom Depress clutch/brake pedal into full "BRAKE" position and hold, Slowly release clutch/brake pedal to start movement, IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SOWILLSHORTENTHEUSEFULLIFEOFYOUR TRANSAXLE, Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position. Make sure parking brake will hold vehicle secure. STOPPING (See Fig, 12) A3TACHMENT CLUTCH LEVER "ENGAGED"POSITION MOWER BLADES Move attachment clutch lever to "DISENGAGED" sition, THRO'I-rLE CONTROL LEVER po- "DISENGAGED" POSITION GROUNDDRIVEo CHOKE CONTROL Depress clutch/brake pedal into full "BRAKE" position_ Move gearshift lever to "NEUTRAL" position. ENGINE - IGNITION KEY Move Throttle Control to "SLOW"position, "BRAKE" POSITION NOTE: Failure to move throttle control to "SLOW" position and allowing engine to idle before stopping may cause engine to "backfire". Turn ignition key to "OFF" position and remove key. Always remove key when leaving vehicle to prevent unauthorized use. Never use choke to stop engine. NOTE: Under certain conditions when unit is standing idle with the engine running, hot engine exhaust gasses may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping unit on grass areas. POSITION CLUTCH/BRAKE PEDAL"DRIVE" POSITION described above, before leaving thel CAUTION; Always stop unit completely, as i eOperator's position; to empty grass catcher, I I_ FIG. 12 TO ADJUST TO USE CHOKE CONTROL HEIGHT ADJUSTMENT KNOB (See Fig. 12) MOWER CUTTING (See Fig. 12) Use choke control when everyou are starting a cold engine. Do not use to start a warm engine_ The cutting height is controlled by turning the height adjustment knob in desired direction_ To engage choke control, pull knob ouL Slowly push knob in to disengage. Turn knob clockwise to raise cutting height. Turn knob counterclockwise TO USE THROTTLE CONTROL (See Fig. 12) Operating engine at less than full throttle reduces the battery charging rate. Full throttle offers the best bagging and mower' performance. FORWARD AND The average lawn should be cut to approximately 2-1/ 2 inches during the cool season and 10 over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. BACKWARD (See Fig. 12) The direction and speed of movement is controlled by the gearshift lever. to lower cutting height. The cutting height range is approximately 1_1/4" to 3-3/4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed, Always operate engine at full throttle. TO MOVE HEIGHT 12 For best cutting performance, grass over 6 inches in height should be mowed twice, Make the first cut relatively high; the second to desired height. I OPERATION TO OPERATE MOWER TO OPERATE (See Fig. 12) Your unit is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged will shut off the engine. F-_ J _ I _ ON HILLS CAI.JTION:Do not drive up or down hills with slopes greater than 15 and do not drive across any slope. Select desired height of cut, using height adjustment knob, Choose the slowest speed before starting up or down hills, Lower mower with lift lever. Avoid stopping or changing speed on His, Engage mower by slowly moving mower clutch lever to "ENGAGED" position, TO STOP MOWER - Move mower clutch lever to "DISENGAGED" position If slowing is necessary, move throttle control lever to sDwer position If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake, Move gearshift without either the entire grass catcher, on mowers so equipped, or the disAUTION: operate the mower charge guardDo innot place, I& m, lever to "NEUTRAL" position To restart rnovement, move gearshift lever to 1st gear Be sure you ha_/e allowed room for unit to roll slightly as you restart movement, ,i Slowly release parking brake and clutch/brake pedal, Make all turns slowly, TO TRANSPORT _, Raise attachment lift control to highest position, R.H. RUNNER When pushing or towing your unit. be sure gearshift lever is in "NEUTRAL" position_ Do not push unit at more than five (5) MPH. BEFORE .DfSCHARGE GUARD CHECK STARTING ENGINE THE ENGINE OIL LEVEL (See Fig. 14) The engine in your unit has been shipped, from the factory, aiready filled with summer weight oil. F]G, 13 Check engine oil with unit on level ground, Remove dipstick and wipe clean, replace, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached, Do not overfill. For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the Maintenance section of this manual), To change engine oil, see the Maintenance section in this manual, ENGINE OIL FILLER CAP AND DIPSTICK FIG. 14 13 OPERATION MOWING TIPS ADD GASOLINE Tire chains cannot be used when the mower housing is attached to unit. Fill fuel tank Use fresh, clean, regular unleaded gasoline (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life) iMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32"F 0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP NSURE GOOD COLD WEATHER STARTING WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or' methanol) can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual, Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the runner (See Fig. 13). The left hand side of mower should be used for trimruing Drive so that clippings are discharged onto the area that has been cut, Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting, ! CAUTION; Fill to bottom of gas tank filler neck° Do net overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE (See Fig. I ! When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After' one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig, 15). f 12) When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. Depress the clutch/brake brake, Place gearshift pedal and set the parking lever in "NEUTRAU' position Move attachment clutch to "DISENGAGED" position. FIG_ 15 Pull choke control out to "CHOKE" position for cold engine start. For warm engine start do not use choke control. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings, Make first cut relatively high; the second to the desired heighL Move throttle control to midway between "FAST" and "SLOW" positions. Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for' more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again. Do not mow grass when it is weL plug mower and leave undesirable grass to dry before mowing, Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material, Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When engine starts, slowly push choke control in. Move throttle control to "FAST" position Allow engine to warm up for a few minutes before engaging clutch/brake pedal or attachment clutch switch. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used, NOTE: If at a high altitude (above 3000 feeti or in cold temperatures (below 32 F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. arm_.L_ _ armmCAUTION: Before driving the tractor, install mower or remove front mower suspension bracket and suspension I I I I Wet grass will clumps, Allow 14 CUSTOMER MAINTENANCE SCHEDULE _e/ FILL IN DATES AS YOU COMPLETE T _'_ /_'_ Check Brake Check Tire Pressure Checkfor BSPONS BnL TBBS _O/Z_OZ_9,0_: _ "_/_?,q._'_/_£:k'_/_; Operation Loose Iv' e/ Fasteners Sharpen/Replace Lubrication Chart Mower Blades T Check Battery 0 Clean Battery R Check Transmission Coollng Adjust Blade Tension Adjust Motion Drive Belt(s) Check Engine Oil Level Level/Recharge and Terminals Belt(s) m J e," v' Tension , Change E N Engine Clean ,t , , , Oil Air Filter Clean Air Screen G Inspect | Replace Muffler/Spark N Clean Oil Filter Arrester (If equipped) eng'oe cooling V'2 V'V' Fins Replace Spark Plug Replace Air Filter Paper Replace Fuel Filter Cartridge ,v'e v' 1 - Change more often when operating under a heavy load or In high ambient temperatures 2 - Service more often when operating in dirty or dusty conditions GENERAL 3 - If equtpped with ott filler, change oi! every 50 hours 4 - Replace blades more often when mowing tn sandy soil 5 If equipped with adjustable system LUBRICATION RECOMIVtENDATIONS CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive ful! value from the warranty, operator must maintain tractor as instructed in this manual, @ BEARING Some adjustments will need to be made periodically to properly maintain your tractor, "FRONT WHEEL@ BEARING ZERK ZERK All adjustments in the Service and Adjustments section of this manual should be checked at least once each season, Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear, A new spark plug and clean air filter assure proper air4uel mixture and help your engine run better and last longer, BEFORE EACH (_)ATTAOHMENT" CLUTCH PIVOT(S) USE PIVOTS Check engine oil level Check brake operation, (_) SAE 30 OR 10W30 MOTOR OIL API - SG Check tire pressure, Check for loose fasteners @ GENERAL PURPOSE GREASE @ REFER TO CUSTOMER 15 RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: OO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDEREO GRAPHITE TYPE LUBRICANT SPARINGLY CUSTOM RESPONSHB LmE$ TRACTOR TO SHARPEN BLADE (See Fig. 17) Care should be taken to keep the blade balanced, An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. Always observe safety rules When performing any maintenance. BRAKE OPERATION The blade can be sharpened with afile or on a grinding wheel, Do not attempt to sharpen while on the mower, To check blade balance, drive a nail into a beam or wall, Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced, If unit requires more than six (6) feet stopping distance at high speed in hiahest gear, than brake must be ad usted (See "TO ADJUST BRAKE n Servce and Adjustments section of this manual) TIRES Maintainproper air pressure in all tires (See "PRODUCT SPECIFICATIONS on page 3 of this manual), CENTER HOLE Keep tires free of gasoline, oil. or insect control chemicals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE O CARE For best results mower blades must be kept sharp, place bent or damaged blades. ReFIG. 17 BLADE REMOVAL (See Fig. 16) Raise mower to highest position to allow access to blades BATTERY (See Fig. 18) Your unit has a battery charging system which is sufficient for normal use, However, periodic charging of the battery with an automotive charger will extend it's life. Remove hex bolt, lock washer and flat washer securing blade. Install new or resharpened towards deck as shown Acid solution level in each battery cell should be even with bottoms of vent wells. Add only distilled or iron free water if necessary. Do not overfill blade with trailing edge up Reassemble hex bolt. lock washer and flat washer in exact order as shown. Keep battery and terminals clean. Keep battery bolts tight. Keep vent caps tight and small vent holes in caps open, Recharge at 6 amperes for 1 hour. Tighten bolt securely (30-35 Ft Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 5 HEAT TREATED. CUT AWAY VIEW I, BLADE MANDREL ._. VENT CAP -- JVENT -- WASHER _WELL --" LEVEL LOCK WASHER _ © FIG. 18 -IEX BOLT (GRADE 5)* *A GRADE S HEAT TREATED BOLT CAN BE IDENTIFIED BYTHREE LINES ON THE BOLT HEAD AS SHOWN AT LEFT. FIG. 16 16 _,=,l CUSTOMER RESPONS B LITHES TO CLEAN BATTERY AND TERMINALS - , Be sure vehicle is on level surface Corrosion and dirt on the battery and terminals can cause the battery to "leak" power, Remove terminal guard Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells • Oil will drain more freely when warm, . Catch oil in a suitable container, Remove oil filler cap, Be careful notto allow dirtto enter the engine when changing oil Remove drain plug After oil has drained completely, replace oil drain plug and tighten securely, Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petioleum jelly Refillenginewithoilthroughoilfillertube Pourslowly. Do not overfill. For approximate capacity see "Product Specifications" on page 3 of this manual Use gauge on dipstick for checking level. dipstick is in all the way for accurate reading at "FULL" line on dipstick Reinstall battery (See "INSTALL BATTERY" in Assembly section of this manual) Be sure Keep oil V- BELTS Check V-Belts for deterioration and wear after 100 hours and replace if necessary, The mower blade drive belt can be adiusted to provide you with longer belt life (See "TO ADJUST MOWER BLADE DRIVE BELT' in the Service and Adjustments section of this manual), The motion drive belt is not adjustable Replace belts ifthey begin to slip from wear, TRANSAXLE ENGINE OIL DIPSTICK AND FILL TUBE OIL DRAIN PLUG COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling, FIG. 20 ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG, Select the oil's SAE viscosity grade according to your expected operating temperature, CLEAN AIR SCREEN (See Fig. 19) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating, Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers, SAE VISCOSITY GRADES CLEAN (See _F .20' °c .;o. O' 30' ._o" .1_' 32' 40" _° TEMPERATURE RANGE ANTICIPATED 60" 1_' 80" _0' COOLING FINS Fig. 21) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating, Engine blower housing must be removed. Remove side panels and hood (Sea"TO REMOVE HOODAND GRILLASSEMBLY"in the Service and Adjustments section of this manual.) 100' ;0" ENGINE 4_" BEFORE NEXT OIL CHANGE FIG. 19 TOP AIR NOTE: Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these mufti-viscosity oils will result in increased oil consumption when used above 32°F, Check your engine oil level more frequently to avoid possible engine damage from running low on oil. GUIDE COVER _, ° CLEAN ENGINE COOLING "_' FINS Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use, Tighten oil fill cap/dipstick securely each time you check the oil level TO CHANGE ENGINE OIL (See Figs 19 and 20) Determine temperature range expected before oil change All oil must meet API service classification SG MUFFLER AIR GUIDE COVER (BOTH SIDES) 17 FIG. 21 CUSTOMER RESPONSmlBUL TIES AIR FILTER (See Fig. MUFFLER 22) Your engine will not run properly using a dirty air filter. Clean the foam pr e-cleaner element after every 25 hours of operation or every season. Service paper cartridge every 100 hours or every season, whichever occurs firsL Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage, SPARKPLUGS Service air cleaner more often under dusty conditions. Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS on page 3 of this manual. Remove knob(s) and cover TO SERVICE PRE-CLEANER Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. IN-LINE FUEL FILTER (See Fig. 23) Fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor replacement is required Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. Reinstall pre-cleaner over qartridge. With engine cool, remove filter and plug fuel line sections. Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE Place new fuel filter in position in fuel line with arrow pointing towards carburetor. Remove wing nuts and cartridge plate. Be sure there are no fuel line leaks and clamps are properly positioned. Remove cartridge and clean by tapping gently on flat surface. Immediately wipe up any spilled gasoline. If very dirty, replace or wash in a nonsudsing detergent and warm water solution. Rinse thoroughly with water from inside out until water runs clear. Let cartridge dry thoroughly before using. Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s) IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE CLAMF FIG. 23 CLEANING KNOB _ ..X3- Clean engine, battery, seat, finish, etc. of all foreign matter. Keep finished surfaces and wheels free of all gasoline, oil, etc. Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your unit unless the electrical system, muffler, air filter and carburetor are covered to keep water ouL Water in engine can result in a shortened engine life. FOAM PRE_CLEANER CARTRIDGE AIR SCREEN FIG, 22 18 SF=RVmCEAN .... ADJUSTMENTS i _rrl cAuTIoN: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in NEUTRAL position, Place attachment clutch in "DISENGAGED" position, Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR SIDE-TO-SIDE TO REMOVE MOWER Measure height from bottom deck curl to ground level at front corners of mower Distance "A" should be the same. Oc OM Raise lift lever to raise suspension arms, Slide mower out from under tractor, GRO .OL,NE IMPORTANT; IFANATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE L,H. AND RH, SUSPENSION ARMS AND THE FRONT SUSPENSION BRACKET. CLUTCH LEVER (See Figs. 25 and 26) Raise attachment lift lever to its highest position. (See Fig. 24) Mower will be easier to remove from the right side of unit, Remove mower drive belt from mower drive pulley only (See "TO REPLACE MOWER DRIVE BELT" through step removing belt from mower drive pulley) Remove retainer spring from clutch rod. pull clutch red out of clutch lever, Pull retainer springs out of rear suspension trunnbns. Remove rear suspension trunnions from lift bracketsr Pull retainer springs from front hinge pins, Remove hinge pins attaching parallel link to mower and front axle, CLUTCH ROD ADJUSTMENT RETAINER SPRINGS FIG, 25 MOWER DRIVE PULLEY If distance "A" needs to be changed, snap out access hole cover on left side of tractor above footrest. To raise left side of mower, loosen nut "B" and tighten nut "C" To lower left side of mower, loosen nut "C" and tighten nut "B" LIFT TRUNNION When distance "A" is equal, securely tighten nuts "B" and "C" SUSPENSION LONG HINGE PiN NUT "0" ARMS SIDE TO SIDE ADJUSTMENT TRUNNION RETAINER SPRING LIFT BRACKET F{G. 24 TO INSTALL MOWER See "INSTALL MOWER" in the Assembly section of this manuat FIG. 26 TO LEVEL MOWER HOUSING Replace access hole cover, Adjust the mower while tractor is parked on level ground or driveway, Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3) If tires are over or underinfiated, mower you will not properly adjust your 19 SEIRVICIB AN ADJUSTMENTS TO ADJUST FRONT-TO-SACK ADJUSTMENT (See Figs, 27 and 28) To obtain the best cutting results, the mower housing should be ad usted so the back is approximately 7/8" to 1-1/8" h gher than the front when the mower is in height adjustment position. MOWER DRIVE BELT (See Fig. 29) Your tractor has been manufactured with the ability to readjust mower drive belt to provide you with longer belt life. If the attachment clutch lever travels forward in the slot before spring tension resistance is evident, adjustment is necessary, IMPORTANT'; CHECK FOR PROPER SPRING TENSION WITH ENGINE OFF AND LIFT LEVER IN HIGHEST POSITION, Measure distance "D" from ground line to bottom of deck curl at centerline outside of mandrels Remove mower deck from tractor (See "TO REMOVE MOWER" in this section of this manual) BACK__ [ Remove cotter' pin from L.H. side of rock shaft assembly __'_FRONT I D + 7/8" TO ,-1/8" Loosen the four Iocknuts on the RH. and L.H. pivot brackets only until rock shaft assembly can be removed. Dt /////////////'/////////////////////////// Remove rock shaft assembly from pivot brackets. Remove extension spring from lower hole (original position) in rock shaft assembly and place in upper hole. FIG. 27 To raise rear of mower, loosen nut "E" on both rear suspension arms. Screw both nuts "F" on both rear suspension arms an equal number of turns, Replace rock shaft assembly making sure carriage bolts are seated in square holes of mower housing. Replace cotter pin on L.H side of rock shaft assembly. When distance "D" is 7/8" to 1-1/8" higher at rear than front, retighten nuts "E". NOTE: When instal!ing a new belt, extension spring must be returned to lower hole (original position) on rock shaft assembly. REAR SUSPENSION ARM UPPER EXTENSION HOLE SPRING _"---_ \ NUT "E" REAR SUSPENSION TRUNNION SHAFT BRAKEROD _ ASSEMBLY LIFT BRACKET _ (ORIGINAL PIVOT ....... _ POSITION) COITER/ PIN " NUT "F" ._r_. LOCKNUTB_ " FIG. 29 FIG. 28 Recheck ._ROCK side-to-side adjustment. IMPORTANT; WHEN ADJUSTING REAR SUSPENSION ARMS, ALWAYS ADJUST BOTH EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE, 2O ;iv%T JZ SERVICE AND ADJUSTMEHT$ TO REPLACE 30 and 31) MOWER DRIVE BELT (See Fig. BELT GUIDES Park the tractor on level surface. Engage perking brake. BELT REMOVAL ,, Place attachment clutch in "DISENGAGED" position. • o Turn height adjustment knob to lowest setting. Move attachment lift lever forward to lower mower to its lowest position. o Roll belt off engine pulley. o Pull belt off mower pulley and both idler pulleys. ,, Slide belt from under spring. ENGINE PULLEY SPRING R.H. IDLER PULLEY LH. IDLE_ PULLEY MOWER PULLEY NOTE: If necessary loosen guards and belt guides for ease of belt removal and installation. ATTACHMENT LIFT LEVER "HIGHEST" POSITION "LOWEST" MOWER DRIVE BELT FIG, 31 BELT INSTALLATION - "ENGAGED" :'OSITION ATTACHMENT 3LUTCH "DISENGAGED" POSITION o Slidebelt underspring. o Place belt around mower pulley and both idler pulleys. o Roll belt over engine pulley o Make sure belt is in all pulley grooves and inside all belt guides. TO ADJUST HEIGHT ADJUSTMENT BRAKE (See Fig. 32) Your unit is equipped with an adjustable brake system which is mounted on the right side of the transaxle. KNOB If unit requires more than six (6) feet stoppingdistance at high speed in highest gear, then brake mustbe adjusted.. FIG, 30 ° DepressclutcWbrakepedaland o Measure distance between brake operating arm and nut "A" on brake red. ° If distance is other than 1-1/2", disengage parking brake, loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut"A". ° Engage parking brake and recheck distance. • Road test unit for proper stopping distance as stated above.. Read ust if necessary. If stopping distance is still greater than s x (6) feet n h ghest gear, further maintenance is necessary. Contact your nearest authorized service center. BRAKE ARM engage parking brake. NUT "A" JAM NUT BRAKE ARM 21 FIG. 32 SERVICE TO REPLACE MOWER BLADE ADJUSTMENTS DRIVE BELT TO REPLACE (See Fig. 36) (See Figs. 33, 34 and 35) ', Remove mower (See "TO REMOVE MOWER" in this section of this manual). o Remove mower drive belt (See'3"O REPLACE MOWER DRIVE BELT' in this section of this manual). Pull mower blade drive belt towards rear of mower at tensioning pulley. Place a block between tension bracket and spring bracket. Roll belt off tension pulley_ ° o DRIVE BELT Park thetractoron levelsurface Engage parkingbrake, Forassistance,there is a belt installationguide decal on bottomside of leftfootrest. Roll belt off all other pulleys. MOWER BLADE DRIVE BELT TENSION MOTION o Remove mower (See "TO REMOVE MOWER" in this section of this manuaL) o Remove upper belt keeper. o o Remove belt from stationary idler and clutching idler. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keep.. erso o Pull belt toward front of tractor and ramove downwards from around engine pulley° o Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS_ SPRING BRACKET ENGINE PULLEY_.. ,,. LOCATOR TABS BLOCK J IDLER "--,.,--.._ TENSION BRACKET CLUTCHING FIG. 33 _UPPER BELT KEEPER __ STA'NONARYI IDLER Use pliers to remove brake spring. TRANSAXLE PULLEY BRAKE SPRING FIG. 34 • Remove cotter pin from brake rod FIG. 36 BRAKE ROD -'_ COTTER PIN FIG. 35 • Pull belt out from under brake rod and off mower. • To install belt. reverse above procedure. belt is enga,ned in all pulleys. Make sure 22 SERVICE AND ADJUSTMENTS TRANSAXLE MENT SHIFTER (See Figs. LINKAGEANDADJUST- FRONT 37 and 38) WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your unit. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest Authorized Service Centen The transaxle should be in neutral when the gear shift lever is in the neutral (lock gate) position. The ad ustment is preset at the factory; however, if adjustment is needed, proceed as fottows: TO REMOVE WHEEL (See Fig. 39) Make sure transaxle is in neutral Loosen two Iocknuts on tie rod. FOR REPAIRS Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). Repair tire and reassemble, On rear wheels only: align grooves in rear wheel hub and axle Insert squarekey. Replace washers and snap retaining ring securely in axle groove. Replace axle cover. LOOK GATE WASHERS RETAINING FIG. 37 Turn center rod until gearshift lever fails into neutral lock gate on fender console AXLE COVER Q _"_ SQUARE KEY (REAR WHEELS ONLY) FIG. 39 TO REPLACE FUSE (See Fig. 40) Replace with 30 amp automotive-type plug-in fuse. fuse holder is located behind the dash. TRANSAXLE FIG. 38 Tighten !ocknuts securely. FUSE TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel andreassemble per instructions in the Assembly section of this manual. FIG. 40 23 The SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK (See Figs. 41 and 42) BATTERY TO REPLACE HEADLIGHT BULB Raise hood. Pull bulb holder out of the hole in the backside of the grill. CAUTION: Lead-acid batteries generate ! explosive gases. Keep sparks, flame and i smoking materials away from batteries. Always wear eye protection when around ! batteries, Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood. t If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR UNIT tS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM, DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. Check wiring. See electrical wiring diagram in Repair Parts section of this manual. TO REMOVE HOOD AND GRILL ASSEMBLY (See Figs. 43 and 44) Lifthoo& Disconnect headlight wiring connection. Unscrew one screw at rear of each side panel "POSITIVE" (+) "NEGATIVE" (-) FIG. 41 TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis, Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. Connect the other end of the BLACK cable to good CHASSIS GROUND, away frorrr fuel tankand battery. FIG. 43 Pivot hood and side panel forward and lift off tractor. To replace, reverse above procedure. WIRE CONNECTION LH, PANEL BOLT FIG. 44 FIG. 42 TO REMOVE CABLES, REVERSE ORDERBLACK cable first from chassis and fully charged battery. RED cable last from both batteries, 24 SERVnCE AND ADJUSTMENTS ENGINE TO ADJUST TO ADJUST (See Fig, 45) THROTTLE CONTROL CABLE (See Fig. 46) With engine not running, move choke control (located on dash panel) to full'CHOKE" position. With engine not running, move throttle control lever to "FAST" position. Remove air cleaner cover, filter and spitback plate to expose carburetor choke (See "AIR FILTER" in customer responsibilities section). Check that speed control lever is against stop screw. If it is not, loosen clamp screw and pull throttle cable until lever is against screw, Tighten clamp screw securely. Choke should be closed. If it is not, loosen casing clamp screw and move choke until choke is completely closed, Tighten casing clamp screw securely. Reassemble air cleaner. CLAMP O,RCL \ CONTROL The choke contro) has been preset at the factory and ad ustmentshould not benecessary. Checkadjustmentas described below before loosen ng cab e, f ad ustment s necessary, proceed as follows: The throttle control has been preset at the factory and ad ustment should not be necessary. Check adjustment as descr bed be ow before oosen ng cab e. f adjustment s necessary, proceed as follows: ouZ CHOKE / i _WIVEL CHOKE CONTROL SCREW FIG. 45 FIG, 46 25 SERVICE AN TO ADJUST ADJUSTMENTS CARBURETOR (See Figs. 47 and 48) IDLE SPEED The carburetor has been present at the factory and adiustment should not be necessary, However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load, If the carburetor does not need adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) decr eases the supply of fuel to the engine giving a leaner fuel/ air mixture, Turning the mixture screw out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture, IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT, PRELIMINARY IDLE MIXTURE SCREW THRO_'LE LEVER SETTING - Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above). FIGo47 With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1-1/2 turns. IDLE SPEED FINAL SETTING Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in "NEUTRAL" position. SCREW_I With throttle control lever in "SLOW" position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM. While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn screw to a point midway between those two positions. FIG. 48 Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200 RPM. Release throttle lever_ ACCELERATION _IDLE THROTTLE LEVER TEST- Move throttle control lever from "SLOW" to "FAST" position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjustodamage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINEABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IFYOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST SEARS SERVICE CENTER, WHICH HAS PROPER EQUIPMENTAND EXPERIENCETO MAKEANY NECESSARY ADJUSTMENTS. 26 MIXTURE SCREW -i STORAGE ENGINE Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OFACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE, CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to ¢ool before storing In any enclosure. TRACTOR Drain the fuel tank. Remove mower from unit for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Give blades and underside of housing a good coat of grease er rust preventative. Store in a clean, dry area, Start the engine and let it run until the fuel lines and carburetor are empty. Never use engine or carburetor cleaner products tn the fuel tank or permanent damage may occur. Use fresh fuel next season, Clean entire tractor (See "CLEAN ING" in the Customer Responsibilities section of this manual). NOTE; Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container, Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual) Lubricate as shown in the Customer Responsibilities section of this manual Be sure that all nuts, bolts and screws are securely fastened Insaect moving parts for damage, breakage anu wear _epiace _[necessaiy ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil, (See "ENGINE" in the Customer Responsibilities section of this manual), Touch up all rusted or chipped paint surfaces; sand lightly before painting CYLINDERS BATTERY Fully charge the battery for storage Remove spark plug(s), After a period of time in storage, battery may require recharging Pour one ounce of oil through spark plug hole(s) into cylinder(s). To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (See "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual) Turn ignition key to "START" position for a few seconds to distribute oil. Replace with new spark plug(s). OTHER After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals Do not store gasoline from one season to another, Replace your gasoline can if your can starts to rust, Rust and/or dirt in your gasoline will cause problems. Be sure battery drain tube is securely attached to drain in battery tray. If possible, store your unit indoors and cover it to give protection from dust and dirt Cover your unit with a suitable protective cover that does net retain moisture, Do nat use plastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM, 27 TROUBLESHOOTING PROBLEM wgt not start POINTS CAUSE 1 Out of fuel 2 3 4. 5, 6 7, Engine not "CHOKED" Engine flooded. Badspark plug Dkty air filtel. Dirty fuel filter Water in fuel CORRECTION 1. Fill fuel tank, properly 2, 3 4. 5 6. 7 8 9, t 0 Loose or d,"maged wiring Carburetor out of adjustment Engine valves out of adjustment 8 9 f0 See "TO START ENGINE" In Operation section Walt several minutes before attempting to start Replace spark plug, Cleanheplace air filter Replace fuel filter Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check allwlring. Contact Sears Service Center/DepartmenL Contact Sears Service Cantel/Departmant Hard to start 1 2. 3 4 5, 6 7, 8 Dttty air filter, Bad spark plug Weak or dead battery, Dirty fuel filter, Stale or dirty fue! Loose or damaged wiring Carburetor out of adjustment Englnevalves outof adjustment 1, Clean/replace ak filter 2, Replace spark plug. 3, Recharge or replace battery. 4, Replacefuelfilter 5 Drainfuel tank and refill with freshgasoline, 6 Check allwlrlng, 7. Contact Sears Service Canter/Department 8 Contact Sears ServlceCenter/DepartrnenL Engine will not tern over' 1 2 3 4 Clutch/btake pedal not depressed Attachment clutch is engaged Weak or dead battery, Blown fuse 5 6. 7 8, 9 Corroded battery terminals Loose or damagedwldng Faulty Ignition switch Faulty solenoid or starter Faulty operator presence swttch(es), 1 2, 3 4. 5, 6 7. 8 9 Depress clutch/brakepedal. Disengage attachment clutch Rechargeor replace battery, Replace fuse, Clean battery telmlnals Check all wiring Check/replace Ignition switch. Check/replace solenoid orstarter, Contact Sears Service Center/Department. Engine clicks but will not start 1 2, 3. 4 Weak or dead battery, Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter 1 2, 3 4. Rechargeor replace battery. Clean battery terminals Check allwldng Check/replace solanald or starter, Lose of power 1 2 3 4 5 6 7 8 9 Cuttingtoo much grass/too fast Throttle in"CHOKE"position. Build-up of grass, leaves and trash under mower, Dirty air filter, Low oil level/dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel, Water in fuel 1, 2 3. 4, 5 6 7 8. 9. t0 Spark plug wire loose, 11. Dirty engineair screen/fins. 12 Dirty/clogged muffler 13 Looseor damagedwlrlng 14, Carburetor out of adjustmanL 15. Enginevalves out of adjustment, i, Set In"Higher Cut" position/reduce speed. Adjust throttlecontrol, Clean underalde of mower housing. Clean/replace air filter Check oil level/change oil, Clean and regap or change spark plug Replace fuel filter, Drain fuel tank and refill with fresh gasoline, Drain fuel tank and carburetor, refill tankwith flesh gasoline and replace fuel filter. 10, Connect and tighten spark plug wire, 11 Clean engine air ecrean/flns. 12 Clean/replace muffler. 13 Check all wiring. 14. Contact Sears Service Center/Department 15. Contact Sears Service CenteriDepartmant n Excessive vibration 1, Worn, bent or looseblade. 2. Bent blade mandrel 3 Loose/damaged part(s) t. 2 3 28 Replace blade. Tighten blade bolt, Replace blade mandrel. T[ghtenloose part(s). Replace damaged parts TROU LESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operatorteaves seat with a_achment clutch engaged 1, Faulty operator-safety presence control system 1 Check wiring, switches and connections. If not corrected, contact Sears Service Center/Department Poorcut-uneven 1. 2. 3 4. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 1. 2, 3, 4, Replace blade. Tighten blade bolt Level mower deckClean underside of mower housing. Replace blade mandrel, Mower biades wtll not rotate 1 Obstruction in clutch mechanism. 2_ Mower drive belt out of adjustmenL 3, Worn/damaged mower drive belt. 4. Frozenid]er pulley 5 Frozen blade mandrel 1, 2 3 4. 5 Remove obstruction, Adjust mower drive belt Replace mower drive belt ReplaceidIer pulley Replace blade mandrel, Poor grass discharge 1. Engine speed too slow, 2 Travel speedtoo fast 3. Wet grass. 4 Mower deck not level 5 Low/uneven tire air pressure, 6 Worn, bent or !oose blade. 7 Buildup of grass, leaves and trash under mower, 8, Mower drive belt worn or out of adjustment 9 Blades improperly installed. 10, Improperblades used. 1. 2 3. 4 5 6. 7. 8. 9_ 10. Place throttle control in "FAST" position. Shift to slower spee& Allow grass to dry before mowing, Level mower deck Checktires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace/adjust mower drive belt. Reinstal! blades sharp edge down Replace with blades listed in this manua! Headlight(s) not working (if so equipped) 1. 2, 3, 4 5, Switch is "OFF" Bulb(s) burned out. Faulty light switch Loose or damaged wiring B!own fuse 1, Turn switch "ON" 2- Replace bulb(s), 3 Check!replace light switch 4 Checkwlrlng and connections 5, Replace fuse Battery win not charge 1, 2. 3. 4 Bad battery cell(s). Poor cable connections Faulty regulator (if so equipped), Faulty alternator 1 2. 3 4 Replace battery Check/clean all connections. Replace regulator, Replace alternator. Engine "backfires" when turning engine "OFF" 1 Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine 1. Move throttle control to "SLOW" position and allow to id!e for 30 seconds before stopping engine. 29 ® OWNER'S MANUAL 18.0 HP TWBN CYLINDE 44" OWER 6 SPEE GARDEN TRACTOR Each tractor has its own model number. number MODEL NO, 917.255942 Each engine has its own model The Model Number for your tractor will be found on the model plate located under the seat. The model number' for' your engine will be found on the blower housing All parts listed herein may be ordered from any Sears, Roebuck and Co. Sewice Center and most Retail Stores, WHEN ORDERING REPAIR PARTS, ALWAYS ING INFORMATION: • PRODUCT- HOW TO ORDER REPAIR PARTS GIVE THE FOLLOW- GARDEN TRACTOR • MODEL NUMBER - 917.255942 • ENGINE MODEL NUMBER - 0422707, TYPE NUMBER 1254-01 • PART NUMBER • PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians._ professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. Sears, Roebuck and Co., Hoffrnan Estates, IL 60179 U.S.A. 138185 9.11 92 % PRINTED IN U,S.A.